CN218699987U - Full-automatic building block forming production line - Google Patents

Full-automatic building block forming production line Download PDF

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Publication number
CN218699987U
CN218699987U CN202221629776.6U CN202221629776U CN218699987U CN 218699987 U CN218699987 U CN 218699987U CN 202221629776 U CN202221629776 U CN 202221629776U CN 218699987 U CN218699987 U CN 218699987U
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China
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frame
brick
synchronous
die
chain
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CN202221629776.6U
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Chinese (zh)
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黄华安
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Quanzhou Yixin Machinery Technology Co ltd
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Quanzhou Yixin Machinery Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The utility model relates to a full-automatic building block forming production line, including exempting from layer board brickmaking make-up machine and the finished product conveyer of building bricks, exempt from layer board brickmaking make-up machine including sliding the skip device that sets up in the shaping frame, the top of skip device is provided with the hopper that can the sideslip, the place ahead of skip device is provided with moulding-die forming device, be provided with vibrating device under moulding-die forming device, moulding-die forming device's top is provided with synchronous shedder. The full-automatic building block forming production line has high degree of mechanization, low labor intensity and good product quality.

Description

Full-automatic building block forming production line
Technical Field
The utility model particularly relates to a full-automatic building block shaping production line.
Background
With the deep development of the innovation of wall materials in China, the development of a novel wall material with high production efficiency and good quality is a necessary trend. The production of various concrete building blocks is carried out by putting the mixed concrete into special mould, compacting, demoulding and drying. Adopt manual production, not only intensity of labour is big, production efficiency is very low, because accomplish unified vibrations and compaction effect hardly, the quality of product also can not be ensured, and the pressure head can be because pressure differential and control assembly gap inequality lead to both sides pressure head and drawing of patterns can not be synchronous smooth and easy action, the finished product degree and the quality of very influence product, and the brick after producing will sell after the maintenance, usually, remove the car and transport away again by artifical one brick, conveying efficiency is low, and very extravagant manpower resources.
SUMMERY OF THE UTILITY MODEL
In view of the deficiencies of the prior art, the utility model aims to solve the technical problem that a full-automatic building block forming production line is provided.
In order to solve the technical problem, the utility model discloses a technical scheme is: the utility model provides a full-automatic building block shaping production line, includes exempts from layer board brickmaking make-up machine and builds bricks the finished product conveyer, exempt from layer board brickmaking make-up machine including sliding the skip device that sets up in the shaping frame, the top of skip device is provided with the hopper that can the sideslip, the place ahead of skip device is provided with moulding-die forming device, be provided with vibrating device under moulding-die forming device, moulding-die forming device's top is provided with synchronous shedder.
The die forming device comprises a die frame, a die cylinder, an upper pressing frame, an upper die frame and a lower die frame, wherein sleeve seats are respectively arranged at the bottoms and the tops of two sides of the die frame, a guide pillar is movably arranged between two vertically aligned sleeve seats on the same side, the synchronous demoulding device is fixed between the tops of a plurality of guide pillars, a cylinder body of the die cylinder is fixed at the top of the die frame, the piston end of the die cylinder faces downwards, the upper pressing frame is fixedly arranged at the piston end of the die cylinder, the two side ends of the upper pressing frame are respectively sleeved on the guide pillars on two sides in a sliding manner, the upper die frame is fixedly arranged at the bottom of the upper pressing frame, a plurality of upper pressing heads are arranged at the bottom of the upper die frame, the lower die frame is positioned under the upper pressing heads, and the two side ends of the lower die frame are fixedly arranged on the guide pillars on two sides.
Further, the synchronous demoulding device comprises a synchronous frame, two synchronous connecting rods, two demoulding oil cylinders and a synchronous shaft, wherein the synchronous frame is fixed between the tops of the plurality of guide pillars, a synchronous table is installed at the top of the middle of the synchronous frame, the cylinder body of each demoulding oil cylinder is fixed at the top of the pressing mould frame, the piston end of each demoulding oil cylinder is upwards fixed on the synchronous table, the synchronous shaft is rotatably installed at one side of the top of the pressing mould frame, one end of each synchronous connecting rod is rotatably installed on the synchronous shaft, the other end of each synchronous connecting rod is hinged with a synchronous arm, and the other end of each synchronous arm is rotatably installed at the top of the synchronous table.
Furthermore, the two sides of the lower die frame are fixedly installed on a guide pillar through a locking block, a taper sleeve assembly is installed at the top of the locking block and locked on the guide pillar, the taper sleeve assembly comprises a taper outer sleeve and a taper inner sleeve, a first annular groove is formed in the guide pillar, the inner edge end of the taper inner sleeve is embedded into the first annular groove, the taper outer sleeve is sleeved on the guide pillar, a taper annular groove is formed in the inner ring of the taper outer sleeve, the outer edge end of the taper inner sleeve is embedded into the taper annular groove, and the bottom of the taper outer sleeve is fixedly connected with the locking block through a bolt.
Further, the vibration device comprises a vibration base, the vibration base is installed at the bottom of the pressing die rack, a vibration motor is arranged in the vibration base, and a plurality of transmission vibration heads are installed at the top of the vibration base.
Further, a damping device is arranged between the die forming device and the vibrating device and comprises a damping frame, the damping frame is mounted on the die frame, a damping groove used for containing the locking block is formed between the damping frame and the die frame, and a damping spring is mounted at the bottom of the damping groove.
Further, the finished brick conveyor comprises a brick feeding conveying line, a plate lifting device, a transition conveying line and a stacking main device which are sequentially arranged along the brick conveying direction, wherein a plate collecting device is arranged on one side of the stacking main device, the input end of the stacking main device is erected between the output end of the transition conveying line and the input end of the plate collecting device, and the output end of the transition conveying line is connected with the input end of the plate collecting device.
Further, the stacking main device comprises a stacking rack, a first pushing head assembly, a fixed plate, a second pushing head assembly, a drawing plate and a tray, the first pushing head assembly is installed on one side of the input end of the stacking rack, the fixed plate is installed at the middle of the stacking rack, the drawing plate is installed on the stacking rack in a transversely-moving mode, the input end of the drawing plate is located on one side of the output end of the fixed plate, the second pushing head assembly is installed at the middle of the stacking rack and located above the drawing plate, the tray is arranged on one side of the output end of the stacking rack in a lifting mode through a lifting mechanism, a front pushing head, a left pushing head and a right pushing head used for clamping a brick layer are arranged above the tray, the front pushing head is located in front of the second pushing head assembly, and the front pushing head, the left pushing head and the right pushing head are controlled by cylinders.
Further, first subassembly of cutting somebody's hair includes first motor, first push pedal cylinder and the first frame that pushes somebody's hair, but first frame that pushes somebody's hair is installed in the pile up neatly frame with the sideslip, first shallow frame is gone up to rotate and is installed first shallow pivot, first motor that cuts somebody's hair is installed and is used for driving first shallow pivot and rotates on first frame that pushes somebody's hair, first gyro wheel is installed at the both ends of first shallow pivot, the first gyro wheel pivoted of confession shallow track is installed at the top of pile up neatly frame, first push pedal cylinder is installed on first frame that pushes somebody's hair, the piston end of first push pedal cylinder sets up down, the piston end at first push pedal cylinder is installed to first push pedal, first push pedal is located the place ahead of first frame.
Further, a first guide frame is installed on the first push plate, and first guide wheels matched with the plurality of first guide frames are vertically arranged on the first push plate frame.
Further, the second pushes away first subassembly and includes second push away first motor, second push pedal cylinder and second shallow frame, but the second shallow frame is installed in the pile up neatly frame sideslip, the second shallow frame is gone up to rotate and is installed the second shallow pivot, the second pushes away first motor and installs on the second shallow frame and be used for driving the second shallow pivot and rotate, the second gyro wheel is installed at the both ends of second shallow pivot, the second gyro wheel rotates on pushing away the car track, the rear end at the second shallow frame is installed to the second push pedal cylinder, the piston end of second push pedal cylinder sets up down, the piston end at the second push pedal cylinder is installed to the second push pedal, the second push pedal is located the place ahead of second shallow frame.
Further, install the second guide bracket on the second push pedal, vertically be provided with on the second push pedal frame with a plurality of second guide bracket matched with second guide pulley, the third cylinder is installed to the rear end of second push head subassembly, the piston end of third cylinder is down, the piston end of third cylinder is provided with the baffle frame.
Further, elevating system includes elevator motor, crane, lift chain and lift pivot, the lift pivot rotates the top of installing in the pile up neatly frame, elevator motor installs the top in the pile up neatly frame through a motor frame, connect through the drive chain transmission between elevator motor and the lift pivot, be provided with in the lift pivot and supply lift chain cover to establish the lifting gear of usefulness, the centre of crane is provided with the rotary disk, the bottom of crane is provided with control rotary disk pivoted rotation gear motor, the tray is placed on the rotary disk.
Further, the output end of the main palletizing device is provided with brick discharging equipment, the brick discharging equipment comprises a brick discharging rack, a brick discharging motor and a brick discharging double-track conveying line, the brick discharging rack is installed at the bottom of the palletizing rack, the brick discharging double-track conveying line is installed on the brick discharging rack and symmetrically distributed on two sides of the rotating disc, and the brick discharging motor is installed on the brick discharging rack and used for driving the brick discharging double-track conveying line to convey the tray.
Further, it includes liter grillage, splint mechanism, chain sideslip mechanism and chain elevating system to rise the board equipment, it erects between advancing brick transfer chain and transition transfer chain to rise the board frame, chain sideslip mechanism installs at the top that rises the grillage, chain elevating system installs on chain sideslip mechanism, splint mechanism installs on chain elevating system.
Further, the board collecting device comprises a board conveying line, a lifting board mechanism and a board discharging conveying line, the lifting board mechanism is arranged between the output end of the board conveying line and the input end of the board discharging conveying line, the input end of the board discharging conveying line is located at the bottom of the lifting board mechanism, and a grabbing board stacking machine hook capable of transversely moving and lifting is arranged in the lifting board mechanism.
Compared with the prior art, the utility model discloses following beneficial effect has: this full-automatic building block shaping production line sets up vibrating device through the below at compression molding device, effectively improve compression molding's efficiency, set up damping device between compression molding device and vibrating device, reduce the damage degree of equipment, and guarantee the fashioned effect of the drawing of patterns of laying bricks through the synchronous shedder of compression molding device top, this finished product conveyer of laying bricks places into the brick conveying line through fork truck through the brick that will support good even layer board multilayer together, carry a layer of brick and board to the lift plate equipment by advancing the brick conveying line, shift brick and board to the transition conveying line by the lift plate equipment, then carry brick and board to the pile up neatly main equipment by the transition conveying line, the sheet layer is collected its pile up neatly through receiving plate equipment, and the main equipment accomplishes the pile up neatly of the brick layer that comes in, carry it out through the brick equipment at last, not only convenient and swift, and save manual work, but also can greatly reduced cost, the mechanization degree is high, low in labor intensity, good product quality.
Drawings
Fig. 1 is a front view of a pallet-free brick molding machine according to an embodiment of the present invention.
Fig. 2 is a side view of the pallet-free brick molding machine according to the embodiment of the present invention.
Fig. 3 is a schematic structural diagram of the taper sleeve assembly according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a vibration device according to an embodiment of the present invention.
Fig. 5 is a side view of the synchronous demolding device according to the embodiment of the present invention.
Fig. 6 is a front view of the synchronous demolding device according to the embodiment of the present invention.
Fig. 7 is the utility model discloses finished brick conveyor schematic structure.
Fig. 8 is a schematic structural diagram of the stacking master device according to an embodiment of the present invention.
Fig. 9 is a schematic structural view of a first pusher assembly according to an embodiment of the present invention.
Fig. 10 is a schematic structural view of a second pushing head assembly according to an embodiment of the present invention.
Fig. 11 is a schematic structural diagram of the pallet frame according to the embodiment of the present invention.
Fig. 12 is a schematic structural view of the brick discharging device according to the embodiment of the present invention.
The labels in the figure are: 101. a die forming device; 102. a vibrating device; 103. a damping device; 104. a synchronous demoulding device; 105. a die frame; 106. a die pressing oil cylinder; 107. an upper pressing frame; 108. putting a mold frame; 109. a lower mold frame; 110. a sleeve seat; 111. a guide post; 112. an upper pressure head; 113. a synchronous frame; 114. a synchronous connecting rod; 115. a demoulding oil cylinder; 116. a synchronizing shaft; 117. a synchronization stage; 118. a synchronization arm; 119. a locking block; 120. a conical jacket; 121. a conical inner sleeve; 122. a first annular groove; 123. a conical ring groove; 124. a vibration base; 125. a vibration motor; 126. driving the vibrating head; 127. a shock-absorbing frame; 128. a damping groove; 129. a shock absorbing spring.
Detailed Description
In order to make the aforementioned and other features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
As shown in fig. 1 to 12, a full-automatic block molding production line comprises a pallet-free brick molding machine and a finished brick product conveyor, wherein the pallet-free brick molding machine comprises a skip car device slidably arranged on a molding frame, a hopper capable of transversely moving is arranged above the skip car device, a compression molding device 101 is arranged in front of the skip car device, a vibrating device 102 is arranged right below the compression molding device 101, and a synchronous demoulding device 104 is arranged at the top of the compression molding device 101.
In this embodiment, the die forming apparatus 101 includes a die frame 105, a die cylinder 106, an upper press frame 107, an upper die frame 108 and a lower die frame 109, wherein the bottom and the top of both sides of the die frame 105 are respectively provided with a sleeve seat 110, a guide post 111 is movably arranged between two vertically aligned sleeve seats 110 on the same side, the synchronous demolding apparatus 104 is fixed between the tops of the plurality of guide posts 111, a cylinder body of the die cylinder 106 is fixed on the top of the die frame 105, a piston end of the die cylinder 106 is downward, the upper press frame 107 is fixedly mounted on the piston end of the die cylinder 106, both side ends of the upper press frame 107 are slidably sleeved on the guide posts 111 on both sides, the upper die frame 108 is fixedly mounted on the bottom of the upper press frame 107, the bottom of the upper die frame 108 is provided with a plurality of upper press heads 112, the lower die frame 109 is located right below the upper press heads 112, and both side ends of the lower die frame 109 are fixedly mounted on the guide posts 111 on both sides.
In this embodiment, the synchronous demolding device 104 includes a synchronous frame 113, two synchronous connecting rods 114, two demolding cylinders 115 and a synchronous shaft 116, the synchronous frame 113 is fixed between tops of the plurality of guide pillars 111, a synchronous table 117 is installed at a top of the middle of the synchronous frame 113, a cylinder body of the demolding cylinder 115 is fixed at a top of the molding frame 105, a piston end of the demolding cylinder 115 faces upward and is fixed on the synchronous table 117, the synchronous shaft 116 is rotatably installed at one side of the top of the molding frame 105, one end of the synchronous connecting rod 114 is rotatably installed on the synchronous shaft 116, the other end of the synchronous connecting rod 114 is hinged with a synchronous arm 118, the other end of the synchronous arm 118 is rotatably installed at a top of the synchronous table 117, when a brick is to be demolded from the lower mold frame 109 after being molded, since left and right widths are relatively large, the demolding cylinders 115 at both sides walk differently, the left and right sides of the brick will have different heights, when the demolding cylinder 115 drives the synchronous table 117 to lift, the synchronous table 117 drives the synchronous frame 113 to lift, and the bricks walk differently by cooperation of the synchronous arm 118 and the synchronous connecting rods 114, the synchronous shaft 115 makes the demolding cylinders 116 not walk uniformly.
In this embodiment, two sides of the lower mold frame 109 are fixedly mounted on the guide post 111 through a locking block 119, a taper sleeve assembly is mounted at the top of the locking block 119, the taper sleeve assembly is locked on the guide post 111, the taper sleeve assembly includes a taper outer sleeve 120 and a taper inner sleeve 121, the guide post 111 is provided with a first annular groove 122, an inner edge end of the taper inner sleeve 121 is embedded into the first annular groove 122, the taper outer sleeve 120 is sleeved on the guide post 111, an inner ring of the taper outer sleeve 120 is provided with a taper annular groove 123, an outer edge end of the taper inner sleeve 121 is embedded into the taper annular groove 123, the bottom of the taper outer sleeve 120 is fixedly connected with the locking block 119 through a bolt, when a conventional brick making machine is produced, the mold frame and the locking block are fixed by a bolt, so the horizontal heights of the locking blocks at two sides must be the same; therefore, the locking block and the ascending guide post need to be locked and fixed and cannot be loosened or slide slightly; the taper sleeve inner sleeve 121 is embedded in the first annular groove 122, the height of the first annular groove 122 is matched with the height of the taper sleeve inner sleeve 121 tightly, so that the taper sleeve inner sleeve 121 can be embedded in the groove of the guide post 111 tightly, and then the taper sleeve outer sleeve 120 is matched with the taper sleeve inner sleeve 121 and locked with the locking block 119 through bolts; therefore, the taper sleeve outer sleeve 120 and the locking block 119 are fixed, and the taper sleeve inner sleeve 121 and the guide post 111 are fixed by the groove without loosening and slipping; the produced brick has no unevenness all around.
In the present embodiment, the vibration device 102 includes a vibration base 124, the vibration base 124 is installed at the bottom of the molding machine frame 105, a vibration motor 125 is disposed in the vibration base 124, and a plurality of transmission vibration heads 126 are installed at the top of the vibration base 124.
In this embodiment, a damping device 103 is disposed between the die forming device 101 and the vibrating device 102, the damping device 103 includes a damping frame 127, the damping frame 127 is mounted on the die frame 105, a damping groove 128 for accommodating the locking block 119 is formed between the damping frame 127 and the die frame 105, a damping spring 129 is mounted at the bottom of the damping groove 128, and the damping device 103 can effectively relieve the impact force when the guide post 111 descends, thereby greatly increasing the service time of the apparatus.
In this embodiment, finished brick product conveyer includes advance brick transfer chain 1, rise board equipment 2, transition transfer chain 3 and pile up neatly main equipment 4 that set up along the direction of brick conveying in proper order, one side of pile up neatly main equipment 4 sets up receives board equipment 43, the input of pile up neatly main equipment 4 erects between the output of transition transfer chain 3 and the input of receiving board equipment 43, the output of transition transfer chain 3 is connected with the input of receiving board equipment 2.
In this embodiment, the palletizing main device 4 includes a palletizing rack 6, a first pushing head assembly 7, a fixed plate 8, a second pushing head assembly 9, a drawing plate 10 and a tray 11, the first pushing head assembly 7 is installed at one side of an input end of the palletizing rack 6, the fixed plate 8 is installed at the middle part of the palletizing rack 6, the drawing plate 10 is installed on the palletizing rack 6 in a transversely movable manner, a transverse moving frame and a transverse moving guide rail 49 are arranged on the palletizing rack 6, a transverse moving motor 50 is installed on the transverse moving frame, the top of the transverse moving frame is connected with the drawing plate 10, the transverse moving motor 50 drives a transverse moving rotating shaft to move on the transverse moving guide rail 49, the transverse moving rotating shaft is rotatably installed on the transverse moving frame so as to drive the drawing plate 10 to transversely move on the palletizing rack 6, an input end of the drawing plate 10 is located at one side of an output end of the fixed plate 8, the second pushing head assembly 9 is installed at the middle part of the palletizing rack 6 and is located above the drawing plate 10, the tray 11 is liftably arranged at one side of an output end of the palletizing rack 6 through a lifting mechanism 12, a front pushing head 14 for clamping a brick layer and a right pushing head 13 and a pushing head for controlling cylinder 13, a front pushing head 13 for controlling the front pushing head 13 and a left pushing head 13, a tray 11.
In this embodiment, the first push head assembly 7 includes a first push head motor 16, a first push plate 17, a first push plate cylinder 18 and a first push frame 19, the first push frame 19 is installed on the pallet frame 6 in a transversely-moving manner, a first push wheel rotating shaft 20 is installed on the first push frame 19 in a rotating manner, the first push head motor 16 is installed on the first push frame 19 to drive the first push wheel rotating shaft 20 to rotate, first rollers are installed at two ends of the first push wheel rotating shaft 20, a first push track 21 for rotating the first rollers is installed at the top of the pallet frame 6, the first push plate cylinder 18 is installed on the first push frame 19, a piston end of the first push plate cylinder 18 is arranged downwards, the first push plate 17 is installed at a piston end of the first push plate cylinder 18, the first push plate 17 is located in front of the first push frame 19, the first push head motor 16 drives the first push wheel rotating shaft 20 to rotate on the first push track 21, so as to drive the first push plate 19 to move on the pallet frame 6, then drive the first push plate 17 to move, so that the first push plate 18 can move up and down and lift the brick lifting layer according to the first push plate 17.
In this embodiment, the first push plate 17 is provided with a first guide frame 22, and the first push plate frame 19 is vertically provided with a first guide wheel 23 matched with the plurality of first guide frames 22, so as to facilitate the lifting of the first push plate 17.
In this embodiment, the second pushing head assembly 9 includes a second pushing head motor 24, a second pushing plate 25, a second pushing plate cylinder 26 and a second pushing frame 27, the second pushing frame 27 is installed on the palletizing frame 6 in a traversing manner, a second pushing rotating shaft 28 is installed on the second pushing frame 27 in a rotating manner, the second pushing head motor 24 is installed on the second pushing frame 27 to drive the second pushing rotating shaft 28 to rotate, second rollers are installed at two ends of the second pushing rotating shaft 28, the second rollers rotate on the pushing rails 21, the second pushing plate cylinder 26 is installed at the rear end of the second pushing frame 27, the piston end of the second pushing plate cylinder 26 is arranged downward, the second pushing plate 25 is installed at the piston end of the second pushing plate cylinder 26, the second pushing plate 25 is located in front of the second pushing frame 27, the working principle of the second pushing head assembly 9 is the same as that of the first pushing head assembly 7, and details are not described herein.
In this embodiment, the second push plate 25 is provided with a second guide frame 29, the second push plate frame 27 is vertically provided with a second guide wheel 30 matched with the plurality of second guide frames 29, the rear end of the second push head assembly 9 is provided with a third cylinder 31, the piston end of the third cylinder 31 faces downward, and the piston end of the third cylinder 31 is provided with a partition frame 32.
In this embodiment, the lifting mechanism 12 includes a lifting motor 33, a lifting frame 34, a lifting chain and a lifting rotating shaft 36, the lifting rotating shaft 36 is rotatably installed at the top of the palletizing machine frame 6, the lifting motor 33 is installed above the palletizing machine frame 6 through a motor frame, the lifting motor 33 and the lifting rotating shaft 36 are in transmission connection through a transmission chain, a lifting gear for sleeving the lifting chain is arranged on the lifting rotating shaft 36, a rotating disc 37 is arranged in the middle of the lifting frame 34, a rotating speed reducing motor 38 for controlling the rotating disc 37 to rotate is arranged at the bottom of the lifting frame 34, the tray 11 is placed on the rotating disc 37, the transition conveying line 3 conveys a brick layer to the output end of the palletizing main device 4, and then the brick layer is pushed to the fixing plate 8 by the first push head assembly 7, which is the separation of the brick layer from the supporting plate, the first push head assembly 7 continues to push the brick layer to the drawing plate 10, that is reset, the supporting plate is conveyed out by the plate collecting device 43, the drawing plate 10 is started to move to the position above the tray 11, then the lifting mechanism 12 drives the tray 11 to ascend to enable the tray 11 to be close to the drawing plate 10, then the second pushing head component 2, the front pushing head 13, the left pushing head 14 and the right pushing head 15 are started to clamp a brick layer and are positioned at the position where the brick falls, then the drawing plate 10 is drawn back to enable the brick to fall onto the tray to obtain a first brick layer, then the height of the tray 11 is reduced to enable the brick height on the tray 11 to be lower than the height of the drawing plate 10, the first pushing head component 7 continues to push the subsequent brick layer onto the drawing plate 10, the drawing plate 10 transfers the brick to the position above the tray 11, the drawing plate 10 moves back for a certain distance, the brick at the head part falls onto the brick layer on the tray 11, then the second pushing head component 2, the front pushing head 13, the left pushing head 14 and the right pushing head 15 loosen the brick layer, the drawing plate 10 drives the bricks to move back for a certain distance, then the second pushing head assembly 2, the front pushing head 13, the left pushing head 14 and the right pushing head clamp the brick layer, the drawing plate 10 is drawn back, then the bricks on the drawing plate 10 fall onto the first brick layer, at the moment, a first forklift brick fork hole is reserved on the second brick layer, then the second pushing head assembly 2, the front pushing head 13, the left pushing head 14 and the right pushing head 15 loosen the brick layer, the drawing plate 10 drives the tail bricks to move back for a certain distance, then the second pushing head assembly 2, the front pushing head 13, the left pushing head 14 and the right pushing head clamp the brick layer, the drawing plate 10 is drawn back, so that the brick layer at the tail falls onto the first brick layer, a second forklift brick fork hole can be obtained, and the subsequent brick layer is normally stacked by repeating the step of stacking the first brick layer; when a layer of bricks are stacked, the rotating speed reducing motor 38 controls the rotating disc 37 to rotate 90 degrees, and the rotating disc 37 can drive the tray 11 to rotate 90 degrees, so that the adjacent two layers of bricks are arranged in a staggered manner, and the stability of the whole stack of bricks is improved.
In this embodiment, the output end of the main palletizing device 4 is provided with a brick discharging device 5, the brick discharging device 5 includes a brick discharging frame 39, a brick discharging motor 40 and a brick discharging double-rail conveying line 41, the brick discharging frame 39 is installed at the bottom of the palletizing frame 6, the double rails of the brick discharging double-rail conveying line 41 are installed on the brick discharging frame 39 and symmetrically distributed on two sides of the rotating disc 37, the brick discharging motor 40 is installed on the brick discharging frame 39 to drive the brick discharging double-rail conveying line 41 to convey the pallet 11, the width of two sides of the pallet 11 is greater than that of the rotating disc 37, when the pallet 11 reaches the bottom of the palletizing frame 6 through the lifting frame 34, two sides of the pallet 11 can be exactly abutted against the brick discharging double-rail conveying line 41, then the brick discharging motor 40 drives the brick discharging double-rail conveying line 41 to operate, the pallet 11 is conveyed by the brick discharging double-rail conveying line 41, and finally the chopped bricks are forked by a forklift after being packed by a worker.
In this embodiment, it includes liter grillage 42, splint mechanism, chain sideslip mechanism and chain elevating system to rise board equipment 2, it erects advancing between brick transfer chain 1 and transition transfer chain 3 to rise grillage 42, chain sideslip mechanism installs at the top that rises grillage 42, chain elevating system installs on chain sideslip mechanism, splint mechanism installs on chain elevating system, splint mechanism is controlled by the cylinder, and when the brick layer reachd the output of advancing brick transfer chain 1, splint mechanism removes to brick layer department through chain sideslip mechanism and chain elevating system and presss from both sides it and transport to the input of transition transfer chain 3, advance brick transfer chain 1 and transition transfer chain 3 and be conventional chain transfer chain, do not detailed again here.
In this embodiment, the board collecting device 43 includes a board entering conveying line 44, a lifting board mechanism 45 and a board discharging conveying line 46, the lifting board mechanism 45 is arranged between the output end of the board entering conveying line 44 and the input end of the board discharging conveying line 46, the input end of the board discharging conveying line 46 is located at the bottom of the lifting board mechanism 45, a grabbing board stacking mechanical hook capable of transversely moving and lifting is arranged in the lifting board mechanism 45, when the supporting board reaches the board entering conveying line 44, the grabbing board stacking mechanical hook sequentially stacks the supporting board on the lifting board mechanism, and then the supporting board is conveyed out by the board discharging conveying line 46, and the board entering conveying line 44 and the board discharging conveying line 46 are conventional chain conveying lines and are not described in detail herein.
The working principle is as follows: the material truck device uniformly leaks materials into the lower die frame 109, the pressing die oil cylinder 106 controls the upper pressing frame 107 to descend, the upper pressing frame 107 drives the upper pressing head 112 to press downwards, the vibrating device 102 simultaneously starts to vibrate to compact and form the materials in the lower die frame 109, the demolding oil cylinder 115 is started, the demolding oil cylinder 115 drives the synchronous frame 113 to ascend, the synchronous frame 113 drives the guide post 111 to ascend, the guide post 111 drives the locking block 119 and the lower die frame 109 to ascend together, the lower die frame 109 ascends to separate the materials from the materials to realize demolding, the manufactured bricks are placed on the special supporting plate layer by layer to be maintained, the maintained brick connecting supporting plate layers are placed on the brick feeding conveying line 1 by a forklift together, a layer of bricks and plates are conveyed to the plate lifting device 2 by the brick feeding conveying line 1, the bricks and the plate conveying line are transferred to the transition conveying line 3 by the plate lifting device 2, then a layer of bricks and plates are conveyed to the stacking main device 4 by the transition conveying line 3, the plate layers are collected by the plate collecting device 43, the incoming brick layers are finally conveyed to the stacking device 5, and the manual stacking cost is greatly reduced.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and any person skilled in the art should not depart from the technical scope of the present invention, and any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should fall within the scope of the present invention.

Claims (10)

1. The utility model provides a full-automatic building block shaping production line which characterized in that: the supporting-plate-free brick making forming machine comprises a supporting-plate-free brick making forming machine body and a finished brick product conveyor, wherein the supporting-plate-free brick making forming machine body comprises a skip car device which is arranged on a forming rack in a sliding mode, a hopper capable of transversely moving is arranged above the skip car device, a compression molding device is arranged in front of the skip car device, a vibrating device is arranged under the compression molding device, and a synchronous demolding device is arranged at the top of the compression molding device.
2. The full-automatic block molding production line according to claim 1, characterized in that: the die forming device comprises a die rack, a die oil cylinder, an upper pressing frame, an upper die frame and a lower die frame, wherein sleeve seats are respectively arranged at the bottom and the top of two sides of the die rack, a guide pillar is movably arranged between two vertically aligned sleeve seats on the same side, the synchronous demoulding device is fixed between the tops of the guide pillars, a cylinder body of the die oil cylinder is fixed at the top of the die rack, a piston end of the die oil cylinder faces downwards, the upper pressing frame is fixedly arranged at the piston end of the die oil cylinder, two side ends of the upper pressing frame are slidably sleeved on the guide pillars on two sides respectively, the upper die frame is fixedly arranged at the bottom of the upper pressing frame, a plurality of upper pressing heads are arranged at the bottom of the upper die frame, the lower die frame is positioned under the upper pressing heads, and two side ends of the lower die frame are fixedly arranged on the guide pillars on two sides.
3. The full-automatic block molding production line according to claim 2, characterized in that: the synchronous demoulding device comprises a synchronous frame, two synchronous connecting rods, two demoulding oil cylinders and a synchronous shaft, wherein the synchronous frame is fixed between the tops of a plurality of guide pillars, a synchronous table is installed at the top of the middle of the synchronous frame, the cylinder body of each demoulding oil cylinder is fixed at the top of a moulding-die rack, the piston end of each demoulding oil cylinder is upwards fixed on the synchronous table, the synchronous shaft is rotatably installed at one side of the top of the moulding-die rack, one end of each synchronous connecting rod is rotatably installed on the synchronous shaft, the other end of each synchronous connecting rod is hinged with a synchronous arm, and the other end of each synchronous arm is rotatably installed at the top of the synchronous table.
4. The full-automatic block molding production line according to claim 3, characterized in that: the improved stamping die comprises a lower die frame, and is characterized in that two sides of the lower die frame are fixedly mounted on a guide pillar through a locking block, a taper sleeve assembly is mounted at the top of the locking block and locked on the guide pillar, the taper sleeve assembly comprises a taper outer sleeve and a taper inner sleeve, a first annular groove is formed in the guide pillar, the inner edge end of the taper inner sleeve is embedded into the first annular groove, the taper outer sleeve is sleeved on the guide pillar, a taper annular groove is formed in the inner ring of the taper outer sleeve, the outer edge end of the taper inner sleeve is embedded into the taper annular groove, the bottom of the taper outer sleeve and the locking block are fixedly connected through a bolt, the vibration device comprises a vibration base, the vibration base is mounted at the bottom of a die frame, a vibration motor is arranged in the vibration base, a plurality of transmission vibration heads are mounted at the top of the vibration base, a vibration damping device is arranged between a die forming device and the vibration device, the vibration damping frame comprises a damping frame, the damping frame is mounted on the die frame, a damping groove for accommodating the locking block is formed between the damping frame, and a damping spring is mounted at the bottom of the damping groove.
5. The full-automatic block molding production line according to claim 1, characterized in that: the finished product conveyer of laying bricks includes advance brick transfer chain, rise board equipment, transition transfer chain and the pile up neatly main equipment that sets up along the direction of delivery of laying bricks direction of transfer in proper order, one side of pile up neatly main equipment sets up receives the board equipment, the input of pile up neatly main equipment erects between the output of transition transfer chain and the input of receiving the board equipment, the output of transition transfer chain is connected with the input of receiving the board equipment.
6. A full-automatic block molding production line according to claim 5, characterized in that: the stacking main equipment comprises a stacking rack, a first pushing head assembly, a fixed plate, a second pushing head assembly, a drawing plate and a tray, wherein the first pushing head assembly is installed on one side of the input end of the stacking rack, the fixed plate is installed at the middle of the stacking rack, the drawing plate is installed on the stacking rack in a transversely-moving mode, the input end of the drawing plate is located on one side of the output end of the fixed plate, the second pushing head assembly is installed at the middle of the stacking rack and located above the drawing plate, the tray is arranged on one side of the output end of the stacking rack in a liftable mode through a lifting mechanism, the stacking rack is located above the tray and is provided with a front pushing head, a left pushing head and a right pushing head used for clamping a brick layer respectively, the front pushing head is located in front of the second pushing head assembly, and the front pushing head, the left pushing head and the right pushing head are controlled by cylinders.
7. The full-automatic block molding production line according to claim 6, characterized in that: first push head subassembly includes first push head motor, first push pedal cylinder and first push carriage frame, but first push carriage frame installs in the pile up neatly frame sideslip, first push carriage frame goes up to rotate and installs first push pedal pivot, first push head motor is installed and is used for driving first push pedal pivot to rotate on first push carriage frame, first gyro wheel is installed at the both ends of first push pedal pivot, the first gyro wheel pivoted shallow track of confession is installed at the top of pile up neatly frame, first push pedal cylinder is installed on first push carriage frame, the piston end of first push pedal cylinder sets up down, the piston end at first push pedal cylinder is installed to first push pedal, first push pedal is located the place ahead of first push carriage frame, install first guide frame on the first push pedal, vertically be provided with on the first push carriage frame with a plurality of first guide frame matched with first guide pulley.
8. The full-automatic block molding production line according to claim 7, characterized in that: elevating system includes elevator motor, crane, lift chain and lift pivot, the lift pivot rotates the top of installing in the pile up neatly frame, elevator motor installs the top in the pile up neatly frame through a motor frame, connect through the drive chain transmission between elevator motor and the lift pivot, be provided with the lifting gear who supplies lift chain cover to establish usefulness in the lift pivot, the centre of crane is provided with the rotary disk, the bottom of crane is provided with the rotatory gear motor of control rotary disk pivoted, the tray is placed on the rotary disk.
9. The full-automatic block molding production line according to claim 8, characterized in that: the output of pile up neatly main equipment is provided with out the brick equipment, it includes out the brick frame, goes out the brick motor and goes out the brick double track way transfer chain to go out the brick equipment, go out the bottom at the pile up neatly frame of brick rack-mount, go out the double track way installation of brick double track way transfer chain and symmetric distribution in the both sides of rotary disk in going out the brick frame, it installs and is used for driving out brick double track way transfer chain transport tray in going out the brick frame to go out the brick motor.
10. The full-automatic block molding production line according to claim 9, characterized in that: it includes liter grillage, splint mechanism, chain sideslip mechanism and chain elevating system to rise the board equipment, it erects between advancing brick transfer chain and transition transfer chain to rise the board, chain sideslip mechanism installs at the top that rises the grillage, chain elevating system installs on chain sideslip mechanism, splint mechanism installs on chain elevating system, receive the board equipment including going into board transfer chain, lifter plate mechanism and play board transfer chain, lifter plate mechanism sets up and is going into between board transfer chain output and play board transfer chain input, the input that goes out the board transfer chain is located lifter plate mechanism's bottom, but be provided with the nipper pile up neatly machinery that the sideslip goes up and down in the lifter plate mechanism and collude.
CN202221629776.6U 2022-06-28 2022-06-28 Full-automatic building block forming production line Active CN218699987U (en)

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CN202221629776.6U CN218699987U (en) 2022-06-28 2022-06-28 Full-automatic building block forming production line

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115194929A (en) * 2022-06-28 2022-10-18 泉州市益鑫机械科技有限公司 Full-automatic building block forming production line and production process thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115194929A (en) * 2022-06-28 2022-10-18 泉州市益鑫机械科技有限公司 Full-automatic building block forming production line and production process thereof

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