CN103737713A - Automated building block production line - Google Patents
Automated building block production line Download PDFInfo
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- CN103737713A CN103737713A CN201310674253.2A CN201310674253A CN103737713A CN 103737713 A CN103737713 A CN 103737713A CN 201310674253 A CN201310674253 A CN 201310674253A CN 103737713 A CN103737713 A CN 103737713A
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- Prior art keywords
- machine
- supporting plate
- block
- aggregate
- fabric
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 239000004744 fabric Substances 0.000 claims abstract description 76
- 239000000463 material Substances 0.000 claims abstract description 56
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 4
- 230000007306 turnover Effects 0.000 claims description 34
- 238000007599 discharging Methods 0.000 claims description 28
- 239000004568 cement Substances 0.000 claims description 26
- 238000002156 mixing Methods 0.000 claims description 22
- 238000003756 stirring Methods 0.000 claims description 13
- 230000033001 locomotion Effects 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract 3
- 238000005303 weighing Methods 0.000 abstract 2
- 230000000903 blocking effect Effects 0.000 abstract 1
- 239000000047 product Substances 0.000 description 28
- 239000002131 composite material Substances 0.000 description 8
- 230000032258 transport Effects 0.000 description 8
- 239000002023 wood Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000011449 brick Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention provides an automated building block production line, and belongs to the technical field of operation and transportation. The automated building block production line solves the problems of an existing building block production line that control over feeding is inaccurate, the structure is unreasonable, and the system is not stable enough. The automated building block production line comprises a distributing system, a building block formation system, a maintenance system, a supporting plate recycling system and an automatic control system. The distributing system further comprises a shell fabric aggregate bin and a shell fabric weighing hopper used for weighing, so that a preset amount of shell fabric can be output accurately. The building block formation system further comprises a feeding machine and a secondary distributor, so that materials are fed to a blocking making machine in batches. The extension end of a supporting plate recycling conveyor line in the supporting plate recycling system is further provided with a supporting plate returning machine which pushes supporting plates on a plate overturning machine to a plate feeding machine. The automated building block production line has the advantages that feeding is accurate, stability is high, and arrangement is reasonable.
Description
Technical field
The invention belongs to operation, transportation technology field, relate to a kind of automation block production line.
Background technology
Chinese patent CN1883906A discloses a kind of full automatic block production line, comprise feed proportioning system, block forming system, curing system, supporting plate reclaiming system and automatic control system, wherein, feed proportioning system is to aggregate, cement and various powder stir, form the required compound of block forming, it comprises hopper block forming system, the pipeline of being located at the shaped device of hopper below and being positioned at shaped device below and extending to both sides, the part that this pipeline is positioned at shaped device both sides forms supporting plate supply line and chain transfer, between hopper top and feed proportioning system below, be provided with belt conveyor, curing system, comprise steam curing room, female Car Track, be slidedly arranged on the main-auxiliary vehicle on female Car Track, steam curing room is provided with many sub-Car Tracks that are connected with female Car Track, and the elongated end of chain transfer is provided with a Lift-slab machine, and this Lift-slab machine is connected by a sub-Car Track with female Car Track, supporting plate reclaiming system, comprise a supporting plate storehouse, one strip transmission line and a brick machine that pushes away of being located at this pipeline top, it is dryed product pipeline that this pipeline is positioned at the part that pushes away brick machine one side, the part that is positioned at opposite side is supporting plate reuse pipeline, the elongated end of supporting plate reuse pipeline is located in supporting plate storehouse, and this supporting plate storehouse is connected with the supporting plate pipeline of block forming system, the elongated end of dryed product pipeline is provided with one and falls plate machine, this falls plate machine and is connected by a sub-Car Track with female Car Track, automatic control system and above-mentioned each system are electrically connected, be used for controlling above-mentioned each system coordination work.
Above-mentioned block production line has following shortcoming: one, raw material is for quantitative system is set, and feed is controlled accurate not; Two, the block forming in block forming system is comprised of hopper and the shaped device of being located at hopper below, and speed and the quantity delivered of feed are controlled by pipeline, and structure is reasonable not; Three, supporting plate reuse pipeline one end is arranged on and pushes away brick machine below, the other end is connected to supporting plate storehouse, supporting plate storehouse is connected with the supporting plate pipeline of block forming system, on supporting plate reuse pipeline, be provided with panel turnover machine, the complex structure of panel turnover machine, in this system, supporting plate is supplied with does not have power supply initiatively, and the stability of a system is inadequate.
Summary of the invention
The object of the invention is to have the problems referred to above for existing technology, proposed a kind of control rationally, good stability, the accurate automation block production line of feed.
Object of the present invention can realize by following technical proposal: a kind of automation block production line, comprise feed proportioning system, block forming system, curing system, supporting plate reclaiming system and automatic control system, feed proportioning system comprises aggregate mixer and base-material conveyer belt; Block forming system is comprised of block machine, supporting plate supply line and chain transfer, and supporting plate supply line and chain transfer are distributed in Bing Xiang both sides, block machine both sides and extend; Supporting plate reclaiming system comprises supporting plate reuse pipeline and is arranged on the panel turnover machine formation of supporting plate reuse pipeline elongated end, it is characterized in that,
Described feed proportioning system is also provided with fabric aggregate bin, on the discharging opening of described fabric aggregate bin, be connected with out material strip, the described blanking end below that goes out material strip is provided with the fabric scale hooper of metering use, fabric scale hooper below is provided with fabric conveyer, and the described fabric conveyer other end connects fabric mixer;
Described block forming system is also provided with batcher and secondary material distributing machine, described batcher and secondary material distributing machine divide and are located at block machine both sides and provide material to block machine, described batcher is connected with aggregate mixer by base-material conveyer belt, between described secondary material distributing machine and fabric mixer, is provided with fabric conveyer belt;
In described supporting plate reclaiming system, the elongated end of supporting plate reuse pipeline is also provided with supporting plate and returns to machine, described supporting plate returns to machine conveying support plate to panel turnover machine, after supporting plate turn-over, the supporting plate that described supporting plate returns on machine propelling movement panel turnover machine extremely supplies plate machine, and the described plate machine that supplies provides supporting plate to block machine by supporting plate supply line.
The present invention is under original state, aggregate flows into weigh belt along discharging opening, after measuring, the conveyer belt being arranged on weigh belt is delivered to aggregate mixer by aggregate, cement bin is transported to aggregate mixer by cement screw conveyer by cement, after aggregate and cement mixing are even, combined aggregate is along base-material tape transport to batcher, fabric in fabric aggregate bin is brought into fabric scale hooper along discharging simultaneously, become predetermined ratio with aggregate, fabric enters into fabric mixer and stirs along conveyer, fabric is along fabric tape transport to secondary material distributing machine, by controlling batcher and secondary material distributing machine, aggregate and fabric are joined in block machine in proportion successively, the wet building block of block machine machine-shaping is also placed on supporting plate,
Supporting plate and wet building block enter into Lift-slab machine along chain transfer, Lift-slab machine is supporting plate and the wet building block on lifting chain conveyer successively, after Lift-slab machine clamping completes, program car is pitched maintenance in fog room along sub-Car Track by some groups of supporting plates and wet building block in Lift-slab machine, the some groups of laid dry pieces that maintenance is good are pitched to falling plate machine along sub-Car Track by program car together with supporting plate, fall plate machine and successively laid dry piece and supporting plate are placed into circumversion chain conveyer;
Laid dry piece and supporting plate are transported to stacking machine below, the separated supporting plate of stacking machine and building block by segment palletizing, supporting plate moves along supporting plate reuse pipeline, moving to supporting plate returns to seat in the plane and puts, and be further pushed to panel turnover machine, and panel turnover machine is by supporting plate turn-over, and supporting plate returns to machine supporting plate is pushed into supporting plate supplying machine, supporting plate on supplying machine is delivered to block machine along supporting plate supply line, completes automated production.
Wherein below fabric aggregate bin, be provided with fabric scale hooper, it gives amount accurately, and between aggregate bin, allotment is accurate in proportion, and control accuracy is high; Batcher and secondary material distributing machine are set in the both sides of block machine, can control accurately feed quantity, also can control the uniformity of feed, supply with successively the quality that combined aggregate and fabric can better guarantee product simultaneously; In supporting plate reclaiming system, increase supporting plate and return to machine, supporting plate on supporting plate reuse pipeline moves to after panel turnover machine, through panel turnover machine turn-over, the supporting plate being returned after machine propelling movement turn-over by supporting plate after lifting is pushed to supporting plate supplying machine, motion stabilization, mechanism is simple, has simplified the structure of panel turnover machine, has improved the stability of a system.
In above-mentioned a kind of automation block production line, on described batcher, be provided with hopper, the discharging opening below of described hopper is provided with metering device, in described block machine, be provided with liftable die cavity, the elongated end of described chain transfer stretches into block machine, plate supporting frame is located on chain transfer, described die cavity can against or depart from supporting plate, described batcher and secondary material distributing machine are given die cavity feed successively.
Base-material conveyer belt transports combined aggregate to the hopper of batcher, hopper is communicated with on metering device, the elongated end of chain transfer is arranged on block machine inside, on it, be placed with supporting plate, die cavity in block machine is resisted against on supporting plate, metering device adds combined aggregate in die cavity, at metering device, shift out after block machine, block machine is opened after to combined aggregate precompressed, secondary material distributing machine stretches in block machine and to die cavity and adds fabric, after filler completes, secondary material distributing machine is withdrawn from, block machine pushes and vibrates die cavity, block forming, die cavity is separated with building block simultaneously, chain transfer drives the wet building block on supporting plate and supporting plate to leave block machine, supporting plate supply line Transport support board is also pushed on chain transfer.
In above-mentioned a kind of automation block production line, described feed proportioning system also comprises aggregate mixer, aggregate bin and cement bin, in the discharging opening position of aggregate bin, be provided with and control the device of remaining silent that discharging opening opens and closes, described discharging opening below is provided with weigh belt, the added material strip that is provided with out of described weigh belt, the described elongated end below that goes out material strip is arranged on the material outlet of aggregate conveyer, the described aggregate conveyer other end is arranged on the charge door top of aggregate mixer, on the blanking port of described cement bin, cement screw conveyer is installed, the discharging opening of described cement screw conveyer is arranged on aggregate mixer top.
On the discharging opening of aggregate bin, be provided with the device of remaining silent, discharging opening below arranges weigh belt, the device of remaining silent can be accepted to control inventory from the switching of the signal controlling discharging opening of weigh belt, also can be that a plurality of aggregate bins share same go out material strip and weigh belt, aggregate drops on out on material strip and along going out the material outlet that material strip falls into aggregate conveyer, feed bin rises to the charge door of aggregate mixer along aggregate conveyer, aggregate falls in aggregate mixer, cement bin is transported to aggregate mixer by cement screw conveyer simultaneously, after stirring, aggregate mixer drops into base-material conveyer belt, be transported to batcher.
In above-mentioned a kind of automation block production line, described aggregate mixer, comprise frame, mixing drum, run through and be installed to the shaft on mixing drum, one end of shaft is fixed with mixing arm, described mixing arm is positioned at mixing drum, described mixing arm comprises mount pad and interts and be fixed on four support arms on mount pad, described support arm end is fixed with stirring vane, the radius of gyration of each stirring vane increases progressively along mixing direction, the blade face of described stirring vane and the bottom of mixing drum are in obtuse angle, the base of described stirring vane and the laminating of the bottom of mixing drum, the other end of described shaft is given prominence to the bottom of mixing drum and is connected with actuating unit.
In above-mentioned a kind of automation block production line, described curing system is comprised of fog room, female Car Track and the program car that is slidably installed on female Car Track, curing room is provided with many sub-Car Tracks that are connected with female Car Track, the elongated end of chain transfer is provided with Lift-slab machine, on described Lift-slab machine, be provided with some parallel and contractile plate supporting frames, described plate supporting frame can be placed supporting plate, described Lift-slab machine is connected by sub-Car Track with female Car Track, on described program car, be provided with some parallel fork legs, the spacing of described fork leg is identical with the supporting plate spacing in Lift-slab machine.
Wet building block moves on Lift-slab machine along chain transfer in company with supporting plate, Lift-slab machine successively promotes the supporting plate in Lift-slab machine, retention gap between layers, program car slides into Lift-slab machine along sub-Car Track, its fork leg be inserted between supporting plate and shift out supporting plate and supporting plate on building block, be transported to maintenance in curing room.
In above-mentioned a kind of automation block production line, described supporting plate reclaiming system comprises circumversion chain conveyer, stacking machine and finished product pipeline, described circumversion chain conveyer one end is connected with and falls plate machine, the other end is passed in stacking machine and is connected to supporting plate reuse pipeline, described stacking machine separated supporting plate and building block are also placed into piling on finished product pipeline by building block, described female Car Track with fall plate machine and be connected by sub-Car Track.
The good building block of maintenance is shifted out curing room clamping to falling on plate machine by program car, falling plate machine is successively placed into supporting plate on circumversion chain conveyer together with building block, circumversion chain conveyer is transported to stacking machine below, stacking machine gripping building block piling are to finished product pipeline, and supporting plate continues to move to supporting plate reuse pipeline along circumversion chain conveyer.
In above-mentioned a kind of automation block production line, described stacking machine comprises support, be slidably connected at the movable stand on support and be arranged on the lowering or hoisting gear on movable stand, end at lowering or hoisting gear is also provided with gripping frame, and described gripping frame can gripping or unclamped building block and can on support, move back and forth with lowering or hoisting gear.
Stacking machine support is across finished product pipeline and circumversion chain conveyer, and when supporting plate moves to stacking machine below together with building block, movable stand moves to supporting plate top, lowering or hoisting gear declines, after gripping frame gripping building block, rise, movable stand moves on finished product pipeline, and lowering or hoisting gear declines, gripping frame unclamps building block, supporting plate moves along circumversion chain conveyer, repetitive operation, and building block is piling successively, after certain altitude, finished product pipeline carries building block to fork truck.
In above-mentioned a kind of automation block production line, on the elongated end of described finished product pipeline, be provided with wooden rack machine for releasing, described wooden rack machine for releasing is placed into pallet on finished product pipeline successively, and described finished product pipeline is transported to stacking machine below by pallet.
Elongated end at finished product pipeline arranges a wooden rack machine for releasing, wood composite pallet is placed on finished product pipeline successively, stacking machine is placed on building block on wood composite pallet in piling process, be convenient to forklift transport, simultaneously, wooden rack machine for releasing is set and has reduced the deficiency of manually putting pallet, improved efficiency.
In above-mentioned a kind of automation block production line, between described panel turnover machine and confession plate machine, be also provided with pallet stand, the upper plane of described pallet stand is with concordant for the feeding mouth of plate machine.
At panel turnover machine and between for plate machine, pallet stand is set, has extended the supply line of supporting plate, be conducive to the adjustment of supporting plate, be also convenient to adjust panel turnover machine and for alternate position spike between plate machine, make supporting plate circulation more smooth and easy simultaneously.
Compared with prior art, the present invention has following advantage:
1, fabric aggregate bin and discharging opening below is set fabric scale hooper is set, can accurately measure fabric proportional quantity, accurately control the fabric amount of building block, it is convenient that fabric scale hooper below is provided with the transmission of fabric conveyer.
2, batcher and secondary material distributing machine provide combined aggregate and fabric to block machine successively, and quantity delivered is accurate, supply with cavity positions even, control rationally block structure good stability.
3, by supporting plate, return to machine the supporting plate on panel turnover machine is pushed to for plate machine, simplified the structure of panel turnover machine, by effectively holder class being pushed to for plate machine, simple in structure, reliability is high.
4, Lift-slab machine with plate machine falls and on to place the spacing of supporting plate identical, and identical with the fork leg spacing of program car, both reduced between adjacent supporting plate, add backing plate in order to interval the extrusion damage between wet building block, improved again the running efficiency of program car.
5, the elongated end at finished product pipeline arranges a wooden rack machine for releasing, can automatically wood composite pallet be placed on finished product pipeline successively, has reduced the labour intensity of manually putting pallet, has also improved the operating efficiency of system.
6, stacking machine automatically the building block on circumversion chain conveyer is moved and piling to finished product pipeline, simple in structure, efficiency is high, circumversion chain conveyer can directly be transported to supporting plate supporting plate reuse pipeline, the pipeline in the middle of having reduced circulates.
Accompanying drawing explanation
Fig. 1 is streamline schematic layout pattern of the present invention.
Fig. 2 is the schematic diagram in C-C cross section in the present invention.
Fig. 3 is the schematic diagram in B-B cross section in the present invention.
Fig. 4 is the schematic diagram in D-D cross section in the present invention.
Fig. 5 is the schematic diagram in A-A cross section in the present invention.
In figure, 10, feed proportioning system; 11, aggregate conveying circuit; 110, aggregate bin; 111, aggregate conveyer belt; 112, aggregate mixer; 113, cement screw conveyer; 114, cement bin; 115, base-material conveyer belt; 116, go out material strip; 117, weigh belt; 12, fabric conveying circuit; 121, fabric aggregate bin; 122, fabric conveyer; 123, fabric mixer; 124, fabric conveyer belt; 125, fabric scale hooper; 20, block forming system; 21, batcher; 211, metering device; 22, block machine; 23, secondary material distributing machine; 24, chain transfer; 25, Lift-slab machine; 251, plate supporting frame; 26, sub-Car Track; 30, curing system; 31, program car; 311, fork leg; 32, female Car Track; 33, fog room; 40, supporting plate reclaiming system; 41, plate machine falls; 42, circumversion chain conveyer; 43, stacking machine; 431, gripping frame; 432, lowering or hoisting gear; 433, movable stand; 434, support; 44, wooden rack machine for releasing; 45, finished product pipeline; 461, supporting plate reuse pipeline; 462, supporting plate returns to machine; 47, panel turnover machine; 48, pallet stand; 49, supporting plate supply line; 491, for plate machine; 50, automatic control system.
The specific embodiment
Be below specific embodiments of the invention by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
As shown in Figure 1, the present invention includes feed proportioning system 10, block forming system 20, curing system 30, supporting plate reclaiming system 40 and automatic control system 50.
As Fig. 1, shown in Fig. 2 and Fig. 4, feed proportioning system 10 comprises aggregate conveying circuit 11 and fabric conveying circuit 12, aggregate conveying circuit 11 comprises aggregate bin 110 and cement bin 114, discharging opening bottom at aggregate bin 110 is provided with out material strip 116, going out material strip 116 is arranged on above weigh belt 117, the bottom that goes out material strip 116 elongated ends is provided with aggregate conveyer belt 111, the other end of aggregate conveyer belt 111 is arranged on the blanking port of aggregate mixer 112, aggregate is transported to aggregate mixer 112 by aggregate conveyer belt 111, simultaneously, on the discharging opening of cement bin 114, be provided with cement screw conveyer 113, its output is arranged on the blanking port top of aggregate mixer 112, carry cement in aggregate mixer 112, aggregate mixer 112 is stirred aggregate and cement, discharging opening output combined aggregate by aggregate mixer 112, below the discharging opening of aggregate mixer 112, be provided with base-material conveyer belt 115, base-material conveyer belt 115 carries combined aggregate to block forming system 20, fabric conveying circuit 12 comprises fabric aggregate bin 121, on the discharging opening of fabric aggregate bin 121, be connected with out material strip 116, the blanking end below that goes out material strip 116 is provided with the fabric scale hooper 125 of metering use, fabric scale hooper 125 belows are provided with fabric conveyer 122, the discharge end of fabric conveyer 122 is arranged on the blanking port top of fabric mixer 123, fabric is discharged by the discharging opening on mixer after fabric mixer 123 stirs, below the discharging opening of fabric mixer 123, be provided with fabric conveyer belt 124, fabric conveyer belt 124 conveyor surfaces are expected block forming system 20.
As shown in figures 1 and 3, block forming system 20 comprises block machine 22 and divides batcher 21 and the secondary material distributing machine 23 that is located at block machine 22 both sides, in the bottom of block machine 22, be penetrated with a chain transfer 24, one end of chain transfer 24 is connected with supporting plate supply line 49, the other end is deep into Lift-slab machine 25 inside, supporting plate supply line 49 Transport support boards are to the chain transfer 24 that is positioned at block machine 22 bottoms, batcher 21 comprises hopper and is connected to the metering device 211 of hopper discharging opening, metering device 211 can move back and forth, block machine 22 inside are provided with liftable die cavity, when die cavity one end is resisted against on supporting plate, metering device 211 provides aggregate to die cavity, and within the scope of die cavity, move back and forth and shake, material is evenly supplied in die cavity, provide and arrive after specified rate, metering device 211 is withdrawn from block machine 22, 22 pairs of die cavities of block machine carry out precompressed, then, secondary material distributing machine 23 extend in block machine 22, and evenly supply with fabric to the die cavity after precompressed, withdraw from after block machine 22, 22 pairs of die cavities of block machine shake compacting, block forming, die cavity rises, block machine 22 will be resisted against on supporting plate, chain transfer 24 transports supporting plate block machine 22 and is transported on Lift-slab machine 25 together with wet building block.
As shown in Figure 1, curing system 30 comprises fog room 33, female Car Track 32 and the program car 31 sliding on female Car Track 32, between fog room 33 and female Car Track 32, by some drawing frame tracks 26, be connected, program car 31 can move into or shift out fog room 33 by supporting plate and building block along sub-Car Track 26, between Lift-slab machine 25 and female Car Track 32, by sub-Car Track 26, be connected, Lift-slab machine 25 is provided with chain lifting device, chain is provided with some parallel plate supporting frames 251, supporting plate and wet building block can be placed on supporting plate and with plate supporting frame 251 and promote, on program car 31, be provided with some parallel fork legs 311, the spacing of fork leg 311 is identical with plate supporting frame 251 spacing in Lift-slab machine 25, program car 31 shifts out Lift-slab machine 25 by supporting plate and wet building block, along sub-Car Track 26, turn back to female Car Track 32, by beneath railcar, moved to the sub-Car Track 26 outside fog room 33, move to the interior maintenance of fog room 33.
As shown in Figure 1 and Figure 5, supporting plate reclaiming system 40 comprises stacking machine 43, plate machine 41 falls, supporting plate returns to machine 462 and panel turnover machine 47, finished product pipeline 45, stacking machine 43 and fall and be provided with circumversion chain conveyer 42 between plate machine 41, and one end of circumversion chain conveyer 42 is through stacking machine 43 and be connected to supporting plate reuse pipeline 461, the other end extends to and falls plate machine 41 bottoms, fall between plate machine 41 and female Car Track 32 and be connected by sub-Car Track 26, fall plate machine 41 and be provided with chain fall-back device, chain is provided with some parallel plate supporting frames 251, supporting plate and laid dry piece can be placed on supporting plate and with plate supporting frame 251 and decline, program car 31 is pitched supporting plate and laid dry piece to fall on plate machine 41, falling plate machine 41 drops on supporting plate and laid dry piece on circumversion chain conveyer 42 successively, and delivered to stacking machine 43 belows by circumversion chain conveyer 42 bands, stacking machine 43 comprises support 434, be slidably connected at the movable stand 433 on support 434 and be arranged on the lowering or hoisting gear 432 on movable stand 433, end at lowering or hoisting gear 432 is also provided with gripping frame 431, gripping frame 431 can gripping or is unclamped building block and can on support 434, move back and forth with lowering or hoisting gear 432, supporting plate and laid dry piece are transported to behind stacking machine 43 belows, gripping frame 431 gripping laid dry pieces also slide into finished product pipeline 45 along frame, elongated end at finished product pipeline 45 is provided with wooden rack machine for releasing 44, wooden rack machine for releasing 44 is automatically placed wood composite pallet on finished product pipeline 45, bunk is transported to stacking machine 43 belows, 431 times general who has surrendered's laid dry block codes of gripping frame are piled up neatly to wood composite pallet, after piling is good, finished product pipeline 45 transports stacking machine 43, remain in the supporting plate continuation on circumversion chain conveyer 42 and drive supporting plate reuse pipeline 461, the elongated end of supporting plate reuse pipeline 461 is provided with supporting plate and returns to machine 462, supporting plate moves to supporting plate along supporting plate reuse pipeline 461 and returns to machine 462, and further move on panel turnover machine 47, panel turnover machine 47 is by supporting plate turn-over lifting, while supporting plate returns to machine 462 supporting plate is pushed on pallet stand 48, supporting plate enters into for plate machine 491 along pallet stand 48, for plate machine 491, is arranged on the extension of supporting plate supply line 49.
Automatic control system 50 coordinates to control the cooperation of each system, comprises metering system, and the signal of position sensing system etc. is processed.
The present invention is under original state, loading machine adds aggregate toward aggregate bin 110, aggregate bin 110 is put into aggregate in weigh belt 117 by discharging opening, measure aggregate amount, conveyer belt is delivered to aggregate mixer 112 by aggregate, cement bin 114 is transported to aggregate mixer 112 by cement screw conveyer 113 by cement, after aggregate and cement mixing are even, combined aggregate is delivered to batcher 21 by base-material conveyer belt 115, fabric in fabric aggregate bin 121 enters into fabric scale hooper 125 along going out material strip 116 simultaneously, become predetermined ratio with aggregate, fabric is input to fabric mixer 123 by fabric conveyer 122, after stirring, by fabric conveyer belt 124, be transported to secondary material distributing machine 23, by controlling batcher 21 and secondary material distributing machine 23, aggregate and fabric are joined in block machine 22 in proportion successively, the wet building block of block machine 22 machine-shapings is also placed on supporting plate, supporting plate and wet building block enter into Lift-slab machine 25 along chain transfer 24, Lift-slab machine 25 promotes supporting plate and wet building block successively, after Lift-slab machine 25 clampings complete, program car 31 is pitched the interior maintenance of fog room 33 along sub-Car Track 26 by some groups of supporting plates in Lift-slab machine 25 and wet building block, the some groups of laid dry pieces that maintenance is good are pitched to falling plate machine 41 along sub-Car Track 26 by program car 31 together with supporting plate, fall plate machine 41 and successively laid dry piece and supporting plate are placed into circumversion chain conveyer 42 successively, and be transported to stacking machine 43 belows, stacking machine 43 gripping building blocks piling are to the wood composite pallet on finished product pipeline, on wood composite pallet, piling is to after a certain amount of, finished product pipeline pallet is transported and by carrying fork truck to storing part, supporting plate moves to supporting plate reuse pipeline 461 along circumversion chain conveyer 42, supporting plate moves to supporting plate along supporting plate reuse pipeline 461 and returns to machine 462 positions, and further move on panel turnover machine 47, panel turnover machine 47 is by supporting plate turn-over lifting, supporting plate returns to machine 462 supporting plate is pushed on pallet stand 48, a rear supporting plate promotes last supporting plate and enters supporting plate supplying machine, supporting plate on supplying machine is delivered to block machine 22 along supporting plate supply line 49, complete automated production.
Compared with prior art, the present invention has following advantage:
1, fabric aggregate bin 121 and discharging opening below is set fabric scale hooper 125 is set, can accurately measure fabric proportional quantity, accurately control the fabric amount of building block, it is convenient that fabric scale hooper 125 belows are provided with 122 transmission of fabric conveyer.
2, batcher 21 and secondary material distributing machine 23 provide combined aggregate and fabric to successively block machine 22, and quantity delivered is accurate, supplies with cavity positions even, control rationally block structure good stability.
3, by supporting plate, return to machine 462 supporting plate on panel turnover machine 47 is pushed to for plate machine 491, simplified the structure of panel turnover machine 47, by effectively holder class being pushed to for plate machine 491, simple in structure, reliability is high.
4, Lift-slab machine 25 with plate machine 41 falls and on to place the spacing of supporting plate identical, and identical with fork leg 311 spacing of program car 31, both reduced between adjacent supporting plate, add backing plate in order to interval the extrusion damage between wet building block, improved again the running efficiency of program car 31.
5, the elongated end at finished product pipeline arranges a wooden rack machine for releasing 44, can automatically wood composite pallet be placed on finished product pipeline successively, has reduced the labour intensity of manually putting pallet, has also improved the operating efficiency of system.
6, stacking machine 43 automatically the building block on circumversion chain conveyer 42 is moved and piling to finished product pipeline, simple in structure, efficiency is high, circumversion chain conveyer 42 can directly be transported to supporting plate supporting plate reuse pipeline 461, the pipeline in the middle of having reduced circulates.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (9)
1. an automation block production line, comprise feed proportioning system (10), block forming system (20), curing system (30), supporting plate reclaiming system (40) and automatic control system (50), feed proportioning system (10) comprises aggregate mixer (112) and base-material conveyer belt (115); Block forming system (20) is comprised of block machine (22), supporting plate supply line (49) and chain transfer (24), and supporting plate supply line (49) and chain transfer (24) are distributed in Bing Xiang both sides, block machine (22) both sides and extend; Supporting plate reclaiming system (40) comprises supporting plate reuse pipeline (461) and is arranged on panel turnover machine (47) formation of supporting plate reuse pipeline (461) elongated end, it is characterized in that,
Described feed proportioning system (10) is also provided with fabric aggregate bin (121), on the discharging opening of described fabric aggregate bin (121), be connected with out material strip (116), the described blanking end below that goes out material strip (116) is provided with the fabric scale hooper (125) of metering use, fabric scale hooper (125) below is provided with fabric conveyer (122), and described fabric conveyer (122) other end connects fabric mixer (123);
Described block forming system (20) is also provided with batcher (21) and secondary material distributing machine (23), described batcher (21) and secondary material distributing machine (23) minute are located at block machine (22) both sides and provide material to block machine (22), described batcher (21) is connected with aggregate mixer (112) by base-material conveyer belt (115), between described secondary material distributing machine (23) and fabric mixer (123), is provided with fabric conveyer belt (124);
In described supporting plate reclaiming system (40), the elongated end of supporting plate reuse pipeline (461) is also provided with supporting plate and returns to machine (462), described supporting plate returns to machine (462) conveying support plate to panel turnover machine (47), after supporting plate turn-over, the supporting plate that described supporting plate returns on machine (462) propelling movement panel turnover machine (47) extremely supplies plate machine (491), and the described plate machine (491) that supplies provides supporting plate to block machine (22) by supporting plate supply line (49).
2. a kind of automation block production line according to claim 1, it is characterized in that, described batcher is provided with hopper on (21), the discharging opening below of described hopper is provided with metering device (211), described block machine is provided with liftable die cavity in (22), the elongated end of described chain transfer (24) stretches into block machine (22), plate supporting frame (251) is located on chain transfer (24), described die cavity can against or depart from supporting plate, described batcher (21) and secondary material distributing machine (23) are successively to die cavity feed.
3. a kind of automation block production line according to claim 1 and 2, it is characterized in that, described feed proportioning system (10) also comprises aggregate bin (110) and cement bin (114), in the discharging opening position of aggregate bin (110), be provided with and control the device of remaining silent that discharging opening opens and closes, described discharging opening below is provided with weigh belt (117), the added material strip (116) that is provided with out of described weigh belt (117), the described elongated end below that goes out material strip (116) is arranged on the material outlet of aggregate conveyer, the described aggregate conveyer other end is arranged on the charge door top of aggregate mixer (112), cement screw conveyer (113) is installed on the blanking port of described cement bin (114), the discharging opening of described cement screw conveyer (113) is arranged on aggregate mixer (112) top.
4. a kind of automation block production line according to claim 1 and 2, it is characterized in that, described aggregate mixer (112), comprise frame, mixing drum, run through and be installed to the shaft on mixing drum, one end of shaft is fixed with mixing arm, described mixing arm is positioned at mixing drum, described mixing arm comprises mount pad and interts and be fixed on four support arms on mount pad, described support arm end is fixed with stirring vane, the radius of gyration of each stirring vane increases progressively along mixing direction, the blade face of described stirring vane and the bottom of mixing drum are in obtuse angle, the base of described stirring vane and the laminating of the bottom of mixing drum, the other end of described shaft is given prominence to the bottom of mixing drum and is connected with actuating unit.
5. a kind of automation block production line according to claim 1 and 2, it is characterized in that, described curing system (30) is by fog room (33), female Car Track (32) and the program car (31) being slidably installed on female Car Track (32) form, curing room is provided with many sub-Car Tracks that are connected with female Car Track (32), the elongated end of chain transfer (24) is provided with Lift-slab machine (25), on described Lift-slab machine (25), be provided with some parallel and contractile plate supporting frames (251), described plate supporting frame (251) can be placed supporting plate, described Lift-slab machine (25) is connected by sub-Car Track with female Car Track (32), on described program car (31), be provided with some parallel fork legs (311), the spacing of described fork leg (311) is identical with the supporting plate spacing in Lift-slab machine (25).
6. a kind of automation block production line according to claim 1 and 2, it is characterized in that, described supporting plate reclaiming system (40) comprises circumversion chain conveyer (42), stacking machine (43) and finished product pipeline (45), described circumversion chain conveyer (42) one end is connected with and falls plate machine (41), the other end is passed in stacking machine (43) and is connected to supporting plate reuse pipeline (461), the separated supporting plate of described stacking machine (43) and building block are also placed into the upper piling of finished product pipeline (45) by building block, described female Car Track (32) with fall plate machine (41) and be connected by sub-Car Track.
7. a kind of automation block production line according to claim 6, it is characterized in that, described stacking machine (43) comprises support (434), be slidably connected at the movable stand (433) on support (434) and be arranged on the lowering or hoisting gear (432) on movable stand (433), in the end of lowering or hoisting gear (432), gripping frame (431) is also installed, described gripping frame (431) can gripping or is unclamped building block and can move back and forth support (434) is upper with lowering or hoisting gear (432).
8. a kind of automation block production line according to claim 6, it is characterized in that, on the elongated end of described finished product pipeline (45), be provided with wooden rack machine for releasing (44), it is upper that described wooden rack machine for releasing (44) is placed into pallet finished product pipeline (45) successively, and described finished product pipeline (45) is transported to stacking machine (43) below by pallet.
9. a kind of automation block production line according to claim 1 and 2, it is characterized in that, between described panel turnover machine (47) and confession plate machine (491), be also provided with pallet stand (48), the upper plane of described pallet stand (48) is with concordant for the feeding mouth of plate machine (491).
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