CN107775787B - A system and method for automatically pouring and forming blanks of heat-insulating refractory bricks - Google Patents

Abstract

The invention provides a thermal insulation refractory brick automatic pouring and molding system and method thereof, comprising a longitudinal conveying line and a horizontal conveying line vertically distributed, one end of the first longitudinal conveying line is provided with a pallet finishing machine, and the pallet finishing machine discharge port There is a pallet sorting conveyor, an automatic pouring molding machine is installed on the discharge end of the pallet sorting conveyor, a self-mixer is installed outside the automatic pouring molding machine, and a wet billet grouping machine is installed at the discharge port of the automatic pouring molding machine. The discharge end of the wet billet grouping machine is connected to the first transverse conveying line, the other end of the first transverse conveying line is connected with the second longitudinal conveying line through the online loader, and the other end of the first longitudinal conveying line and the second transverse conveying line pass through the steering mechanism Connecting, the first longitudinal conveying line is equipped with a dry billet sorting conveyor, the other end of the second transverse conveying line is connected with the second longitudinal conveying line through an online loader, and a two-way shuttle is installed between the low and high temperature drying chambers. The invention realizes the automatic in-line production of blank making and saves a lot of manpower.

Description

A system and method for automatically pouring and forming blanks of heat-insulating refractory bricks

technical field

The invention relates to the technical field of refractory brick manufacturing, in particular to an automatic pouring forming system for heat-insulating refractory bricks.

Background technique

Most of the current heat-insulating refractory bricks are poured into the artificially assembled mold by mechanical mixing. After the raw materials are initially set, the mold is disassembled for demoulding, and then reassembled for use. The molded wet billets are separated semi-mechanically or manually. On the transfer pallet, it is transported and stacked on the drying car, and the drying car is sent to the drying room for drying treatment. After drying, the dried billet is unloaded from the drying car and placed on the firing trolley according to a rule. Pouring billet. The existing problems of the prior art are:

1 Casting molding: After the raw materials are initially condensed into a wet billet in the mold, the mold is manually disassembled and then assembled for use. The wet billet is prone to deformation and damage during the process, and the work cycle is long, requiring a large amount of mold, manpower and space ;

2 Material transfer: Material transfer and loading and unloading work is very important in billet production, and extensive semi-mechanical or manual methods are used. During the process, the brick damage rate is high and the finished product rate of billet is low.

3 Drying and firing stacking: The shape of wet brick drying and brick stacking in later firing directly affects the uniformity of brick heating and thus affects the quality of refractory bricks. Semi-mechanical or manual stacking does not meet the technical requirements of brick stacking for optimized processes.

4 systems: Semi-mechanized or artificial extensive production technology has high labor intensity and human resource occupation, and the contradiction between the billet-making operation environment and surrounding environmental pollution and the technical requirements of high-end refractory brick products is becoming increasingly prominent.

Contents of the invention

(1) Solved technical problems

Aiming at the deficiencies of the prior art, the present invention provides a system and method for making blanks by automatic pouring and forming of heat-insulating refractory bricks, which overcomes the deficiencies of the prior art, and has a reasonable design and layout. Stacking and outputting on the trolley facilitates the automatic control of continuous operation, greatly reduces the occupation of human resources, reduces labor intensity, causes less pollution to the operation and surrounding environment, and high production efficiency.

(2) Technical solutions

To achieve the above object, the present invention is achieved through the following technical solutions:

An automatic pouring and molding billet-making system for heat-insulating refractory bricks, comprising a plurality of horizontal conveying lines parallel to each other and a plurality of longitudinal conveying lines parallel to each other. Board sorting machine, the pallet finishing machine outlet is provided with a pallet finishing conveyor, the pallet finishing conveyor is equipped with an automatic pouring molding machine on the discharge port, and the automatic pouring molding machine is equipped with a self-mixer outside. The outlet end of the automatic casting machine is equipped with a wet billet grouping machine, and the outlet end of the wet billet grouping machine is connected to the first transverse conveying line, and the other end of the first transverse conveying line passes through the online loader and the second longitudinal conveying line. Connecting, the other end of the first longitudinal conveying line is connected with the second transverse conveying line through a steering mechanism, the first longitudinal conveying line is provided with a dry billet sorting conveyor, and the other end of the second transverse conveying line is connected to the second transverse conveying line through an online loader. Longitudinal conveyor line connection.

The outside of the second longitudinal conveying line is juxtaposed with a third longitudinal conveying line, a ferry car is provided at one end of the second and third longitudinal conveying lines, and a drying car, a low-temperature drying room and a high-temperature drying chamber are arranged on the third longitudinal conveying line. There is a ferry car at the inlet and outlet of the low-temperature drying room and the high-temperature drying room, and there is a two-way multiplying telescopic ferry car between the low-temperature drying room and the high-temperature drying room.

The dry billet sorting conveyor includes a dry billet sorting conveyor, a positioning mechanism, a lane changing mechanism, and a separation and closing mechanism. The dry billet sorting conveyor is juxtaposed on the first longitudinal conveying line, and the lane changing mechanism Set across the dry body sorting conveyor and the first longitudinal conveying line, the front end of the lane changing mechanism is provided with a positioning mechanism on the side of the dry body sorting conveyor, and the separation and closing mechanism is arranged at the lower end of the dry body sorting conveyor frame.

The separation and closing mechanism includes a sorting cylinder and a sorting guide rail, and the sorting guide rail is arranged on the frame of the sorting conveyor, and several separating and closing slide blocks are arranged on the sorting guide rail, and on the piston rod of the sorting cylinder, A guide splitting head is connected, the upper end of the guide splitting head is fixed with a guide plate, the lower end of the splitting slider is connected to the splitting head bottom plate, the upper end is connected to the splitting head, the upper end of the splitting head is connected to the splitting head end plate, several The splitting heads are connected in series by flexible belts and connected in series with the leading splitting heads.

The lane-changing mechanism includes a frame, a rolling guide rail, a lane-changing cylinder and a push plate. The upper end of the lane-changing frame is provided with a rolling guide rail, and the rolling guide rail is provided with a lane-changing slider connected to the push plate The lane-changing cylinder is fixed on the lane-changing frame through the cylinder support, and the piston rod of the lane-changing cylinder is connected with the lane-changing slider.

The positioning mechanism includes a positioning servo motor and a screw shaft, the screw shaft is connected to the positioning servo motor, a plurality of positioning rods are arranged on the screw shaft, and the plurality of positioning rods are equally spaced, and the screw shaft A positioning slider is provided on the shaft to support and connect to the positioning guide rail.

A sheave is arranged on the screw shaft, and a shift fork shaft is arranged in the sheave groove, and the shift fork shaft is fixedly supported by a shift fork seat.

A transition plate is provided between the dry blank sorting conveyor at the lower end of the lane change mechanism and the conveying line.

The self-propelled mixer includes a frame, a drum and a stirring shaft, the upper end of the frame is provided with a shaft motor reducer and a drum, the stirring shaft is arranged in the drum, and one end of the stirring shaft is connected to the shaft motor reducer to drive. The two ends of the above-mentioned drum are fixed on the frame through the support assembly, a transition chamber is provided between the two ends of the drum and the support assembly, and an inner rotary seal is provided at the connection between the transition chamber and the drum.

The shaft motor reducer is connected with a barrel double-row chain, and a chain is arranged on the barrel double-row chain to be fixed at an appropriate position on the outer circular chain fixing surface of the outer drum at one end of the drum.

The inner rotary seal is composed of a barrel sealing end plate and a barrel sealing flange, the barrel sealing end plate is connected with the barrel sealing flange, and the built-in sealing ring cooperates with the stirring shaft.

The outer end surface of the transition chamber is connected to the bearing sleeve through the outer end cover and the inner end cover to seal and cooperate with the stirring shaft, and the outer end cover and the inner end cover are both built with barrel bearing sealing rings.

The upper end of the drum is provided with a trumpet-shaped opening communicating with it.

A plurality of equal-height partitions are distributed at the connection between the drum and the trumpet-shaped opening.

An overflow hole is provided in the transition chamber.

The stirring shaft is provided with a plurality of stirring rods, the plurality of stirring rods are vertically and evenly distributed on the stirring shaft, and two adjacent stirring rods are equally spaced on the stirring shaft.

The stirring rod is made of a wear-resistant material in the shape of a stud.

The online loader includes a frame, a chain conveying device and a sliding frame, the chain conveying device is horizontally arranged at the lower end of the frame, a sliding frame is arranged above the chain conveying device, a vertical lifting device is connected to the sliding frame, and the sliding frame The lower end is provided with a yoke, and the yoke is arranged on the sliding frame through a transverse telescopic mechanism.

The horizontal telescopic mechanism includes a telescopic rolling guide rail, which is arranged at the lower end of the sliding frame. The plate is connected to the telescopic chain, and the telescopic chain is connected to the driving telescopic sprocket of the telescopic motor reducer and driven by the telescopic motor reducer.

The vertical lifting device includes a lifting motor reducer and a lifting chain, the lifting chain is connected to the driving lifting sprocket of the lifting motor reducer, and is driven by the lifting motor reducer.

The chain conveying device is composed of a conveying drive shaft, a conveying sprocket and a conveying chain, and is driven by a motor reducer.

The output end under the frame is located on both sides of the chain conveying device, and a positioning cylinder is respectively arranged.

The front end of the piston rod of the positioning cylinder is connected with the positioning plate.

The cross-section of the fork arm is "L" shape".

The sliding frame is provided with a guide sleeve and a frame guide column to form a pair of sliding motions.

The blank unloading palletizer includes a frame, and the horizontal and vertical sides of the frame are symmetrically provided with a longitudinal moving mechanism, and a horizontal moving mechanism is arranged at the upper end of the longitudinal moving mechanism, and a lifting mechanism is arranged on the horizontal moving mechanism, and the lifting mechanism is A rotating mechanism is arranged on the mechanism, and the lower end of the rotating mechanism is connected with a manipulator.

The manipulator includes a palm plate, a rotating shaft and a manipulator claw frame, the lower end of the rotating shaft is connected to the palm plate, the lower end of the palm plate is provided with a hand guide rail, and a rack parallel to the hand guide rail, and the hand guide rail is provided with multiple A manipulator claw frame, a hand servo motor is arranged in the manipulator claw frame, the hand servo motor is connected to a gear shaft, a gear and a rack are arranged on the gear shaft, and an elastic sealing body and a vacuum interface are provided on the lower end of the manipulator claw frame.

The longitudinal movement mechanism includes a longitudinal servo motor and a driving longitudinal sliding block, the longitudinal servo motor is connected with a longitudinal moving screw rod, drives the longitudinal moving slider to drive the longitudinal moving ram, and moves along the longitudinal moving guide rail fixed on the frame.

The transverse movement mechanism includes a transverse movement servo motor and a longitudinal movement ram, the transverse movement servo motor is arranged on one side of the longitudinal movement ram, the transverse movement servo motor is connected with a transverse movement screw rod, and a There is a traversing screw nut, on which the traversing carriage is fixed, and the traversing carriage moves in cooperation with the traversing slide block and the traversing guide rail.

The lifting mechanism includes a lifting servo motor and a lifting pallet. The lifting servo motor is connected to a lifting screw rod, and a lifting nut is provided on the lifting screw rod. The lifting screw nut is connected to a lifting pallet, and the lifting pallet passes through the lifting slider. Cooperate with the movement of the lifting guide rail.

The rotating mechanism includes a rotating servo motor and a rotating shaft, the rotating servo motor is connected to drive the rotating shaft, and the lower end of the rotating shaft is connected to the manipulator.

The automatic pouring molding machine includes a frame and a conveying device. The conveying device passes through the frame and is arranged at the lower end of the frame. A mold cavity is arranged above the conveying device, and a pressure head is arranged above the mold cavity. On the head slider, the pressure head slider is set on the frame through the stripping mechanism, and the two ends of the mold cavity are set on the frame through the lifting mechanism, and the lifting mechanism and the stripping mechanism are equipped with a balance mechanism.

The conveying device includes a conveying motor, a conveying reducer, a belt and a conveying device frame, the back of the belt is provided with a metal plate support, and the metal plate is arranged on the conveying device frame.

The lifting mechanism includes a lifting mechanism servo motor and a lifting screw rod. The lifting mechanism servo motor drives the lifting screw rod. The lower end of the lifting screw rod is connected to the lifting arm, and the lower end of the lifting arm is connected to the mold frame. Cooperate with the lifting guide rail on the rack.

The demoulding mechanism includes a demoulding mechanism servo motor and a demoulding screw. The demoulding mechanism servo motor drives the demoulding screw. Mates with the knockout rails on the frame.

The two-way multiplier telescopic shuttle bus includes a frame and a motor reducer, the motor reducer drives double output shafts, the double output shafts are connected to the axles through couplings, the axles are provided with wheels, and the upper part of the frame is provided with telescopic The device frame is provided with a gear box slider above the telescopic device frame, and a telescopic arm is arranged on the gear box slider. A telescopic gear set is arranged on the box slider, and the telescopic gear set drives the telescopic arm, and the telescopic arm is provided with a drying car lock hook device.

The driving gear set includes an intermediate gear, and driving gears are meshed symmetrically at both ends of the intermediate gear.

The telescopic gear set includes a transition gear, and the two ends of the transition gear are symmetrically meshed with a drive telescopic gear set.

The drive telescopic gear set is composed of an upper gear, an intermediate gear and a lower gear, and the upper gear and the lower gear are located at the upper and lower positions on both sides of the intermediate gear to mesh with the intermediate gear.

The two sides of the slider of the gear box are provided with concave guide rail grooves, and the device frame guide rail bearing and the device frame safety block are arranged in the concave guide rail groove, and the device frame guide rail bearing and the device frame safety block are fixed on the device frame, and the gear The box slider is slidably arranged on the device frame.

The device frame guide rail bearing and the device frame safety block are distributed at intervals in the concave guide rail groove.

The device frame is provided with limit pins.

Both sides of the telescopic arm are provided with a telescopic arm guide rail groove, and a gearbox slider guide rail bearing and a gearbox slider safety block are arranged in the telescopic arm guide rail groove, and the gearbox slider guide rail bearing and the gearbox slider safety block are fixed On the slider of the gearbox, the telescopic arm is slidably arranged on the slider of the gearbox.

The gear box slider guide rail bearing and the gear box slider safety block are distributed at intervals in the telescopic arm guide rail groove.

A limit pin is arranged on the slider of the gear box.

The locking hook device includes a locking hook cylinder, two ends of the locking hook cylinder are respectively movably connected with locking hooks, and the lower end of the locking hook is hingedly connected to the telescopic arm.

A method for automatic pouring and molding of heat-insulating refractory bricks, said method comprising the following steps:

A. Stirring and mixing: Load raw materials according to the material requirements of refractory bricks and mix them according to the pouring process, deliver them and pour them into the mold cavity;

B. Pouring molding: According to the specifications of refractory bricks, several mold cavities connected by several partitions form a mold frame. The bottom surface of the mold frame is sealed with an elastic body. The uplink interacts with the lifting of the mold frame to remove the mold, and distributes the wet billet on the corresponding pre-set pallets to complete a pouring molding;

C. Grouping of wet billets: The pallets arranged in multiple columns and rows and the wet billets they hold are sent to the horizontal conveying group through the overall longitudinal movement of a device and the same number of horizontal independent transmission groups as the number of casting mold cavity rows on the device Wire:

D. On-line loading: hold the grouped pallets and the supported wet billets through the two crank forks, and perform vertical lifting and horizontal telescopic movements to load the pallets and the supported wet billets into the drying car from the conveying line;

E. Drying: The drying workshop intermittently passes through the low and high temperature drying chambers automatically controlled according to the drying process, and between the high and low temperature drying chambers, a two-way multiplying telescopic ferry car completes the transfer of the drying vehicle between the high and low temperature drying chambers at one time. ;

F. Slab separation: use the reciprocating action of the cylinder to separate the pallet from the dry billet online, the pallet enters the next cycle along the longitudinal conveying line, and the dry billet is sent to the finishing link;

G. Arrangement of dry billets: through the process of combining-separating-combining the dry billets, place several positioning rods at predetermined intervals horizontally in the dry billet interval during the separation process, and then close them again so that the dry billets can be accurately spaced according to the positioning rods and positioning to achieve the purpose of finishing;

H. Billet unloading and stacking: use the numerical control system to unload the dry billet from the conveying line in the space required for stacking and stack it on the firing trolley at any interval, angle and position;

I. Pallet sorting: use synchronous belt drive to organize and position the pallets separated from the dry billet in columns and rows according to the model layout, and transport them to the next casting and forming link.

(3) Beneficial effects

The embodiment of the present invention provides an automatic pouring forming system and method for heat-insulating refractory bricks. Has the following beneficial effects:

According to the material of the refractory brick, the invention stirs and mixes according to the process requirements, and automatically casts and shapes it until the dry billets are stacked and output according to the firing process requirements. The generation of demoulding deformation and repeated assembly and disassembly of moulds, online automatic loading overcomes the billet damage caused by material transfer during the billet making process, improves the yield of billets, and has accurate arrangement of the online position and interval of dry billets suitable for robot operations. Numerical control adobe unloading and stacking meets the increasingly optimized, precise and diverse requirements of the firing process for adobe stacking. The continuous production of a number of supporting equipment technologies and equipment, the use of less manpower, occupying a small space and benefiting the environment, and the quality is stable.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

Fig. 1 system layout schematic diagram of the present invention;

Fig. 2 is the structural representation of self-mixer of the present invention;

Fig. 3 is the side structure schematic diagram of self-mixer of the present invention;

Fig. 4 is the structural representation of automatic pouring molding machine of the present invention;

Fig. 5 is a schematic structural diagram of Fig. 4A;

Fig. 6 is a schematic diagram of the enlarged structure of part A of Fig. 4;

Fig. 7 is a structural schematic diagram of the conveying device in the automatic pouring molding machine of the present invention;

Fig. 8 is a structural schematic diagram of the wet billet grouping machine of the present invention;

Fig. 9 is a schematic diagram of the side structure of the wet billet grouping machine of the present invention;

Fig. 10 is a structural schematic diagram of the online loader of the present invention;

Fig. 11 is a schematic diagram of the top view of Fig. 10A-A;

Fig. 12 is a structural schematic diagram of a two-way multiplied telescopic shuttle bus of the present invention;

Fig. 13 is a structural schematic diagram of the telescopic arm transmission mechanism of the two-way multiplication telescopic shuttle bus of the present invention;

Fig. 14 is a schematic cross-sectional structure diagram of Fig. 13C-C;

Fig. 15 is a schematic cross-sectional structure diagram of Fig. 13B-B;

Fig. 16 is a schematic structural diagram of the retractable state of the telescopic arm of the two-way multiplied telescopic shuttle bus of the present invention;

Fig. 17 is a structural schematic diagram of the dry billet sorting conveyor of the present invention;

Fig. 18 is a schematic top view structure diagram of the dry billet sorting conveyor of the present invention;

Fig. 19 is a structural schematic diagram of the separation and closing mechanism in the dry billet sorting conveyor of the present invention;

Fig. 20 is a structural schematic diagram of the positioning mechanism in the dry billet sorting conveyor of the present invention;

Fig. 21 is a schematic structural view of the unloading palletizer of the present invention;

Fig. 22 is a schematic view of the side structure of the unloading palletizer of the present invention;

Fig. 23 is a schematic structural view of the manipulator in the unloading palletizer of the present invention;

Fig. 24 is a schematic diagram of the connection structure of the manipulator on the palm plate in the blank unloading palletizer of the present invention.

Detailed ways

In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

An automatic pouring and molding billet-making system for heat-insulating refractory bricks, including two parallel horizontal conveying lines and three mutually parallel longitudinal conveying lines, the longitudinal conveying lines and the transverse conveying lines are vertically distributed, and one end of the first longitudinal conveying line 24 is provided with a support Board finishing machine 02, pallet finishing machine 02 outlet is provided with pallet finishing conveyor 03, pallet finishing conveyor 03 outlet end is provided with automatic pouring molding machine 05, and the outside of described automatic pouring molding machine 05 is equipped with There is a self-mixer 04, and the discharge port of the automatic casting machine 05 is provided with a wet billet grouping machine 06, and the discharge port of the wet billet grouping machine 06 is connected to the first transverse conveying line 11, and the first transverse conveying line 11 The other end is connected to the second longitudinal conveying line 19 through the online loader 107, and the other end of the first longitudinal conveying line 24 is connected to the second transverse conveying line 21 through the steering mechanism 22, and the first longitudinal conveying line 24 is provided with a dry billet Sorting conveyor 09, the other end of the second transverse conveying line 21 is connected with the second longitudinal conveying line 19 through the in-line loader II20, the outside of the second longitudinal conveying line 19 is juxtaposed with the third longitudinal conveying line 14, the second, One end of the three longitudinal conveying lines is provided with a ferry car 1, and the third longitudinal conveying line 14 is provided with a drying car 13, a low-temperature drying chamber 16 and a high-temperature drying chamber 17, and the low-temperature drying chamber 16 and the high-temperature drying chamber 17 inlets and outlets are all provided with There are ferry cars II15 and ferry cars III18, and a two-way multiplying telescopic ferry car 08 is provided between the low-temperature drying chamber 16 and the high-temperature drying chamber; a firing trolley 23 is arranged outside the first longitudinal conveying line 24 to wait for the dry billets to be loaded.

Pallet sorting machine 02 is a pallet sorting device composed of a row sorting frame, belts, pulleys, motor reducers, etc. One end of the row sorting frame straddles the first longitudinal conveying line 24, and the first longitudinal conveying line The top of the belt of 24 is vertically intersected on the belt, and the cylinder is arranged on the column finishing frame. The cylinder block is supported by the cylinder and hinged to the upper end of the column finishing frame. Cooperate with the rolling guide rail on the column sorting frame, and install a scraper on the rolling slider perpendicular to the belt plane;

Parallel to the row sorting device, the transmission structure composed of two sets of motor reducers, synchronous wheels and synchronous belts of the same structure is set on the row sorting frame, and the horizontal plane of the two right-angled sides of a triangular frame is fixed to the synchronous belt through the inner pressure plate and the outer pressure plate. and coordinate with the longitudinal guide rails of the row sorting frame through the longitudinal slider, and the row sorting frame straddles the column sorting device and one end of the pouring conveyor belt, and the two vertical guide rails are fixed on the vertical surfaces of the two right angle sides of the triangular frame with the vertical The slider is matched, the vertical slider is connected to the row finishing plate, and two lifting cylinders and two springs are arranged at the appropriate position inside the surface, and the cylinder body of the lifting cylinder is connected to the row finishing plate. The piston rod of the lifting cylinder is hinged at the right angle of the triangular frame On the inner side of the horizontal plane of the side, two springs also have one end on the inner side of the horizontal plane of the right-angled side of the triangular frame, and one end sits in the seat hole protruding from the row finishing plate;

The cylinder on the row sorting frame stretches out the preset scraper on the belt side of the first longitudinal conveying line 24 through the piston, and the pallet 25 to be separated from the dry billet 27 is delivered to the row sorting machine by the first longitudinal conveying line 24 The predetermined position under the frame is the vertical intersection of the belt of the first longitudinal conveying line 24 and the belt of the row sorting machine. The cylinder on the row sorting frame drives the scraper to push the pallet 25 through the retraction of the piston rod by the first longitudinal conveying line 24. The belt is transferred to the belt of the arrangement rack. At this time, the motor reducer drives the pulley to drive the belt to do intermittent movement according to the intervals arranged in the mold cavity 500, and completes a grouping, position, and interval arrangement of the pallets 25. A set of pallets After the plate 25 has been sorted out, the motor reducer drives the synchronous belt to drive the triangular frame and the row sorting plate connected to the triangular frame through vertical guide rails and vertical sliders to the belt side of the column sorting device, and the piston rod of the lifting cylinder Stretch out to drive the row sorting plate down to the plane of the row sorting belt, and the motor reducer drives the synchronous belt to move in reverse, driving the triangular frame and the row sorting plate connected to the triangular frame to push the supporting plate 25 to the Reserve the position and complete the row arrangement of pallets.

As shown in Figure 2-3, self-propelled mixer, on the track, the wheel 410 is connected to the frame through the frame bearing seat, and the double output shaft 423 of the frame motor reducer passes through multiple sets of elastic couplings, transmission shafts 442, wheel shafts, and wheels. 410 drives the rack to move on the track;

On the frame, the stirring shaft 407 is supported by the shaft bearing seat. A number of stirring rods 420 are evenly distributed on the stirring shaft 407 along the axis of the stirring shaft 407 at intervals perpendicular to each other (the stirring rod and the stirring shaft are vertical). The shaft motor reducer ( Not shown in the figure) Drive the stirring shaft 407 through the key, shaft sprocket, and shaft double-row chain and drive the stirring rod 420 to rotate in the drum 421 to complete the raw material stirring;

The upper end of the drum 421 is provided with a barrel mouth 406 connected with a trumpet-shaped opening, and the drum 421 is supported by connecting the bearing sleeve with the built-in drum bearing and connecting the stirring shaft 407 through the supporting end plates 437 at both ends.

And the barrel bearing sealing ring 414 is respectively built in the outer end cover 417, and the inner end cover 418 is connected to the bearing sleeve to realize the movement seal between the barrel bearing working chamber and the stirring shaft 407,

On the inner side of the drum support end plate 437, the drum sealing end plate 444 is connected to the drum sealing flange 419 and the built-in sealing ring 427 cooperates with the stirring shaft 407 to form an inner rotary seal. A transition chamber 428 is formed between the plates 444 and a recovery hole 422 is set to protect the reliable operation of the bearing and reduce leakage pollution and loss of slurry-like raw materials;

A chain card 405 is set on the barrel double row chain and fixed at an appropriate position on the outer circular chain fixing surface 429 of the drum 421 at one end, and is driven by the barrel motor reducer 401 through the barrel sprocket 402 and the barrel double row chain;

The stirring rod 420 is made of wear-resistant material in the shape of a stud bolt, fixed on the stirring shaft 407 by a set nut 433, and its two ends are respectively connected with a rod sleeve 434 and fixed by a lock nut 435, the structure is simple and easy to maintain;

A number of appropriate partitions 436 of equal height are evenly distributed in the barrel mouth 406 of the mouth of the drum 421, so that the discharge material can be poured evenly along the axial direction;

The barrel chain transmission device is provided with a barrel chain tensioner 431 and adjusted by the barrel tensioner adjustment bolt 440; the shaft chain transmission device is provided with a shaft chain adjustment bolt 439 to drive the shaft bearing seat 403 to adjust;

The raw materials according to the refractory brick material and pouring process requirements are loaded into the drum 421, and the stirring rod 420 rotates with the stirring shaft 407 under the drive of the shaft motor reducer for stirring. After meeting the process requirements, the double output shaft of the track motor reducer passes through multiple A group of elastic couplings, transmission shaft 442, wheels 410 drive the frame and the loaded drum 421 along the track to the top of the mold of the automatic pouring molding machine 05, and the double output shaft of the drum motor reducer 401 drives the sprocket to drive the drum 421 is overturned, and the bung mouth 406 part of drum 421 is inclined downwards and raw material is poured into mold cavity.

As shown in Figure 4-7, the automatic pouring molding machine includes a frame, a conveying device, a lifting mechanism and a stripping mechanism, and the conveying device is composed of a conveying motor, a conveying reducer, a belt, a conveying device frame, idlers 520, and a limiter 517 , the conveying device is horizontally arranged under the frame, and a metal plate 518 is fixed above the conveying device frame to support the belt horizontally;

The horizontal ends of the middle part of the frame are provided with the lifting screw 505 driven by the servo motor of the lifting mechanism. The lifting arm 532 is connected to the lifting arm 532 through the transition, and the mold frame ear drives the mold frame 531, and is installed on the lifting slider on the mold frame 531 and the frame. The lifting guide rail cooperates to form the lifting mechanism of the automatic pouring molding machine 05;

Two demoulding servo motors are arranged at the longitudinal ends above the frame to drive the demoulding screw 524 to connect the pressing head slider 507 through the demoulding screw nut to drive some pressing heads 508, which are connected to the rolling sliders on the pressing head sliding block 507 and the machine. The demoulding guide rail on the frame cooperates to form the demoulding mechanism of the automatic pouring molding machine 05;

Between the inner side of the frame and the mold frame 531, a lifting gravity balance device consisting of two lifting balance oil cylinders 510, a lifting balance oil cylinder support, and lifting balance lugs is arranged parallel to the lifting guide rail;

Parallel to the demoulding guide rail between the outer side above the frame and the demoulding slide block 507, the demoulding gravity balance device composed of two demoulding balance oil cylinders 522, the demoulding balance cylinder support and the demoulding balance lifting lug is set; and consists of two The device constitutes the balance system of the automatic pouring machine 05;

The mold of the automatic pouring machine 05 is composed of several mold cavity partitions 515 and fixed on the mold frame 531, and is equipped with comprehensive auxiliary devices or structures such as pouring overflow port 541, mold frame scraper, cleaning belt scraper 540, and cleaning water pump;

The lifting screw 505 is driven by the lifting servo motor, and the mold frame 531 is driven downward through the screw nut, the lifting arm 532, the transition, and the frame ear, and the metal plate 518 under the belt is jointly extruded and elastically deformed by the belt to seal the bottom surface of the mold frame 531 to form a mold cavity 500;

After the raw material is poured into the initial setting, the lifting servo motor drives the reverse lifting mold frame 531 and the wet billet 26 inside the mold frame 531 to the predetermined height, and the pallet 25 that has been sorted and consistent with the cavity layout is transported to the predetermined position, and the lifting servo motor Drive the mold frame 531 to fall onto the supporting plate 25, and each supporting plate 25 corresponds to the corresponding cavity 500 one by one, and the demoulding servo motor drives the demoulding screw 524 to connect the pressure head through the demoulding screw nut and lifting lug The slider 507 drives a number of pressing heads 508 to contact the upper end of the wet billet 26 in the corresponding mold cavity, and the lifting servo motor drives the mold frame 531 to go up, and the pressing heads 508 eject the wet billet 26 from the mold cavity 500 to realize automatic demoulding, and make the wet billet Several groups of blanks 26 are placed on the corresponding pallets 25 respectively. Then it is conveyed to the next link by the belt.

The indenter slider 507 is constrained by the demoulding guide rail so that the indenter 508 is parallel to the upper end surface of the wet blank 26, and is driven by the demoulding servo motor to accurately position and reduce the deformation of the wet blank 26 during demoulding;

And by being arranged between frame and mold frame 531, two lifting balance oil cylinders 510 balance mold frame 531 and the gravity of wet blank 26 moving parts in the upper mold cavity of balance mold frame 531; The demoulding balance device composed of two balance oil cylinders 522 between the sliders 507 balances the gravity of the slider 507 of the pressure head, forming an automatic pouring machine 05 balance system to make each action accurate and reliable;

Residual materials are recovered by pouring overflow port 541, mold frame scraper, etc., and online mold cavity cleaning is completed by cleaning belt scraper 540, cleaning water pump, etc., which is beneficial to continuous operation and reduces pollution.

As shown in Figure 8-9, the wet billet grouping machine 06 is equipped with a servo motor along the center line of the bottom frame. The servo motor drives the transmission shaft 601 through two sets of elastic couplings and elastic couplings. The transmission shaft 601 drives the synchronous pulley 602 to rotate to make it symmetrical. The two synchronous belts are arranged to move, and the bottom frame is symmetrically provided with two rolling guide rails parallel to the synchronous belts. Several moving frames 604 of the same structure are placed horizontally on the bottom frame. Driving pulley 6041, driven pulley 6042, drive belt 6043 drive the pulley and flat belt 6044 to move, and the lower part of the moving frame 604 is connected to the rolling guide rail through 4 rolling sliders respectively. The inner pressure plate is connected to the predetermined position on the synchronous belt;

The servo motor drives the transmission shaft 601 through two sets of elastic couplings and elastic couplings, and the transmission shaft 601 drives the synchronous pulley 602 to rotate to make the two symmetrically arranged synchronous belts move. The moving frames 604 move along the rolling guide rails, and each moving frame 604 moves to the position corresponding to the input end and each line conveyed by the automatic pouring molding machine, and the wet billet 26 after demoulding is sent to the mobile frame by the automatic pouring molding machine conveying device correspondingly The supporting plate 25 and the supported wet billet 26 are transferred to the flat belt 6041 in turn, and then the servo motor drives the synchronous pulley 602 to drive the synchronous belt conveying device to move along the rolling guide rail through the connection of the outer pressure plate and the inner pressure plate, and the output ends of each mobile rack 604 Sent to and docked with the horizontal conveying line 11 in turn and output to realize grouping.

As shown in Figure 10-11, in the online loader, there is a chain conveying device 701 placed horizontally below the frame, and one end of the chain conveying device 701 is connected to the output end of the horizontal conveying line; the chain conveying device 701 is composed of a conveying drive shaft, a conveying sprocket, and a conveying chain etc. and driven by a motor reducer;

A sliding frame 724 is set in the middle of the frame to connect with the lifting chain through lifting lugs, and the lifting sprocket is driven by the lifting motor reducer through the lifting chain to drive the sliding frame 724 to perform lifting movement under the constraints of four vertical guide columns 713 arranged on the frame ,

The lower part of the sliding frame 724 is provided with two telescopic rolling guide rails in the same direction as the conveying line, and the two fork arms 703 are suspended and connected by rolling sliders. And the space of the height of the wet billet 26, the inner distance between the two fork claws is slightly smaller than the inward "L" shape of the width of the supporting plate 25, the upper part of the fork arm 703 is connected to the telescopic chain through the clamp 708, and the telescopic sprocket is driven by the telescopic motor reducer 1. The telescopic chain drives the sliding frame 724 to perform horizontal and lateral telescopic movement;

The output end under the frame is located on both sides of the chain conveying device, and a positioning cylinder 718 is respectively arranged, and the two positioning plates 720 are connected to the end of the piston rod through the positioning connecting plate 721;

A group of pallets 25 loaded with several wet blanks 26 grouped according to the specifications of the drying car 13 are sent from the horizontal conveying line 11 to the online loader, and are sent to the predetermined position by the chain conveying device of the online loader. The piston rod of the positioning cylinder 718 stretches out to drive the two positioning plates 720 to arrange and position the supporting plate 26 and then return, and the fork claws preset on both sides of the conveying chain below the two ends of the supporting plate 26 drive the lifting sprocket with the lifting motor reducer , the lifting chain, and the lifting lugs drive the lifting and sliding frame 724 to rise along the vertical guide column 713, hold up a group of supporting plates 25 and the wet billets 26 to the predetermined layer height of the drying car 13, and drive the fork arm 703 along the telescopic The rolling guide rails are stretched out and sent into the drying car 13, and the online loading is completed sequentially from top to bottom, and a group of supporting plates 25 and the supported wet billets 26 are unloaded from the drying car 13 from bottom to top, and vice versa; the present invention can It is connected with the production conveying line, automatically transports the wet billet, and installs the corresponding specification spacing, which greatly improves the production efficiency, effectively reduces the damage during the handling process, and saves a lot of manpower.

As shown in Figure 12-17, the two-way doubling telescopic ferry car, including the ferry car and the motor reducer, between the high and low temperature drying chambers and the direction perpendicular to the drying car track 841, a ferry car track groove is set to make the two ferry cars on the ferry car The guide rail 813 and the drying car track 841 are movable and connected, and the double output shaft of the motor reducer drives the ferry axle and the ferry wheel to drive the ferry car to move along the ferry car track 833 through the symmetrically arranged ferry car coupling;

A telescoping device frame 840 is arranged in the upper middle part of the vehicle frame, the gear box slider 816 is positioned above the telescoping device frame 840, and a telescopic arm 814 is positioned above the gear box slider 816;

The two inner sides of the telescopic device frame 840 are respectively provided with a plurality of device frame guide rail shafts 80504, device frame guide rail bearings 80503, and the concave guide rail grooves 80516 on both sides of the gear box slider 816 to form a rolling guide rail motion pair, and there are several device frame safety blocks 80513 Set at intervals with the guide rail bearing 80503 of the device frame, and set the limit pin 80512 of the telescopic device frame at an appropriate position to cooperate with the limit groove 80517 of the gear box slider on both sides of the gearbox slider 816; The gear box slider guide rail shaft 80502 supports the gear box slider guide rail bearing 80501 and the telescopic arm guide rail groove 80518 on both sides of the telescopic arm 814 cooperates to form a rolling guide rail movement pair, and there are several gear box slider safety blocks 80515 and the gearbox slider guide rail bearings 80503 are arranged at intervals, and gear box slider limit pins 80514 are set at appropriate positions on both sides of the top surface of the gear box slider 816 to cooperate with the telescopic arm limit grooves 80519 on both sides of the telescopic arm 814;

A telescopic motor reducer is arranged on the vehicle frame to drive the main transmission shaft 825 supported by the front bearing seat and the rear bearing seat on the telescopic device frame 840 to drive the driving gear 80505 to rotate through the telescopic coupling, and the driving gear 80505 drives the driven gear through the intermediate gear 80506 Gear 80507, driving gear 80505 and driven gear 80507 synchronously rotate in the same direction and mesh with the gear box slider rack 817 of the gear box slider 816; A device rack rack 818 is arranged on the inner end surface of the gear 80507 to mesh with the lower gear 826 in the slider 816 of the gear box;

In the gear box slide block 816, take the transition gear 837 as the center of symmetry to set two groups of gears that are meshed with each other by the lower gear 826, the intermediate wheel 824, and the upper gear 821 and form a gear transmission by the transition gear 837; The gears all adopt the structural form in which built-in bearings are respectively connected to the slider 816 of the gearbox by a small shaft, wherein the upper gear 821 meshes with the telescopic arm rack 815, and the lower gear 826 meshes with the frame rack 818;

The left lock hook and the right lock hook are respectively arranged to be hinged with the lock hook support according to the wheelbase of the two drying axles. Cylinder piston rod, cylinder block afterbody are respectively hinged with two lock hooks, lock dry axle shaft and make it move with telescopic arm 814 during work.

The driving gear 80505 and the driven gear 80507 are set at appropriate intervals, and the synchronous transmission in the same direction and the synchronous transmission in the same direction of the two upper gears 821 and the two lower gears 826 in the gear box slider 816 have realized the multiplication of the stroke of the telescopic arm 814. When the telescopic motor reducer is reversed, the same reverse stroke can be obtained and bidirectional output can be realized.

The dry billet sorting conveyor 09 includes a frame, a positioning mechanism 903, a lane changing mechanism 905 and a separation and closing mechanism 906. The lane changing mechanism 905 is located at one end of the dry billet sorting conveyor, and the lane changing frame spans between the first longitudinal conveying line 24 Above, the lane changing frame is equipped with a lane changing rolling guide rail which cooperates with the lane changing slider connected with the push plate 9056, and the lane changing cylinder is horizontally hinged and fixed on the lane changing frame through the support of the lane changing cylinder, and the piston rod of the lane changing cylinder The lane-changing mechanism of the dry blank sorting conveyor 09 formed by connecting the lane-changing sliders;

The positioning mechanism 903 drives the screw shaft 90310 by the positioning servo motor 9038, and drives the screw shaft 90310 to rotate through the positioning rod ball head 9032 and the nut at a certain interval; and the above-mentioned whole is supported by the positioning slider 9039 and connected to the On the positioning guide rail 90311, a sheave 9035 is installed on the screw shaft 90310 to cooperate with the shift fork shaft 9036 in the shift fork seat 9037 on the dry billet sorting transmission frame of the dry billet sorting conveyor 09, to realize the screw mandrel shaft 90310 Axial and radial movement, composed of the positioning mechanism of the dry blank sorting conveyor 09;

The splitting mechanism 906 is arranged under the frame of the dry billet sorting conveyor, and two sorting guide rails 9066 are arranged on the rack of the sorting conveyor to connect respectively several sorting heads 9062 with the same structure by cooperating with a plurality of splitting slide blocks 90610. The upper part of the sorting head 9062 is connected with the splitting head end plate 9061 of the same material as the supporting plate 25, and the lower part is respectively connected with the splitting head bottom plate 9063, and a guide plate 9065 is fixed on the other guiding splitting head 9067. The bottom surface is provided with a guiding splitting head lifting ear , guiding the lifting lug of the sorting head to connect with the piston rod of the sorting cylinder 9069, the cylinder body of the sorting cylinder 9069 is supported by the sorting cylinder and parallel hinged on the frame of the dry billet sorting conveyor, and several sorting heads 9062 are connected in series through the flexible belt 90611 And it is connected in series with the guiding sorting head 9067 to form the splitting and closing mechanism of the dry billet sorting conveyor 09;

The dry billet 27 passes through the longitudinal conveying line 24 to the predetermined position, and the piston rod of the lane changing cylinder of the lane changing mechanism stretches out to drive the push plate 9056 to move along the lane changing rolling guide rail and the lane changing slider to move the dry billet 27 from the supporting plate 25 The top is pushed to the belt of the dry billet sorting conveyor 09 through the transition plate 9057, and corresponds to each sorting head 9062, so that the pallet 25 after the dry billet is changed and separated from the dry billet 27 enters the sorting along the longitudinal conveying line 24 The link is divided into lanes;

Each sorting head 9062 that has undertaken the dry billet 27 is pushed and guided by the sorting cylinder 9069 to separate the sorting heads 9067 through the flexible belt 90611 to a predetermined distance, and the positioning servo motor 9038 drives the screw shaft 90310 to rotate, so that Put some positioning rods 9031 arranged at predetermined intervals on the screw shaft 90310 and place them between the separating heads 9062, and then the piston rod retraction movement of the separating cylinder 9069 drives the sliding block lug to guide the separating heads 9067 to retract. In this process, the guide plate 9065 on the guide separation head 9067 drives each separation head 9062 and the dry blank 27 on each separation head 9062 to return, so that the dry blank 27 is positioned next to each positioning rod 9031 successively, and each separation head 9062 Re-close at the original position;

When the positioning servo motor 9038 reversely drives the screw shaft 90310 to rotate, the sheave 9035 cooperates with the shift fork shaft 9036 in the shift fork seat 9037 installed on the frame of the dry billet finishing conveyor, forcing the screw shaft 90310 and the positioning servo motor 9038 And the positioning rod 9031 on the screw shaft 90310 slides forward on the supporting positioning guide rail 90311 through the positioning slider 9039, and at the same time realizes the radial movement of the screw shaft 90310, and the fork shaft cooperates with the groove wheel on the positioning screw. When the positioning is finished, under the action of the shift fork shaft and the grooved wheel on the positioning screw, the lifting track of the positioning rod forms a certain angle with the vertical plane of the axis of the screw, so as not to damage the surface of the billet; the distance and position of the dry billet 27 are completed once. tidy.

As shown in Figure 21-24, the unloading palletizer has a longitudinally symmetrical longitudinal movement mechanism on both sides of the frame, and a transverse movement mechanism is arranged on the upper end of the longitudinal movement mechanism. There is a rotating mechanism on the mechanism, and the lower end of the rotating mechanism is connected to the manipulator;

The palm plate 1033 is connected to the rotating shaft 1006 through a rotating flange frame, a rotating key and a threaded flange. The lower part of the palm plate 1033 is equipped with a hand guide rail 1024 and a rack parallel to the hand guide rail 1024. Several identical upper parts are connected Hand slide block 1025 and hand guide rail 1024 cooperate identical manipulator claw frame 1026, a hand servomotor is set in respective manipulator claw frame 1026, is supported by front bearing seat, rear bearing seat through gear shaft drive gear 1029, and palm plate 1033 The rack on the top forms gear transmission, and the lower end surface of the manipulator claw frame 1026 has an elastic sealing body 1034 and a vacuum interface 1036, and a vacuum chamber can be formed by the lower end surface of the manipulator claw frame 1026, the elastic sealing body 1034 and the upper surface of the dry blank 27 1036 constitute the manipulator of the unloading palletizer;

Located on the horizontal sides of the frame, two longitudinally symmetrical sets are also supported by the longitudinal servo motor to support the front and rear support of the longitudinal movement. The longitudinal movement slider 1043 is driven by the longitudinal movement coupling and the longitudinal movement screw rod 1002 to drive the longitudinal movement slider The pillow 1019 moves along the longitudinal guide rail fixed on the frame to form the longitudinal movement mechanism of the unloading palletizer;

The lateral movement servo motor is provided on one side of the longitudinal movement ram 1019, which is supported by the front support of the transverse movement and the rear support of the transverse movement. The transverse movement screw rod 1046 is driven by the transverse movement coupling to drive the transverse movement fixed on the transverse movement carriage 1047. The screw nut makes the transverse movement carriage 1047 form the transverse movement mechanism of the unloading palletizer with the cooperative movement of the transverse movement slider 1016 and the transverse movement guide rail 1017;

The lifting servo motor arranged above the horizontally moving carriage 1047 is driven by the lifting screw 1015 to drive the lifting screw nut, and the lifting carriage 1008 is driven to cooperate with the lifting slider and the lifting guide rail to form the lifting mechanism of the unloading palletizer;

The rotary servo motor placed on the lifting pallet 1008 is supported by the upper support and the lower support, and drives the rotary coupling to drive the rotary shaft 1006 to rotate. The connection drives the palm plate 1033 to rotate to form the rotating mechanism of the unloading stacker.

The billet unloading palletizer straddles the first longitudinal conveying line 24, the dry billet sorting conveyor 9, and the firing trolley 28. After the dry billets 27 have been sorted by position and interval, the billet unloading palletizer passes through the vertical, horizontal, lifting , The rotation action is adjusted to be consistent with the predetermined position of the dry billet 27, each claw frame 1026 on the manipulator of the billet unloading palletizer corresponds to the dry billet 27 one by one, and after the elastic sealing body 1034 is matched with the top of the dry billet, the pumping Remove the air from the vacuum chamber 1036 to negative pressure, and lift it to a certain height driven by the lifting servo motor. According to the requirements of the dry stacking process, the hand servo motor in the hand claw frame 1026 is respectively driven and meshed with the rack through the respective gear 1029 to adjust each drying. The billet spacing is adjusted by the rotary servo motor to adjust the stacking angle of the manipulator, and the stacking is carried out sequentially and accurately at any position of the firing trolley 28 according to the preset program.

A method for automatic pouring and molding of heat-insulating refractory bricks. The method includes the following steps: A. Stirring and mixing: loading raw materials according to the material requirements of refractory bricks, stirring and mixing according to the pouring process, delivering and pouring in the mold cavity middle;

B. Pouring molding: According to the specifications of refractory bricks, several mold cavities connected by several partitions form a mold frame. The bottom surface of the mold frame is sealed with an elastic body. The uplink interacts with the lifting of the mold frame to remove the mold, and distributes the wet billet on the corresponding pre-set pallets to complete a pouring molding;

C. Grouping of wet billets: The pallets arranged in multiple columns and rows and the wet billets they hold are sent to the horizontal conveying group through the overall longitudinal movement of a device and the same number of horizontal independent transmission groups as the number of casting mold cavity rows on the device Wire:

D. On-line loading: hold the grouped pallets and the supported wet billets through the two crank forks, and perform vertical lifting and horizontal telescopic movements to load the pallets and the supported wet billets into the drying car from the conveying line;

E. Drying: The drying workshop intermittently passes through the low and high temperature drying chambers automatically controlled according to the drying process, and between the high and low temperature drying chambers, a two-way multiplying telescopic ferry car completes the transfer of the drying vehicle between the high and low temperature drying chambers at one time. ;

F. Slab separation: use the reciprocating action of the cylinder to separate the pallet from the dry billet online, the pallet enters the next cycle along the longitudinal conveying line, and the dry billet is sent to the finishing link;

G. Arrangement of dry billets: through the process of combining-separating-combining the dry billets, place several positioning rods at predetermined intervals horizontally in the dry billet interval during the separation process, and then close them again so that the dry billets can be accurately spaced according to the positioning rods and positioning to achieve the purpose of finishing;

H. Billet unloading and stacking: use the numerical control system to unload the dry billet from the conveying line in the space required for stacking and stack it on the firing trolley at any interval, angle and position;

I. Pallet sorting: use synchronous belt drive to organize and position the pallets separated from the dry billet in columns and rows according to the model layout, and transport them to the next casting and forming link.

It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element. The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be described in the foregoing embodiments Modifications are made to the recorded technical solutions, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (8)

1. a kind of insulating fire brick automatic casting molding base system, it is characterised in that: defeated including a plurality of transverse direction being parallel to each other Line sending and a plurality of longitudinally fed line that is parallel to each other, longitudinally fed line and lateral transfer line vertical distribution, first longitudinal direction pipeline one End is equipped with supporting plate collator, and supporting plate collator discharge port is equipped with supporting plate and arranges conveyer, and supporting plate arranges on conveyer discharge port end Equipped with automatic pouring formation machine, equipped with voluntarily blender, the automatic pouring formation machine go out on the outside of the automatic pouring formation machine Material mouth end is equipped with wet base sizer, the wet base sizer discharge port end linking to the first lateral transfer line, the first lateral transfer The line other end is connected by online loading machine with second longitudinal direction pipeline, the first longitudinal direction pipeline other end and the second lateral transfer Line is connected by steering mechanism, and the first longitudinal direction pipeline is equipped with dry body and arranges conveyer, and the second lateral transfer line is another End is connected by online loading machine with second longitudinal direction pipeline, and two-way multiplication is equipped between low temperature drying room and high-temperature drying chamber and is stretched Contracting ferry bus；The two-way multiplication is stretched ferry bus, including vehicle frame and motor reducer, and the motor reducer drives dual output Axis, double output shaft connect axle by shaft coupling, and axle is equipped with wheel, and the vehicle frame top is equipped with telescopic device frame, stretch Gear-box sliding block is equipped with above device frame, gear-box sliding block is equipped with telescopic arm, and telescopic device frame middle position lower end is set There is drive gear set, drive gear set drives gear-box sliding block, and the gear-box sliding block is equipped with flexible gear set, and stretch gear Group driving telescopic arm, the telescopic arm are equipped with drying cart latch hook device.

2. insulating fire brick automatic casting molding base system as described in claim 1, it is characterised in that: the second longitudinal direction Juxtaposition is equipped with the longitudinally fed line of third on the outside of pipeline, second and third longitudinally fed line one end is equipped with ferry bus, and the third is longitudinal Pipeline is equipped with drying cart, low temperature drying room and high-temperature drying chamber, and low temperature drying room and high-temperature drying chamber's feed inlet and outlet are all provided with There is ferry bus.

3. insulating fire brick automatic casting molding base system as described in claim 1, it is characterised in that: the dry body arranges Conveyer, including dry body arrange conveyer, positioning mechanism, lane-jumper and separating/closing mechanism, and the dry body arranges conveyer juxtaposition It is set on first longitudinal direction pipeline, the lane-jumper arranges conveyer and first longitudinal direction pipeline across dry body is set to On, lane-jumper front end dry body arranges conveyer side and is equipped with positioning mechanism, and separating/closing mechanism is set to dry body and arranges transmission Machine rack lower end.

4. insulating fire brick automatic casting molding base system as described in claim 1, it is characterised in that: described voluntarily to stir Machine, including rack, drum and agitating shaft, the frame upper end face are equipped with spindle motor retarder and drum, and agitating shaft is set to rolling In bucket, one end of the mixing shaft connecting shaft motor reducer driving, the drum both ends are fixed in rack by bearing assembly, institute It states and is equipped with adapter cavity between drum both ends and bearing assembly, the adapter cavity and drum junction are equipped with internal layer rotating seal.

5. insulating fire brick automatic casting molding base system as described in claim 1, it is characterised in that: the online loading Machine, including rack, chain conveying device and sliding frame, the chain conveying device are horizontally set at lower end in rack, chain conveying dress It sets top and is equipped with sliding frame, vertical lift device is connected on sliding frame, sliding frame lower end is equipped with yoke, and yoke passes through Transversal stretching mechanism is set on sliding frame.

6. insulating fire brick automatic casting molding base system as described in claim 1, it is characterised in that: the base system It is additionally provided with and unloads base stacking machine, including rack, the rack both lateral sides are longitudinally asymmetric to be equipped with longitudinal moving mechanism, in longitudinal shifting Motivation structure upper end is equipped with transverse moving mechanism, and the transverse moving mechanism is equipped with elevating mechanism, and elevating mechanism is equipped with rotation Mechanism, rotating mechanism lower end connect manipulator.

7. insulating fire brick automatic casting molding base system as described in claim 1, it is characterised in that: automatic casting molding Machine, including rack and conveying device, the conveying device pass through rack and are set to rack lower end, be equipped with above the conveying device Die cavity, die cavity top are correspondingly provided with pressure head, and pressure head is set on pressure head sliding block, and rack is arranged by demoulding mechanism in pressure head sliding block On, the die cavity both ends are set in rack by elevating mechanism, are equipped with balancing machine in the elevating mechanism and demoulding mechanism Structure.

8. a kind of method of insulating fire brick automatic casting molding base, it is characterised in that: using described in claim 1 heat-insulated Refractory brick automatic casting molding base system,

It the described method comprises the following steps:

A, stir mixing: charging feedstock is required according to refractory brick material and is stirred mixing by pouring technology, is sent to and is poured In die cavity；

B, moulding by casting: formed by specification several die cavitys made of the connection of several partitions of firebrick billet it is one framed, it is framed Bottom surface and an elastomeric seal prevent wet base from interacting demoulding with framed lifting with framed uplink, and make after raw material pours into initial set The wet base of depanning is distributed on the supporting plate accordingly preset, completes one-time cast-forming；

C, wet base grouping: will in multiple row plurality of rows supporting plate and its hold in the palm wet base, by a device generally longitudinally move with Lateral transfer line is served in the lateral individual transmission grouping of quantity identical as casting die cavity line number on device:

D, online to load: to crank arm by two and pitch the supporting plate held after being grouped and hold in the palm wet base, do vertical lift and horizontal extension fortune It moves supporting plate and wet base is ask to be packed into drying cart from pipeline；

E, drying: drying cart is intermittent to pass sequentially through the low and high temperature hothouse automatically controlled by drying process, and dry in high/low temperature Between dry room by one can two-way multiplication stretch ferry bus once complete transfer of the drying cart between high and low temperature hothouse；

F, slab separates: supporting plate is separated with dry body online using cylinder reciprocating action, supporting plate along longitudinal direction pipeline into next Circulation, dry body are sent to arrangement link；

G, dry body arranges: being closed each other by making dry body-point-process closed, by the several fixed of predetermined space in separation process In the horizontal dry body interval of bar of position, close makes dry body realize that accurate interval and positioning reach arrangement purpose according to locating rod again；

H, it unloads base stacking: realizing needed for piling up in space and unload dry body from pipeline and between any with digital control system Every, angle, position code be put in fire trolley on；

I, supporting plate arranges: the supporting plate after separating with dry body being carried out the whole of column and row to it by model layout using toothed belt transmission Reason and positioning, and it is delivered to next moulding by casting link.