CN110466046B - Efficient prefabricated plate apparatus for producing - Google Patents
Efficient prefabricated plate apparatus for producing Download PDFInfo
- Publication number
- CN110466046B CN110466046B CN201910787726.7A CN201910787726A CN110466046B CN 110466046 B CN110466046 B CN 110466046B CN 201910787726 A CN201910787726 A CN 201910787726A CN 110466046 B CN110466046 B CN 110466046B
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- frame
- steam curing
- walking frame
- overlapped
- walking
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- 238000003860 storage Methods 0.000 claims abstract description 53
- 238000012423 maintenance Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 28
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 238000005303 weighing Methods 0.000 claims description 13
- 238000005192 partition Methods 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 230000003028 elevating effect Effects 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 230000002349 favourable effect Effects 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses an efficient precast slab production device, wherein vibrating devices are uniformly distributed below a walking frame along the moving direction of the walking frame, an overlapped steam maintenance mould is arranged on each vibrating device, a quantitative storage device capable of moving left and right along the upper end of the walking frame is arranged at the upper end of the walking frame, a lifting device for lifting the quantitative storage device is arranged at one side of the walking frame, and a filling vehicle is arranged at one side of the lifting device; the gantry stacks the poured overlapped steam curing mold, a precast slab steam curing bin is sleeved on the stacked overlapped steam curing mold, and an overturning demoulding device is arranged on one side of the precast slab steam curing bin; the invention can provide the utilization rate of the field and the die, is convenient for charging, can combine pouring and maintenance into a whole, and effectively improves the integral production efficiency.
Description
Technical Field
The invention relates to a high-efficiency prefabricated slab production device, and belongs to the field of prefabricated slab production tools.
Background
During precast slab production, under the prefabricated part is more the circumstances, set up the rail on comparatively large-scale place usually, then lay the mould, carry out concrete placement through the storage silo on the walking frame, directly stand after pouring and wait to solidify, such mode of production has not enough, and the concrete expression is in: firstly, the field needing to be laid with the mold is large, occupies a relatively large space, needs a relatively long time for standing, and has a low utilization rate; secondly, a feeding frame is arranged at a fixed point of the guide rail, a storage bin is fed through the feeding frame, and the walking frame is returned to the feeding frame to feed after the materials in the storage bin are used up each time, so that time is wasted, and the feeding is not facilitated; third, for accelerating production efficiency, improving the rate of reusability of mould, protect through steam health preserving storehouse and support, and current equipment does not combine whole technology as an organic whole, realizes the promotion of whole efficiency.
Namely: the prefabricated slab production device is needed, the utilization rate of a field and a mold can be increased, the material can be fed conveniently, pouring and maintenance can be combined into a whole, and the overall production efficiency is effectively improved.
Disclosure of Invention
The invention aims to solve the technical problem of providing an efficient precast slab production device, which can provide the utilization rate of a field and a mould, is convenient for charging, can combine pouring and maintenance into a whole, and effectively improves the overall production efficiency; the defects of the prior art can be overcome.
The technical scheme of the invention is as follows: an efficient precast slab production device comprises a guide rail, wherein a portal frame and a walking frame which can walk along the guide rail are arranged on the guide rail, vibration devices are uniformly distributed below the walking frame along the moving direction of the walking frame, an overlapped steam maintenance mould is arranged on the vibration devices, a quantitative material storage device which can move left and right along the upper end of the walking frame is arranged at the upper end of the walking frame, a lifting device for lifting the quantitative material storage device is arranged at one side of the walking frame, and a filling vehicle is arranged at one side of the lifting device; the gantry stacks poured overlapped steam curing molds, a prefabricated plate steam curing bin is sleeved on the stacked overlapped steam curing molds, and an overturning and demolding device is arranged on one side of the prefabricated plate steam curing bin.
The quantitative storage device comprises a storage hopper, wherein traveling wheels and driving devices are arranged on the left side and the right side of the storage hopper, the driving devices are connected with a movement control switch through wires, and sliding rails matched with the traveling wheels are arranged on the upper end face of a traveling frame; the lower extreme at the storage hopper articulates there is the sealing door that can overturn downwards by the level, seals the door and links to each other with the pneumatic cylinder electricity, is equipped with the cavity at the lower extreme of storage hopper, is equipped with weighing device at the lower extreme of cavity, is equipped with material ration on weighing device and stores frame and weighing sensor, and weighing sensor links to each other with the singlechip, and the singlechip links to each other with the pneumatic cylinder electricity, is equipped with the discharging pipe on the frame is stored to the material ration, is equipped with the rotatory sealing door of manual formula at the lower extreme of discharging pipe.
The material quantitative storage frame is internally provided with an inclined bottom plate for guiding the material to the discharge pipe.
The vibration device comprises a base, a guide rod is arranged on the base, a support frame capable of moving up and down along the guide rod is sleeved on the guide rod, a vibration pump is arranged between the base and the support frame, and the overlapped steam maintenance mold is arranged on the support frame.
But it includes the rectangle underframe, is equipped with the lug that the portal frame hoist and mount usefulness of being convenient for on the rectangle underframe, has the side form in the articulated side form that has all around of rectangle underframe, is equipped with the baffle in the rectangle underframe, is equipped with the steel die block in every check that the baffle separates into, has the type matrix at the last fixed surface of steel die block, the upper end of baffle is higher than the up end of side form, has the rectangle pad frame at the lower fixed surface of rectangle underframe, the rectangle pad frame forms and the inside and external air current intercommunication of tube sheet by the tube sheet welding, the uncovered and inside cavity structure that is of baffle, steel lower surface.
Aforementioned elevating gear includes the vertical guide arm that links to each other with the walking frame, is equipped with the bracket that can reciprocate along it on vertical guide arm, is equipped with the stopper of bracket on vertical guide arm, is equipped with the spacing guide rail that supplies quantitative storage device to slide on the bracket upper surface, the bracket passes through the haulage rope and links to each other with receipts rope winding wheel, and receipts rope winding wheel links to each other with receipts rope motor.
Compared with the prior art, the high-efficiency precast slab production device has the advantages that the quantitative storage device capable of moving left and right along the traveling frame is arranged at the upper end of the traveling frame, the lifting device for lifting the quantitative storage device is arranged on one side of the traveling frame, and the filling vehicle is arranged on one side of the lifting device, so that the quantitative storage device can be placed at the position where the filling vehicle discharges materials through the lifting device, and the materials are convenient to feed; after pouring, the poured overlapped steam maintenance mold is stacked through the portal frame, so that the utilization rate of the field can be improved; the overlapped steam curing mould is sleeved with the precast slab steam curing bin, and one side of the precast slab steam curing bin is provided with the overturning demoulding device, so that the precast slab steam curing bin can accelerate solidification of the precast slabs, and then the precast slabs are demoulded by the overturning demoulding device, and the utilization rate of the mould is improved; meanwhile, the vibration device can be beneficial to quickly tamping poured concrete, so that the pouring efficiency is improved; by adopting the structure, the loading, the blanking pouring, the maintenance and the demoulding are combined into a whole, and the integral production efficiency is effectively improved.
The quantitative storage device comprises a storage hopper, traveling wheels and driving devices are arranged on the left side and the right side of the storage hopper, the driving devices are connected with a movement control switch through wires, and sliding rails matched with the traveling wheels are arranged on the upper end face of a traveling frame; articulated at the lower extreme of storage hopper have can be by the downward door that seals of level, seal the door and electrically link to each other with the pneumatic cylinder, lower extreme at the storage hopper is equipped with the cavity, lower extreme at the cavity is equipped with weighing device, be equipped with material ration storage frame and weight sensor on weighing device, weight sensor links to each other with the monolithic, monolithic electrically links to each other with the pneumatic cylinder, be equipped with the discharging pipe on the frame is stored to the material ration, lower extreme at the discharging pipe is equipped with the rotatory door that seals of manual formula, such structure, can carry out the ration to the volume of pouring in advance, avoid when pouring, when improper time of control, the too much too little condition appears in the volume of pouring.
The material quantitative storage frame is internally provided with an inclined bottom plate for guiding the material to the discharge pipe, so that the material is guided out towards the discharge pipe; the structure is favorable for ramming poured concrete quickly, so that the pouring efficiency is improved; the overlapped steam maintenance mold comprises a rectangular bottom frame, lifting lugs convenient for hoisting a portal frame are arranged on the rectangular bottom frame, side molds are hinged to the periphery of the rectangular bottom frame, a partition plate is arranged in the rectangular bottom frame, a steel bottom mold is arranged in each grid formed by partitioning the partition plate, a character mold is fixed on the upper surface of the steel bottom mold, the upper end of the partition plate is higher than the upper end surface of each side mold, a rectangular cushion frame is fixed on the lower surface of the rectangular bottom frame, the rectangular cushion frame is formed by welding tube plates, the interiors of the tube plates are communicated with external air flow, the lower surfaces of the partition plate and the steel bottom mold are open, the interiors of the partition plate and the steel bottom mold are of cavity structures, the character carving of a prefabricated plate on the steel bottom mold is facilitated, and meanwhile, a steel material has a good high; the upper end of the partition plate is higher than the upper end face of the side mold and the rectangular cushion frame, so that the molds can be stacked, the stacking after pouring is favorable for covering and maintaining the maintenance cover, and the maintenance space can be saved; meanwhile, the pipe plate is welded to form the structure, the interior of the pipe plate is communicated with external air flow, the lower surfaces of the partition plate and the steel bottom die are open, and the interior of the partition plate and the steel bottom die is of a cavity structure, so that the flow of steam is facilitated, the contact area of the steam and a die is increased, the maintenance efficiency is improved, and the production efficiency is improved.
Elevating gear include the vertical guide arm that links to each other with the walking frame, be equipped with on vertical guide arm and follow its bracket that reciprocates, be equipped with the stopper of bracket on vertical guide arm, be equipped with the spacing guide rail that supplies quantitative storage device to slide on the bracket upper surface, the bracket passes through the haulage rope and links to each other with receipts rope winding wheel, receives rope winding wheel and receives the rope motor and link to each other, such structure can be convenient for transfer the position of the convenient unloading of filling car with quantitative storage device, conveniently feeds, is convenient for simultaneously on the walking frame is walked back to quantitative storage device promotion after feeding.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of another aspect of the present invention.
Fig. 3 is a schematic view of a connection structure of the stackable steam maintenance mold according to the present invention.
Fig. 4 is a bottom view of the stackable steam maintenance mold of the present invention.
Fig. 5 is a schematic view of the coupling structure of the metered dose storage device of the present invention.
Fig. 6 is a half sectional view of the magazine.
Wherein, the guide rail 1; a gantry 2; a walking frame 3; a vibration device 4; a base 401; a guide rod 402; a support frame 403; a vibration pump 404; an overlapable steam curing mold 5; a rectangular bottom frame 501; a side form 502; a partition 503; a steel bottom die 504; a rectangular cushion frame 505; a quantitative material storage device 6; a storage hopper 601; a sealing door 602; a hydraulic cylinder 603; a cavity 604; a weighing device 605; a material quantitative storage frame 606; a discharge pipe 607; a manual rotary seal door 608; tilting floor 609; a lifting device 7; a vertical guide rod 701; a bracket 702; a limit rail 703; filling the vehicle 8; a precast slab steam curing bin 9; the demolding device 10 is turned over.
Detailed Description
Embodiment 1. as shown in fig. 1, an efficient precast slab production device comprises a guide rail 1, a portal frame 2 and a traveling frame 3 which can travel along the guide rail 1 are arranged on the guide rail 1, vibration devices 4 are uniformly distributed below the traveling frame 3 along the moving direction of the traveling frame, an overlappable steam maintenance mold 5 is arranged on the vibration devices 4, a quantitative storage device 6 which can move left and right along the upper end of the traveling frame 3 is arranged at the upper end of the traveling frame 3, a lifting device 7 for lifting the quantitative storage device 6 is arranged at one side of the traveling frame 3, and a filling vehicle 8 is arranged at one side of the lifting device 7; the gantry 2 stacks the poured overlapped steam curing mold 5, a prefabricated plate steam curing bin 9 is sleeved on the stacked overlapped steam curing mold 5, and an overturning and demolding device 10 is arranged on one side of the prefabricated plate steam curing bin 9.
The quantitative storage device 6 comprises a storage hopper 601, traveling wheels and driving devices are arranged on the left side and the right side of the storage hopper 601, the driving devices are connected with a movement control switch through wires, and sliding rails matched with the traveling wheels are arranged on the upper end face of the traveling frame 3; a sealing door 602 which can be horizontally turned downwards is hinged to the lower end of the storage hopper 601, the sealing door 602 is electrically connected with a hydraulic cylinder 603, a cavity 604 is arranged at the lower end of the storage hopper 601, a weighing device 605 is arranged at the lower end of the cavity 604, a material quantitative storage frame 606 and a weight sensor are arranged on the weighing device 605, the weight sensor is connected with a single machine piece, the single machine piece is electrically connected with the hydraulic cylinder 603, a material discharge pipe 607 is arranged on the material quantitative storage frame 606, and a manual rotary sealing door 608 is arranged at the lower end of the material discharge pipe 607; an inclined floor 609 for guiding the material to the discharge pipe 607 is provided in the material quantitative storage frame 606.
The vibrating device 4 comprises a base 401, a guide rod 402 is arranged on the base 401, a support frame 403 capable of moving up and down along the guide rod 402 is sleeved on the guide rod 402, a vibrating pump 404 is arranged between the base 401 and the support frame 403, and the overlapped steam maintenance mold 5 is arranged on the support frame 403.
But eclipsed form steam maintenance mould 5 it includes rectangle underframe 501, is equipped with the lug that the 2 hoists usefulness of portal frame of being convenient for on rectangle underframe 501, has side form 502 in rectangle underframe 501's articulated all around, is equipped with baffle 503 in rectangle underframe 501, is equipped with steel die block 504 in every check that baffle 503 separates into, has the matrix at the last fixed surface of steel die block 504, baffle 503's upper end is higher than the up end of side form 502, has rectangle pad frame 505 at rectangle underframe 501's lower fixed surface, rectangle pad frame 505 forms by the tube sheet welding and the inside and external air current intercommunication of tube sheet, the uncovered and inside cavity structure that is of baffle 503, steel die block 504 lower surface.
Elevating gear 7 include the vertical guide arm 701 that links to each other with walking frame 3, be equipped with on vertical guide arm 701 and follow its bracket 702 that reciprocates, be equipped with the stopper of bracket in vertical guide arm 701 upper end, be equipped with the spacing guide rail 703 that supplies quantitative storage device 6 to slide on bracket 702 upper surface, bracket 702 links to each other with receipts rope winding wheel through the haulage rope, receives rope winding wheel and receives the rope motor and link to each other, receives rope winding wheel and receives the rope motor and be equipped with on the walking frame or factory building upper portion, be convenient for like this promote or transfer bracket 702.
Claims (5)
1. The utility model provides an efficient prefabricated plate apparatus for producing, it includes guide rail (1), is equipped with portal frame (2) and walking frame (3) that can follow it and walk on guide rail (1), its characterized in that: the device comprises a walking frame (3), a plurality of vibrating devices (4) are arranged below the walking frame (3) along the moving direction of the walking frame, an overlapped steam maintenance mold (5) is arranged on each vibrating device (4), a quantitative storage device (6) capable of moving left and right along the upper end of the walking frame (3) is arranged at the upper end of the walking frame, a lifting device (7) for lifting the quantitative storage device (6) is arranged at one side of the walking frame (3), and a filling vehicle (8) is arranged at one side of the lifting device (7); the gantry (2) stacks the poured overlapped steam curing mold (5), a prefabricated plate steam curing bin (9) is sleeved on the overlapped steam curing mold (5), an overturning and demolding device (10) is arranged on one side of the prefabricated plate steam curing bin (9), the overlapped steam curing mold (5) comprises a rectangular bottom frame (501), lifting lugs convenient for hoisting the gantry (2) are arranged on the rectangular bottom frame (501), side molds (502) are hinged around the rectangular bottom frame (501), partition plates (503) are arranged in the rectangular bottom frame (501), steel bottom molds (504) are arranged in each grid partitioned by the partition plates (503), character molds are fixed on the upper surfaces of the steel bottom molds (504), the upper ends of the partition plates (503) are higher than the upper end surfaces of the side molds (502), rectangular cushion frames (505) are fixed on the lower surfaces of the rectangular bottom frame (501), rectangle pad frame (505) are formed by the tube sheet welding and the tube sheet is inside to communicate with external air current, baffle (503), open and inside cavity structure of steel die block (504) lower surface.
2. A highly efficient apparatus for producing prefabricated panels according to claim 1, wherein: the quantitative storage device (6) comprises a storage hopper (601), traveling wheels and driving devices are arranged on the left side and the right side of the storage hopper (601), the driving devices are connected with a movement control switch through wires, and sliding rails matched with the traveling wheels are arranged on the upper end face of the traveling frame (3); articulated have a door (602) of sealing that can overturn downwards by the level at the lower extreme of storage hopper (601), seal door (602) and pneumatic cylinder (603) electric continuous, lower extreme at storage hopper (601) is equipped with cavity (604), lower extreme at cavity (604) is equipped with weighing device (605), be equipped with material ration storage frame (606) and weighing sensor on weighing device (605), weighing sensor links to each other with the singlechip, the singlechip links to each other with pneumatic cylinder (603) electricity, be equipped with discharging pipe (607) on material ration storage frame (606), lower extreme at discharging pipe (607) is equipped with manual formula rotation and seals door (608).
3. A highly efficient apparatus for producing prefabricated panels according to claim 2, wherein: an inclined base plate (609) for guiding the material to the discharge pipe (607) is provided in the material quantitative storage frame (606).
4. A highly efficient apparatus for producing prefabricated panels according to claim 1, wherein: the utility model discloses a steam curing mould, including vibrator (4), but vibrator (4) include base (401), be equipped with guide arm (402) on base (401), cup joint support frame (403) that can reciprocate along guide arm (402) on guide arm (402), be equipped with between base (401) and support frame (403) vibrations pump (404), but overlap type steam curing mould (5) arrange in on support frame (403).
5. A highly efficient apparatus for producing prefabricated panels according to claim 1, wherein: elevating gear (7) including vertical guide arm (701) continuous with walking frame (3), be equipped with on vertical guide arm (701) and follow its bracket (702) that reciprocates, be equipped with the stopper of bracket in vertical guide arm (701) upper end, be equipped with on bracket (702) upper surface and supply the gliding spacing guide rail (703) of quantitative storage device (6), bracket (702) link to each other with receipts rope winding wheel through the haulage rope, receive rope winding wheel and receive the rope motor and link to each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910787726.7A CN110466046B (en) | 2019-08-26 | 2019-08-26 | Efficient prefabricated plate apparatus for producing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910787726.7A CN110466046B (en) | 2019-08-26 | 2019-08-26 | Efficient prefabricated plate apparatus for producing |
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| Publication Number | Publication Date |
|---|---|
| CN110466046A CN110466046A (en) | 2019-11-19 |
| CN110466046B true CN110466046B (en) | 2020-12-25 |
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| CN201910787726.7A Active CN110466046B (en) | 2019-08-26 | 2019-08-26 | Efficient prefabricated plate apparatus for producing |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102975278A (en) * | 2012-09-07 | 2013-03-20 | 有利华建筑预制件有限公司 | Mold system of building prefabricated member and prefabricating method thereof |
| CN106335129A (en) * | 2016-11-07 | 2017-01-18 | 南阳市天和机械有限公司 | Automatic production system for leak joint plate for livestock breeding |
| CN106738290A (en) * | 2016-12-29 | 2017-05-31 | 中民筑友科技投资有限公司 | A kind of production line of precast concrete |
| CN206481861U (en) * | 2017-01-18 | 2017-09-12 | 南阳师范学院 | A kind of portable wheat spraying equipment and drugs capable of stirring |
| CN208052240U (en) * | 2018-01-31 | 2018-11-06 | 舒子杨 | A kind of concrete prefabricated element integrated production line |
-
2019
- 2019-08-26 CN CN201910787726.7A patent/CN110466046B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102975278A (en) * | 2012-09-07 | 2013-03-20 | 有利华建筑预制件有限公司 | Mold system of building prefabricated member and prefabricating method thereof |
| CN106335129A (en) * | 2016-11-07 | 2017-01-18 | 南阳市天和机械有限公司 | Automatic production system for leak joint plate for livestock breeding |
| CN106738290A (en) * | 2016-12-29 | 2017-05-31 | 中民筑友科技投资有限公司 | A kind of production line of precast concrete |
| CN206481861U (en) * | 2017-01-18 | 2017-09-12 | 南阳师范学院 | A kind of portable wheat spraying equipment and drugs capable of stirring |
| CN208052240U (en) * | 2018-01-31 | 2018-11-06 | 舒子杨 | A kind of concrete prefabricated element integrated production line |
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| Publication number | Publication date |
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| CN110466046A (en) | 2019-11-19 |
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