CN212707349U - Automatic intelligent unmanned production line for CRTS I type double-block sleepers - Google Patents

Abstract

The utility model belongs to the technical field of the automatic prefabrication of two formula sleepers, specifically a automatic intelligent unmanned production line of I type two formula sleepers of CRTS. Wherein mould unstacking drawing of patterns system, mould residue clearance system, release agent spraying system, buried sleeve and spiral muscle installing the system in advance, reinforcing bar preparation and installing the system, the accurate cloth system of concrete, mould hoist and mount pile up neatly system and intelligent maintenance system connect gradually and set up into closed loop, mould unstacking drawing of patterns system still in proper order with two formula sleeper clearance buckle closure systems, two formula sleeper pile up neatly systems and two formula sleeper intelligent cache system connection, connect through material automatic transportation system between every system. The automatic intelligent unmanned production line does not need personnel operation, avoids personnel damage and injury, and eliminates potential safety hazards.

Description

Automatic intelligent unmanned production line for CRTS I type double-block sleepers

Technical Field

The utility model belongs to the technical field of the automatic prefabrication of two formula sleepers, specifically a automatic intelligent unmanned production line of I type two formula sleepers of CRTS.

Background

The existing double-block sleeper prefabricating production line adopts an operation mode of combining machinery and pure manpower to perform prefabricating tasks. In order to ensure that the prefabrication of the double-block type sleeper reaches automation, intellectualization and unmanned, each process and step of the double-block type sleeper adopts an operation mode of manpower and machinery, the personnel investment of the traditional double-block type sleeper production mode is large, the installation and the cleaning are not qualified, the labor intensity is large, the quality is difficult to control, the environmental pollution is large, the potential safety hazard is large, the production line is not smooth and easy to operate, the data acquisition is inaccurate and the like, so that the appearance quality and the whole construction progress of the finished double-block type sleeper are influenced. In conclusion, the damage is caused by the manual and mechanical operation modes; on the other hand, the product quality and the construction progress are delayed, and the like.

Disclosure of Invention

The utility model provides an solve above-mentioned problem, provide an automatic unmanned production line of intelligent of I type double block formula sleeper of CRTS.

The utility model adopts the following technical proposal: the CRTS I type double-block sleeper automatic intelligent unmanned production line comprises a mould residue cleaning system, a release agent spraying system, an embedded sleeve and spiral rib installation system, a steel bar manufacturing and installation system, a concrete accurate distribution system, a mould hoisting and stacking system, an intelligent maintenance system, a mould unstacking and demoulding system, a double-block sleeper intelligent detection system, a double-block sleeper cleaning and buckling cover system, a double-block sleeper stacking system, an automatic material transportation system and a double-block sleeper intelligent cache system, wherein the mould unstacking and demoulding system, the mould residue cleaning system, the release agent spraying system, the embedded sleeve and spiral rib installation system, the steel bar manufacturing and installation system, the concrete accurate distribution system, the mould hoisting and stacking system and the intelligent maintenance system are sequentially connected to form a closed loop, and the mould unstacking and demoulding system is further sequentially connected with the double-block sleeper cleaning and buckling cover system to form a closed loop, The double-block type sleeper stacking system is connected with the double-block type sleeper intelligent cache system, and each system is connected through the automatic material conveying system.

The double-block type sleeper cover cleaning system comprises an industrial robot I, a vibrating disc, a 3D camera, a cover cleaning tool, a control electric box and a conveying belt I, wherein the industrial robot I is arranged on two sides of the conveying belt I, the cover cleaning tool is installed at the end part of the industrial robot I, the vibrating disc is arranged beside the industrial robot I, the 3D camera is installed on the cover cleaning tool, and a PLC (programmable logic controller) for controlling the starting, the running and the stopping of the industrial robot, the vibrating disc, the 3D camera and the conveying belt I is installed in the control electric box; the cover-buckling cleaning tool comprises a cleaning spray gun and a grabbing sucker, and the 3D camera is arranged on one side of the grabbing sucker.

The vibrating disc comprises a vibrator and a rotating disc arranged on the vibrator, the center of the rotating disc is a cone capable of slowly rotating, an upward spiral conveying channel with the width of a buckle cover is arranged on the inner wall of the rotating disc, the spiral conveying channel is divided into three layers from the bottom to the top, a first transverse baffle is arranged at the top end of a second layer of the upper spiral conveying channel, the top end of the first transverse baffle is horizontal to a channel of the third layer, and the distance from the bottom of the first transverse baffle to the plane of the second layer of the channel is equal to the thickness of the buckle cover; and one side of the third layer of the upper disc rotating transportation channel is provided with a vertical baffle, the outlet of the third layer is provided with a second transverse baffle, and the bottom height of the second transverse baffle is equal to the horizontal height of a buckle cover on the upper plane of the third layer of the channel.

Mould unstacking drawing of patterns system of breaking a jam is including setting up the drawing of patterns system of breaking a jam between vapour maintenance passageway export and drawing of patterns district and setting up the drawing of patterns system in the drawing of patterns district, the system of breaking a jam include portal jib support I, track I, crossbeam, elevator motor I, rotary fixture, locking device and clamp plate remove device, portal jib support I top both sides set up the track, the crossbeam erects on track I, is provided with the elevator motor I that can follow the crossbeam and remove on the crossbeam, elevator motor I passes through wire rope and connects rotary fixture, the rotary fixture both ends are provided with locking device, rotary fixture's axis position is provided with clamp plate remove device.

The demolding system comprises translation trusses, demolding tables and buffering supports, the demolding tables are arranged among the translation trusses, and the buffering supports are arranged on the inner sides of the demolding tables.

The rotary fixture comprises a hollow cross rod I, L-shaped steel members I are inserted into the two ends of the cross rod I, the long edges of the L-shaped steel members I are inserted into the cross rod I and are connected with an air cylinder inside the cross rod I, the end parts of the short edges of the L-shaped steel members I are hinged to the middle of a steel plate, grooves are symmetrically formed in the two ends of the steel plate, a gear is installed in the center of the upper side of the cross rod I, and the gear is driven by a motor.

The locking device comprises a cylinder I installed on the lower side of the steel plate groove, the cylinder I is connected with the baffle, and the baffle is clamped at the outlet position of the groove when the cylinder I is withdrawn.

The pressing plate removing device comprises a rotating frame I arranged at the center of the bottom of the cross rod I, and the two sides of the rotating frame I are fixedly connected with a hook frame I through a cylinder II.

The translation truss includes the frame, the frame is the support of door style of calligraphy structure, each side has 1 steelframe about the frame, the top is connected through 1 steel crossbeam, the frame is through being connected with anchor clamps by hydro-cylinder control montant, anchor clamps include hollow horizontal pole II, L shape steel member II has all been inserted at anchor clamps horizontal pole II both ends, L shape steel member II's long limit inserts in horizontal pole II and is connected rather than inside cylinder, the tip of L shape steel member II minor face is articulated with the middle part of rhombus steel sheet, the both ends symmetry of rhombus steel sheet is provided with the round hole.

The demolding table comprises upright columns arranged on two sides, demolding table top plates are arranged on the upright columns on the two sides, air bags are arranged on the lower sides of the demolding table top plates, and brackets are arranged on the inner sides of the upright columns; the buffer support comprises a pillar, an arc elastic steel sheet is supported on the pillar, and a transverse support is installed on the arc elastic steel sheet.

Reinforcing bar preparation and installing the system includes reinforcing bar preparation system and reinforcing bar installing the system, reinforcing bar preparation system include the curved hoop machine of numerical control, industrial robot II, snatch the frock, welded platform, conveyer belt II and electric welding, the curved hoop machine of numerical control independently sets up in one, conveyer belt II lays by the curved hoop machine of numerical control, welded platform sets up in conveyer belt II tip top, industrial robot II is provided with two and symmetry and sets up in conveyer belt II both sides, one of them industrial robot II tip installation snatchs the frock, install the electric welding on another industrial robot II, the setting is at conveyer belt II opposite side.

The steel bar mounting system comprises a portal support II, a clamp I, a hook bending machine, a truss separating mechanism, a truss steel bar translation frame and a steel bar assembling platform, wherein the portal support II is arranged outside the steel bar assembling platform, two sides of the upper part of the portal support II are provided with rails, the clamp I capable of moving along the rails is mounted on the rails, and the steel bar assembling platform is arranged below the portal support II and is connected with a conveyor belt II; hook bending machines are arranged on two sides of the steel bar assembling platform; the steel bar assembling platform and the truss separating mechanism are arranged in a staggered mode, and the truss steel bar translation frame is used for connecting and transporting the steel bar assembling platform and the truss separating mechanism.

Snatch frock bottom both sides and be provided with left side recess and right side recess respectively, set up portable recess between left side recess and the right side recess, portable recess end connection cylinder to realize the removal of recess through the cylinder is flexible.

Welding platform slope sets up, is provided with clamp plate and limit stop on the welding platform, and limit stop is provided with one respectively about welding platform is from top to bottom, and wherein upper portion, left side and right side limit stop fix on welding platform, and the limit stop of lower part is installed on cylinder III.

Anchor clamps I includes clamp plate rotary device, the reinforcing bar is pressed the clamp plate, truss tongs and reinforcing bar anti-drop roof, anchor clamps I downside mid-mounting clamp plate rotary device, clamp plate rotary device installs and puts at the inboard central point of anchor clamps I, the reinforcing bar is pressed the clamp plate, truss tongs and reinforcing bar anti-drop roof and is laid with central line bilateral symmetry, reinforcing bar anti-drop roof passes through the cylinder and connects in anchor clamps I bottom, truss tongs bottom is provided with two recesses that set up side by side.

The clamp plate rotating device comprises a rotating frame II arranged at the center of the bottom of the clamp I, the two sides of the rotating frame II are fixedly connected with a hook frame II through a cylinder IV, and a through hole is formed in the hook frame II.

The truss separating mechanism comprises a separating mechanism, a support and a lifting cylinder, the lifting cylinder is installed in the middle of the support, the lower end of the lifting cylinder is connected with a long plate, two ends of the long plate are connected with the separating mechanism through center shafts, the upper portion of the separating mechanism is symmetrically provided with an upright trapezoid, the lower portion of the separating mechanism is symmetrically provided with an inverted trapezoid, and the ends of the upright trapezoid and the inverted trapezoid are connected with telescopic cylinders.

The reinforcing steel bar assembling platform comprises a conveyor belt III, a jacking block and a hook bending machine, the hook bending machine is arranged on two sides of the conveyor belt III, the jacking block is arranged below the conveyor belt III, and a lifting oil cylinder is arranged at the bottom of the jacking block.

The concrete accurate distribution system comprises an overhead ash conveying channel arranged between the mixing station and a concrete distribution area of a production workshop, and an overhead ash conveying trolley is arranged on the overhead ash conveying channel; the concrete distribution area is provided with a portal support III, two sides of the upper part of the portal support III are provided with rails II, a cross beam capable of moving along the rails II is erected on the rails II, a distribution machine is installed on the lower side of the cross beam, a weighing hopper is installed at a discharge port below the distribution machine, a roller way is arranged below the portal support III, a double-block sleeper mold moving along the roller way is arranged on the roller way, and a vibrating table fixed on the ground is arranged inside the roller way; the overhead ash conveying trolley comprises a rectangular support and a cylindrical roller, vertical rods are arranged at the front end and the rear end of the rectangular support, two ends of the cylindrical roller are connected with the vertical rod shafts, and rollers driven by a motor are arranged at two sides of the rectangular support; the upper part of the weighing hopper is an inverted trapezoidal cuboid, the lower part of the weighing hopper is a regular cuboid, a gate is arranged on the lower bottom surface of the weighing hopper, and one side of the weighing hopper is connected with a gravity sensor; the cloth machine include the outer frame of square, the outer frame internal fixation has open-topped cuboid, the inside two rotatable stirring hob that is equipped with of cuboid, the cuboid bottom is equipped with 8 exports to be equipped with a gate in every export.

The mould hoisting and stacking system comprises a portal support IV arranged in a hoisting and stacking area, rails III are symmetrically arranged on two sides of the top of the portal support IV, a cross beam III capable of moving along the rail III is mounted on the rail III, the rail IV is mounted on the top of the cross beam III, a lifting motor II capable of moving along the rail IV is mounted on the rail IV, rollers and motors are arranged at two ends of the cross beam III and two ends of the lifting motor II, the cross beam III and the lifting motor II respectively move on the rail III and the rail IV through motor-driven rollers, the lifting motor II is connected with a rotating gear through a steel wire rope, the top of the rotating gear is connected with the motor, and a clamp is mounted at the; anchor clamps include the hollow horizontal pole, and the L shape steel component has all been inserted at the both ends of horizontal pole, and the long limit of L shape steel component is inserted in the horizontal pole and is connected rather than inside cylinder, and L shape steel component minor face is bifurcation structure, and the bifurcation structure's of minor face tip is provided with the couple respectively.

Compared with the prior art, the utility model discloses following beneficial effect has:

1. simple structure, reasonable in design and turnover utilization ratio are high, and the installation is laid conveniently.

2. The use and operation are simple and convenient, the intelligent degree is high, the time consumed by each station is reduced, the number of the stations in each shift is reduced from 47 to 18, and finally to 0, and the work efficiency index is improved.

3. The automatic intelligent unmanned production line of the double-block type sleeper improves the production efficiency and also improves the construction stability of the double-block type sleeper.

4. The automatic intelligent unmanned production line does not need personnel operation, avoids personnel damage and injury, and eliminates potential safety hazards.

5. High practical value, reducing environmental pollution and achieving the aims of energy conservation and emission reduction.

To sum up, the utility model relates to a rationally, the installation is laid conveniently and has enough to meet the need high-usage, excellent in use effect, when improving sleeper production efficiency, reducing construction cost, also can effectively avoid personnel's damage and potential safety hazard factor, has eliminated the disadvantage of two block type sleeper machinery + manual work mode, and has reduced the pollution, reaches energy saving and emission reduction's purpose. The technical solution of the present invention is further described in detail by the accompanying drawings and examples.

Drawings

FIG. 1 is a practical flow chart of the production line of the present invention;

FIG. 2 is a circular flow chart of the double-block sleeper mold of the present invention;

FIG. 3 is a flow chart of the production process of the dual-block sleeper of the present invention;

FIG. 4 is a circuit control diagram of the present invention;

fig. 5 is a schematic diagram of a unstacking system provided by the present invention;

fig. 6 is a schematic view of a demolding system provided by the present invention;

FIG. 7 is a schematic view of a rotary jig;

FIG. 8 is a schematic view of the locking device;

FIG. 9 is a schematic view of the plate release mechanism;

FIG. 10 is a schematic view of a translating truss structure;

FIG. 11 is a schematic view of a demolding table;

FIG. 12 is a schematic view of a buffer support structure;

fig. 13 is a schematic view of stirrup welding provided by the present invention;

fig. 14 is a schematic view of a reinforcing bar mounting system provided by the present invention;

fig. 15 is a schematic view of a steel bar assembly platform provided by the present invention;

fig. 16 is a schematic view of a grabbing tool provided by the present invention;

fig. 17 is a schematic view of a welding platform provided by the present invention;

fig. 18 is a schematic view of a clamp according to the present invention;

FIG. 19 is a schematic structural view of a truss reinforcement translational frame;

FIG. 20 is a schematic view of a platen rotating apparatus;

FIG. 21 is a schematic view of a truss detachment mechanism;

FIG. 22 is a partial schematic view of a truss detachment mechanism;

FIG. 23 is a schematic view of a precision dispensing system;

FIG. 24 is a schematic view of a vibration system;

FIG. 25 is a schematic view of an overhead ash handling cart;

FIG. 26 is a schematic view of a weighing hopper;

FIG. 27 is a schematic view of a cloth machine;

FIG. 28 is a schematic structural view of a hoist palletising system;

FIG. 29 is a schematic view of a clamp configuration;

FIG. 30 is a schematic view of a buckle closure cleaning system;

FIG. 31 is a schematic view of a cover cleaning tool;

FIG. 32 is a top view of the vibratory pan;

FIG. 33 is a front view of a vibratory pan.

Detailed Description

As shown in fig. 1-4, an automatic intelligent unmanned CRTS i-type dual-block sleeper production line comprises a mold residue cleaning system 7, a release agent spraying system 8, an embedded sleeve and spiral rib installation system 9, a steel bar manufacturing and installation system 10, a concrete accurate distribution system 12, a mold hoisting and stacking system 13, an intelligent maintenance system 14, a mold unstacking and demolding system 6, a dual-block sleeper intelligent detection system 5, a dual-block sleeper cleaning and buckling cover system 4, a dual-block sleeper stacking system 3, an automatic material transportation system 2 and a dual-block sleeper intelligent cache system 1, wherein the mold unstacking and demolding system 6, the mold residue cleaning system 7, the release agent spraying system 8, the embedded sleeve and spiral rib installation system 9, the steel bar manufacturing and installation system 10, the concrete accurate distribution system 12, the mold hoisting and stacking system 13 and the intelligent system 14 are sequentially connected to form a closed loop, the mould unstacking and demoulding system 6 is also sequentially connected with the double-block sleeper cleaning and buckling cover system 4, the double-block sleeper stacking system 3 and the double-block sleeper intelligent cache system 1, and each system is connected with the other system through the automatic material conveying system 2.

The working process of the utility model is as follows: the method comprises the following steps that a double-block sleeper mold firstly enters a grinding tool residue cleaning system, dead skin, residue, iron rust and ash skin at the positions of the inner side wall, the bottom, a groove and the like of the mold are respectively polished and cleaned through automatic mold polishing and cleaning and automatic mold residue adsorption cleaning, and after polishing is finished, the residue is automatically adsorbed at a position to absorb residue waste in the mold and enter a mold release agent spraying station; after the mold enters a mold release agent spraying system, the spraying equipment is automatically started, a storage tank is connected with a high-pressure nozzle through a pipeline to uniformly spray the mold release agent on each surface of the inner cavity of the mold, and after the mold release agent is sprayed, the mold automatically enters an embedded sleeve and a spiral rib automatic installation station; the embedded sleeve is automatically placed on an assembly production line in a vibration screening machine, a spiral rib is produced by a spiral machine and is placed on the embedded sleeve of the assembly production line, the embedded sleeve and the spiral rib are assembled by a rotating device and are placed on a feeding plate to be transported to an installation position, a die enters the embedded sleeve and the spiral rib installation system to be automatically fixed, the embedded sleeve and the spiral rib are automatically positioned and identified by automatic installation equipment to grab the sleeve, then the embedded sleeve and the spiral rib are automatically installed at an inner positioning shaft position according to a program and a positioning detection die, the embedded sleeve and the spiral rib are vertically and tightly installed at a specified position according to the combination of torque, descending height and rotation number, and after the embedded sleeve and the spiral rib in the die are installed, the fixed state is released and the embedded sleeve; the sleeper steel bars are divided into two parts of stirrups and truss steel bars, the stirrups are formed by bending through a hoop bending machine and then are grabbed and placed to an automatic welding station for automatic welding, the welded stirrups slide to a conveyor belt, the truss steel bars are produced through a numerical control integrated production line, then the truss steel bars are placed to a sleeper steel bar assembling station, each sleeper steel bar consists of 2 truss steel bars, 2 stirrups and 8 stirrup connecting pieces, the stirrups are conveyed to a designated position through the conveyor belt, the truss steel bars are arranged above the stirrups, the truss steel bars and the stirrups are bound and connected and fixed through binding wires by the stirrup connecting pieces, the assembled sleeper steel bars are integrally clamped and taken into and placed into a designated limiting groove of a fixed die by an automatic conveying device, the sleeper steel bar rotating pressing plate is rotated by 90 degrees after being placed into the die to fix the sleeper steel bars, the sliding displacement of the steel bars is prevented, and after the sleeper steel bars are, the fixed state is released, and the mould automatically walks into a concrete accurate distribution system; an elevated slideway is arranged between a mixing station and a sleeper production workshop, concrete is conveyed to a concrete distributing station of the sleeper production workshop from the mixing station through automatic walking of an elevated ash conveying trolley on the elevated slideway, the elevated ash conveying trolley is automatically placed into a distributing machine after being in place, the concrete is placed into a weighing hopper from the distributing machine after a mould enters a concrete accurate distributing station, the concrete consumption of each sleeper is set according to the mix proportion, the discharging is stopped after the set weight is reached, then the hopper is opened to pour the concrete into the mould in layers, and the vibration is started at the same time, so that the concrete is uniform, compact and free of air bubbles; after filling, the mold travels to a hoisting stacking station, the hoisting stacking system is automatically started through signals after the mold is in place, the stacker crane positions and descends to clamp the mold, the mold is clamped and lifted and rotated by 90 degrees, the mold automatically travels to the front of an opened maintenance channel, the mold is sensed by gravity sensing to be placed in place, then the mold is loosened and returned to a preparation position to wait for the next mold, the system automatically counts in the hoisting stacking process and detects the number of layers of the placed mold according to the descending height, and the mold is automatically pushed into the maintenance channel by a pushing device after being filled with 6 layers; and after the die enters the curing channel, steam curing in four stages of standing, heating, constant temperature and cooling is started. When the mold is fully placed in a channel, the cabin doors on the two sides are automatically closed, the maintenance system automatically starts to control the maintenance effect of the double-block sleeper by setting the maintenance time, the highest temperature and the temperature rise speed through the system, and when one maintenance cycle is completed, the cabin doors are automatically opened, and the mold enters the next station; the traction device pulls out and conveys the die to a die unstacking and demolding station, the system is automatically started after the die reaches the unstacking position, the unstacking machine positions and grabs the die and releases the limitation of a rotary pressing plate on a steel bar, the hoisting columns on two sides are locked to prevent the die from falling off, the unstacking machine lifts the die, transversely rotates 90 degrees, walks to the upper part of a demolding table, vertically rotates 180 degrees and stably inverts on the demolding table in the descending and placing process, the mold limitation removal unstacking machine is released to return to a preparation position to wait for the next die, meanwhile, the demolding system is automatically started to perform impact demolding, after the double-block sleeper and the die are completely separated, the die is lifted by a transporting truss and overturned 180 degrees, the die is placed on a production line to enter a die cleaning station, the die completes a production cycle, the double-block sleeper is conveyed to a double-block detecting station by a transporting trolley, and the intelligent detecting system is automatically started after the double-block sleeper is in place, and respectively detecting the appearance of the double-block sleeper. The detection data is fed back to the detection system to intelligently identify and determine the detection condition, then the production date and the detection conclusion are marked, and the system automatically arranges, collects and retains the data so as to facilitate the later-stage tracing; after detection is finished, the double-block sleeper enters a buckle cover cleaning station, a buckle cover cleaning system is automatically started after the double-block sleeper enters the station, scanning and positioning are carried out through a camera, then the buckle cover is cleaned, and after the buckle cover is cleaned, the double-block sleeper enters a stacking station; after the double-block sleepers enter the stacking position, the stacker crane automatically rises to place the double-block sleepers at the stacking position and sends signals to the AGV; the AGV dolly receives the signal and fixes a position through predetermineeing the reflection of light post then walk to pile up neatly position automatic handling a module double block formula sleeper and transport to the buffer memory workshop, and another AGV dolly is responsible for the automatic transportation work of reinforcing bar and other materials, and AGV dolly real time positioning detects and prevents that unexpected thing from taking place in the transportation, guarantees personnel and material safety. The cache workshop is maintained in a heat and moisture preserving mode by adopting an ultrasonic atomization humidifier, the temperature and the humidity in the workshop are automatically detected by a sensor, and the temperature and the humidity in the workshop are controlled and guaranteed by an intelligent detection system; the whole production line is controlled and monitored by the centralized control system 11.

As shown in fig. 5 and 6, the utility model relates to a double-block sleeper mould unstacking and demolding system, which comprises a double-block sleeper mould, a unstacking system and a demolding system, wherein the unstacking system is located between an outlet of a steam curing channel and a demolding area and is used for hoisting and placing the double-block sleeper mould subjected to steam curing to the demolding area; a demolding system is located within the demolding area for separating the dual block tie mold from the dual block tie.

As shown in fig. 5, the unstacking system includes a portal frame 6.2, rails I6.5, a beam I6.3, a lifting motor 6.4, a rotary fixture 6.7, a locking device 6.8 and a pressure plate removing device 6.9, the rails I6.5 are disposed on two sides of the top of the portal frame 6.2, the beam 6.3 is erected on the rails I6.5, the lifting motor 6.4 capable of moving along the beam I6.3 is disposed on the beam I6.3, the lifting motor 6.4 is connected to the rotary fixture 6.7 through a steel wire rope, the locking device 6.8 is disposed at two ends of the rotary fixture 6.7, and the pressure plate removing device 6.9 is disposed at a central axis position of the rotary fixture 6.7. The gate-type support is arranged between the outlet of the steam curing channel and the demoulding area, and the bottom of the gate-type support is connected with an embedded part in the ground to ensure the horizontal stability of the gate-type support; the cross beam is erected on the portal frame and longitudinally moves through the rail; the lifting motor is erected on the cross beam through the passageway rail to move transversely; the rotary clamp is characterized in that a rotary gear is arranged in the middle of the top of the clamp and is connected into a whole, so that the direction of the clamp is changed, and two arms of the rotary clamp can stretch and retract to clamp and loosen the double-block sleeper mould; the lifting motor is connected with the rotary fixture through a steel wire rope, and the lifting of the rotary fixture is realized through the lifting of the steel wire rope; the clamp locking devices are arranged at grooves at the end parts of two arms of the rotary clamp, and the cylinders are matched with the baffle plates to fix and release the limitation of the double-block sleeper mould; the pressing plate removing device is installed on the upper portion of the central axis of the inner side of the clamp and used for removing the fixing of the pressing plate on the truss steel bars.

As shown in fig. 6, the demolding system comprises the translational girders 6.10, the demolding table 6.11 and the buffer support 6.12, the demolding table 6.11 is arranged between the translational girders 6.10, and the buffer support 6.12 is arranged inside the demolding table 6.11. The double-block sleeper mold translation truss is arranged in a demolding area, moves on a preset track and is used for hoisting, conveying and placing the double-block sleeper mold separated from the double-block sleeper mold onto a production line roller way; the demolding table is arranged in a demolding area and is arranged in the middle of the double-block sleeper mold transverse truss, the demolding table is fixed on the ground through an embedded part, and four corners in the demolding table are provided with air bags for lifting the double-block sleeper mold and then freely falling to perform impact demolding operation; the buffer support is arranged on the inner side of the demoulding table and is used for buffering the self weight and impact force of the double-block sleeper when the double-block sleeper falls down, so that the collision and friction between the double-block sleeper and a double-block sleeper mould are reduced; the control box is arranged beside, and a PLC controller is arranged in the control box and used for controlling the starting, running and stopping of each part of the unstacking and demolding system.

As shown in fig. 7, the rotary clamp 6.7 includes a hollow cross bar I6.7.2, L-shaped steel members I6.7.3 are inserted into both ends of the cross bar I6.7.2, the long side of the L-shaped steel member I6.7.3 is inserted into the cross bar I6.7.2 and connected with an air cylinder inside the cross bar, the end of the short side of the L-shaped steel member I6.7.3 is hinged to the middle of a steel plate 6.7.4, grooves are symmetrically arranged at both ends of the steel plate 6.7.4, a gear 6.7.1 is installed at the center of the upper side of the cross bar I6.7.2, and the gear 6.7.1 is driven by a motor. The steel plate can rotate at a connecting point, and the L-shaped steel component I can control the long edge to stretch according to the cylinder, so that the clamp and the release of the clamp are realized; the gear is installed in horizontal pole I upper portion central point and puts for it is rotatory to drive anchor clamps.

As shown in fig. 8, the locking device 6.8 comprises an air cylinder I6.8.1 mounted on the underside of a groove of the steel plate 6.7.4, the air cylinder I6.8.1 is connected with the baffle 6.8.2, and the baffle 6.8.2 is clamped at the outlet position of the groove when the air cylinder I6.8.1 is retracted. Thereby cylinder connection baffle can not fall when limiting the mould upset through the flexible closed groove of cylinder.

As shown in fig. 9, the plate releasing device 9 includes a rotating frame I6.9.1 disposed at the bottom center of the cross bar I6.7.2, and both sides of the rotating frame I6.9.1 are fixedly connected to the hook frame I6.9.3 through an air cylinder II6.9.2. The hook frame is controlled by the air cylinder to clamp and loosen, two ends of a pressing plate for limiting the steel bar on the die can be hooked up by the hook frame, and the pressing plate is rotated to relieve the limitation of the pressing plate on the steel bar.

As shown in fig. 10, the translational truss 6.10 includes a frame 6.10.1, the frame 6.10.1 is a bracket of a portal structure, there are 1 steel frame on each of the left and right sides of the frame 6.10.1, the upper side is connected by 1 steel beam, the frame 6.10.1 is connected with a clamp by an oil cylinder control vertical bar 6.10.2, the clamp includes a hollow cross bar II6.10.3, L-shaped steel members II6.10.4 are inserted into both ends of the clamp cross bar II6.10.3, the long side of each L-shaped steel member II6.10.4 is inserted into the cross bar II6.10.3 and connected with an air cylinder inside the cross bar, the end of the short side of each L-shaped steel member II6.10.4 is hinged to the middle of the rhombic steel plate 6.10.5, and round holes are symmetrically arranged at both ends of the rhombic steel plate 6.10.5. The fixture is connected with the frame through 4 vertical rods, and the lifting of the fixture is realized through the control of the oil cylinder. The translation truss passes through lifting fixture to the mould position, and the round hole aligns mould hoisting post on the anchor clamps rectangle steel sheet, presss from both sides tight hoisting mould, realizes the upset and the translation of mould.

As shown in fig. 10 and 11, the demolding table 6.11 includes pillars 6.11.1 disposed on both sides, a demolding table top plate 6.11.4 is disposed on the pillar 6.11.1 on both sides, an air bag 6.11.3 is disposed on the lower side of the demolding table top plate 6.11.4, and a bracket 6.11.2 is disposed on the inner side of the pillar 6.11.1; the air bag controls the top plate of the demoulding table to lift through inflation and deflation, so that the lifting of the mould is realized. The buffer bracket 6.12 comprises a support column 6.12.1, an arc-shaped elastic steel sheet 6.12.2 is supported on the support column 6.12.1, and a transverse support 6.12.3 is mounted on the arc-shaped elastic steel sheet 6.12.2. The post is installed in the outer arc top position of arc elastic steel piece, and arc elastic steel piece both ends are connected at the horizontal pole both ends, and the pillar is fixed subaerial, and the sleeper whereabouts pushes down the horizontal pole and leads to arc elastic steel board deformation, resumes to exert reaction force through arc elastic steel board deformation, reduces sleeper gravity to reduce the collision and the friction of sleeper and mould.

The working process is as follows: when the double-block sleeper mold enters a special position for unstacking and demolding after steam curing is finished, a unstacking and demolding system is started, a beam and a lifting motor move to a position right above the double-block sleeper mold, a rotary clamp is in a loose state and descends to a position where the center of a groove at the end part of each arm of the rotary clamp is equal to the center of a hoisting column on the double-block sleeper mold, the rotary clamp clamps the double-block sleeper mold, a clamp locking device fixes the double-block sleeper mold to ensure that the double-block sleeper mold cannot fall off when turned over, a pressure plate releasing device arranged in the middle of the top of the inner side of the clamp rotates a pressure plate arranged in the middle of the double-block sleeper mold by 90 degrees to release the fixation of the pressure plate on the double-block sleeper steel bars, the clamped and fixed double-block sleeper mold is automatically lifted to a certain height by the lifting motor, and, the double-block sleeper mould slowly falls down and is placed on the demoulding table, the double-block sleeper mould overturns and is buckled on the demoulding table when falling, the clamp locking device is released after stable placement, the rotary clamp is lifted and returns to the unstacking and lifting position to lift the next double-block sleeper mould, the cylinders at four corners of the demoulding table are simultaneously inflated to lift the double-block sleeper mould to a certain height, and the lifting heights of the four corners are ensured to be consistent when lifting, then stopping gas supply to enable the double-block sleeper mold to fall freely, separating the double-block sleeper mold from the double-block sleeper mold by means of self gravity impact of the double-block sleeper, detecting whether the double-block sleeper mold falls off completely by a sensor on a demoulding table, when the double-block sleepers are completely separated and fall off, the double-block sleeper mold translation truss travels to the position above the demolding table to clamp, overturn and convey the empty double-block sleeper mold to a production line roller way for next cycle production.

As shown in fig. 12, 13, 14, reinforcing bar preparation and installing system 10 includes reinforcing bar preparation system and reinforcing bar installing system, reinforcing bar preparation system include numerical control hoop bending machine 10.2, industrial robot II10.3, snatch frock 10.4, welded platform 10.6, conveyer belt II10.7 and electric welding 10.5, numerical control hoop bending machine 10.2 independently sets up in one department, conveyer belt II10.7 is laid by numerical control hoop bending machine 10.2, welded platform 10.6 sets up in conveyer belt II10.7 tip top, industrial robot II10.3 is provided with two and symmetry and sets up in conveyer belt II10.7 both sides, frock 10.4 is snatched in the installation of one of them industrial robot II10.3 tip, install electric welding 10.5 on another industrial robot II10.3, set up at conveyer belt II10.7 opposite side.

The steel bar installation system comprises a portal support II10.9, a clamp I10.10, a hook machine 10.12, a truss separating mechanism 10.14, a truss steel bar translation frame 10.13 and a steel bar assembling platform 10.11, wherein the portal support II10.9 is arranged on the outer side of the steel bar assembling platform 10.11, rails are arranged on two sides of the upper part of the portal support 1II0.9, the clamp I10.10 capable of moving along the rails is arranged on the rails, and the steel bar assembling platform 10.11 is arranged below the portal support II10.9 and is connected with a conveyor belt II 10.7; the two sides of the steel bar assembling platform 10.11 are provided with hook bending machines; the steel bar assembling platform 10.11 and the truss separating mechanism 10.14 are arranged in a staggered mode, and the truss steel bar translating frame 10.13 is used for connecting and transporting the steel bar assembling platform and the truss separating mechanism.

Snatch frock 10.4 bottom both sides and be provided with left side recess 10.4.1 and right side recess 10.4.2 respectively, set up portable recess 10.4.3 between left side recess 10.4.1 and the right side recess 10.4.2, portable recess 10.4.3 end connection cylinder to realize the removal of recess through the cylinder is flexible.

Welded platform 10.6 slope sets up, is provided with clamp plate 10.6.1 and limit stop 10.6.2 on welded platform 10.6, and limit stop 10.6.2 is provided with one respectively about welded platform 10.6 is last, and wherein upper portion, left side and right side limit stop 10.6.2 are fixed on welded platform 10.6, and the limit stop 10.6.2 of lower part is installed on cylinder III10.6.3.

The fixture I10.10 comprises a pressing plate rotating device 10.16, a steel bar pressing plate 10.18, a truss gripper 10.19 and a steel bar anti-falling top plate 10.20, the pressing plate rotating device 10.16 is installed in the middle of the lower side of the fixture I10.10, the pressing plate rotating device 10.16 is installed in the center of the inner side of the fixture I10.10, the steel bar pressing plate 10.18, the truss gripper 10.19 and the steel bar anti-falling top plate 10.20 are symmetrically arranged in the left-right direction of the central line, the steel bar top plate 10.20 is connected to the bottom of the fixture I10.10 through an air cylinder, and two grooves which are arranged side by side.

The pressing plate rotating device 10.16 comprises a rotating frame II10.21 arranged at the center of the bottom of the clamp I10.10, two sides of the rotating frame II10.21 are fixedly connected with a hook frame II10.23 through a cylinder IV10.22, and a through hole is formed in the hook frame II 10.23.

The truss separation mechanism 10.14 comprises a separation mechanism 10.14.1, a support 10.14.2 and a lifting cylinder 10.14.3, wherein the lifting cylinder 10.14.3 is installed in the middle of the support 10.14.2, the lower end of the lifting cylinder 10.14.3 is connected with a long plate 10.14.4, two ends of the long plate 10.14.4 are connected with a separation mechanism 10.14.1 through a central shaft 10.14.5, upright trapezoids 10.14.7 are symmetrically arranged on two sides of the upper part of the separation mechanism 10.14.1, inverted trapezoids 10.14.8 are symmetrically arranged on two sides of the lower part of the separation mechanism 10.14.1, and the end parts of the upright trapezoids 10.14.7 and the inverted trapezoids 10.14.8 are connected with a telescopic cylinder 10.14.6; the lifting action is realized through a lifting cylinder; the bottom of the truss separating mechanism is of a bilateral symmetry structure, the upper part of the tail end of the separating mechanism is of a right trapezoid shape, and the two sides can be overlapped through the stretching of the air cylinder, so that the truss steel bar upper chord rib is lifted; the lower part of the tail end of the separating mechanism is in an inverted trapezoid shape, the lower chord rib of the truss steel bar can be lifted through the extension of the telescopic cylinder, and the tail end of the separating mechanism can rotate 180 degrees along the central axis to realize the inversion of the truss steel bar.

Reinforcing bar assembly platform 10.11 includes conveyer belt III10.11.1, kicking block 10.11.2 and crotch machine 10.12, and conveyer belt III10.11.1 both sides set up crotch machine 10.12, and conveyer belt III10.11.1 below sets up kicking block 10.11.2, sets up lift cylinder bottom kicking block 10.11.2. The hook bending machine is used for bending hook connecting pieces with hooks at two ends on the spot by adopting low-carbon steel cold-drawing wires and connecting stirrups and truss steel bars together.

The working process is as follows: cold-rolled reinforcing bars of different models are conveyed to a truss separating mechanism through a truss reinforcing bar numerical control production line after discharging, straightening, welding, shearing and stacking, the two truss reinforcing bars are separated by the truss separating mechanism and then are overturned and placed on a truss reinforcing bar translation frame side by side, and the truss reinforcing bars are conveyed to the front of a reinforcing bar assembling platform. Meanwhile, the numerical control hoop bending machine is used for grabbing the hoops and placing the hoops on a welding platform through an industrial robot for installing and grabbing the tooling through emptying, straightening and bending to form the unclosed hoops, the welding platform is fixed in a limiting and shaping mode through extrusion, the industrial robot for installing the electric welding machine conducts carbon dioxide protection welding through setting a coordinate to position the welding position of the hoops, the welding platform is loosened after welding is completed to enable the hoops to slide onto a conveying belt, and the hoops are conveyed to the specified position of a steel bar assembling platform through the conveying belt. After the two stirrups reach the designated positions, a bracket below the assembly platform is lifted to enable the stirrups to rise to a certain height, the clamp clamps the two truss reinforcements on the truss reinforcement translation frame to be conveyed to the upper part of the reinforcement assembly platform, the hook bending machine adopts cold-drawn reinforcements to bend hooks on the stirrups and the truss reinforcements, so that the hook hooks the stirrups and the truss steel bars, the bracket below the assembly platform descends to the original position after the hook is hooked so that the hooks hook the stirrups and the truss steel bars respectively up and down, the stirrups are kept to be hung below the truss steel bars, the clamps clamp the assembled steel bars to be lifted to a certain height, and the steel bars are accurately translated to be right above the corresponding inner cavity of the mold inner cavity through coordinate position positioning, after alignment, the clamp slowly descends to place the reinforcing steel bars into the reserved grooves in the inner cavity of the die, the clamp releases the pressing plate rotating device after pressing down to clamp the middle pressing plate of the die and rotate for 90 degrees to enable the pressing plate to firmly press the truss reinforcing steel bars, and the reinforcing steel bars are placed to guide material and vibrate to lead the reinforcing steel bars to float upwards and fall off. And after the die-entering installation is finished, the clamp returns to the upper part of the steel bar assembling platform to wait for the assembling and the installation of the next group of steel bars. And after the inner cavities of the mold are completely installed, the mold enters the next procedure.

As shown in fig. 23 and 24, in the concrete accurate distributing system, an overhead ash conveying channel 12.1 is arranged between a mixing station and a concrete distributing area of a production workshop, and an overhead ash conveying trolley 2 is arranged on the overhead ash conveying channel 12.1; concrete cloth district is provided with portal frame 12.3, portal frame 12.3 upper portion both sides set up track 12.6, track 12.6 is put on the shelf and is equipped with crossbeam II12.4 that can follow its removal, spreader 12.5 is installed to crossbeam II12.4 downside, spreader 12.5 below discharge gate position installation hopper 12.7 of weighing, portal frame 12.3 below sets up roll table 12.9, be provided with on the roll table 12.9 along its two block formula sleeper mould 12.8 that remove, the inside shaking table 12.11 of fixing on ground that sets up of roll table.

As shown in fig. 25, the overhead ash conveying trolley 12.2 comprises a rectangular support 12.12 and cylindrical rollers 12.13, vertical rods are arranged at the front end and the rear end of the rectangular support 12.12, two ends of each cylindrical roller 12.13 are connected with the vertical rod shafts, and rollers driven by motors are arranged at two sides of the rectangular support 12.12.

As shown in fig. 26, the upper part of the weighing hopper 12.7 is an inverted trapezoidal cuboid, the lower part is a regular cuboid, a gate is arranged on the lower bottom surface of the weighing hopper 12.7, and one side of the weighing hopper 12.7 is connected with the gravity sensor 12.14.

As shown in fig. 27, the distributing machine 12.5 includes a cubic outer frame 12.15, a cuboid 12.16 with an open top is fixed in the outer frame 12.15, two rotatable stirring screw rods are arranged inside the cuboid 12.16, 8 outlets are arranged at the bottom of the cuboid 12.16, and a gate is arranged at each outlet.

As shown in fig. 23 and 24, the overhead ash conveying channel is arranged between the mixing station and the distribution area, the upper part of the overhead ash conveying channel is provided with a track, and the overhead ash conveying trolley runs on the track on the channel and is used for conveying concrete to the distribution area; the shop support is arranged in the concrete distribution area, the shop support is longitudinally provided with a track, the cross beam longitudinally moves on the track, and the distributor is arranged on the cross beam and transversely moves on the cross beam and is used for loading and transporting concrete; a weighing hopper is arranged below the distributing machine and used for weighing the weight of the concrete; the roller way is arranged at a designated position in the material distribution area and is used for conveying the double-block sleeper die; the vibrating table is arranged in the middle of the roller way, is fixed on the ground and is used for vibrating the double-block sleeper die; the control box is arranged at one position and used for controlling the walking, stopping and rotating of the overhead ash conveying trolley, the movement of the distributing machine and the opening and closing of the feed opening.

The working process is as follows: the concrete is put to the overhead fortune grey dolly of feed opening below through batching the station according to the batching completion back unloading, receives overhead fortune grey dolly behind the concrete and walks to the concrete cloth region along the rail, stops after arriving the setting of cloth machine and connect the material position, and overhead fortune grey dolly designs into the drum pattern, and the drum is according to the rotation of axis with breach counterpoint cloth machine suitable for reading, and the concrete falls to in the cloth machine, and senior fortune grey dolly returns to and mixes the station feed opening and connects the material position and wait for the concrete that next dish mixed the completion. The accurate material distribution system establishes a coordinate system according to the whole material distribution area, automatically positions the material distribution position, the material distribution machine walks to the position above the material distribution position, the roller way conveys the double-block sleeper die to the material distribution position, and the die is placed on the vibrating table. The cloth machine sets up 8 blanking holes according to the characteristics of 8 inner chambers of 1X 4 design steel form of double block formula sleeper, its below installation is weighed the hopper and is cooperated gravity sensor, the system calculates the required concrete dosage of every inner chamber according to the mix proportion, 8 blanking holes are opened the gate simultaneously and are corresponded blowing in the hopper of weighing downwards respectively, reflect the interior concrete weight of hopper of weighing through gravity sensor, close cloth machine blanking hole gate in proper order after waiting to reach regulation numerical value, wait that whole cloth machine feed opening gates are closed the back, the hopper feed opening gate of weighing is opened and is distributed in the mould. The concrete distribution adopts a layered pouring mode, 70% of the total amount of the concrete is poured firstly, the vibrating table starts to vibrate, the rest concrete is poured after the concrete is vibrated to be compact and has no obvious air bubbles, and the vibrating table stops vibrating after the concrete is vibrated to be compact and has no air bubbles.

As shown in fig. 28 and 29, the die hoisting and stacking system 13 includes a portal support IV13.2 disposed in a hoisting and stacking area, rails III13.7 are symmetrically disposed on two sides of the top of the portal support IV13.2, a cross beam III13.3 movable along the rail III13.7 is mounted on the rail III13.7, a rail IV13.8 is mounted on the top of the cross beam III13.3, a lifting motor II13.4 movable along the rail IV13.8 is mounted on the rail IV13.8, rollers and motors are disposed at two ends of the cross beam III13.3 and the lifting motor II13.4, the cross beam III13.3 and the lifting motor II13.4 respectively move on the rail III13.7 and the rail IV13.8 through motor-driven rollers, the lifting motor II13.4 is connected with a rotary gear 13.5 through a steel wire rope, the top of the rotary gear 13.5 is connected with the motor, and a clamp II13.6 is mounted at the bottom of; the clamp II13.6 comprises a hollow cross bar 13.6.1, L-shaped steel members 13.6.2 are inserted into two ends of the cross bar 13.6.1, the long side of each L-shaped steel member 13.6.2 is inserted into the cross bar 13.6.1 and connected with an air cylinder inside the cross bar, the short side of each L-shaped steel member 13.6.2 is of a branched structure, and hooks are arranged at the ends of the branched structures of the short sides respectively.

The number of the double-block sleeper moulds 1 is 4, and the 4 double-block sleeper moulds 1 are arranged in parallel to form an integral double-block sleeper mould. The gate-type support is arranged in a hoisting stacking area and connected through an embedded part, so that the stability and the level of the gate-type support are ensured; the cross beam is erected on the track on the door type bracket and moves longitudinally on the guide rail; the lifting motor is erected on the cross beam track and transversely moves; the lifting motor is connected with the clamp through a steel wire rope to control the lifting of the clamp, and the rotating gear is arranged on the clamp and used for changing the direction of the clamp; the hoisting and stacking program is used for controlling the longitudinal movement and stop of the cross beam, the movement and stop of the lifting motor, the rotation and lifting of the clamp and the stretching and retracting of the clamp.

The working process of the utility model is as follows: after the double-block sleeper mold enters a hoisting stacking station, the sensor automatically senses and starts, a hoisting stacking program positions the double-block sleeper mold according to a set command and position coordinates, the control beam, the lifting motor and the clamp move right above the double-block sleeper mold, the clamp is in a loosening state, after the clamp is in place, the clamp groove descends to the position of a hoisting column of the double-block sleeper mold, the clamp clamps and hooks the hoisting column of the double-block sleeper mold, whether the double-block sleeper mold is hoisted or not is detected through the gravity sensor, and the clamp is prevented from being automatically or forcibly loosened to cause the double-block sleeper mold to fall when the double-block sleeper mold is hoisted and stacked according to the program setting. The double-block sleeper mould colludes and rises to a take the altitude after steady automatically, rotatory gear control anchor clamps are rotatory 90 degrees, horizontal and vertical simultaneous movement to steam maintenance hatch door before pile up neatly position, double-block sleeper mould slowly descends, double-block sleeper mould places and stabilizes back gravity sensor and detects whether double-block sleeper mould is placed steadily, the qualified back of testing result allows unclamping anchor clamps, carry out analysis pile up neatly number of layers automatic count according to the whereabouts height, reach the pile up neatly next buttress after setting for the number of layers, the anchor clamps are placed and are returned back the position of preparing after the automatic back that rises of double-block sleeper mould, wait for next double-block sleeper mould instruction.

As shown in fig. 30, a double-block type sleeper clearance buckle closure system, the double-block type sleeper clearance buckle closure system 4 includes an industrial robot I4.1, a vibrating disc 4.3, a 3D camera 4.4, a clearance buckle closure tool 4.5, a control electronic box 4.6 and a conveyor belt I4.7, the industrial robot I4.1 is arranged at two sides of the conveyor belt I4.7, the clearance buckle closure tool 4.5 is installed at an end portion of the industrial robot I4.1, the vibrating disc 4.3 is arranged beside the industrial robot I (4.1), the 3D camera 4.4 is installed on the clearance buckle closure tool 4.5, and a PLC controller for controlling the starting, the running and the stopping of the industrial robot, the vibrating disc, the 3D camera and the conveyor belt I is installed in the control electronic box; as shown in fig. 31, the cover cleaning tool 4.5 includes a cleaning spray gun 4.5.1 and a grabbing suction cup 4.5.2, and the 3D camera 4.4 is disposed on one side of the grabbing suction cup 4.5.2. The industrial robot is the existing equipment, and the robot model is an iSNM0060 series light-load industrial robot.

The industrial robots are respectively arranged on two sides of the conveyor belt. And establishing a three-dimensional coordinate system by taking the industrial robot as an origin, and setting a running route according to the process steps. The vibrating plate is arranged at the rear part of the industrial robot and used for providing a double-block type sleeper plastic buckle cover for the industrial robot to grab. The vibration dish designs the three-layer, and the buckle closure constantly vibrates along vibration dish inner wall and upwards delivers, guarantees that the buckle closure is all in just putting the state. The cleaning buckle closure tool is installed at the end of the industrial robot and used for cleaning and buckling the pipe orifice in the embedded sleeve. The cover-buckling cleaning tool is a unique tool customized according to the characteristics of cleaning and cover buckling of the embedded sleeve of the double-block sleeper. And the 3D camera is arranged on the cover cleaning tool and used for scanning, positioning and detecting the double-block sleeper. And the 3D camera identifies and positions the positions of the embedded sleeves of the double-block sleepers according to a stereo image scanning identification technology. The conveyor belt is used for transporting the double-block sleepers to the next working position. A PLC controller is arranged in the control electric box, and the industrial robot, the vibration disc, the 3D camera, the conveyor belt and the like are controlled to start, run and stop according to set instructions.

As shown in fig. 32 and 33, the vibrating plate 4.3 includes a vibrator 4.3.1 and a rotating plate 4.3.2 disposed on the vibrator 4.3.1, the center of the rotating plate 4.3.2 is a slowly rotatable cone, an upward spiral transportation channel 4.3.3 with a buckle cover width is disposed on the inner wall of the rotating plate 4.3.2, the spiral transportation channel 4.3.3 is divided into three layers from bottom to top, a first transverse baffle 4.3.4 is disposed at the top end of the second layer of the upper spiral transportation channel 4.3.3, the upper top end of the first transverse baffle 4.3.4 is horizontal to the third layer of the channel, and the bottom of the first transverse baffle 4.3.4 is a buckle cover thickness from the plane of the second layer of the channel; one side of the third layer of the upper disc rotation conveying channel 4.3.3 is provided with a vertical baffle 4.3.5, an outlet of the third layer is provided with a second transverse baffle 4.3.6, and the bottom height of the second transverse baffle 4.3.6 is equal to the horizontal height of a buckle cover on the upper plane of the channel of the third layer.

The rest of the systems are the structures of the published applications, and are not described in detail herein.

Claims (9)

1. The utility model provides an automatic unmanned production line of intelligent of I type double block formula sleeper of CRTS, its characterized in that: comprises a mould residue cleaning system (7), a release agent spraying system (8), an embedded sleeve and spiral rib mounting system (9), a steel bar manufacturing and mounting system (10), a concrete accurate distributing system (12), a mould hoisting and stacking system (13), an intelligent maintenance system (14), a mould unstacking and demolding system (6), a double-block sleeper intelligent detection system (5), a double-block sleeper cleaning and buckling cover system (4), a double-block sleeper stacking system (3), an automatic material conveying system (2) and a double-block sleeper intelligent cache system (1), wherein the mould unstacking and demolding system (6), the mould residue cleaning system (7), the release agent spraying system (8), the embedded sleeve and spiral rib mounting system (9), the steel bar manufacturing and mounting system (10), the concrete accurate distributing system (12), the mould hoisting and stacking system (13) and the maintenance intelligent system (14) are sequentially connected to form a closed loop, the mould unstacking and demoulding system (6) is also sequentially connected with the double-block type sleeper cleaning and buckling cover system (4), the double-block type sleeper stacking system (3) and the double-block type sleeper intelligent cache system (1), and each system is connected with the other system through the automatic material conveying system (2).

2. The automatic intelligent unmanned production line of CRTS I type double-block sleeper of claim 1, characterized in that: the double-block type sleeper cover cleaning system (4) comprises an industrial robot I (4.1), a vibrating disc (4.3), a 3D camera (4.4), a cover cleaning tool (4.5), a control electric box (4.6) and a conveyor belt I (4.7), wherein the industrial robot I (4.1) is arranged on two sides of the conveyor belt I (4.7), the cover cleaning tool (4.5) is installed at the end part of the industrial robot I (4.1), the vibrating disc (4.3) is arranged beside the industrial robot I (4.1), the 3D camera (4.4) is installed on the cover cleaning tool (4.5), and a PLC controller for controlling the starting, running and stopping of the industrial robot, the vibrating disc, the 3D camera and the conveyor belt I is installed in the control electric box; clearance buckle closure frock (4.5) including clearance spray gun (4.5.1) with snatch sucking disc (4.5.2), 3D camera (4.4) set up and snatch sucking disc (4.5.2) one side.

3. The automatic intelligent unmanned production line of CRTS I type double-block sleeper of claim 2, characterized in that: the vibrating disc (4.3) comprises a vibrator (4.3.1) and a rotating disc (4.3.2) arranged on the vibrator (4.3.1), the center of the rotating disc (4.3.2) is a cone capable of slowly rotating, an upward spiral conveying channel (4.3.3) with the width of a buckle cover is arranged on the inner wall of the rotating disc (4.3.2), the spiral conveying channel (4.3.3) is divided into three layers from bottom to top, a first transverse baffle (4.3.4) is arranged at the top end of a second layer of the upper spiral conveying channel (4.3.3), the upper top end of the first transverse baffle (4.3.4) is horizontal to a third layer of channel, and the distance from the bottom of the first transverse baffle (4.3.4) to the plane of the second layer of channel is the thickness of the buckle cover; one side of the third layer of the upper spiral conveying channel (4.3.3) is provided with a vertical baffle (4.3.5), the outlet of the third layer is provided with a second transverse baffle (4.3.6), and the height of the bottom of the second transverse baffle (4.3.6) is equal to the horizontal height of a buckle cover on the upper plane of the channel of the third layer.

4. The automatic intelligent unmanned production line of CRTS I type double-block sleeper of claim 1, characterized in that: the mould unstacking and demoulding system (6) comprises an unstacking system arranged between an outlet of the steam curing channel and a demoulding area and a demoulding system arranged in the demoulding area, the unstacking system comprises a door type support I (6.2), a track I (6.5), a beam I (6.3), a lifting motor I (6.4), a rotary fixture (6.7), a locking device (6.8) and a pressing plate removing device (6.9), wherein the track I (6.5) is arranged on two sides of the top of the door type support I (6.2), the beam I (6.3) is erected on the track I (6.5), the lifting motor I (6.4) capable of moving along the beam I (6.3) is arranged on the beam I (6.3), the lifting motor I (6.4) is connected with the rotary fixture (6.7) through a steel wire rope, the locking device (6.8) is arranged at two ends of the rotary fixture (6.7), and the pressing plate removing device (6.9) is arranged at the central axis position of the rotary fixture (6.7);

the demolding system comprises translation trusses (6.10), demolding tables (6.11) and buffering supports (6.12), the demolding tables (6.11) are arranged between the translation trusses (6.10), and the buffering supports (6.12) are arranged on the inner sides of the demolding tables (6.11).

5. The automatic intelligent unmanned production line of CRTS I type double-block sleeper of claim 4, characterized in that: the rotary clamp (6.7) comprises a hollow cross bar I (6.7.2), L-shaped steel members I (6.7.3) are inserted into two ends of the cross bar I (6.7.2), long edges of the L-shaped steel members I (6.7.3) are inserted into the cross bar I (6.7.2) and are connected with an air cylinder inside the cross bar I (6.7.2), the end part of the short edge of the L-shaped steel member I (6.7.3) is hinged with the middle part of a steel plate (6.7.4), grooves are symmetrically arranged at two ends of the steel plate (6.7.4), a gear (6.7.1) is installed at the center of the upper side of the cross bar I (6.7.2), and the gear (6.7.1) is driven by a motor;

the locking device (6.8) comprises an air cylinder I (6.8.1) arranged on the lower side of a groove of the steel plate (6.7.4), the air cylinder I (6.8.1) is connected with the baffle (6.8.2), and the baffle (6.8.2) is clamped at the outlet position of the groove when the air cylinder I (6.8.1) is retracted;

the pressure plate releasing device (6.9) comprises a rotating frame I (6.9.1) arranged at the center of the bottom of the cross bar I (6.7.2), and two sides of the rotating frame I (6.9.1) are fixedly connected with a hook frame I (6.9.3) through a cylinder II (6.9.2);

the horizontal moving truss (6.10) comprises a frame (6.10.1), the frame (6.10.1) is a support of a door-shaped structure, the left side and the right side of the frame (6.10.1) are respectively provided with 1 steel frame, the upper parts of the left side and the right side of the frame (6.10.1) are connected through 1 steel cross beam, the frame (6.10.1) is connected with a clamp through an oil cylinder control vertical rod (6.10.2), the clamp comprises a hollow cross rod II (6.10.3), L-shaped steel members II (6.10.4) are inserted into two ends of a clamp cross rod II (6.10.3), the long side of each L-shaped steel member II (6.10.4) is inserted into the cross rod II (6.10.3) and connected with an air cylinder inside the cross rod II (6.10.3), the end part of the short side of each L-shaped steel member II (6.10.4) is hinged with the middle part of a rhombic steel;

the demolding table (6.11) comprises upright columns (6.11.1) arranged on two sides, demolding table top plates (6.11.4) are arranged on the upright columns (6.11.1) on the two sides, an air bag (6.11.3) is arranged on the lower side of the demolding table top plate (6.11.4), and brackets (6.11.2) are arranged on the inner sides of the upright columns (6.11.1); the buffer support (6.12) comprises a support column (6.12.1), an arc-shaped elastic steel sheet (6.12.2) is supported on the support column (6.12.1), and a transverse support (6.12.3) is mounted on the arc-shaped elastic steel sheet (6.12.2).

6. The automatic intelligent unmanned production line of CRTS I type double-block sleeper of claim 1, characterized in that: the steel bar manufacturing and installing system (10) comprises a steel bar manufacturing system and a steel bar installing system, the steel bar manufacturing system comprises a numerical control hoop bending machine (10.2), an industrial robot II (10.3), a grabbing tool (10.4), a welding platform (10.6), a conveyor belt II (10.7) and an electric welding machine (10.5), the numerical control hoop bending machine (10.2) is independently arranged at one position, the conveyor belt II (10.7) is arranged beside the numerical control hoop bending machine (10.2), the welding platform (10.6) is arranged above the end part of the conveyor belt II (10.7), the industrial robot II (10.3) is provided with two parts and symmetrically arranged at two sides of the conveyor belt II (10.7), the grabbing tool (10.4) is installed at the end part of one industrial robot II (10.3), the electric welding machine (10.5) is installed on the other industrial robot II (10.3), and the electric welding machine is arranged at the other side of the conveyor belt II (10.7);

the steel bar installation system comprises a door type support II (10.9), a clamp I (10.10), a hook machine (10.12), a truss separating mechanism (10.14), a truss steel bar translation frame (10.13) and a steel bar assembly platform (10.11), wherein the door type support (II 10.9) is arranged on the outer side of the steel bar assembly platform (10.11), rails are arranged on two sides of the upper part of the door type support (1 II 0.9), the clamp I (10.10) capable of moving along the rails is installed on the rails, and the steel bar assembly platform (10.11) is arranged below the door type support II (10.9) and is connected with a conveyor belt II (10.7); hook bending machines are arranged on two sides of the steel bar assembling platform (10.11); the steel bar assembling platform (10.11) and the truss separating mechanism (10.14) are arranged in a staggered mode, and the truss steel bar translating frame (10.13) is used for connecting and transporting the steel bar assembling platform and the truss separating mechanism.

7. The automatic intelligent unmanned production line of CRTS I type double-block sleeper of claim 6, characterized in that: a left groove (10.4.1) and a right groove (10.4.2) are respectively arranged on two sides of the bottom of the grabbing tool (10.4), a movable groove (10.4.3) is arranged between the left groove (10.4.1) and the right groove (10.4.2), the end part of the movable groove (10.4.3) is connected with an air cylinder, and the movement of the groove is realized through the expansion and contraction of the air cylinder;

the welding platform (10.6) is obliquely arranged, a pressure plate (10.6.1) and limit stops (10.6.2) are arranged on the welding platform (10.6), the limit stops (10.6.2) are respectively arranged along the upper part, the lower part, the left part and the right part of the welding platform (10.6), the limit stops (10.6.2) at the upper part, the left part and the right part are fixed on the welding platform (10.6), and the limit stop (10.6.2) at the lower part is arranged on an air cylinder III (10.6.3);

the fixture I (10.10) comprises a pressing plate rotating device (10.16), a steel bar pressing plate (10.18), a truss gripper (10.19) and a steel bar anti-falling top plate (10.20), wherein the pressing plate rotating device (10.16) is installed in the middle of the lower side of the fixture I (10.10), the pressing plate rotating device (10.16) is installed at the central position of the inner side of the fixture I (10.10), the steel bar pressing plate (10.18), the truss gripper (10.19) and the steel bar anti-falling top plate (10.20) are symmetrically arranged in the left-right direction of the central line, the steel bar anti-falling top plate (10.20) is connected to the bottom of the fixture I (10.10) through an air cylinder, and two grooves which are arranged side by side are;

the pressing plate rotating device (10.16) comprises a rotating frame II (10.21) arranged at the center of the bottom of the clamp I (10.10), two sides of the rotating frame II (10.21) are fixedly connected with a hook frame II (10.23) through a cylinder IV (10.22), and a through hole is formed in the hook frame II (10.23);

the truss separation mechanism (10.14) comprises a separation mechanism (10.14.1), a support (10.14.2) and a lifting cylinder (10.14.3), the lifting cylinder (14.3) is installed in the middle of the support (10.14.2), the lower end of the lifting cylinder (10.14.3) is connected with a long plate (10.14.4), two ends of the long plate (10.14.4) are connected with the separation mechanism (10.14.1) through a middle shaft (10.14.5), upright trapezoids (10.14.7) are symmetrically arranged on two sides of the upper portion of the separation mechanism (10.14.1), inverted trapezoids (10.14.8) are symmetrically arranged on two sides of the lower portion of the separation mechanism (10.14.1), and the end portions of the upright trapezoids (10.14.7) and the inverted trapezoids (10.14.8) are connected with a telescopic cylinder (10.14.6);

reinforcing bar assembly platform (10.11) including conveyer belt III (10.11.1), kicking block (10.11.2) and crotch machine (10.12), conveyer belt III (10.11.1) both sides set up crotch machine (10.12), conveyer belt III (10.11.1) below sets up kicking block (10.11.2), kicking block (10.11.2) bottom sets up lift cylinder.

8. The automatic intelligent unmanned production line of CRTS I type double-block sleeper of claim 1, characterized in that: the concrete accurate distribution system (12) comprises an overhead ash conveying channel (12.1) arranged between a mixing station and a concrete distribution area of a production workshop, and an overhead ash conveying trolley (12.2) is arranged on the overhead ash conveying channel (12.1); a gate-type support III (12.3) is arranged in the concrete distribution area, two sides of the upper part of the gate-type support III (12.3) are provided with a track II (12.6), a cross beam II (12.4) capable of moving along the track II is erected on the track II (12.6), a distributor (12.5) is installed on the lower side of the cross beam II (12.4), a weighing hopper (12.7) is installed at a discharge port below the distributor (12.5), a roller way (12.9) is arranged below the gate-type support III (12.3), a double-block type sleeper mold (12.8) moving along the roller way (12.9) is arranged on the roller way, and a vibrating table (12.11) fixed on the ground is arranged inside the roller way; the overhead ash conveying trolley (12.2) comprises a rectangular support (12.12) and a cylindrical roller (12.13), vertical rods are arranged at the front end and the rear end of the rectangular support (12.12), two ends of the cylindrical roller (12.13) are connected with the vertical rods in a shaft mode, and rollers driven by a motor are arranged on two sides of the rectangular support (12.12); the upper part of the weighing hopper (12.7) is an inverted trapezoidal cuboid, the lower part of the weighing hopper is a regular cuboid, a gate is arranged on the lower bottom surface of the weighing hopper (12.7), and one side of the weighing hopper (12.7) is connected with a gravity sensor (12.14); cloth machine (12.5) including outer frame (12.15) of square, outer frame (12.15) internal fixation has open-top's cuboid (12.16), cuboid (12.16) inside is equipped with two rotatable stirring screw rods, cuboid (12.16) bottom is equipped with 8 exports to be equipped with a gate in every export.

9. The automatic intelligent unmanned production line of CRTS I type double-block sleeper of claim 1, characterized in that: the mould hoisting and stacking system (13) comprises a portal support IV (13.2) arranged in a hoisting and stacking area, rails III (13.7) are symmetrically arranged on two sides of the top of the portal support IV (13.2), a cross beam III (13.3) capable of moving along the rails III (13.7) is installed on the rails III (13.7), a rail IV (13.8) is installed on the top of the cross beam III (13.3), a lifting motor II (13.4) capable of moving along the rails IV (13.8) is installed on the rails III (13.3), rollers and motors are arranged at two ends of the cross beam III (13.3) and two ends of the lifting motor II (13.4), the cross beam III (13.3) and the lifting motor II (13.4) respectively move on the rails III (13.7) and the rails IV (13.8) through motor driving rollers, the lifting motor II (13.4) is connected with a rotating gear (13.5) through a steel wire rope, the top of the rotating gear (13.5) is connected with the motor, and a clamp II (13.6) is; the clamp II (13.6) comprises a hollow cross bar (13.6.1), L-shaped steel members (13.6.2) are inserted into two ends of the cross bar (13.6.1), the long edges of the L-shaped steel members (13.6.2) are inserted into the cross bar (13.6.1) and connected with an air cylinder inside the cross bar, the short edges of the L-shaped steel members (13.6.2) are of a branched structure, and hooks are arranged at the ends of the branched structures of the short edges respectively.

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