CN112454643A - Modularized disassembly-free wall formwork automatic production system - Google Patents
Modularized disassembly-free wall formwork automatic production system Download PDFInfo
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- CN112454643A CN112454643A CN202011596420.2A CN202011596420A CN112454643A CN 112454643 A CN112454643 A CN 112454643A CN 202011596420 A CN202011596420 A CN 202011596420A CN 112454643 A CN112454643 A CN 112454643A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000009415 formwork Methods 0.000 title claims description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 102
- 238000004140 cleaning Methods 0.000 claims abstract description 26
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 230000001360 synchronised effect Effects 0.000 claims abstract description 11
- 238000009413 insulation Methods 0.000 claims description 38
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000002002 slurry Substances 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 230000002787 reinforcement Effects 0.000 claims description 2
- 238000003860 storage Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 12
- 238000000465 moulding Methods 0.000 abstract description 2
- 238000007569 slipcasting Methods 0.000 description 14
- 239000007788 liquid Substances 0.000 description 7
- 230000003028 elevating effect Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000008531 maintenance mechanism Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/26—Assemblies of separate moulds, i.e. of moulds or moulding space units, each forming a complete mould or moulding space unit independently from each other
- B28B7/263—Assemblies of separate moulds, i.e. of moulds or moulding space units, each forming a complete mould or moulding space unit independently from each other for making plates, panels or similar sheet- or disc-shaped objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention provides an automatic production system of a modularized disassembly-free wall template, which comprises a closed-loop mould conveying line, a first mould opening and closing mechanism, a grouting vibration mechanism, a microwave steam curing mechanism, a second mould opening and closing mechanism, a mould cleaning mechanism, a raw material conveying line and a product output line, wherein the closed-loop mould conveying line is connected with the first mould opening and closing mechanism; the automatic opening and closing mold comprises a mold bottom plate, four mold frames and a synchronous opening and closing mold frame. The invention realizes the automatic production of the modularized disassembly-free wall template, saves the labor and improves the working efficiency. The invention adopts the one-step molding process of pouring the disassembly-free outer template and the disassembly-free inner template simultaneously, has no secondary damage problem and improves the product quality.
Description
Technical Field
The invention relates to the technical field of building material production equipment, in particular to an automatic production system of a modular disassembly-free wall template.
Background
When a concrete wall is cast, a wood mold, a steel mold or an aluminum mold with certain structural strength is needed to bear the cast concrete. The wood mold, the steel mold or the aluminum mold has higher cost, and needs to be dismantled after the building is finished. In order to omit the later template dismantling process and save the cost of the mold, people manufacture the modularized dismantling-free wall template capable of replacing templates on two sides of a cast-in-place wall. Referring to fig. 11 to 13, the modular disassembly-free wall form includes a disassembly-free outer form 101, a thermal insulation board 102, a connecting truss 103, and a disassembly-free inner form 104, which are sequentially distributed from the outer side to the inner side, and a cavity between the thermal insulation board and the disassembly-free inner form is used for cast-in-place concrete. A plurality of modularized disassembly-free wall templates are stacked together, a wall body is formed after concrete is poured in the middle, and the disassembly-free outer template and the disassembly-free inner template are used as the outer surface and the inner surface of the wall body and are free from disassembly. When prefabricating this kind of modularization exempts from to tear open wall form, adopt artifical the pouring more, exempt from to tear open exterior sheathing and exempt from to tear open interior sheathing and need divide twice to pour, take time and labor-consuming, work efficiency is low, damages the exempt from to tear open the template of pouring for the first time very easily when pouring for the second time in addition, can't guarantee to pour the quality. Therefore, there is a need to provide an automated production system for manufacturing the modular disassembly-free wall form to solve the above technical problems.
Disclosure of Invention
The invention provides an automatic production system of a modularized disassembly-free wall template. The invention realizes the automatic production of the modularized disassembly-free wall template, saves the labor and improves the working efficiency. The invention adopts the one-step molding process of pouring the disassembly-free outer template and the disassembly-free inner template simultaneously, has no secondary damage problem and improves the product quality.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a modularization exempts from to tear open wall form automated production system which characterized in that: the device comprises a closed-loop mould conveying line, a first mould opening and closing mechanism, a grouting vibration mechanism, a microwave steam curing mechanism, a second mould opening and closing mechanism, a mould cleaning mechanism, a raw material conveying line and a product output line, wherein the raw material conveying line and the product output line are positioned on two sides of the closed-loop mould conveying line; a plurality of groups of automatic opening and closing molds driven by the moving trolley are arranged on the closed-loop mold conveying line; the first mold opening and closing mechanism is opposite to the raw material conveying line, and the second mold opening and closing mechanism is opposite to the product output line;
the automatic opening and closing die comprises a die bottom plate, four die frames and a synchronous opening and closing die frame, wherein the die bottom plate is square, two side-by-side frame fixing plates are arranged above each side, sliding shaft holes are formed in the frame fixing plates, guide sliding shafts corresponding to the sliding shaft holes are arranged on the outer sides of the die frames, the guide sliding shafts penetrate through the sliding shaft holes to install the die frames on the inner sides of the frame fixing plates, one die frame is respectively installed on each side of the die bottom plate, top-pulling shafts are arranged at the outer ends, penetrating through the sliding shaft holes, of the guide sliding shafts, and ball bearings are installed on the top-pulling shafts; the synchronous opening and closing die frame comprises a square frame-shaped lifting frame sleeved outside a frame fixing plate, opening and closing die sliding plates are arranged below four sides of the lifting frame, inclined sliding grooves are formed in the opening and closing die sliding plates, the opening and closing die sliding plates correspond to the top-pulling shafts one by one, ball bearings of the top-pulling shafts are embedded into the inclined sliding grooves, the outer side of the frame fixing plate is provided with a sliding plate guide groove, the mold opening and closing sliding plate is embedded into the sliding plate guide groove, the lifting frame drives the mold opening and closing sliding plate to lift, the ball bearing moves inside and outside under the action of an inclined sliding groove on the mold opening and closing sliding plate, the ball bearing drives the guide sliding shaft to move inside and outside through the top pull shaft, the four die frames move inwards and outwards to form a die for manufacturing the modularized disassembly-free wall body template, and when the four die frames move outwards and are separated, pouring formed products are taken out or a steel reinforcement framework and a heat insulation board are placed in the die; a lifting plate is arranged on the outer side of the lifting frame;
the first mold opening and closing mechanism and the second mold opening and closing mechanism are the same and respectively comprise a mold opening and closing frame, jacking cylinders, grabbing manipulators and top transverse guide rails, the jacking cylinders are positioned on two sides of the mold opening and closing frame, and after the automatic mold opening and closing mechanism enters the mold opening and closing frame, the jacking cylinders are jacked below the lifting plate; the top transverse guide rail is positioned at the top of the mold opening and closing frame and extends to the outside of the mold opening and closing frame, and the grabbing manipulator is installed on the top transverse guide rail;
the die frame comprises an upper die frame and a lower die frame which are distributed at intervals up and down, the upper die frame and the lower die frame are connected by a die frame vertical support, and a heat insulation plate supporting plate is arranged in the middle of the die frame vertical support; when the four die frames move inwards to be combined together, the insulation board supporting plate is used for supporting the placed insulation board, the four lower die frames are tightly attached to four edges of the upper surface of the die base plate and enclose the die base plate to form a bottom pouring groove, and the four upper die frames are tightly attached to four edges of the upper surface of the placed insulation board and enclose the insulation board to form a top pouring groove.
Further, the grabbing manipulator comprises a square manipulator top plate, four manipulator lifting guide columns are mounted below four corners of the manipulator top plate, the manipulator lifting guide columns are connected with the manipulator top plate through sliding sleeves, and a square manipulator bottom plate is mounted at the bottom ends of the manipulator lifting guide columns; the four grippers are driven by the gripper cylinder to move along the diagonal direction of the manipulator bottom plate; the manipulator top plate is connected with the top transverse moving guide rail through the transverse moving slide block, and the top transverse moving guide rail is provided with a synchronous belt and a manipulator transverse moving driving motor which are used for driving the manipulator top plate to move.
Further, slip casting vibration mechanism includes slip casting mechanism frame, is located the thick liquids case at slip casting mechanism frame top, is located the slip casting elevating platform of slip casting mechanism frame bottom, slip casting elevating platform top is equipped with the vibrator, thick liquids case side is equipped with pours the slip casting pipe that the groove carried the thick liquids for the bottom pours the groove and the top is pour.
Further, microwave steam maintenance mechanism includes microwave mechanism box, and both ends are equipped with the delivery port around the microwave mechanism box, are equipped with microwave shielding soft curtain on the delivery port, are equipped with microwave generator and microwave controller on microwave mechanism box top and the both sides lateral wall.
Further, the mould wiper mechanism includes the wiper mechanism frame, is located the spray pipe way at wiper mechanism frame top, is located cistern and the washing elevating platform of wiper mechanism frame bottom, it is equipped with rotary platform to wash the elevating platform top.
The automatic opening and closing mold disclosed by the invention is placed in a heat insulation plate and then automatically closed to form a bottom pouring groove and a top pouring groove, wherein the bottom pouring groove is used for pouring the disassembly-free inner template, the top pouring groove is used for pouring the disassembly-free outer template, the inner and outer disassembly-free templates are synchronously poured and formed, and a part is automatically taken after pouring is finished without secondary pouring damage. The invention realizes the automatic operation of the procedures of entering the mould, closing the mould, pouring, steam curing, opening the mould, taking out a piece and washing the mould of the reinforcing mesh heat-insulating plate in the production process of the modularized disassembly-free wall template, greatly reduces the manual use amount, improves the production efficiency and ensures the pouring quality.
Drawings
FIG. 1 is a schematic structural diagram of an automated production system for a modular disassembly-free wall form according to the present invention;
FIG. 2 is a schematic structural view of the automatic opening and closing mold of the present invention in the mold opening state;
FIG. 3 is an exploded view of the automatic opening/closing mold according to the present invention;
FIG. 4 is a schematic structural diagram of the automatic opening and closing mold of the present invention in a mold closing state;
FIG. 5 is a schematic view of a single mold frame configuration of the present invention;
FIG. 6 is a schematic structural diagram of the first and second mold opening and closing mechanisms of the present invention;
FIG. 7 is a schematic view of the gripping robot in a bottom view according to the present invention;
FIG. 8 is a schematic structural view of a grouting vibration mechanism of the invention;
FIG. 9 is a schematic structural view of a microwave steam curing mechanism of the present invention;
FIG. 10 is a schematic structural view of the mold cleaning mechanism of the present invention;
FIG. 11 is a schematic structural view of a product produced by the present invention;
FIG. 12 is a schematic view of the structure of the product produced by the present invention in use;
fig. 13 shows the insulation board, the connecting truss and the steel wire mesh component which are put in the production process of the invention.
The reference numbers in the figures are: 1, closing a ring mould conveying line; 2, a first mold opening and closing mechanism; 3 grouting vibration mechanism; 4 microwave steam curing mechanism; 5, a second mold opening and closing mechanism; 6, a mould cleaning mechanism; 7, a raw material conveying line; 8, outputting a product line; 9 automatically opening and closing the die; 10 moving the trolley; 11 a mold bottom plate; 12, a die frame; 13 synchronously opening and closing the die carrier; 14 frame fixing plates; 15 sliding shaft holes; 16 guiding a sliding shaft; 17, jacking and pulling the shaft; 18 ball bearings; 21 opening and closing the mold frame; 22, a jacking cylinder; 23, a grabbing manipulator; 24 a top traversing rail; 25 a manipulator transverse moving drive motor; 26 a synchronous belt; 27 traversing the slide block; 31 grouting mechanism frame; a 32 slurry tank; 33 grouting lifting platform; 34 a vibrator; 35 grouting pipes; 41 microwave mechanism box body; 42 microwave shielding soft curtain; 43 a microwave generator; 44 a microwave controller; 45 temperature and humidity sensors; 61 cleaning the mechanism frame; 62 a spray pipeline; 63, a water reservoir; cleaning the lifting platform 64; 65 rotating the platform; 12-1, putting a mold frame; 12-2, setting a mold frame; 12-3, erecting a mould frame; 12-4 insulation board supporting plates; 13-1, a lifting frame; 13-2, opening and closing the die slide plate; 13-3 inclined chutes; 13-4 lifting the plate; 14-1 sliding plate guide groove; 231 a manipulator top plate; 232 lifting guide posts of the manipulator; 233 sliding sleeve; 234 a manipulator floor; 235 lifting cylinder; 236 hand grab; 237 an opening and closing slide block; 238 gripper cylinders; 101, detaching-free external templates; 102 heat preservation plates; 103 connecting the trusses; 104 the inner form is not removed.
Detailed Description
In order to make the technical features, objects and effects of the present invention more clearly understood, the following detailed description of the embodiments, structures and features of the present invention is given with reference to the accompanying drawings and the preferred embodiments.
Referring to fig. 1-13, the invention provides an automatic production system for a modular disassembly-free wall form, which comprises a closed-loop mold conveying line 1, a first mold opening and closing mechanism 2, a grouting vibration mechanism 3, a microwave steam curing mechanism 4, a second mold opening and closing mechanism 5, a mold cleaning mechanism 6, a raw material conveying line 7 and a product output line 8, wherein the raw material conveying line 7 and the product output line 8 are positioned on two sides of the closed-loop mold conveying line 1, and the closed-loop mold conveying line 1 sequentially passes through the first mold opening and closing mechanism 2, the grouting vibration mechanism 3, the microwave steam curing mechanism 4, the second mold opening and closing mechanism 5 and the mold cleaning mechanism 6; the closed-loop mould conveying line 1 is provided with a plurality of groups of automatic opening and closing moulds 9 driven by a movable trolley 10; the first mold opening and closing mechanism 2 is opposite to the raw material conveying line 7, and the second mold opening and closing mechanism 5 is opposite to the product output line 8;
the automatic opening and closing mold 9 comprises a mold bottom plate 11, four mold frames 12 and a synchronous opening and closing mold frame 13, wherein the mold bottom plate is square, two side-by-side frame fixing plates 14 are arranged above each side, slide shaft holes 15 are formed in the frame fixing plates, guide slide shafts 16 corresponding to the slide shaft holes are arranged on the outer sides of the mold frames, the guide slide shafts 16 penetrate through the slide shaft holes 15 to install the mold frames 12 on the inner sides of the frame fixing plates 14, one mold frame is respectively installed on each side of the mold bottom plate, top-pulling shafts 17 are arranged at the outer ends, penetrating through the slide shaft holes 15, of the guide slide shafts 16, and ball bearings 18 are installed on the top-pulling shafts; the synchronous opening and closing die set comprises a square frame-shaped lifting frame 13-1 sleeved outside a frame fixing plate, opening and closing die sliding plates 13-2 are arranged below four sides of the lifting frame, inclined sliding grooves 13-3 are formed in the opening and closing die sliding plates 13-2, the opening and closing die sliding plates 13-2 correspond to a top pulling shaft 17 one by one, ball bearings 18 of the top pulling shaft 17 are embedded into the inclined sliding grooves 13-3, sliding plate guide grooves 14-1 are formed in the outer side of the frame fixing plate 14, the opening and closing die sliding plates 13-2 are embedded into the sliding plate guide grooves 14-1, the lifting frame 13-1 drives the opening and closing die sliding plates 13-2 to lift, the ball bearings 18 move inside and outside under the action of the inclined sliding grooves 13-3 on the opening and closing die sliding plates, the ball bearings 18 drive the guide sliding shafts 16 to move inside and outside through the top pulling shaft 17 to further drive die frames 12 to move inside and outside, and four die The four die frames 12 move outwards and are separated, and poured products are taken out or a steel bar framework and an insulation board are put in; a lifting plate 13-4 is arranged on the outer side of the lifting frame 13-1;
the die frame 12 comprises an upper die frame 12-1 and a lower die frame 12-2 which are distributed at intervals up and down, the upper die frame and the lower die frame are connected by a die frame vertical support 12-3, and the middle part of the die frame vertical support is provided with a heat insulation board supporting plate 12-4; when the four die frames move inwards to be combined together, the insulation board supporting plate 12-4 is used for supporting the placed insulation board, the four lower die frames 12-2 are tightly attached to the four edges of the upper surface of the die bottom plate and form a bottom pouring groove with the surrounding of the die bottom plate 11, and the four upper die frames 12-1 are tightly attached to the four edges of the upper surface of the placed insulation board and form a top pouring groove with the surrounding of the insulation board.
The first mold opening and closing mechanism 2 and the second mold opening and closing mechanism 5 are the same and respectively comprise a mold opening and closing frame 21, a jacking cylinder 22, a grabbing manipulator 23 and a top transverse moving guide rail 24, the jacking cylinders are positioned at two sides of the mold opening and closing frame, and after the automatic mold opening and closing 9 enters the mold opening and closing frame 21, the jacking cylinder 22 jacks the lower surface of a lifting plate 13-4; the top cross sliding guide rail 24 is positioned at the top of the mold opening and closing frame 21 and extends to the outside of the mold opening and closing frame 21, and the grabbing manipulator 23 is installed on the top cross sliding guide rail 24.
The grabbing manipulator 23 comprises a square manipulator top plate 231, four manipulator lifting guide pillars 232 are mounted below four corners of the manipulator top plate 231, the manipulator lifting guide pillars 232 are connected with the manipulator top plate 231 through sliding sleeves 233, and a square manipulator bottom plate 234 is mounted at the bottom ends of the manipulator lifting guide pillars 232; the manipulator top plate 231 is provided with a lifting cylinder 235 for driving the manipulator bottom plate to move up and down, four corners of the bottom surface of the manipulator bottom plate 234 are provided with four grippers 236, the four grippers are arranged on the bottom surface of the manipulator bottom plate 234 by using opening and closing sliders 237, and the four grippers are driven by using gripper cylinders 238 to move along the diagonal direction of the manipulator bottom plate; the top plate of the manipulator is connected with the top transverse moving guide rail 24 through a transverse moving slide block 27, and a synchronous belt 26 and a manipulator transverse moving driving motor 25 which drive the top plate 231 of the manipulator to move are arranged on the top transverse moving guide rail 24.
The product modularized disassembly-free wall formwork comprises a disassembly-free outer formwork 101, a heat insulation plate 102, a connecting truss 103 and a disassembly-free inner formwork 104, wherein steel meshes need to be installed in the disassembly-free outer formwork 101 and the disassembly-free inner formwork 104 according to technical requirements, and a heat insulation plate, truss and steel mesh combination (hereinafter referred to as a heat insulation plate combination) needs to be prepared in advance before the product is manufactured.
When the automatic mold opening and closing mechanism is implemented, firstly, the automatic mold opening and closing 9 enters the first mold opening and closing mechanism 2, the jacking cylinder 22 is started to drive the lifting plate 13-4 to ascend, further drive the lifting frame 13-1 and the mold opening and closing sliding plate 13-2 to ascend, the inclined chute 13-3 on the mold opening and closing sliding plate 13-2 is utilized to drive the ball bearing 18 and further drive the top pulling shaft 17, the top pulling shaft 17 drives the guide sliding shaft 16 to move outwards, and further drive the mold frame 12 to move outwards and open. Then, the heat insulation plate assembly is placed on a raw material conveying line 7 and conveyed to the position below a top transverse moving guide rail 24 on the outer side of a first mold opening and closing mechanism 2, a grabbing manipulator 23 is driven by a manipulator transverse moving driving motor 25 to integrally move to the position above the heat insulation plate assembly, at the moment, four grippers 236 are located on the outermost side, a lifting cylinder 235 is started to drive a manipulator bottom plate 234 to descend, when the grippers 236 reach the side of the heat insulation plate assembly, the four grippers 236 are driven by the gripper cylinder 238 to contract to the innermost side, at the moment, the four grippers 236 catch the heat insulation plate, the lifting cylinder 235 is started to drive a manipulator bottom plate 234 to ascend, then the whole heat insulation plate assembly is lifted to a position higher than an automatic mold opening and closing mold 9, the heat insulation plate assembly is moved to the position above the automatic mold opening and closing mold 9 along the top transverse moving guide rail 24, then, the heat insulation board is held by the heat insulation board supporting plate 12-4, the gripper air cylinder 238 drives the four grippers 236 to move to the outermost side, the lifting air cylinder 235 is started to drive the manipulator bottom plate 234 to ascend to the highest position, and the heat insulation board assembly die-entering process is completed. After the heat insulation plate assembly is placed into a mold, the jacking cylinder 22 is retracted, the lifting frame 13-1 descends under the action of self weight, the guide sliding shaft 16 is enabled to move inwards, the mold frame 12 is driven to move inwards to be combined together, the four lower mold frames 12-2 and the mold bottom plate 11 are enclosed to form a bottom pouring groove, the four upper mold frames 12-1 and the heat insulation plate are enclosed to form a top pouring groove, and the mold closing process is completed. At this time, the reinforcing mesh of the non-dismantling outer formwork 101 is in the top casting groove, and the reinforcing mesh of the non-dismantling inner formwork 104 is in the bottom casting groove. And after the die assembly process is finished, waiting for entering a pouring process.
Slip casting vibration mechanism 3 includes slip casting mechanism frame 31, be located the thick liquids case 32 at slip casting mechanism frame top, be located the slip casting elevating platform 33 of slip casting mechanism frame 31 bottom, slip casting elevating platform 33 top is equipped with vibrator 34, thick liquids case 32 side is equipped with pours the slip casting pipe 35 that the groove carried the thick liquids for bottom pouring groove and top pouring groove. The grouting pipe 35 is a telescopic and steerable pipe. After the automatic opening and closing die completes the processes of entering the die and closing the die of the steel mesh insulation board in the first opening and closing die mechanism 2, the automatic opening and closing die enters the grouting vibration mechanism 3, the grouting lifting platform 33 is started, the vibrator 34 is driven to ascend, the vibrator 34 supports the automatic opening and closing die, the grouting pipe 35 is divided into two paths to pour the slurry in the slurry tank 32 into the bottom pouring groove and the top pouring groove which are formed by surrounding the inner wall of the die frame 12, the vibrator 34 starts to vibrate when the slurry is poured, gaps and bubbles in the poured slurry are eliminated, and better pouring quality is achieved.
The microwave steam maintenance mechanism 4 comprises a microwave mechanism box body 41, conveying ports are formed in the front end and the rear end of the microwave mechanism box body 41, microwave shielding soft curtains 42 are arranged on the conveying ports, and a microwave generator 43, a temperature and humidity sensor 45 and a microwave controller 44 are arranged on the top of the microwave mechanism box body and the side walls on the two sides. After the automatic opening and closing mold completes the vibration grouting process in the grouting vibration mechanism 3, the automatic opening and closing mold enters the microwave mechanism box body 41 through the conveying port, the slurry in the automatic opening and closing mold is heated by the microwave generator 43, the temperature and humidity in the microwave mechanism box body 41 are detected by the temperature and humidity sensor 45, and the microwave controller 44 starts or stops the microwave generator 43 according to temperature and humidity data, so that the temperature and the humidity in the microwave mechanism box body 41 are kept in the required maintenance range.
After the maintenance is finished, the automatic opening and closing mold 9 and the molded product enter the second opening and closing mold mechanism 5, and the mold frame 12 in the second opening and closing mold mechanism 5 is opened, and the grabbing manipulator 23 grabs the workpiece to move in the lifting mode in the same way as the first opening and closing mold mechanism 2. The automatic opening and closing mold 9 firstly opens the mold frame 12 in the second opening and closing mold mechanism 5, then the grabbing manipulator 23 is used for grabbing the workpiece to ascend and move to the product output line 8 outside the second opening and closing mold mechanism 5, and a finished product of the modularized disassembly-free wall body template is manufactured.
The mold cleaning mechanism 6 comprises a cleaning mechanism frame 61, a spraying pipeline 62 positioned at the top of the cleaning mechanism frame, a water storage tank 63 positioned at the bottom of the cleaning mechanism frame and a cleaning lifting table 64, wherein a rotating platform 65 is arranged above the cleaning lifting table (the rotating platform 65 is provided with a turntable and a rotary driving motor). When the automatic opening and closing mold finishes a workpiece taking process in the second opening and closing mold mechanism 5, the automatic opening and closing mold enters the mold cleaning mechanism 6, the cleaning lifting platform 64 lifts the rotating platform 65 upwards, the rotating platform 65 drags the automatic opening and closing mold and enables the automatic opening and closing mold to rotate, and meanwhile the spraying pipeline 62 utilizes cleaning liquid to clean the automatic opening and closing mold for the next use. The rotation can avoid the cleaning dead angle in the cleaning process of the automatic opening and closing die.
The above description is only an exemplary embodiment of the present invention, and is not intended to limit the scope of the present invention. Any equivalent changes and modifications that can be made by one skilled in the art without departing from the spirit and principles of the invention should be considered within the scope of the invention.
Claims (5)
1. The utility model provides a modularization exempts from to tear open wall form automated production system which characterized in that: the device comprises a closed-loop mould conveying line, a first mould opening and closing mechanism, a grouting vibration mechanism, a microwave steam curing mechanism, a second mould opening and closing mechanism, a mould cleaning mechanism, a raw material conveying line and a product output line, wherein the raw material conveying line and the product output line are positioned on two sides of the closed-loop mould conveying line; a plurality of groups of automatic opening and closing molds driven by the moving trolley are arranged on the closed-loop mold conveying line; the first mold opening and closing mechanism is opposite to the raw material conveying line, and the second mold opening and closing mechanism is opposite to the product output line;
the automatic opening and closing die comprises a die bottom plate, four die frames and a synchronous opening and closing die frame, wherein the die bottom plate is square, two side-by-side frame fixing plates are arranged above each side, sliding shaft holes are formed in the frame fixing plates, guide sliding shafts corresponding to the sliding shaft holes are arranged on the outer sides of the die frames, the guide sliding shafts penetrate through the sliding shaft holes to install the die frames on the inner sides of the frame fixing plates, one die frame is respectively installed on each side of the die bottom plate, top-pulling shafts are arranged at the outer ends, penetrating through the sliding shaft holes, of the guide sliding shafts, and ball bearings are installed on the top-pulling shafts; the synchronous opening and closing die frame comprises a square frame-shaped lifting frame sleeved outside a frame fixing plate, opening and closing die sliding plates are arranged below four sides of the lifting frame, inclined sliding grooves are formed in the opening and closing die sliding plates, the opening and closing die sliding plates correspond to the top-pulling shafts one by one, ball bearings of the top-pulling shafts are embedded into the inclined sliding grooves, the outer side of the frame fixing plate is provided with a sliding plate guide groove, the mold opening and closing sliding plate is embedded into the sliding plate guide groove, the lifting frame drives the mold opening and closing sliding plate to lift, the ball bearing moves inside and outside under the action of an inclined sliding groove on the mold opening and closing sliding plate, the ball bearing drives the guide sliding shaft to move inside and outside through the top pull shaft, the four die frames move inwards and outwards to form a die for manufacturing the modularized disassembly-free wall body template, and when the four die frames move outwards and are separated, pouring formed products are taken out or a steel reinforcement framework and a heat insulation board are placed in the die; a lifting plate is arranged on the outer side of the lifting frame;
the first mold opening and closing mechanism and the second mold opening and closing mechanism are the same and respectively comprise a mold opening and closing frame, jacking cylinders, grabbing manipulators and top transverse guide rails, the jacking cylinders are positioned on two sides of the mold opening and closing frame, and after the automatic mold opening and closing mechanism enters the mold opening and closing frame, the jacking cylinders are jacked below the lifting plate; the top transverse guide rail is positioned at the top of the mold opening and closing frame and extends to the outside of the mold opening and closing frame, and the grabbing manipulator is installed on the top transverse guide rail;
the die frame comprises an upper die frame and a lower die frame which are distributed at intervals up and down, the upper die frame and the lower die frame are connected by a die frame vertical support, and a heat insulation plate supporting plate is arranged in the middle of the die frame vertical support; when the four die frames move inwards to be combined together, the insulation board supporting plate is used for supporting the placed insulation board, the four lower die frames are tightly attached to four edges of the upper surface of the die base plate and enclose the die base plate to form a bottom pouring groove, and the four upper die frames are tightly attached to four edges of the upper surface of the placed insulation board and enclose the insulation board to form a top pouring groove.
2. The automated production system of a modular disassembly-free wall form according to claim 1, wherein the grabbing manipulator comprises a square manipulator top plate, four manipulator lifting guide columns are mounted below four corners of the manipulator top plate, the manipulator lifting guide columns are connected with the manipulator top plate through sliding sleeves, and a square manipulator bottom plate is mounted at the bottom ends of the manipulator lifting guide columns; the four grippers are driven by the gripper cylinder to move along the diagonal direction of the manipulator bottom plate; the manipulator top plate is connected with the top transverse moving guide rail through the transverse moving slide block, and the top transverse moving guide rail is provided with a synchronous belt and a manipulator transverse moving driving motor which are used for driving the manipulator top plate to move.
3. The automatic production system of the modular disassembly-free wall formwork according to claim 1, wherein the grouting vibration mechanism comprises a grouting mechanism frame, a slurry box arranged at the top of the grouting mechanism frame, and a grouting lifting platform arranged at the bottom of the grouting mechanism frame, a vibrator is arranged above the grouting lifting platform, and grouting pipes for conveying slurry for the bottom pouring groove and the top pouring groove are arranged on the side of the slurry box.
4. The automatic production system of the modular disassembly-free wall form as claimed in claim 1, wherein the microwave steam curing mechanism comprises a microwave mechanism box body, the microwave mechanism box body is provided with conveying ports at the front end and the rear end, the conveying ports are provided with microwave shielding soft curtains, and the top and the two side walls of the microwave mechanism box body are provided with a microwave generator and a microwave controller.
5. The automated production system of modular disassembly-free wall formworks as claimed in claim 1, wherein the mold cleaning mechanism comprises a cleaning mechanism frame, a spraying pipeline positioned at the top of the cleaning mechanism frame, a water storage tank positioned at the bottom of the cleaning mechanism frame and a cleaning lifting platform, and a rotating platform is arranged above the cleaning lifting platform.
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| CN113878703A (en) * | 2021-10-11 | 2022-01-04 | 北京好运达智创科技有限公司 | Bent cap production line system |
| CN115284419A (en) * | 2022-08-22 | 2022-11-04 | 吉林建筑大学 | Steel structure assembly type template assembly structure and assembly method thereof |
| CN116373098A (en) * | 2023-04-19 | 2023-07-04 | 武汉建工集团股份有限公司 | Integrated preparation device and method for recycled concrete member |
| CN116477266A (en) * | 2023-05-19 | 2023-07-25 | 山东威宝节能科技集团有限公司 | Production line of form removal-free plate |
| CN118305884A (en) * | 2024-03-13 | 2024-07-09 | 深圳通微新能源科技有限公司 | Automation device for producing SOFC anode support |
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| CN118305884A (en) * | 2024-03-13 | 2024-07-09 | 深圳通微新能源科技有限公司 | Automation device for producing SOFC anode support |
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