WO2017054723A1 - Concave building template set construction method - Google Patents
Concave building template set construction method Download PDFInfo
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- WO2017054723A1 WO2017054723A1 PCT/CN2016/100535 CN2016100535W WO2017054723A1 WO 2017054723 A1 WO2017054723 A1 WO 2017054723A1 CN 2016100535 W CN2016100535 W CN 2016100535W WO 2017054723 A1 WO2017054723 A1 WO 2017054723A1
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- floor
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- room
- molds
- wall
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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- the invention relates to a construction method, in particular to a construction method of a concave type building formwork group.
- the construction industry generally uses artificially built various types of scaffolding, artificially assisted disassembly and assembly of the model, artificially welded steel walls and steel bars in the column, manual handling of the model, often the quality can not be guaranteed, labor intensity, slow construction period, high cost And there are many security risks.
- China Patent Application No. 201310474132.3 and CN201320628039.9 is an aerial building machine suitable for high-rise and super high-rise residential buildings, including a main space lifting platform, an exterior wall decoration lifting platform, a tower crane and a control device, wherein the main body
- the space lifting platform is equipped with a main body mold, a concrete conveying device, a concrete distributing machine and a spraying device.
- the main body space lifting platform is lowered to splicing the main body mold and the concrete reinforcing mesh, and then the concrete conveying device is transported to the main body mold, and the concrete is solidified into a wall body after 24 hours.
- the wall forming mold comprises a plurality of inner walls which are fixed to each other and can be lowered and closed as the lifting device rises and opens.
- a square pouring wall mold frame and an outer wall pouring wall mold frame a plurality of outer wall pouring wall mold frames surrounding a plurality of inner wall square pouring wall mold frames and being spliced with the plurality of inner wall square pouring wall mold frames, and
- the area covered by the plurality of outer wall cast wall formwork frames and the plurality of inner wall square cast wall formwork frames is greater than or equal to the area of the desired building dwellings.
- the control lifting device When it is necessary to form a wall, as long as the control lifting device lowers the wall forming mold to the plane of the desired building, after that, the concrete can be poured into the wall forming mold; after that, as long as the lifting device is controlled to raise the wall forming mold, At this time, the inner wall square wall mold formwork and the outer wall cast wall formwork of the wall forming mold are opened and separated from the formed wall.
- the main body mold it can be found that it is desirable to use the main body mold to improve the efficiency of building multiple floors, but in fact, there are serious cases in which the known cases are serious, because the main mold must be raised first when each floor is to be built. At least a certain height, the sprinkler spraying wall is arranged, then the prefabricated panel is arranged on the top surface of the wall and the concrete is clothed, and then the top surface of the wall is sprayed, and then the main mold is lowered to the production floor;
- the known construction method cannot form the floor wall and the partition wall at one time, so when constructing each floor, the main mold is used to form the said After the wall surface, it is still necessary to wait for a period of time to build the partition wall to completely form a floor. In other words, the more floors are built, the waste is waiting for the construction time to increase, so the known construction method is in terms of construction efficiency. There is still room for improvement
- the technical problem to be solved by the present invention is to provide a concave type building formwork group construction method, the main purpose of which is to construct a fast and convenient way on a foundation by a concave type floor forming device and a plurality of column devices. A building with multiple floors.
- the present invention provides a concave type building template group
- the method comprises the following steps: step a, performing a plurality of straight wall reinforcement cage construction operations on the first floor; and step b, providing a concave floor forming device and erecting on a foundation: the concave floor a plurality of room molds are suspended from the bottom of the molding device, and the plurality of room molds are adjacent to each other to form a plurality of mutually intersecting longitudinal flow passages, and the positions of the longitudinal flow passages correspond to the straight wall reinforcements a cage, and a plurality of column devices having a receiving space pre-arranged for the proper position of the foundation, wherein the column devices are accommodated by a plurality of towering devices fixed under the concave floor forming device; step c, providing a plurality of outer wall molds disposed on the bottom of the concave floor forming device and covering the four sides of each room mold: moving the outer wall plate of the outer wall mold toward the wall surface of each room mold
- the houses constructed by this application do not need to use modular steel cages, and can achieve a quick construction procedure of one layer a day, and achieve the advantages of cost saving and stability.
- Figure 1 is a perspective view of a concave floor forming apparatus of the present invention
- Figure 2 is a perspective cross-sectional view of the concave floor forming apparatus of the present invention.
- Figure 3 is a perspective view of the fixing member of the room mold of the present invention.
- Figure 4 is a perspective view of a reduction module of the room mold of the present invention.
- Figure 5 is a perspective cross-sectional view of the outer wall mold of the present invention.
- Figure 6 is a perspective view of the tower device of the present invention.
- Figure 7 is a perspective view of a single mold room mold of the present invention.
- Figure 8 is a perspective view of a multi-mode room mold of the present invention.
- Figure 9 is a perspective view of the column device of the present invention.
- Figure 10 is a perspective view of the present invention showing the condition of constructing the first floor
- Figure 11 is a cross-sectional view of the room mold of the present invention, showing a state of being sealed with a silicone sleeve;
- Figure 12 is a cross-sectional view of the outer wall mold of the present invention, showing the condition before demolding
- Figure 13 is a cross-sectional view of the present invention showing the first floor after completion of the grouting operation
- Figure 14 is another cross-sectional view of the present invention showing the first floor after completion of the grouting operation
- Figure 15 is a cross-sectional view showing the first room mold of the present invention, showing the condition before the shrinking operation;
- Figure 16 is a cross-sectional view showing the first room mold of the present invention, showing the state after the shrinking operation;
- Figure 17 is a cross-sectional view showing a second room mold of the present invention, showing the state before the shrinking operation;
- Figure 18 is a cross-sectional view showing a second room mold of the present invention, showing the state after the shrinking operation;
- Figure 19 is a cross-sectional view showing the outer wall mold of the present invention, showing the state after demolding
- Figure 20 is a cross-sectional view showing the state in which the concave floor forming device is raised to the second floor;
- Figure 21 is a perspective view of the present invention showing the condition of constructing the second floor
- Figure 22 is a perspective view of the present invention showing the condition of constructing the second floor
- Figure 23 is a cross-sectional view of the present invention showing the second floor after completion of the grouting operation
- Figure 24 is a cross-sectional view showing the state in which the concave floor forming device is raised to the third floor;
- Figure 25 is a perspective view of the present invention showing the condition of building a third floor.
- the embodiment of the present invention is a concave type building formwork group construction method, which is matched with a plurality of column devices 20 on a foundation T by a concave floor forming device 10 to quickly A building having a plurality of floors is constructed in a convenient manner, wherein the concave floor forming apparatus 10 includes:
- a carrier body 11 having a working space 110 the carrier body 11 has a rectangular design, and a plurality of support plates 111 are spanned across the top end of the carrier body 11 (which may be vertically or laterally spanned according to actual needs).
- the support plate 111 has an appropriate gap 1110 adjacent to each other and fixes a plurality of booms 1111 downward, and the longitudinal width W of the central position of each support plate 111 is the maximum distance and gradually slopes toward both sides, so that the center of the support plate 111 is located.
- the longitudinal width W is greater than the longitudinal width W1 of the sides.
- each of the column devices 20 includes a base 21 having a pivoting portion 210, and an outer frame having a receiving space 220 and longitudinally fixed to the base 21. 22, and a hydraulic cylinder 23 pivotally connected to the pivoting portion 210 and having an angle pivoting function, the hydraulic cylinder 23 has a telescopic top strut 230, wherein the receiving space 220 can accommodate
- a tower device 50 (shown in FIG. 6) is disposed, and the tower device 50 is fixed to four corners of the bottom of the carrier 11, each tower
- the joint device 50 is formed by a plurality of longitudinal tubular members 51 in a longitudinally long rectangular shape.
- the longitudinal tubular members 51 are coupled to at least one transverse tubular member 52 at appropriate positions, and the two transverse tubular members 52 have abutment slots 520.
- each of the room molds 30 is adjacent to each other to form a plurality of mutually extending longitudinal flow passages 31, and a plurality of fixing members 32 (shown in FIG. 3) and respective portions are disposed on the top of each of the room molds 30.
- Each of the booms 1111 of the support plate 111 is hanged and fixed, and the fixing members 32 are operable to adjust the height of each room mold 30 such that the room molds 30 are at the same level.
- the longitudinal width W of the center position of each of the support plates 111 is greater than the longitudinal width W1 of the two sides, so that when each of the support plates 111 has a plurality of room molds 30, the maximum stress is obtained, thereby avoiding multiple support plates 111.
- the weight of the room mold 30 causes deformation or breakage; and when the tarpaulin is laid thereon, rainwater can be discharged on both sides.
- each support portion 111 and each of the room molds 30 may be selected by using a plurality of support plates 111 or a single support plate 111 by using a plurality of hangers 1111 to hang at least one room mold 30 according to actual conditions; in other words, The hanging relationship between each of the support portions 111 and each of the room molds 30 is not limited to the embodiment of the present invention, but may be based on the actual state of the room molds 30 and the arrangement of the room molds 30. Positioning and setting the corresponding hanging relationship;
- each of the room molds 30 can be in two embodiments, wherein the room mold 30 of one embodiment is a single mold body 34, and the side and bottom surfaces of the mold body 34 are divided into a plurality of sections.
- the grooves 33 are connected to each other by a shrink assembly 35 (as shown in FIGS. 4 and 7), and the room mold 30 of another embodiment is a mold of four independent individuals.
- a body 34, and each of the phantoms 34 is adjacent to each other to form a plurality of grooves 33, and each of the grooves 33 is coupled to each other by a die assembly 35 (as shown in FIGS. 4 and 8), wherein the dies are reduced
- the assembly 35 is composed of a pressing block 350 which is respectively disposed on the respective mold bodies 34, and a pressing member 351 which is provided with the pressing block 350.
- At least one silicone body 60 is provided to seal the groove 33 of the room mold 30.
- the sealing operation can be divided into two embodiments, wherein the silicone body 60 of one embodiment is a silicone of different sizes.
- Strip 61 and its area is larger than the mold 30 of each room.
- the groove 33 shown in FIG. 6 and FIG. 7
- the silicone strips 61 have excellent elastic tension to completely fill the grooves 33. Completely sealed effect.
- the silicone body 60 of another embodiment is an integrally formed silicone sleeve 62 (shown in FIG. 11) having an open space, and the silicone sleeve 62 is wrapped around the vertical outer circumferential surface of each room mold 30.
- the embodiment can also achieve the effect of completely sealing the groove 33 on the vertical outer circumferential surface, while the bottom side groove 33 is sealed by the aforementioned silicone strip 61. Regardless of whether the silicone strip 61 or the silicone sleeve 62 has excellent stretch tension, it can be surely filled not only in the groove 33 but also on the outer surface of each room mold 30 during the sealing operation, and The main function of the silicone body 60 to seal the grooves 33 of the room mold 30 prevents many foreign matter from entering the grooves 33.
- the outer wall molds 40 are disposed corresponding to the bottoms of the four sides of the carrier body 11, and include a fixing member 41 fixed to the bottom of the carrier body 11 ( An I-shaped design), a transmission source 42 (designed as a motor) disposed on the fixing member 41, a transmission member 43 (designed as a belt) interlocking with the transmission source 42, and a transmission member 43
- the interlocking rotating shaft 44 (designed as a screw), a moving block 45 screwed to the transmission shaft 44, and the movable block 45 are coupled to the side of the fixing member 41 and can be on the side of the fixing member 41.
- a pulley 46 for advancing and retracting, and an outer wall panel 47 fixed to the bottom of the moving block 45 are formed.
- Step a performing a plurality of straight wall reinforcement cage 100 construction operations on the first floor F1;
- the constructor fixes a plurality of straight wall reinforcement cages 100 of the first floor F1 on the foundation T, and the construction positions of the straight wall reinforcement cages 100 correspond to the longitudinal flows of the molds 30 of the respective rooms. Road 31.
- Step b erecting the concave floor forming device 10 on the foundation T (as shown in FIG. 10); pre-stacking the plurality of column devices 20 at appropriate positions of the foundation T (The present embodiment is exemplified in the four corner positions), and each of the turret device 50 at the bottom of the embossed floor forming device 10 is accommodated in the accommodating space 220 of the column device 20, and the oil is
- the top stay bars 230 of the pressure cylinders 23 are supported at a slight inclination angle in the abutment slots 520 on either side of the tower unit 50 (as shown in FIG. 9).
- Step c providing a plurality of outer wall molds 40 disposed at the bottom of the concave floor forming device 10 and covering the four sides of each room mold 30 (as shown in FIG. 12); starting the outer wall mold 40
- the transmission source 42 synchronizes the transmission member 43, the transmission shaft 44 and the moving block 45, and the pulley 46 connected to the moving block 45 contacts the side of the fixing member 41, and the fixing member 41 is fixed to the carrier.
- the bottom end of the door 11 so that when the transmission source 42 is actuated, the fixing member 41 remains stationary only to move the moving block 45 and the outer wall panel 47 fixed to the bottom end of the moving block 45 toward the wall surface of each room mold 30.
- the outer wall panel 47 forms a plurality of longitudinal flow passages 31 adjacent to the wall surface of each of the room molds 30 (as shown in FIG. 12).
- Step d performing grouting operation on the longitudinal flow passages 31 through which the respective room molds 30 pass through each other (as shown in FIG. 13);
- a self-compacting concrete S is poured into the longitudinal flow passages 31 in which the respective room molds 30 are adjacent to each other and penetrate each other, and the self-compacting concrete S is semi-liquid and flows through the longitudinal flow passages 31 which are mutually penetrated.
- the self-compacting concrete S does not have a flaw flowing into the groove 33.
- the operation is temporarily stopped for a period of time, and after the self-compacting concrete S is stabilized, the operation is continued until the filling is completed. In order to avoid preventing each of the room molds 30 from floating due to the self-compacting concrete S.
- Step e performing a plurality of straight wall reinforcement cages 100 on the previous floor (second floor F2);
- the constructor stands at the top of each of the room molds 30 to fix a plurality of straight wall reinforcement cages 100 of the previous floor and a plurality of straight wall reinforcement cages of the first floor F1 100 is connected, and the plurality of straight wall reinforcement cages 100 correspond to a plurality of longitudinal flow passages 31 of each room mold 30, wherein it is worth mentioning that the constructor performs in the working space 110 of the carrier 11 Therefore, the coated carrier 11 can weaken the wind resistance during working at height and improve work efficiency.
- Step f performing a shrinking operation
- each of the reduction modules 35 can be controlled to be pressed in the middle direction by manual or electric remote control (as shown in FIGS. 15-18), so that each of the mold bodies 34 is slightly moved. Further, the outer surface of each of the room molds 30 is separated from the slurry S in the longitudinal flow path 31 by the silica gel strip 61 or the silicone sleeve 62 (shown in FIG. 11), and the silicone strip 61 is utilized.
- the silicone sleeve 62 has adhesion to each room mold 30 made of a steel material, and has no physical property to the self-compacting concrete S, so when each of the mold bodies 34 passes through the reduction mold assembly 35 When the pressing member 351 is slightly moved, each of the room molds 30 can be easily separated from the self-compacting concrete S in the longitudinal flow path 31.
- the driving source 42 of the external wall mold 40 is driven to drive the transmission member 43, the transmission shaft 44 and the moving block 45 to operate synchronously, so that the outer wall panel 47 is retracted from each room mold 30. Wall surface, complete the shrinking operation.
- Step g perform the mold lifting operation:
- the height of the room, the room pattern G1 of the finished floor (first floor F1) is formed on the foundation T, and since the hydraulic cylinder 23 has the effect of angular pivoting, the oil pressure is extended in the process of extending the top stay 230
- the cylinder 23 also synchronously adjusts its corresponding angle to change the angle when the top stay bar 230 is extended upward, and the bottom of each of the room molds 30 suspended by each boom 1111 of each of the support plates 111 and the completion.
- the floor pattern G1 on the floor has a lateral flow passage 70 at the top.
- step h a plurality of horizontal steel cages 200 (shown in FIG. 22) and a floor form 201 of the completed floor (first floor F1) and the previous floor (second floor F2) are produced.
- a plurality of horizontal reinforcing cages 200 are fixed by using the bottom of each of the room molds 30 and the transverse flow passages 70 at the top of the finished floor, and each of the horizontal reinforcing cages 200 and each of the straight wall reinforcing cages 100 Connected to each other.
- a slab form 201 located below the horizontal rebar cage 200 is constructed.
- the height is the upper floor (the second floor F2), and a plurality of outer wall molds 40 disposed at the bottom of the concave floor forming device 10 are provided and wrapped around the four sides of each room mold 30 (as shown in the figure). 22)).
- step c The manner in which the outer wall mold 40 covers each of the room molds 30 is the same as that of step c, and details are not described herein again.
- step j the height is the upper floor (the second floor F2), and the longitudinal flow passage 31 through which the room molds 30 pass through each other is grouted (as shown in Fig. 23).
- the self-compacting concrete S not only fills into the longitudinal flow passages 31 of the room molds 30 which are interpenetrated in each other but also covers a plurality of straight wall reinforcement cages 100 on the first floor (the second floor F2), and also The horizontal flow passage 70 flows between the finished floor and the previous floor (second floor F2) and covers the plurality of horizontal steel cages 200.
- Step k repeat steps e through j until all floors are completed, and Figure 23-25 shows the construction procedure for making the second floor.
- the height of the concave floor forming device 10 to the upper floor (third floor F3) is raised and the construction work of the second floor F2 is completed, which utilizes the top stay bar 230 of the hydraulic cylinder 23 Supporting each of the towering device 50', and extending the top strut 230 upward while supporting the height of the two towering devices 50 and 50' to the upper floor (third floor F3), And because the hydraulic cylinder 23 has the effect of angular pivoting, the hydraulic cylinder 23 will also be in the process of extending the top stay 230 upward. The angle is adjusted synchronously to accommodate the change in angle as the top strut 230 extends upward.
- the concave floor forming device 10 When the concave floor forming device 10 is raised to the height of the previous floor (third floor F3), another receiving device 50' is placed in the receiving space 220 of the column device 20.
- the floor pattern G2 of the second floor F2 is formed on the foundation T, and the bottom of the room mold 30 and the second side are suspended by the booms 1111 of the support plates 111.
- the top of floor F2 has a lateral flow passage 70'.
- the concave type building formwork group construction method of the present embodiment is constructed in a quick and convenient manner on the foundation T by the concave type floor forming device 10 and the plurality of column device 20 in cooperation with the above construction steps, and has multiple floors. Buildings.
- the self-compacting concrete S flows into the longitudinal flow passages 31 and the transverse flow passages 70 which are interpenetrated, and simultaneously covers a floor (the second floor F2) a plurality of horizontal wall reinforcement cages 100 and a plurality of horizontal reinforcement cages 200 in the transverse flow passages 70 between the finished floor and the previous floor (second floor F2), thus the concave floor forming apparatus 10
- the room pattern G2 of the second floor F2 is simultaneously formed into a straight wall surface and a horizontal wall surface (the horizontal wall surface here corresponds to the lower side)
- the floor is defined as a ceiling, and is defined as a floor corresponding to the upper floor; in other words, the concave floor forming device 10 is supported by the column device 20 with a plurality of towering devices 50
- the construction method, the floor pattern (G1, G2%) of each floor simultaneously forms straight wall and
- the intaglio floor forming apparatus 10 of the present application has a considerable weight, its weight is absorbed by the equalizing tower device 50, 50', and no weight falls on the building.
- the weight of the building is only a floor slab and therefore does not have any impact on the building.
- the houses constructed by the application method do not need to use modular steel cages, and can achieve a quick construction procedure of one layer a day, and achieve the advantages of cost saving and stability.
- the present application first establishes a foundation T on a building foundation, and then places a mold assembly on the foundation T, wherein the mold assembly is formed by the aforementioned concave type.
- the floor molding device 10, the outer wall mold 40, and the room mold 30 are formed.
- the room mold 30 contacts the foundation T, so that the mold assembly has only the longitudinal flow path 31, and then the grouting operation is performed to fill the longitudinal flow path 31 with self-compacting.
- the concrete S is used to establish the wall surface of the first floor F1 (including the compartment wall of the room), and then the room mold 30 is subjected to a shrinking operation to separate the room mold 30 from the self-compacting concrete S, and then a lifting machine is used (ie, The column device 20) performs a mold lifting operation to raise the mold assembly to a position where the second floor F2 is raised.
- the lateral flow path 70 and the longitudinal flow path 31 are formed to penetrate each other under the room mold 30, and then After the grouting operation, the transverse flow passage 70 and the longitudinal flow passage 31 are filled with the self-compacting concrete S, so that the wall surface (including the compartment wall of the room) and the floor layer can be formed at one time, and then the room mold 30 is subjected to the shrinking operation.
- the lifting machine that is, the above-described column device 20
- the mold assembly is raised to the position of the third floor F3, and then the grouting operation is performed, and the wall surface and the floor layer are formed at one time. Repeatedly, the building was built in a very short time. The detailed construction process is detailed as before, please do not repeat it again.
- the lift machine may also be a crane or other mechanism and manner to lift the mold assembly upward.
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Abstract
A concave building template construction method, comprising the following steps: step a, performing a construction operation of a plurality of vertical wall surface steel cages (100) of a first floor; step b, providing a concave floor forming apparatus (10), and erecting said apparatus on a foundation (T); step c, providing a plurality of exterior wall moulds (40), and cladding said moulds on four side surfaces of room moulds (30); step d, performing a grouting operation on a plurality of interconnected longitudinal flow channels (31) of the room moulds (30); step e, performing a construction operation of a plurality of vertical wall surface steel cages (100) of the next floor up; step f, performing a mould contraction operation; step g, performing a mould lifting operation; step h, making horizontal wall surface steel cages (200); step i, providing a plurality of exterior wall moulds (40); step j, performing a grouting operation; step k, repeating steps e to j, until all the floors have been completed.
Description
本发明与建筑施工方法有关,特别是关于一种凹字型建筑物模板组施工方法。The invention relates to a construction method, in particular to a construction method of a concave type building formwork group.
目前,建筑行业施工一般采用人工搭建各类脚手架,人工辅装拆装建筑范本,人工现场焊接墙体及立柱内的钢筋,人工搬运范本,往往品质无法保证,劳动强度大、工期慢、成本高、而且存在的安全隐患多。At present, the construction industry generally uses artificially built various types of scaffolding, artificially assisted disassembly and assembly of the model, artificially welded steel walls and steel bars in the column, manual handling of the model, often the quality can not be guaranteed, labor intensity, slow construction period, high cost And there are many security risks.
然而,在当今人力成本逐渐增加的社会,为解决上述问题,提供一种能够提高施工安全可靠性,可大大提高施工速度、保证施工品质,同时还能够降低施工成本的高层建筑快速机械化施工的方法的技术显得尤为重要。However, in today's society where labor costs are gradually increasing, in order to solve the above problems, a method for rapidly mechanizing construction of a high-rise building capable of improving construction safety and reliability, greatly improving construction speed, ensuring construction quality, and reducing construction cost is provided. The technology is particularly important.
请参阅中国专利申请号201110365607.6,为一种高层建筑快速机械化施工的方法,包括吊装整体提升装置;将散装的吊挂架单元进行整体组装,同时将气动浇注开闭模装置固定安装于整体模具吊挂架的下方;启动所有四丝杆升降装置,顶起整体模具吊挂架;吊装一楼层的墙、梁钢筋笼架;将整体模具吊挂架回落,驱动气动浇注开闭模装置水平合模;浇注混凝土,待混凝土凝固后开模;将整体模具吊挂架向上提升;吊装楼板、阳光叠合部分预制板、预制楼梯和预制飘窗;铺设叠合楼板现浇部分钢筋网及现浇叠合楼板楼面上部混凝土;重复上述步骤,完成所有楼层的建造。Please refer to Chinese Patent Application No. 201110365607.6, which is a method for rapid mechanized construction of high-rise buildings, including lifting an overall lifting device; integrally assembling the bulk hanging hanger unit, and simultaneously fixing the pneumatic pouring opening and closing mold device to the overall mold hanging device Below the pylon; start all four screw lifting devices, jack up the overall mold hanger; hoist one wall, beam steel cage; pull down the overall mold hanger, drive the pneumatic casting opening and closing device horizontal clamping Casting concrete, after the concrete is solidified, opening the mold; lifting the overall mold hanger; lifting the floor, the sun-embedded part of the prefabricated board, the prefabricated staircase and the prefabricated bay window; laying the laminated floor and the cast-in-place part of the cast-in-place Concrete on the upper part of the slab floor; repeat the above steps to complete the construction of all floors.
请参阅中国专利申请号201310474132.3及CN201320628039.9,为一种空中造楼机,适用于高层与超高层住宅建筑,其包括主体空间升降平台、外墙装修升降平台、塔吊及控制装置,其中,主体空间升降平台安装有主体模具、混凝土输送装置、混凝土布料机及喷淋装置。当进行建筑时,先布置好混凝土钢筋网,
然后使主体空间升降平台下降,以使主体模具与混凝土钢筋网拼接一起,接着使混凝土输送装置向主体模具输送混凝土,待24h后混凝土凝固成墙体。Please refer to China Patent Application No. 201310474132.3 and CN201320628039.9, which is an aerial building machine suitable for high-rise and super high-rise residential buildings, including a main space lifting platform, an exterior wall decoration lifting platform, a tower crane and a control device, wherein the main body The space lifting platform is equipped with a main body mold, a concrete conveying device, a concrete distributing machine and a spraying device. When carrying out the construction, first arrange the concrete reinforcement mesh.
Then, the main body space lifting platform is lowered to splicing the main body mold and the concrete reinforcing mesh, and then the concrete conveying device is transported to the main body mold, and the concrete is solidified into a wall body after 24 hours.
请参阅中国专利申请号201320628378,为一种墙体成型模具,悬吊在可上下升降的升降设备上,墙体成型模具包括多个相互连接固定并能随升降设备上升打开而下降合拢的内墙方形浇墙模架及外墙浇墙模架,多个外墙浇墙模架环绕于多个内墙方形浇墙模架并与所述多个内墙方形浇墙模架呈拼接设置,并且所述多个外墙浇墙模架与多个内墙方形浇墙模架覆盖的面积大于或等于所要建筑住宅的面积。当需要成型墙体时,只要控制升降设备将墙体成型模具下降至所要建筑的平面上,之后,便可以往墙体成型模具浇注混凝土;完后,只要控制升降设备将墙体成型模具上升,此时,墙体成型模具的内墙方形浇墙模架和外墙浇墙模架会打开脱离成型好的墙体。Please refer to Chinese Patent Application No. 201320628378, which is a wall forming mold suspended on a lifting device capable of lifting up and down. The wall forming mold comprises a plurality of inner walls which are fixed to each other and can be lowered and closed as the lifting device rises and opens. a square pouring wall mold frame and an outer wall pouring wall mold frame, a plurality of outer wall pouring wall mold frames surrounding a plurality of inner wall square pouring wall mold frames and being spliced with the plurality of inner wall square pouring wall mold frames, and The area covered by the plurality of outer wall cast wall formwork frames and the plurality of inner wall square cast wall formwork frames is greater than or equal to the area of the desired building dwellings. When it is necessary to form a wall, as long as the control lifting device lowers the wall forming mold to the plane of the desired building, after that, the concrete can be poured into the wall forming mold; after that, as long as the lifting device is controlled to raise the wall forming mold, At this time, the inner wall square wall mold formwork and the outer wall cast wall formwork of the wall forming mold are opened and separated from the formed wall.
通过上述已知案例,可发现都是希望利用主体模具来提升建造多个楼层的效率,但实际上已知案例皆存在严重缺失,因为要建造每一个楼层时,所述主体模具都必需先升高至少一定的高度,进行喷淋装置喷淋墙体,接着在墙体顶面上布置预制板并布料混凝土,之后再喷淋墙体顶面,接着再将所述主体模具下降至制作楼层;换言之,虽然利用模具配合混凝土射出方式确实可提高建造的速度,但是已知的建造工法并无法一次成型楼层墙面及隔层墙面,因此在建造每一楼层时,利用主体模具成型好所述楼层墙面后,仍必需等待一段时间才能建造隔层墙面使其完整成型一个楼层,换言之建造的楼层愈多,其浪费在等待施工的时间相对增加,因此已知的施工方法在施工效率方面仍有待改良之处。Through the above known cases, it can be found that it is desirable to use the main body mold to improve the efficiency of building multiple floors, but in fact, there are serious cases in which the known cases are serious, because the main mold must be raised first when each floor is to be built. At least a certain height, the sprinkler spraying wall is arranged, then the prefabricated panel is arranged on the top surface of the wall and the concrete is clothed, and then the top surface of the wall is sprayed, and then the main mold is lowered to the production floor; In other words, although it is indeed possible to increase the speed of construction by using the mold in combination with the concrete injection method, the known construction method cannot form the floor wall and the partition wall at one time, so when constructing each floor, the main mold is used to form the said After the wall surface, it is still necessary to wait for a period of time to build the partition wall to completely form a floor. In other words, the more floors are built, the waste is waiting for the construction time to increase, so the known construction method is in terms of construction efficiency. There is still room for improvement.
发明内容Summary of the invention
本发明所要解决的技术问题是提供一种凹字型建筑物模板组施工方法,其主要目的是通过一凹字型楼层成型装置配合多个立柱装置在一地基上以快速、便利的方式建构出具有多个楼层的建筑物。The technical problem to be solved by the present invention is to provide a concave type building formwork group construction method, the main purpose of which is to construct a fast and convenient way on a foundation by a concave type floor forming device and a plurality of column devices. A building with multiple floors.
为解决上述技术问题,本发明提供一种凹字型建筑物模板组施
工方法,其步骤如下:步骤a,进行第一楼层的多个直式墙面钢筋笼施工作业;步骤b,提供一凹字型楼层成型装置并架设于一地基上:所述凹字型楼层成型装置底部吊设多个房间模具,且所述各房间模具相邻彼此间形成多个相互贯通的多个纵向流道,所述各纵向流道的位置对应于所述各直式墙面钢筋笼,而地基的适位置预先架设具有一容设空间的多个立柱装置,所述各立柱装置供凹字型楼层成型装置下方固设的多个进塔节装置容置其中;步骤c,提供多个设置于所述凹字型楼层成型装置底部的外墙模具并包覆于各房间模具四个侧面:将所述外墙模具的外墙板块往各房间模具的墙面方向移动,令外墙板块与各房间模具的墙面相邻彼此间形成多个纵向流道;步骤d,对所述各房间模具相互贯通的多个纵向流道进行灌浆作业:提供一自密实混凝土灌入所述各房间模具相邻彼此间且相互贯通的纵向流道内并包覆所述第一楼层的多个直式墙面钢筋笼;步骤e,进行上一楼层的多个直式墙面钢筋笼施工作业;一施工人员在各房间模具的顶端固设上一楼层的多个直式墙面钢筋笼并与第一楼层的多个直式墙面钢筋笼衔接,且所述多个直式墙面钢筋笼同时对应于各房间模具相邻彼此间所形成的多个纵向流道;步骤f,进行缩模作业:利用所述各房间模具所设置的多个缩模组件,令各房间模具产生些微移动,使各房间模具与纵向流道内的自密实混凝土分离,且所述外墙模具的外墙板块退离各房间模具的墙面;步骤g,进行升模作业:所述立柱装置顶撑凹字型楼层成型装置至上一楼层的高度,并完成第一楼层的施工作业,使第一楼城成为完工楼层:提供所述多个立柱装置,利用各立柱装置将凹字型楼层成型装置的各进塔节装置顶撑至上一楼层的高度,各房间模具底部与完工楼层的房间格局顶部具有一横向流道,且当所述凹字型楼层成型装置向上升至上一楼层的高度时,所述立柱装置的容设空间内置入另一个进塔节装置并与上方的进塔节装置相互锁接;步骤h,制作完工楼层与上一楼层的多个横式墙面钢筋笼以及楼板模板:其在各房间模具底部与完工楼层的房间格局顶部间的横向流道内固设多个横式墙面钢筋笼,且所述各横式墙面钢筋笼与所述各直式墙面钢筋笼相互
连结,楼板模板位于横式钢筋笼的下方;步骤i,其高度为上一楼层,提供多个设置于所述凹字型楼层成型装置底部的外墙模具并包覆于各房间模具四个侧面;步骤j,对所述各房间模具相互贯通的多个纵向流道进行灌浆作业:步骤k,重复步骤e至步骤j,直到所有楼层完工为止。通过所述多个立柱装置顶撑凹字型楼层成型装置往上一楼层移动,及配合上述各施工步骤在地基上建构出具有多个楼层的建筑物。In order to solve the above technical problem, the present invention provides a concave type building template group
The method comprises the following steps: step a, performing a plurality of straight wall reinforcement cage construction operations on the first floor; and step b, providing a concave floor forming device and erecting on a foundation: the concave floor a plurality of room molds are suspended from the bottom of the molding device, and the plurality of room molds are adjacent to each other to form a plurality of mutually intersecting longitudinal flow passages, and the positions of the longitudinal flow passages correspond to the straight wall reinforcements a cage, and a plurality of column devices having a receiving space pre-arranged for the proper position of the foundation, wherein the column devices are accommodated by a plurality of towering devices fixed under the concave floor forming device; step c, providing a plurality of outer wall molds disposed on the bottom of the concave floor forming device and covering the four sides of each room mold: moving the outer wall plate of the outer wall mold toward the wall surface of each room mold, and Forming a plurality of longitudinal flow passages adjacent to each other between the wall panel and the wall surface of each room mold; and step d, performing grouting operation on the plurality of longitudinal flow passages through which the respective room molds are interpenetrated: providing a self-compacting concrete into the grouting each The room molds are adjacent to each other and intersect each other in a longitudinal flow passage and enclose a plurality of straight wall reinforcement cages of the first floor; in step e, a plurality of straight wall reinforcement cage construction operations of the previous floor are performed; A construction worker fixes a plurality of straight wall reinforcement cages of the upper floor at the top of each room mold and connects with a plurality of straight wall reinforcement cages of the first floor, and the plurality of straight wall reinforcement cages At the same time, corresponding to a plurality of longitudinal flow passages formed by adjacent molds of each room; step f, performing a shrinking operation: using a plurality of shrink molding components provided by the molds of the respective rooms, causing slight movement of each room mold , the molds of each room are separated from the self-compacting concrete in the longitudinal flow channel, and the outer wall plates of the outer wall mold are retreated from the wall surface of each room mold; step g, the mold lifting operation is performed: the column device supports the concave word The height of the floor forming device to the previous floor, and the construction work of the first floor is completed, so that the first floor city becomes the completed floor: the plurality of column devices are provided, and each of the column type forming devices is used by each column device tower The height of the device is raised to the upper floor, and the top of the room pattern of each room mold bottom and the finished floor has a lateral flow path, and when the concave floor forming device rises to the height of the previous floor, the column device The accommodation space is built into another inlet tower device and interlocked with the upper tower joint device; in step h, a plurality of horizontal wall reinforcement cages and floor slabs are prepared on the finished floor and the previous floor: in each room A plurality of horizontal wall reinforcement cages are fixed in the transverse flow passage between the bottom of the mold and the top of the room pattern of the finished floor, and the horizontal wall reinforcement cages and the straight wall reinforcement cages are mutually
The slab template is located below the horizontal steel cage; in step i, the height is the upper floor, and a plurality of outer wall molds disposed at the bottom of the concave floor forming device are provided and covered on the four sides of each room mold Step j, performing grouting operations on a plurality of longitudinal flow passages through which the molds of the respective rooms intersect: step k, repeating steps e to j until all floors are completed. The plurality of column devices are supported by the embossed floor forming device to move to the upper floor, and the building having the plurality of floors is constructed on the foundation in cooperation with the above construction steps.
通过本申请来建造的房屋,无需使用模组化的钢筋笼,可达到一天建好一层的快速施工程序,更达到节省成本、稳固等优点。The houses constructed by this application do not need to use modular steel cages, and can achieve a quick construction procedure of one layer a day, and achieve the advantages of cost saving and stability.
附图说明书Drawing specification
下面结合附图和具体实施方式对本发明作进一步详细的说明:The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:
图1是本发明凹字型楼层成型装置的立体图;Figure 1 is a perspective view of a concave floor forming apparatus of the present invention;
图2是本发明凹字型楼层成型装置的立体剖视图;Figure 2 is a perspective cross-sectional view of the concave floor forming apparatus of the present invention;
图3是本发明房间模具的固定件的立体图;Figure 3 is a perspective view of the fixing member of the room mold of the present invention;
图4是本发明房间模具的缩模组件的立体图;Figure 4 is a perspective view of a reduction module of the room mold of the present invention;
图5是本发明外墙模具的立体剖视图;Figure 5 is a perspective cross-sectional view of the outer wall mold of the present invention;
图6是本发明进塔节装置的立体图;Figure 6 is a perspective view of the tower device of the present invention;
图7是本发明单一模体式房间模具的立体图;Figure 7 is a perspective view of a single mold room mold of the present invention;
图8是本发明多模体式房间模具的立体图;Figure 8 is a perspective view of a multi-mode room mold of the present invention;
图9是本发明立柱装置的立体图;Figure 9 is a perspective view of the column device of the present invention;
图10是本发明的立体图,显示建造第一楼层的状况;Figure 10 is a perspective view of the present invention showing the condition of constructing the first floor;
图11是本发明房间模具的剖视图,显示利用硅胶套密封的状况;Figure 11 is a cross-sectional view of the room mold of the present invention, showing a state of being sealed with a silicone sleeve;
图12是本发明外墙模具的剖视图,显示退模前的状况;Figure 12 is a cross-sectional view of the outer wall mold of the present invention, showing the condition before demolding;
图13是本发明的剖视图,显示灌浆作业完成后的第一楼层;Figure 13 is a cross-sectional view of the present invention showing the first floor after completion of the grouting operation;
图14是本发明的另一剖视图,显示灌浆作业完成后的第一楼层;Figure 14 is another cross-sectional view of the present invention showing the first floor after completion of the grouting operation;
图15是本发明第一种房间模具的剖视图,显示缩模作业前的状况;
Figure 15 is a cross-sectional view showing the first room mold of the present invention, showing the condition before the shrinking operation;
图16是本发明第一种房间模具的剖视图,显示缩模作业后的状况;Figure 16 is a cross-sectional view showing the first room mold of the present invention, showing the state after the shrinking operation;
图17是本发明第二种房间模具的剖视图,显示缩模作业前的状况;Figure 17 is a cross-sectional view showing a second room mold of the present invention, showing the state before the shrinking operation;
图18是本发明第二种房间模具的剖视图,显示缩模作业后的状况;Figure 18 is a cross-sectional view showing a second room mold of the present invention, showing the state after the shrinking operation;
图19是本发明外墙模具的剖视图,显示退模后的状况;Figure 19 is a cross-sectional view showing the outer wall mold of the present invention, showing the state after demolding;
图20是本发明的剖视图,显示凹字型楼层成型装置升至第二楼层的状况;Figure 20 is a cross-sectional view showing the state in which the concave floor forming device is raised to the second floor;
图21是本发明的立体图,显示建造第二楼层的状况;Figure 21 is a perspective view of the present invention showing the condition of constructing the second floor;
图22是本发明的立体图,显示建造第二楼层的状况;Figure 22 is a perspective view of the present invention showing the condition of constructing the second floor;
图23是本发明的剖视图,显示灌浆作业完成后的第二楼层;Figure 23 is a cross-sectional view of the present invention showing the second floor after completion of the grouting operation;
图24是本发明的剖视图,显示凹字型楼层成型装置升至第三楼层的状况;Figure 24 is a cross-sectional view showing the state in which the concave floor forming device is raised to the third floor;
图25是本发明的立体图,显示建造第三楼层的状况。Figure 25 is a perspective view of the present invention showing the condition of building a third floor.
其中附图标记说明如下:The reference numerals are as follows:
凹字型楼层成型装置10 直式墙面钢筋笼100Concave floor molding device 10 Straight wall reinforcement cage 100
承载体11 作业空间110Carrier 11 working space 110
支撑板111 空隙1110 Support plate 111 gap 1110
吊杆1111 纵向宽度W、W1 Boom 1111 longitudinal width W, W1
立柱装置20 横式钢筋笼200 Column device 20 horizontal steel cage 200
楼板模板201 底座21Floor slab template 201 base 21
枢接部210 外框架22 Pivot portion 210 outer frame 22
容设空间220 油压缸23Included space 220 hydraulic cylinder 23
顶撑杆230 房间模具30 Top strut 230 room mould 30
纵向流道31 固定件32 Longitudinal flow passage 31 fixing member 32
沟槽33 模体34Groove 33 phantom 34
缩模组件35 迫紧块350 Shrinking assembly 35 pressing block 350
迫紧件351 外墙模具40
Tightening piece 351 external wall mould 40
固定件41 传动源42Fixing member 41 drive source 42
传动件43 转动轴44 Transmission member 43 rotating shaft 44
移动块45 滑轮46Moving block 45 pulley 46
外墙板块47 进塔节装置50、50’ Exterior wall panel 47 into the tower device 50, 50'
纵向管件51 横向管件52Longitudinal pipe fitting 51 transverse pipe fitting 52
抵撑槽孔520 硅胶体60Resisting slot 520 silicone body 60
硅胶条61 硅胶套62 Silicone strip 61 silicone sleeve 62
横向流道70、70’ 第一楼层F1 Lateral flow passage 70, 70' first floor F1
第二楼层F2 第三楼层F3Second floor F2 third floor F3
房间格局G1、G2 地基TRoom layout G1, G2 foundation T
自密实混凝土SSelf-compacting concrete S
参图1-图25所示,本发明实施例为一种凹字型建筑物模板组施工方法,其通过一凹字型楼层成型装置10配合多个立柱装置20在一地基T上以快速、便利的方式建构出具有多个楼层的建筑物,其中所述凹字型楼层成型装置10包括:As shown in FIG. 1 to FIG. 25, the embodiment of the present invention is a concave type building formwork group construction method, which is matched with a plurality of column devices 20 on a foundation T by a concave floor forming device 10 to quickly A building having a plurality of floors is constructed in a convenient manner, wherein the concave floor forming apparatus 10 includes:
一具有一作业空间110的承载体11,所述承载体11概呈矩形设计,且承载体11顶端跨设多个支撑板111(可依实际需求以纵向或横向方式跨设),所述各支撑板111相邻之间具有适当空隙1110并朝下方固接多个吊杆1111,且各支撑板111中央位置的纵向宽度W为最大距离并逐渐往两侧逐渐倾斜,令支撑板111中央位置的纵向宽度W大于两侧的纵向宽度W1。a carrier body 11 having a working space 110, the carrier body 11 has a rectangular design, and a plurality of support plates 111 are spanned across the top end of the carrier body 11 (which may be vertically or laterally spanned according to actual needs). The support plate 111 has an appropriate gap 1110 adjacent to each other and fixes a plurality of booms 1111 downward, and the longitudinal width W of the central position of each support plate 111 is the maximum distance and gradually slopes toward both sides, so that the center of the support plate 111 is located. The longitudinal width W is greater than the longitudinal width W1 of the sides.
多个立柱装置20(如图9所示),所述各立柱装置20包括一具有一枢接部210的底座21、一具有一容设空间220且纵向固设于所述底座21的外框架22、以及一枢接于所述枢接部210且具有角度枢摆作用的油压缸23,所述油压缸23具有一可伸缩的顶撑杆230,其中所述容设空间220可容置一进塔节装置50(如图6所示),所述进塔节装置50固接于所述承载体11底部的四个角落,各进塔
节装置50由多个纵向管件51构成一纵向长矩形状,所述各纵向管件51在适当位置连结至少一横向管件52,且所述任两横向管件52具有一抵撑槽孔520。A plurality of column devices 20 (shown in FIG. 9), each of the column devices 20 includes a base 21 having a pivoting portion 210, and an outer frame having a receiving space 220 and longitudinally fixed to the base 21. 22, and a hydraulic cylinder 23 pivotally connected to the pivoting portion 210 and having an angle pivoting function, the hydraulic cylinder 23 has a telescopic top strut 230, wherein the receiving space 220 can accommodate A tower device 50 (shown in FIG. 6) is disposed, and the tower device 50 is fixed to four corners of the bottom of the carrier 11, each tower
The joint device 50 is formed by a plurality of longitudinal tubular members 51 in a longitudinally long rectangular shape. The longitudinal tubular members 51 are coupled to at least one transverse tubular member 52 at appropriate positions, and the two transverse tubular members 52 have abutment slots 520.
多个房间模具30,所述各房间模具30相邻彼此间形成多个相互贯通的纵向流道31,且所述各房间模具30顶部设置多个固定件32(如图3所示)与各支撑板111的各吊杆1111吊设固接,所述各固定件32可被操作以调整各房间模具30的高度,使房间模具30位于同一水平高度。并且通过各所述支撑板111的中央位置纵向宽度W大于两侧纵向宽度W1,使其当各支撑板111在吊设多个房间模具30时得具有最大应力,避免各支撑板111因多个房间模具30的重量,导致出现变形或断裂的现象;以及在其上铺设遮雨布时,雨水可在两侧排出。a plurality of room molds 30, wherein each of the room molds 30 is adjacent to each other to form a plurality of mutually extending longitudinal flow passages 31, and a plurality of fixing members 32 (shown in FIG. 3) and respective portions are disposed on the top of each of the room molds 30. Each of the booms 1111 of the support plate 111 is hanged and fixed, and the fixing members 32 are operable to adjust the height of each room mold 30 such that the room molds 30 are at the same level. And the longitudinal width W of the center position of each of the support plates 111 is greater than the longitudinal width W1 of the two sides, so that when each of the support plates 111 has a plurality of room molds 30, the maximum stress is obtained, thereby avoiding multiple support plates 111. The weight of the room mold 30 causes deformation or breakage; and when the tarpaulin is laid thereon, rainwater can be discharged on both sides.
除此,各支撑部111与各房间模具30之间的吊设关系可依实际情况选择以多个支撑板111或是单一支撑板111利用多个吊杆1111吊设至少一房间模具30;换言之各支撑部111与各房间模具30之间的吊设关系并非局限于本发明所述实施方式,而是可依据所述各房间模具30的实际样态,以及各房间模具30彼此间的配设位置而设置相对应的吊设关系;In addition, the hanging relationship between each support portion 111 and each of the room molds 30 may be selected by using a plurality of support plates 111 or a single support plate 111 by using a plurality of hangers 1111 to hang at least one room mold 30 according to actual conditions; in other words, The hanging relationship between each of the support portions 111 and each of the room molds 30 is not limited to the embodiment of the present invention, but may be based on the actual state of the room molds 30 and the arrangement of the room molds 30. Positioning and setting the corresponding hanging relationship;
再者,在本实施中所述各房间模具30可为两种实施态样,其中一种实施态样的房间模具30为单一模体34,所述模体34的侧面及底面剖设多个沟槽33,且所述各沟槽33通过一缩模组件35相互衔接(如图4、图7所示),另一种实施例态样的房间模具30则为四个独立个体的模体34,且所述各模体34相邻彼此间形成多个沟槽33,以及各沟槽33通过缩模组件35相互衔接(如图4、图8所示),其中所述缩模组件35由一分别设置在所述各模体34上的迫紧块350,以及一穿设所述迫紧块350的迫紧件351所构成。Furthermore, in the present embodiment, each of the room molds 30 can be in two embodiments, wherein the room mold 30 of one embodiment is a single mold body 34, and the side and bottom surfaces of the mold body 34 are divided into a plurality of sections. The grooves 33 are connected to each other by a shrink assembly 35 (as shown in FIGS. 4 and 7), and the room mold 30 of another embodiment is a mold of four independent individuals. a body 34, and each of the phantoms 34 is adjacent to each other to form a plurality of grooves 33, and each of the grooves 33 is coupled to each other by a die assembly 35 (as shown in FIGS. 4 and 8), wherein the dies are reduced The assembly 35 is composed of a pressing block 350 which is respectively disposed on the respective mold bodies 34, and a pressing member 351 which is provided with the pressing block 350.
在一实施例中,提供至少一硅胶体60,密封住所述房间模具30的沟槽33,其密封作业可分为两种实施例,其中一个实施例的所述硅胶体60为不同尺寸的硅胶条61且其面积大于各房间模具30的
沟槽33(如图6、图7所示),当所述各硅胶条61埋入各沟槽33时,通过各硅胶条61具有极佳的弹性张力使其完全填充于沟槽33内达到完全密封的效果。In one embodiment, at least one silicone body 60 is provided to seal the groove 33 of the room mold 30. The sealing operation can be divided into two embodiments, wherein the silicone body 60 of one embodiment is a silicone of different sizes. Strip 61 and its area is larger than the mold 30 of each room
The groove 33 (shown in FIG. 6 and FIG. 7), when the respective silicone strips 61 are embedded in the respective grooves 33, the silicone strips 61 have excellent elastic tension to completely fill the grooves 33. Completely sealed effect.
另一个实施例的所述硅胶体60为一具有开放空间的一体成型的硅胶套62(如图11所示),所述硅胶套62包覆于各房间模具30的垂直外侧周面,采取此种实施例同样可达到令垂直外侧周面上的沟槽33达到完全密封的效果,而底侧的沟槽33则是利用前述的硅胶条61密封的。不论是采用硅胶条61或硅胶套62其材质都具有极佳伸缩张力,因此在进行密封作业时不仅可确实填充于沟槽33内,更可完全贴覆于各房间模具30的外侧表面,且所述硅胶体60对房间模具30的沟槽33进行密封作业主要的功能可防止许多杂物进入沟槽33内。The silicone body 60 of another embodiment is an integrally formed silicone sleeve 62 (shown in FIG. 11) having an open space, and the silicone sleeve 62 is wrapped around the vertical outer circumferential surface of each room mold 30. The embodiment can also achieve the effect of completely sealing the groove 33 on the vertical outer circumferential surface, while the bottom side groove 33 is sealed by the aforementioned silicone strip 61. Regardless of whether the silicone strip 61 or the silicone sleeve 62 has excellent stretch tension, it can be surely filled not only in the groove 33 but also on the outer surface of each room mold 30 during the sealing operation, and The main function of the silicone body 60 to seal the grooves 33 of the room mold 30 prevents many foreign matter from entering the grooves 33.
多个外墙模具40(如图5所示),所述各外墙模具40对应所述承载体11的四个侧面底部设置,其包括一固接于承载体11底部的固定件41(为I字型设计)、一设置于所述固定件41的传动源42(为马达设计)、一与所述传动源42连动的传动件43(为皮带设计)、一与所述传动件43连动的转动轴44(为螺杆设计)、一与所述传动轴44螺接的移动块45、一与所述移动块45连结并与所述固定件41侧面接触而可在固定件41侧面进行前进后退的滑轮46、以及一与所述移动块45底部固接的外墙板块47所组成。a plurality of outer wall molds 40 (shown in FIG. 5), the outer wall molds 40 are disposed corresponding to the bottoms of the four sides of the carrier body 11, and include a fixing member 41 fixed to the bottom of the carrier body 11 ( An I-shaped design), a transmission source 42 (designed as a motor) disposed on the fixing member 41, a transmission member 43 (designed as a belt) interlocking with the transmission source 42, and a transmission member 43 The interlocking rotating shaft 44 (designed as a screw), a moving block 45 screwed to the transmission shaft 44, and the movable block 45 are coupled to the side of the fixing member 41 and can be on the side of the fixing member 41. A pulley 46 for advancing and retracting, and an outer wall panel 47 fixed to the bottom of the moving block 45 are formed.
本实施例的凹字型建筑物模板组施工方法,其施工步骤如下:The construction method of the concave type building formwork group of the embodiment is as follows:
步骤a,进行第一楼层F1的多个直式墙面钢筋笼100施工作业;Step a, performing a plurality of straight wall reinforcement cage 100 construction operations on the first floor F1;
首先施工人员在所述地基T上固设第一楼层F1的多个直式墙面钢筋笼100,且所述各直式墙面钢筋笼100的施工位置对应于各房间模具30的各纵向流道31。First, the constructor fixes a plurality of straight wall reinforcement cages 100 of the first floor F1 on the foundation T, and the construction positions of the straight wall reinforcement cages 100 correspond to the longitudinal flows of the molds 30 of the respective rooms. Road 31.
步骤b,架设所述凹字型楼层成型装置10在所述地基T(如图10所示);将多个立柱装置20预先架设在所述地基T的适当位置
(本实施例列举设置于四个角落位置),所述凹字型楼层成型装置10底部的各所述进塔节装置50容设于立柱装置20的容设空间220内,并令所述油压缸23的顶撑杆230以些微倾斜角度顶撑于所述进塔节装置50任两侧的抵撑槽孔520内(如图9所示)。Step b, erecting the concave floor forming device 10 on the foundation T (as shown in FIG. 10); pre-stacking the plurality of column devices 20 at appropriate positions of the foundation T
(The present embodiment is exemplified in the four corner positions), and each of the turret device 50 at the bottom of the embossed floor forming device 10 is accommodated in the accommodating space 220 of the column device 20, and the oil is The top stay bars 230 of the pressure cylinders 23 are supported at a slight inclination angle in the abutment slots 520 on either side of the tower unit 50 (as shown in FIG. 9).
步骤c,提供多个设置在所述凹字型楼层成型装置10底部的外墙模具40并包覆于各房间模具30四个侧面(如图12所示);启动所述外墙模具40的传动源42令传动件43、传动轴44及移动块45同步作动,且因连接于所述移动块45的滑轮46接触于固定件41的侧面,而所述固定件41固接于承载体11的底端,因此当传动源42作动时,所述固定件41保持不动仅令移动块45及固接于移动块45底端的外墙板块47往各房间模具30的墙面方向移动,当所述移动块45完成定位后,所述外墙板块47与各所述房间模具30的墙面相邻彼此间形成多个纵向流道31(如图12所示)。Step c, providing a plurality of outer wall molds 40 disposed at the bottom of the concave floor forming device 10 and covering the four sides of each room mold 30 (as shown in FIG. 12); starting the outer wall mold 40 The transmission source 42 synchronizes the transmission member 43, the transmission shaft 44 and the moving block 45, and the pulley 46 connected to the moving block 45 contacts the side of the fixing member 41, and the fixing member 41 is fixed to the carrier. The bottom end of the door 11, so that when the transmission source 42 is actuated, the fixing member 41 remains stationary only to move the moving block 45 and the outer wall panel 47 fixed to the bottom end of the moving block 45 toward the wall surface of each room mold 30. After the moving block 45 is positioned, the outer wall panel 47 forms a plurality of longitudinal flow passages 31 adjacent to the wall surface of each of the room molds 30 (as shown in FIG. 12).
步骤d,对所述各房间模具30相互贯通的纵向流道31进行灌浆作业,(如图13所示);Step d, performing grouting operation on the longitudinal flow passages 31 through which the respective room molds 30 pass through each other (as shown in FIG. 13);
提供一自密实混凝土S灌入所述各房间模具30相邻彼此间且相互贯通的纵向流道31内,且所述自密实混凝土S为半液态状会流通于相互贯通的各纵向流道31内,且在灌浆作业时因各房间模具30的沟槽33已利用所述硅胶条61或硅胶套62进行密包作业,因此自密实混凝土S不会有流入所述沟槽33内的虞。A self-compacting concrete S is poured into the longitudinal flow passages 31 in which the respective room molds 30 are adjacent to each other and penetrate each other, and the self-compacting concrete S is semi-liquid and flows through the longitudinal flow passages 31 which are mutually penetrated. In the grouting operation, since the groove 33 of each room mold 30 has been sealed by the silicone strip 61 or the silicone sleeve 62, the self-compacting concrete S does not have a flaw flowing into the groove 33.
进行灌浆作业时,当灌入自密实混凝土S至高度大约十分之一至八分之一时,暂时停止作业一段时间,等待自密实混凝土S稳定后,再续行作业,直至灌满为止,以避免防止各所述房间模具30因自密实混凝土S而浮起。During the grouting operation, when the self-compacting concrete S is poured to a height of about one tenth to one eighth, the operation is temporarily stopped for a period of time, and after the self-compacting concrete S is stabilized, the operation is continued until the filling is completed. In order to avoid preventing each of the room molds 30 from floating due to the self-compacting concrete S.
步骤e,进行上一楼层(第二楼层F2)的多个直式墙面钢筋笼100施工作业;Step e, performing a plurality of straight wall reinforcement cages 100 on the previous floor (second floor F2);
施工人员站立在各所述房间模具30的顶端固设上一楼层的多个直式墙面钢筋笼100并与第一楼层F1的多个直式墙面钢筋笼
100衔接,且所述多个直式墙面钢筋笼100对应于各房间模具30的多个纵向流道31,其中值得一提的是,施工人员在所述承载体11的作业空间110内进行施工,因此可通过包覆式的承载体11可消弱在高空作业时的风阻,提升作业效率。The constructor stands at the top of each of the room molds 30 to fix a plurality of straight wall reinforcement cages 100 of the previous floor and a plurality of straight wall reinforcement cages of the first floor F1
100 is connected, and the plurality of straight wall reinforcement cages 100 correspond to a plurality of longitudinal flow passages 31 of each room mold 30, wherein it is worth mentioning that the constructor performs in the working space 110 of the carrier 11 Therefore, the coated carrier 11 can weaken the wind resistance during working at height and improve work efficiency.
步骤f,进行缩模作业;Step f, performing a shrinking operation;
可以采用手动或电动摇控的方式控制所述各缩模组件35的迫紧件351往中间方向迫紧(如图15-图18所示),令各所述模体34产生些微移动,再加上各所述房间模具30的外侧表面通过所述硅胶条61或硅胶套62(如图11所示)与所述纵向流道31内的浆料S隔离,并利用所述硅胶条61或硅胶套62仅对钢性材质制成的各房间模具30有附着力,而对自密实混凝土S无附着力的物理特性,故当各所述模体34通过所述缩模组件35的迫紧件351产生些微移动时,各所述房间模具30即可轻易地与所述纵向流道31内的自密实混凝土S分离。The pressing member 351 of each of the reduction modules 35 can be controlled to be pressed in the middle direction by manual or electric remote control (as shown in FIGS. 15-18), so that each of the mold bodies 34 is slightly moved. Further, the outer surface of each of the room molds 30 is separated from the slurry S in the longitudinal flow path 31 by the silica gel strip 61 or the silicone sleeve 62 (shown in FIG. 11), and the silicone strip 61 is utilized. Or the silicone sleeve 62 has adhesion to each room mold 30 made of a steel material, and has no physical property to the self-compacting concrete S, so when each of the mold bodies 34 passes through the reduction mold assembly 35 When the pressing member 351 is slightly moved, each of the room molds 30 can be easily separated from the self-compacting concrete S in the longitudinal flow path 31.
接续(如图19所示),启动所述外墙模具40的传动源42驱动传动件43、传动轴44及移动块45同步作动,令所述外墙板块47退离各房间模具30的墙面,完成缩模作业。Continuing (as shown in FIG. 19), the driving source 42 of the external wall mold 40 is driven to drive the transmission member 43, the transmission shaft 44 and the moving block 45 to operate synchronously, so that the outer wall panel 47 is retracted from each room mold 30. Wall surface, complete the shrinking operation.
步骤g,进行升模作业:Step g, perform the mold lifting operation:
上升所述凹字型楼层成型装置10至上一楼层的高度,并完成第一楼层F1的施工作业,使第一楼层F1成为完工楼层;(如图20、图21所示)其利用所述油压缸23的顶撑杆230顶撑于各所述进塔节装置50的抵撑槽孔520内,并令所述顶撑杆230向上延伸将所述进塔节装置50顶撑至上一楼层的高度,地基T上成型完工楼层(第一楼层F1)的房间格局G1,且因所述油压缸23具有角度枢摆的功效,因此在所述顶撑杆230向上延伸的过程,油压缸23亦会同步调整其对应角度来因应顶撑杆230向上延伸时角度的改变,以及被各所述支撑板111的各吊杆1111所吊设的各所述房间模具30底部与所述完工楼层的房间格局G1顶部具有一横向流道70。
Raising the height of the concave floor forming apparatus 10 to the previous floor, and completing the construction work of the first floor F1, so that the first floor F1 becomes a completed floor; (as shown in FIG. 20 and FIG. 21), the oil is utilized. The top stay bar 230 of the pressure cylinder 23 is supported by the abutment slot 520 of each of the tower unit 50, and the top stay rod 230 is extended upward to support the tower unit 50 to the previous floor. The height of the room, the room pattern G1 of the finished floor (first floor F1) is formed on the foundation T, and since the hydraulic cylinder 23 has the effect of angular pivoting, the oil pressure is extended in the process of extending the top stay 230 The cylinder 23 also synchronously adjusts its corresponding angle to change the angle when the top stay bar 230 is extended upward, and the bottom of each of the room molds 30 suspended by each boom 1111 of each of the support plates 111 and the completion. The floor pattern G1 on the floor has a lateral flow passage 70 at the top.
且当所述凹字型楼层成型装置10向上升至上一楼层的高度时,所述立柱装置20的容设空间220内则置入另一个进塔节装置50’,且所述进塔节装置50’与上方的进塔节装置50相互锁接。And when the concave floor molding device 10 is raised to the height of the previous floor, another receiving tower device 50' is placed in the receiving space 220 of the column device 20, and the inlet tower device is The 50' is interlocked with the upper tower device 50.
步骤h,制作完工楼层(第一楼层F1)与上一楼层(第二楼层F2)的多个横式钢筋笼200(如图22所示)以及楼板模板201。In step h, a plurality of horizontal steel cages 200 (shown in FIG. 22) and a floor form 201 of the completed floor (first floor F1) and the previous floor (second floor F2) are produced.
其利用各所述房间模具30底部与所述完工楼层顶部的横向流道70固设多个横式钢筋笼200,且各所述横式钢筋笼200与各所述直式墙面钢筋笼100相互连结。建造位于横式钢筋笼200下方的楼板模板201。A plurality of horizontal reinforcing cages 200 are fixed by using the bottom of each of the room molds 30 and the transverse flow passages 70 at the top of the finished floor, and each of the horizontal reinforcing cages 200 and each of the straight wall reinforcing cages 100 Connected to each other. A slab form 201 located below the horizontal rebar cage 200 is constructed.
步骤i,其高度为上一楼层(第二楼层F2),提供多个设置于所述凹字型楼层成型装置10底部的外墙模具40并包覆于各房间模具30四个侧面(如图22所示)。In step i, the height is the upper floor (the second floor F2), and a plurality of outer wall molds 40 disposed at the bottom of the concave floor forming device 10 are provided and wrapped around the four sides of each room mold 30 (as shown in the figure). 22)).
其所述外墙模具40包覆各房间模具30的方式与步骤c相同,请容不再赘述。The manner in which the outer wall mold 40 covers each of the room molds 30 is the same as that of step c, and details are not described herein again.
步骤j,其高度为上一楼层(第二楼层F2),对所述各房间模具30相互贯通的纵向流道31进行灌浆作业(如图23所示)。In step j, the height is the upper floor (the second floor F2), and the longitudinal flow passage 31 through which the room molds 30 pass through each other is grouted (as shown in Fig. 23).
灌浆时所述自密实混凝土S不仅会灌入各房间模具30相互贯通的纵向流道31内且包覆上一楼层(第二楼层F2)的多个直式墙面钢筋笼100,同时亦会流至完工楼层与上一楼层(第二楼层F2)间的横向流道70并包覆所述多个横式钢筋笼200。When the grouting, the self-compacting concrete S not only fills into the longitudinal flow passages 31 of the room molds 30 which are interpenetrated in each other but also covers a plurality of straight wall reinforcement cages 100 on the first floor (the second floor F2), and also The horizontal flow passage 70 flows between the finished floor and the previous floor (second floor F2) and covers the plurality of horizontal steel cages 200.
步骤k,重复步骤e至步骤j,直到所有楼层完工为止,图23-25显示制作第二楼层的施工程序。Step k, repeat steps e through j until all floors are completed, and Figure 23-25 shows the construction procedure for making the second floor.
在本实施例中,上升所述凹字型楼层成型装置10至上一楼层(第三楼层F3)的高度并完成第二楼层F2的施工作业,其利用所述油压缸23的顶撑杆230顶撑于各所述进塔节装置50’,并令所述顶撑杆230向上延伸同时顶撑两个所述进塔节装置50及50’至上一楼层(第三楼层F3)的高度,且因所述油压缸23具有角度枢摆的功效,因此在所述顶撑杆230向上延伸的过程所述油压缸23亦会
同步调整其角度以因应顶撑杆230向上延伸时角度的改变。In the present embodiment, the height of the concave floor forming device 10 to the upper floor (third floor F3) is raised and the construction work of the second floor F2 is completed, which utilizes the top stay bar 230 of the hydraulic cylinder 23 Supporting each of the towering device 50', and extending the top strut 230 upward while supporting the height of the two towering devices 50 and 50' to the upper floor (third floor F3), And because the hydraulic cylinder 23 has the effect of angular pivoting, the hydraulic cylinder 23 will also be in the process of extending the top stay 230 upward.
The angle is adjusted synchronously to accommodate the change in angle as the top strut 230 extends upward.
当所述凹字型楼层成型装置10向上升至上一楼层(第三楼层F3)的高度时,所述立柱装置20的容设空间220内则再置入另一个所述进塔节装置50’,如图所示,而地基T上即成型第二楼层F2的房间格局G2,以及被各所述支撑板111的各吊杆1111所吊设的各所述房间模具30底部与所述第二楼层F2的顶部具有一横向流道70’。When the concave floor forming device 10 is raised to the height of the previous floor (third floor F3), another receiving device 50' is placed in the receiving space 220 of the column device 20. As shown in the figure, the floor pattern G2 of the second floor F2 is formed on the foundation T, and the bottom of the room mold 30 and the second side are suspended by the booms 1111 of the support plates 111. The top of floor F2 has a lateral flow passage 70'.
本实施例的凹字型建筑物模板组施工方法,通过所述凹字型楼层成型装置10及多个立柱装置20配合上述施工步骤在地基T上以快速、便利的方式建构出具有多个楼层的建筑物。The concave type building formwork group construction method of the present embodiment is constructed in a quick and convenient manner on the foundation T by the concave type floor forming device 10 and the plurality of column device 20 in cooperation with the above construction steps, and has multiple floors. Buildings.
再者,进一步说明本发明的重要技术手段,因为在灌浆中所述自密实混凝土S流通至相互贯通的纵向流道31及横向流道70内,并同时包覆上一楼层(第二楼层F2)的多个直式墙面钢筋笼100及完工楼层与上一楼层(第二楼层F2)间的横向流道70内的多个横式钢筋笼200,因此当所述凹字型楼层成型装置10完成脱模作业再上升至上一楼层(第三楼层F3)时,所述第二楼层F2的房间格局G2一次同步成型直式墙面与横式墙面(此处的横式墙面对应下方楼层而言定义为天花板,而对应上方楼层而言则定义为地板);换句话说,所述凹字型楼层成型装置10通过所述立柱装置20配合多个进塔节装置50往上顶撑的施工方法,每一楼层的房间格局(G1、G2…)同时成型直式墙面与横式墙面。Furthermore, an important technical means of the present invention will be further described, because in the grouting, the self-compacting concrete S flows into the longitudinal flow passages 31 and the transverse flow passages 70 which are interpenetrated, and simultaneously covers a floor (the second floor F2) a plurality of horizontal wall reinforcement cages 100 and a plurality of horizontal reinforcement cages 200 in the transverse flow passages 70 between the finished floor and the previous floor (second floor F2), thus the concave floor forming apparatus 10 When the demoulding operation is completed and then rises to the previous floor (the third floor F3), the room pattern G2 of the second floor F2 is simultaneously formed into a straight wall surface and a horizontal wall surface (the horizontal wall surface here corresponds to the lower side) The floor is defined as a ceiling, and is defined as a floor corresponding to the upper floor; in other words, the concave floor forming device 10 is supported by the column device 20 with a plurality of towering devices 50 The construction method, the floor pattern (G1, G2...) of each floor simultaneously forms straight wall and horizontal wall.
此外,虽然本申请的凹字型楼层成型装置10具有相当大重量,但是它的重量均是由所述等进塔节装置50、50’所承受,不会有任何重量落在建筑物上,建筑物所承受的重量仅是楼板模而已,因此不会对建筑物造成任何影响。通过本申请工法来建造的房屋,无需使用模组化的钢筋笼,可达到一天建好一层的快速施工程序,更达到节省成本、稳固等优点。In addition, although the intaglio floor forming apparatus 10 of the present application has a considerable weight, its weight is absorbed by the equalizing tower device 50, 50', and no weight falls on the building. The weight of the building is only a floor slab and therefore does not have any impact on the building. The houses constructed by the application method do not need to use modular steel cages, and can achieve a quick construction procedure of one layer a day, and achieve the advantages of cost saving and stability.
整体而言,本申请是先在建筑地基上建立好地基T,然后在所述地基T上设置一模具总成,其中所述模具总成是由前述的凹字型
楼层成型装置10、外墙模具40以及房间模具30所构成,此时房间模具30接触地基T,使模具总成只具有纵向流道31,接着进行灌浆作业,使纵向流道31中充满自密实混凝土S,以建立第一楼层F1的墙面(包括房间的隔间墙),接着对房间模具30进行缩模作业,使房间模具30与自密实混凝土S分离,然后利用一扬升机械(即前述的立柱装置20),进行升模作业,将模具总成向上升起置第二楼层F2的位置,此时房间模具30地下方即可形成横向流道70与纵向流道31相互贯通,再进行灌浆作业后,使横向流道70与纵向流道31中充满自密实混凝土S,即可将墙面(包括房间的隔间墙)以及楼板层一次成形,接着对房间模具30进行缩模作业,再利用扬升机械(即前述的立柱装置20),进行升模作业,将所述模具总成向上升第三楼层F3的位置,再进行灌浆作业,又将墙面以及楼板层一次成形。如此反复作业,利用极短的时间将大楼建好。详细施工流程以详述如前,请容不再次赘述。In general, the present application first establishes a foundation T on a building foundation, and then places a mold assembly on the foundation T, wherein the mold assembly is formed by the aforementioned concave type.
The floor molding device 10, the outer wall mold 40, and the room mold 30 are formed. At this time, the room mold 30 contacts the foundation T, so that the mold assembly has only the longitudinal flow path 31, and then the grouting operation is performed to fill the longitudinal flow path 31 with self-compacting. The concrete S is used to establish the wall surface of the first floor F1 (including the compartment wall of the room), and then the room mold 30 is subjected to a shrinking operation to separate the room mold 30 from the self-compacting concrete S, and then a lifting machine is used (ie, The column device 20) performs a mold lifting operation to raise the mold assembly to a position where the second floor F2 is raised. At this time, the lateral flow path 70 and the longitudinal flow path 31 are formed to penetrate each other under the room mold 30, and then After the grouting operation, the transverse flow passage 70 and the longitudinal flow passage 31 are filled with the self-compacting concrete S, so that the wall surface (including the compartment wall of the room) and the floor layer can be formed at one time, and then the room mold 30 is subjected to the shrinking operation. Then, the lifting machine (that is, the above-described column device 20) is used to perform the mold lifting operation, and the mold assembly is raised to the position of the third floor F3, and then the grouting operation is performed, and the wall surface and the floor layer are formed at one time. Repeatedly, the building was built in a very short time. The detailed construction process is detailed as before, please do not repeat it again.
在此要说明的是,除本发明所揭示的立柱装置20外,扬升机械也可为吊车或其他机械与方式,将模具总成向上吊起。It should be noted that, in addition to the column device 20 disclosed in the present invention, the lift machine may also be a crane or other mechanism and manner to lift the mold assembly upward.
综上所述,上述各实施例及图式仅为本发明的较佳实施例而已,当不能以之限定本发明实施的范围,即大凡依本发明申请专利范围所作的均等变化与修饰,皆应属本发明专利涵盖的范围内。
In the above, the above embodiments and the drawings are only the preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, that is, the equal variations and modifications made by the scope of the patent application of the present invention are It should be within the scope of the patent of the present invention.
Claims (8)
- 一种凹字型建筑物模板组施工方法,其特征在于,其步骤如下:A concave type building template group construction method, characterized in that the steps are as follows:步骤a,进行第一楼层的多个直式墙面钢筋笼施工作业;Step a, performing a plurality of straight wall reinforcement cage construction operations on the first floor;步骤b,提供一凹字型楼层成型装置并架设于一地基上:Step b, providing a concave floor forming device and erecting on a foundation:所述凹字型楼层成型装置底部吊设多个房间模具,且所述各房间模具相邻彼此间形成多个相互贯通的多个纵向流道,所述各纵向流道的位置对应于所述各直式墙面钢筋笼,而地基的适当位置预先架设具有一容设空间的多个立柱装置,所述各立柱装置供凹字型楼层成型装置下方固设的多个进塔节装置容置其中;a plurality of room molds are suspended from the bottom of the concave floor forming device, and the plurality of room molds are adjacent to each other to form a plurality of mutually intersecting longitudinal flow passages, and the positions of the longitudinal flow passages correspond to the Each of the straight wall reinforcement cages, and a plurality of column devices having a receiving space are pre-arranged at appropriate positions of the foundation, and the column devices are provided for accommodating a plurality of inlet tower devices fixed under the concave floor forming device among them;步骤c,提供多个设置于所述凹字型楼层成型装置底部的外墙模具并包覆于各房间模具四个侧面:Step c, providing a plurality of outer wall molds disposed at the bottom of the concave floor forming device and covering the four sides of each room mold:将所述外墙模具的外墙板块往各房间模具的墙面方向移动,令外墙板块与各房间模具的墙面相邻彼此间形成多个纵向流道;Moving the outer wall panel of the outer wall mold toward the wall surface of each room mold, so that the outer wall panel and the wall surface of each room mold form a plurality of longitudinal flow paths adjacent to each other;步骤d,对所述各房间模具相互贯通的多个纵向流道进行灌浆作业:Step d, performing grouting operations on a plurality of longitudinal flow passages through which the molds of the rooms pass through each other:提供一自密实混凝土灌入所述各房间模具相邻彼此间且相互贯通的纵向流道内并包覆所述第一楼层的多个直式墙面钢筋笼;Providing a self-compacting concrete into a plurality of straight wall reinforcement cages in the longitudinal flow passages of the room molds adjacent to each other and interpenetrating and covering the first floor;步骤e,进行上一楼层的多个直式墙面钢筋笼施工作业;Step e, performing a plurality of straight wall reinforcement cage construction operations on the previous floor;一施工人员在各房间模具的顶端固设上一楼层的多个直式墙面钢筋笼并与第一楼层的多个直式墙面钢筋笼衔接,且所述多个直式墙面钢筋笼同时对应于各房间模具相邻彼此间所形成的多个纵向流道;A construction worker fixes a plurality of straight wall reinforcement cages of the upper floor at the top of each room mold and connects with a plurality of straight wall reinforcement cages of the first floor, and the plurality of straight wall reinforcement cages At the same time, corresponding to a plurality of longitudinal flow paths formed by adjacent molds of each room;步骤f,进行缩模作业:Step f, performing a shrinking operation:利用所述各房间模具所设置的多个缩模组件,令各房间模具产生些微移动,使各房间模具与纵向流道内的自密实混凝土分离,且所述外墙模具的外墙板块退离各房间模具的墙面;Using a plurality of shrink-molding assemblies provided in the molds of the respective rooms, the molds of the rooms are slightly moved, so that the molds of the rooms are separated from the self-compacting concrete in the longitudinal flow passage, and the outer wall panels of the outer wall molds are retreated. The wall surface of each room mould;步骤g,进行升模作业:Step g, perform the mold lifting operation:所述立柱装置顶撑凹字型楼层成型装置至上一楼层的高度,并 完成第一楼层的施工作业,使第一楼城成为完工楼层:The column device supports the height of the concave floor forming device to the upper floor, and Complete the construction work on the first floor to make the first floor city a finished floor:提供所述多个立柱装置,利用各立柱装置将凹字型楼层成型装置的各进塔节装置顶撑至上一楼层的高度,各房间模具底部与完工楼层的房间格局顶部具有一横向流道,且当所述凹字型楼层成型装置向上升至上一楼层的高度时,所述立柱装置的容设空间内置入另一个进塔节装置并与上方的进塔节装置相互锁接;Providing the plurality of column devices, wherein each column device of the concave floor forming device is supported by the column device to the height of the upper floor, and a horizontal flow channel is provided at the top of the room pattern of each room mold bottom and the finished floor. And when the concave floor forming device is raised to the height of the previous floor, the receiving space of the column device is built into another inlet tower device and interlocked with the upper inlet device;步骤h,制作完工楼层与上一楼层的多个横式墙面钢筋笼以及楼板模板:Step h, making a plurality of horizontal wall reinforcement cages and floor slabs on the finished floor and the previous floor:其在各房间模具底部与完工楼层的房间格局顶部间的横向流道内固设多个横式墙面钢筋笼,且所述各横式墙面钢筋笼与所述各直式墙面钢筋笼相互连结,楼板模板位于横式钢筋笼的下方;A plurality of horizontal wall reinforcement cages are fixed in the lateral flow passage between the bottom of each room mold and the top of the room pattern of the finished floor, and the horizontal wall reinforcement cages and the straight wall reinforcement cages are mutually Link, the floor template is located below the horizontal steel cage;步骤i,其高度为上一楼层,提供多个设置于所述凹字型楼层成型装置底部的外墙模具并包覆于各房间模具四个侧面;Step i, the height of which is the upper floor, providing a plurality of outer wall molds disposed at the bottom of the concave type floor forming device and covering the four sides of each room mold;步骤j,对所述各房间模具相互贯通的多个纵向流道进行灌浆作业:Step j: performing grouting operations on a plurality of longitudinal flow passages through which the molds of the rooms pass through each other:步骤k,重复步骤e至步骤j,直到所有楼层完工为止;Step k, repeat steps e to j until all floors are completed;通过所述多个立柱装置顶撑凹字型楼层成型装置往上一楼层移动,及配合上述各施工步骤在地基上建构出具有多个楼层的建筑物。The plurality of column devices are supported by the embossed floor forming device to move to the upper floor, and the building having the plurality of floors is constructed on the foundation in cooperation with the above construction steps.
- 根据权利要求1所述的凹字型建筑物模板组施工方法,其特征在于:所述凹字型楼层成型装置具有一作业空间的承载体,且所述承载体顶端跨设多个支撑板,所述各支撑板相邻之间具有适当空隙并朝下方固接多个吊杆,所述多个吊杆吊设固接多个房间模具,且所述各支撑板中央位置的纵向宽度为最大距离并逐渐往两侧逐渐倾斜,令支撑板中央位置的纵向宽度大于两侧的纵向宽度的距离,使其当各支撑板在吊设多个房间模具时具有最大应力,避免所述各支撑板因多个房间模具的重量,导致出现变形或断裂的现象。The method for constructing a concave type building formwork group according to claim 1, wherein the concave type floor forming device has a bearing body of a working space, and a plurality of supporting plates are spanned across the top end of the supporting body. Each of the support plates has an appropriate gap between adjacent ones and is fixed to a plurality of booms downwardly, the plurality of booms are suspended and fixed to a plurality of room molds, and a longitudinal width of the central position of each of the support plates is maximum The distance is gradually inclined to the sides, so that the longitudinal width of the central position of the support plate is greater than the longitudinal width of the two sides, so that the maximum stress is applied when the support plates are suspended in the plurality of room molds, and the support plates are avoided. Deformation or breakage due to the weight of the mold in multiple rooms.
- 根据权利要求1所述的凹字型建筑物模板组施工方法,其特征在于:所述多个立柱装置包括一具有一枢接部的底座、一具有一容设空间且纵向固设于所述底座的外框架、以及一枢接于所述枢接部且具有角度枢摆作用的油压缸,所述油压缸具有一可伸缩的顶 撑杆。The method for constructing a concave type building formwork according to claim 1, wherein the plurality of column devices comprise a base having a pivoting portion, a receiving space and a longitudinal fixing An outer frame of the base, and a hydraulic cylinder pivotally coupled to the pivoting portion and having an angle pivoting function, the hydraulic cylinder having a retractable top Pole.
- 根据权利要求1所述的凹字型建筑物模板组施工方法,其特征在于:所述房间模具为多个独立个体的模体,且所述各模体相邻彼此间形成多个沟槽,且所述各沟槽通过一缩模组件相互衔接,而多个硅胶条且其面积大于所述各房间模具的沟槽,当所述各硅胶条埋入各沟槽时,通过各硅胶条具有的弹性张力使其完全填充于所述沟槽内达到完全密包的效果。The method for constructing a concave type building formwork group according to claim 1, wherein the room mold is a mold body of a plurality of independent individuals, and the respective mold bodies are adjacent to each other to form a plurality of grooves. And each of the grooves is connected to each other by a shrinking mold assembly, and a plurality of silica gel strips having a larger area than the grooves of the molds of the respective rooms, when the respective silicone strips are buried in the respective grooves, pass through the respective silicone strips. The elastic tension is such that it completely fills the groove to achieve a completely dense package effect.
- 根据权利要求1所述的凹字型建筑物模板组施工方法,其特征在于:所述房间模具为多个独立个体的模体,且所述各模体相邻彼此间形成多个沟槽,以及所述各沟槽通过一缩模组件相互衔接,一具有开放空间的一体成型的硅胶套与多个硅胶条,所述硅胶套包覆于各房间模具的的垂直外侧周面,而所述各硅胶条则埋入底侧的沟槽中,令所述沟槽达到完全密封的效果。The method for constructing a concave type building formwork group according to claim 1, wherein the room mold is a mold body of a plurality of independent individuals, and the respective mold bodies are adjacent to each other to form a plurality of grooves. And the grooves are connected to each other by a shrinking mold assembly, an integrally formed silicone sleeve having an open space and a plurality of silicone strips covering the vertical outer circumferential surface of each room mold, and Each of the silicone strips is embedded in the grooves on the bottom side to achieve a completely sealed effect.
- 根据权利要求4或5所述的凹字型建筑物模板组施工方法,其特征在于:所述缩模组件是由一分别设置在所述各房间模具上的迫紧块,以及一穿设所述迫紧块的迫紧件所构成,其通过迫紧件与迫紧块相互迫紧,令各房间模具产生些微移动,使各房间模具与纵向流道内的自密实混凝土分离。The method for constructing a concave type building formwork group according to claim 4 or 5, wherein the shrinking mold assembly is a pressing block respectively disposed on the molds of the respective rooms, and a threading device The pressing member of the pressing block is formed by pressing the pressing member and the pressing block to make a slight movement of the molds in each room, so that the molds of the rooms are separated from the self-compacting concrete in the longitudinal flow passage.
- 根据权利要求1所述的凹字型建筑物模板组施工方法,其特征在于:各所述外墙模具包括一固定件、一设置于所述固定件的传动源、一与所述传动源连动的传动件、一与所述传动件连动的转动轴、一与所述传动轴螺接的横移块、一与所述横移块连结并与所述固定件侧面接触而可在所述固定件侧面进行左右移动的滑轮、以及与所述横移块底部固接的外墙板块所组成。The method for constructing a concave type building formwork group according to claim 1, wherein each of said outer wall molds comprises a fixing member, a transmission source disposed on said fixing member, and a connection with said transmission source. a moving transmission member, a rotating shaft coupled with the transmission member, a traverse block screwed to the transmission shaft, a coupling with the traverse block and a side contact with the fixing member The side of the fixing member is formed by a pulley that moves left and right and an outer wall panel that is fixed to the bottom of the traverse block.
- 根据权利要求1所述的凹字型建筑物模板组施工方法,其特征在于:所述多个进塔节装置是由多个纵向管件构成一纵向长矩形状,各所述纵向管件在适当位置连结至少一横向管件,且所述任两横向管件具有一抵撑槽孔。 The method for constructing a concave type building formwork group according to claim 1, wherein said plurality of inlet tower means are formed by a plurality of longitudinal tubular members in a longitudinally long rectangular shape, and said longitudinal tubular members are in position. At least one transverse tubular member is coupled, and the two transverse tubular members have abutting slots.
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107696249A (en) * | 2017-11-10 | 2018-02-16 | 承德绿建建筑节能科技有限公司 | The dew muscle groove mould and forming method of wall |
CN108252614A (en) * | 2018-03-21 | 2018-07-06 | 中国建筑第七工程局有限公司 | A kind of mounting structure and installation method of the prefabricated window that floats |
CN108252614B (en) * | 2018-03-21 | 2024-05-07 | 中国建筑第七工程局有限公司 | Mounting structure and mounting method of prefabricated bay window |
CN109025143A (en) * | 2018-08-27 | 2018-12-18 | 广东省建筑工程机械施工有限公司 | A kind of out-hung panel fixed structure and construction method |
CN109025143B (en) * | 2018-08-27 | 2023-12-01 | 广东省建筑工程机械施工有限公司 | External wall panel fixing structure and construction method |
CN112962628A (en) * | 2021-02-02 | 2021-06-15 | 中建二局第一建筑工程有限公司 | Steel form convenient to assemble for construction of building groove |
Also Published As
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CN106555474B (en) | 2018-11-20 |
CN106555474A (en) | 2017-04-05 |
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