WO2017054724A1 - Hoisting device for concave floor forming apparatus - Google Patents

Hoisting device for concave floor forming apparatus Download PDF

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Publication number
WO2017054724A1
WO2017054724A1 PCT/CN2016/100537 CN2016100537W WO2017054724A1 WO 2017054724 A1 WO2017054724 A1 WO 2017054724A1 CN 2016100537 W CN2016100537 W CN 2016100537W WO 2017054724 A1 WO2017054724 A1 WO 2017054724A1
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WO
WIPO (PCT)
Prior art keywords
mold
floor
room
floor forming
forming apparatus
Prior art date
Application number
PCT/CN2016/100537
Other languages
French (fr)
Chinese (zh)
Inventor
李渊河
Original Assignee
李宜君
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 李宜君 filed Critical 李宜君
Priority to KR1020187008447A priority Critical patent/KR20180048780A/en
Publication of WO2017054724A1 publication Critical patent/WO2017054724A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/02Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for rooms as a whole by which walls and floors are cast simultaneously, whole storeys, or whole buildings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/06Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
    • E04G11/08Forms, which are completely dismantled after setting of the concrete and re-built for next pouring
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements
    • E04G21/16Tools or apparatus

Definitions

  • the invention relates to construction equipment, in particular to a hoisting apparatus for a recessed floor forming apparatus.
  • the construction industry generally uses artificially built various types of scaffolding, artificially assisted disassembly and assembly of the model, artificially welded steel walls and steel bars in the column, manual handling of the template, often the quality can not be guaranteed, labor intensity, slow construction period, high cost And there are many security risks.
  • the main space lifting platform is installed with a main body mold, a concrete conveying device, a concrete distributing machine and a spraying device.
  • the main space lifting platform is lowered to splicing the main body mold together with the concrete reinforcing mesh, and then the concrete conveying device transports the concrete to the main mold, and the concrete is solidified into a wall body after 24 hours.
  • the wall forming mold comprises a plurality of fixed joints and can be lowered and closed as the lifting device rises and opens.
  • the inner wall square pouring wall mold frame and the outer wall pouring wall mold frame, a plurality of outer wall pouring wall mold frames are surrounded by a plurality of inner wall square pouring wall mold frames and are spliced with the plurality of inner wall square pouring wall mold frames
  • the area of the plurality of outer wall cast-in-wall formwork and the plurality of inner-wall square-walled formwork frames is greater than or equal to the area of the desired building dwelling.
  • the control lifting device When it is necessary to form a wall, as long as the control lifting device lowers the wall forming mold to the plane of the desired building, after that, the concrete can be poured into the wall forming mold; after that, as long as the lifting device is controlled to raise the wall forming mold, At this time, the inner wall square wall mold formwork and the outer wall cast wall formwork of the wall forming mold are opened and separated from the formed wall.
  • the main mold it can be found that it is desirable to use the main mold to improve the efficiency of building multiple floors, but in fact, there are serious cases in which the known cases are serious, because when constructing each floor, the main mold must be raised at least first. At a certain height, the spray device is sprayed to the wall, then the prefabricated panels are placed on the top surface of the wall and the concrete is laid, and then the top surface of the wall is sprayed, and then the main mold is lowered to the production floor; in other words, although The use of molds in combination with concrete injection methods can indeed increase the speed of construction. However, the known construction method cannot form the wall and the partition wall at one time. Therefore, when constructing each floor, the main mold is used to form the wall surface.
  • the invention provides a hoisting device for a concave type floor forming device, the main purpose of which is to construct a building with multiple floors from a base in a fast and convenient manner by means of a concave floor forming device and lifting equipment.
  • the present invention is a hoisting apparatus for a concave-shaped floor forming apparatus, comprising: a concave-shaped floor forming device having a carrier body having a plurality of top ends of the carrier Supporting plates, each of which supports a plurality of hanging rods downward; a plurality of room molds, each of which forms a plurality of mutually intersecting longitudinal flow paths adjacent to each other, and each of the room mold tops and each of the supporting plates Each boom is suspended and fixed.
  • the houses built by this case do not need to use modular steel cages, which can achieve a quick construction procedure for one day, and achieve cost saving and stability.
  • Figure 1 is a perspective view of a concave floor forming apparatus of the present invention.
  • Figure 2 is a perspective cross-sectional view of the gravure floor molding apparatus of the present invention.
  • Fig. 3 is a perspective view of a fixing member of a room mold of the present invention.
  • FIG. 4 is a perspective view of a shrink mold assembly of a room mold of the present invention.
  • Figure 5 is a perspective cross-sectional view of the exterior wall mold of the present invention.
  • Figure 6 is a perspective view of the tower assembly of the present invention.
  • Figure 7 is a perspective view of a single mold room mold of the present invention.
  • Figure 8 is a perspective view of a multi-mode room mold of the present invention.
  • Figure 9 is a perspective view of the column device of the present invention.
  • Figure 10 is a perspective view of the present invention showing the condition of building the first floor.
  • Figure 11 is a cross-sectional view showing the room mold of the present invention, showing the state of sealing with a silicone sleeve.
  • Figure 12 is a cross-sectional view of the exterior wall mold of the present invention showing the condition before demolding.
  • Figure 13 is a cross-sectional view of the present invention showing the first floor after completion of the grouting operation.
  • Figure 14 is another cross-sectional view of the present invention showing the first floor after completion of the grouting operation.
  • Figure 15 is a cross-sectional view showing the first room mold of the present invention, showing the shape before the shrinking operation condition.
  • Figure 16 is a cross-sectional view showing the first room mold of the present invention, showing the state after the shrinking operation.
  • Figure 17 is a cross-sectional view showing a second room mold of the present invention, showing the condition before the shrinking operation.
  • Figure 18 is a cross-sectional view showing a second room mold of the present invention, showing the state after the shrinking operation.
  • Figure 19 is a cross-sectional view showing the outer wall mold of the present invention, showing the state after demolding.
  • Figure 20 is a cross-sectional view showing the state in which the concave-type floor molding apparatus is raised to the second floor.
  • Figure 21 is a perspective view of the present invention showing the condition of constructing the second floor.
  • Figure 22 is a perspective view of the present invention showing the condition of constructing the second floor.
  • Figure 23 is a cross-sectional view of the present invention showing the second floor after completion of the grouting operation.
  • Figure 24 is a cross-sectional view showing the state in which the concave floor forming apparatus is raised to the third floor.
  • Figure 25 is a perspective view of the present invention showing the condition of building a third floor.
  • an embodiment of the present invention is a hoisting apparatus for a recessed floor forming apparatus which is fastened from a foundation T by a plurality of uprights 20 by a concave floor forming apparatus 10
  • the building having multiple floors is constructed in a convenient manner, wherein the concave floor forming device 10 comprises:
  • a support body 11 having a working space 110 the carrier body 11 has a rectangular design, and the top end of the carrier body 11 spans a plurality of support plates 111 (which can be spanned in a longitudinal or lateral manner according to actual needs), each of which supports
  • the plate 111 has an appropriate gap 1110 adjacent to each other and is fixed to the plurality of booms 1111 downwardly, and the longitudinal width W of the central position of each of the support plates 111 is the maximum distance and gradually slopes toward both sides, so that the center of the support plate 111
  • the longitudinal width W of the position is greater than the longitudinal width W1 of the two sides.
  • each of the column devices 20 includes a base 21 having a pivoting portion 210, and an outer frame 22 having a receiving space 220 and longitudinally fixed to the base 21. And a hydraulic cylinder 23 pivotally connected to the pivoting portion 210 and having an angle pivoting action, the hydraulic cylinder 23 has a telescopic top strut 230, wherein the capacity
  • the space 220 is configured to accommodate a tower unit 50 (shown in FIG.
  • each of the tower units 50 is fixed to four corners of the bottom of the carrier 11, and each of the tower units 50 is provided by a plurality of
  • the longitudinal tubular members 51 are formed in a longitudinally long rectangular shape, and each of the longitudinal tubular members 51 links at least one transverse tubular member 52 at an appropriate position, and the two lateral tubular members 52 have abutting slots 520.
  • each of the booms 1111 of the plate 111 is suspended and fixed, and each of the fixing members 32 is operable to adjust the height of each of the room molds 30 such that the room molds 30 are at the same level.
  • each of the support plates 111 has a maximum stress when the plurality of room molds 30 are suspended, so that each of the support plates 111 is prevented from being
  • the weight of the plurality of room molds 30 causes deformation or breakage; and when the tarpaulin is laid thereon, rainwater can be discharged on both sides.
  • each of the support portions 111 and each of the room molds 30 can be selected by using a plurality of support plates 111 or a single support plate 111 to hang at least one room mold 30 by using a plurality of hangers 1111.
  • the hanging relationship between each support portion 111 and each of the room molds 30 is not limited to the embodiment of the present invention, but may be based on the actual state of each of the room molds 30, and each of the room molds 30 and each other. Set the position and set the corresponding hanging relationship.
  • each of the room molds 30 can be in two embodiments, wherein the room mold 30 of one embodiment is a single mold body 34, and the side surfaces and the bottom surface of the mold body 34 are divided into a plurality of grooves. 33, and each of the grooves 33 is coupled to each other by a shrink assembly 35 (as shown in FIGS. 4 and 7), and the room mold 30 of another embodiment is a mold body of four independent individuals. And each of the phantoms 34 is adjacent to each other to form the plurality of grooves 33, and each of the grooves 33 is coupled to each other by the squeezing assembly 35 (as shown in FIGS. 4 and 8), wherein the dies are reduced.
  • the assembly 35 is composed of a pressing block 350 respectively disposed on each of the mold bodies 34, and a pressing member 351 that passes through the pressing block 350.
  • At least one silicone body 60 is provided to seal the groove 33 of the room mold 30.
  • the sealing operation can be divided into two embodiments.
  • the silicone body 60 of one embodiment is a silicone strip of different sizes. 61 and its area is larger than the ditch of each room mold 30
  • the groove 33 shown in FIG. 6 and FIG. 7
  • the silicone strips 61 have excellent elastic tension to completely fill the grooves 33.
  • the effect of the complete sealing is achieved;
  • the silicone body 60 of another embodiment is an integrally formed silicone sleeve 62 (shown in FIG. 11) having an open space, and the silicone sleeve 62 is wrapped around the vertical outer side of each of the room molds 30.
  • the circumferential surface can also achieve the effect of completely sealing the groove 33 on the vertical outer circumferential surface by adopting such an embodiment, and the groove 33 on the bottom side is sealed by the aforementioned silicone strip 61.
  • the silicone strip 61 or the silicone sleeve 62 has excellent stretch tension, it can be surely filled not only in the groove 33 but also completely on the outside of each of the room molds 30 during the sealing operation.
  • the surface, and the sealing operation of the groove 33 of the room mold 30 by the silica gel body 60, the main function is to prevent many foreign matter from entering the groove 33.
  • a plurality of outer wall molds 40 (shown in FIG. 5), each of which is disposed corresponding to the bottom of the four sides of the carrier body 11, and includes a fixing member 41 fixed to the bottom of the carrier body 11 (for I a font design), a transmission source 42 (designed for the motor) disposed on the fixing member 41, a transmission member 43 (designed as a belt) interlocking with the transmission source 42, and a rotation associated with the transmission member 43 a shaft 44 (designed as a screw), a moving block 45 screwed to the rotating shaft 44, and a pulley 46 coupled to the moving block 45 and contacting the side of the fixing member 41 to be advanced and retracted on the side of the fixing member 41 And an outer wall panel 47 fixed to the bottom of the moving block 45.
  • the construction method of the concave type building formwork group construction method of the present embodiment is as follows:
  • step a a plurality of straight wall reinforcement cages 100 of the first floor F1 are constructed; the constructor first fixes a plurality of straight wall reinforcement cages 100 of the first floor F1 on the foundation T, and each of the straight The construction position of the wall reinforcement cage 100 corresponds to each of the longitudinal flow passages 31 of each of the room molds 30.
  • Step b erecting the concave floor forming device 10 on the foundation T (as shown in FIG. 10); pre-arranging the plurality of column devices 20 at appropriate positions of the foundation T (this embodiment is exemplified in four corners) Positioned), each of the towering device 50 at the bottom of the recessed floor forming device 10 is accommodated in the receiving space 220 of the column device 20, and the top strut 230 of the hydraulic cylinder 23 is slightly inclined. Top support in the tower unit 50 The side of the abutment slot 520 (shown in Figure 9).
  • Step c providing a plurality of outer wall molds 40 disposed at the bottom of the concave floor forming device 10 and covering the four sides of each of the room molds 30 (as shown in FIG. 12); starting the transmission of the outer wall mold 40
  • the source 42 causes the transmission member 43, the rotating shaft 44 and the moving block 45 to operate synchronously, and the fixing member 41 is fixed to the side of the fixing member 41 by the pulley 46 connected to the moving block 45.
  • the bottom end of the carrier body 11 is such that when the transmission source 42 is actuated, the fixing member 41 remains stationary only to move the moving block 45 and the outer wall panel 47 fixed to the bottom end of the moving block 45 to each of the room molds 30.
  • the wall surface moves.
  • the outer wall panel 47 forms a plurality of longitudinal flow passages 31 adjacent to the wall surface of each of the room molds 30 (as shown in FIG. 12).
  • step d a grouting operation is performed on the longitudinal flow passages 31 of the room molds 30 which are mutually penetrated (as shown in FIG. 13); a self-compacting concrete S is poured into each of the room molds 30 and adjacent to each other and penetrates each other.
  • the self-compacting concrete S is semi-liquid and flows through the longitudinal flow passages 31 which are mutually penetrated, and the silica gel strip 61 has been utilized for the groove 33 of each of the room molds 30 during the grouting operation or Since the silicone sleeve 62 is sealed, the self-compacting concrete S does not have any concern of flowing into the groove 33.
  • Step e performing a plurality of straight wall reinforcement cages 100 on the previous floor (second floor F2); the construction personnel standing on the top of each of the room molds 30 to fix the plurality of straight walls on the upper floor
  • the reinforcing cage 100 is coupled to the plurality of straight wall reinforcement cages 100 of the first floor F1, and the plurality of straight wall reinforcement cages 100 correspond to the plurality of longitudinal flow passages 31 of each of the room molds 30, wherein Since the construction worker performs the construction in the working space 110 of the carrier 11, the coated carrier 11 can weaken the wind resistance during the working at height and improve the work efficiency.
  • Step f performing a shrinking operation; the pressing member 351 of each of the shrink molding assemblies 35 may be controlled to be pressed in the middle direction by manual or electric remote control (as shown in FIGS. 15-18), so that the molds are
  • the body 34 produces a slight movement, plus the outer surface of each of the room molds 30
  • the silicone strip 61 or the silicone sleeve 62 (shown in FIG. 11) is isolated from the slurry S in the longitudinal flow path 31, and the silicone strip 61 or the silicone sleeve 62 is used to make only the steel material.
  • the room mold 30 has an adhesive property and has no physical property to the self-compacting concrete S.
  • each of the room molds 30 is The self-compacting concrete S in the longitudinal flow passage 31 can be easily separated; and connected (as shown in FIG. 19), the transmission source 42 that activates the outer wall mold 40 drives the transmission member 43, the rotating shaft 44, and the moving block. At the same time, the outer wall panel 47 is retracted from the wall surface of each of the room molds 30, thereby completing the shrinking operation.
  • Step g performing a mold lifting operation: raising the height of the concave floor forming device 10 to the upper floor, and completing the construction work of the first floor F1, so that the first floor F1 becomes a completed floor; (as shown in FIG. 20 and FIG. 21; It is shown that the top strut 230 of the hydraulic cylinder 23 is supported by the abutting slot 520 of each of the tower unit 50, and the top strut 230 is extended upward to support the tower unit 50.
  • the room pattern G1 of the finished floor (first floor F1) is formed on the foundation T, and since the hydraulic cylinder 23 has an angle pivoting effect, the process of extending the top stay 230 upwards is The hydraulic cylinder 23 also synchronously adjusts its corresponding angle to change the angle of the top strut 230 when it extends upward, and the bottom of each of the room molds 30 that are suspended by the booms 1111 of the support plates 111.
  • the top of the room pattern G1 of the finished floor has a lateral flow path 70; and when the concave floor forming device 10 is raised to the height of the upper floor, another receiving tower is placed in the receiving space 220 of the column device 20. Section device 50', and the towering device 50' is connected to the top Section 50 each locking member.
  • Step h a plurality of horizontal steel cages 200 (shown in FIG. 22) and a floor form 201 of the finished floor (first floor F1) and the previous floor (second floor F2) are produced; and the bottom of each room mold 30 is utilized.
  • a plurality of horizontal steel cages 200 are fixed to the transverse flow passages 70 at the top of the finished floor, and each of the horizontal steel cages 200 is connected to each of the straight wall reinforcement cages 100; the construction is located below the horizontal steel cage 200 Floor slab template 201.
  • the height is the upper floor (the second floor F2), and a plurality of outer wall molds 40 disposed at the bottom of the concave floor forming device 10 are provided and wrapped around the four sides of each of the room molds 30 (as shown in the figure). 22)); the manner in which the outer wall mold 40 covers each of the room molds 30 is the same as the step c, and the applicant will not repeat them.
  • Step j whose height is the upper floor (second floor F2), grouting the longitudinal flow passage 31 through which the room molds 30 pass through each other (as shown in FIG. 23); the self-compacting concrete S not only fills when grouting a plurality of straight wall reinforcement cages 100 which are inserted into the longitudinal flow passages 31 of the room molds 30 and which are covered with a floor (second floor F2), and also flow to the finished floor and the previous floor.
  • the lateral flow passage 70 between the second floor F2 covers the plurality of horizontal steel cages 200.
  • Step k repeat steps e through j until all floors are completed, and Figure 23-25 shows the construction procedure for making the second floor.
  • the height of the concave floor forming device 10 to the upper floor (third floor F3) is raised and the construction work of the second floor F2 is completed, which uses the top stay bar 230 of the hydraulic cylinder 23 Supporting each of the towering device 50', and extending the top strut 230 upward while supporting the height of the two towering devices 50 and 50' to the upper floor (third floor F3), and because of the oil
  • the pressure cylinder 23 has an angular pivoting effect, so that the hydraulic cylinder 23 also adjusts its angle synchronously during the upward extension of the top stay 230 to change the angle of the top stay rod 230 as it extends upward.
  • the concave type building form group construction method of the present embodiment can be constructed from the foundation T in a quick and convenient manner by the concave floor forming device 10 and the plurality of column devices 20 in cooperation with the above construction steps.
  • the self-compacting concrete S flows into the longitudinal flow passages 31 and the transverse flow passages 70 which are interpenetrated, and simultaneously covers a floor (second floor F2). a plurality of horizontal wall reinforcement cages 100 and a plurality of horizontal reinforcement cages 200 in the transverse flow passage 70 between the finished floor and the previous floor (second floor F2), so when the concave floor forming apparatus 10 is completed
  • the room pattern G2 of the second floor F2 is simultaneously formed into a straight wall surface and a horizontal wall surface (where the horizontal wall surface corresponds to the lower floor)
  • a flower board which is defined as a floor corresponding to the upper floor; in other words, the concave type floor forming device 10 is configured by the column device 20 to cooperate with a plurality of inlet tower devices 50,
  • the floor plan (G1, G27) of the floor is a straight
  • the concave floor molding apparatus 10 of the present invention has a considerable weight, its weight is absorbed by the inlet tower devices 50, 50', and no weight falls on the building, the building The weight it bears is only a floor slab and therefore does not have any impact on the building.
  • the houses constructed by the construction method of this case do not need to use modular steel cages, which can achieve a quick construction procedure of one layer a day, and achieve the advantages of cost saving and stability.
  • the present invention first establishes a foundation T on the building foundation, and then sets a mold assembly on the foundation T, wherein the mold assembly is formed by the aforementioned concave-shaped floor forming device 10, the outer wall mold 40, and The room mold 30 is constructed.
  • the room mold 30 contacts the foundation T, so that the mold assembly only has the longitudinal flow path 31, and then the grouting operation is performed to fill the longitudinal flow path 31 with the self-compacting concrete S to establish the first floor F1.
  • the wall surface including the compartment wall of the room
  • the room mold 309 is subjected to a shrinking operation, the room mold 30 is separated from the self-compacting concrete S, and then lifted by a lifting machine (ie, the above-mentioned column device 20).
  • the mold assembly is raised up to the position of the second floor F2.
  • the lateral flow passage 70 and the longitudinal flow passage 31 are formed to penetrate each other under the room mold 30, and after the grouting operation, the lateral flow passage is made.
  • 70 and the longitudinal flow passage 31 are filled with the self-compacting concrete S, and the wall surface (including the compartment wall of the room) and the floor layer can be formed at one time, and then the room mold 30 is subjected to a shrinking operation, and then the lifting machine is used (ie, the aforementioned Stand Means 20), is up-molding operation, the mold assembly to the up position of the third floor F3, then filling operation, turn primary molding layer walls and floor. Repeatedly, the building was built in a very short time. The detailed construction process is detailed as before, please do not repeat it again.
  • the lifting machine can also be a crane or other mechanical means to lift the mold assembly upward.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

A hoisting device for a concave floor forming apparatus (10), said device comprising: the concave floor forming apparatus (10), the concave floor forming apparatus (10) being provided with a bearing body (11), a plurality of support plates (111) being arranged across the top of the bearing body (11), each support plate (111) being fixedly connected to a plurality of suspension rods (1111) towards the bottom; a plurality of room moulds (30), a plurality of interconnected longitudinal flow channels (31) being formed between adjacent room moulds (30), top portions of the room moulds (30) being fixedly connected to the suspension rods (1111) of the support plates (111) in a suspended manner. Construction is rapid and more stable when the hoisting device is used to put up a building.

Description

凹字型楼层成型装置的吊装设备Hoisting equipment for concave type floor forming device 技术领域Technical field
本发明与建筑施工设备有关,特别是与一种凹字型楼层成型装置的吊装设备有关。The invention relates to construction equipment, in particular to a hoisting apparatus for a recessed floor forming apparatus.
背景技术Background technique
目前,建筑行业施工一般采用人工搭建各类脚手架,人工辅装拆装建筑范本,人工现场焊接墙体及立柱内的钢筋,人工搬运模板,往往质量无法保证,劳动强度大、工期慢、成本高、而且存在的安全隐患多。At present, the construction industry generally uses artificially built various types of scaffolding, artificially assisted disassembly and assembly of the model, artificially welded steel walls and steel bars in the column, manual handling of the template, often the quality can not be guaranteed, labor intensity, slow construction period, high cost And there are many security risks.
因此,在当今人力成本逐渐增加的社会,为解决上述问题,能提供一种能够提高施工安全可靠性,可大大提高施工速度、保证施工质量,同时还能够降低施工成本的高层建筑快速机械化施工的方法的技术显得尤为重要。Therefore, in today's society where labor costs are gradually increasing, in order to solve the above problems, it is possible to provide a rapid mechanized construction of high-rise buildings that can improve construction safety and reliability, greatly improve construction speed, ensure construction quality, and also reduce construction costs. The technique of the method is particularly important.
请参阅中国专利申请号201110365607.6的文献,其为一种高层建筑快速机械化施工的方法,包括吊装整体提升装置;将散装的吊挂架单元进行整体组装,同时将气动浇注开闭模装置固定安装于整体模具吊挂架的下方;启动所有四丝杆升降装置,顶起整体模具吊挂架;吊装一楼层的墙、梁钢筋笼架;将整体模具吊挂架回落,驱动气动浇注开闭模装置水平合模;浇注混凝土,待混凝土凝固后开模;将整体模具吊挂架向上提升;吊装楼板、阳光迭合部分预制板、预制楼梯和预制飘窗;铺设迭合楼板现浇部分钢筋网及现浇迭合楼板楼面上部混凝土;重复上述步骤,完成所有楼层的建造。Please refer to the Chinese Patent Application No. 201110365607.6, which is a method for rapid mechanized construction of a high-rise building, including lifting an overall lifting device; integrally assembling the bulk hanging hanger unit, and simultaneously mounting the pneumatic pouring opening and closing device The bottom of the whole mold hanger; start all four screw lifting devices, jack up the overall mold hanger; hoist the wall of one floor, beam steel cage; pull down the overall mold hanger, drive the pneumatic casting opening and closing device Horizontal clamping; pouring concrete, after the concrete solidifies, opening the mold; lifting the whole mold hanging frame upward; lifting the floor, sun-spreading part of the prefabricated board, prefabricated stairs and prefabricated bay window; laying the laminated floor and casting the steel mesh and Cast concrete on the upper part of the floor slab; repeat the above steps to complete the construction of all floors.
请参阅中国专利申请号201310474132.3及CN201320628039.9的文献,其为一种空中造楼机,适用于高层与超高层住宅建筑,其包括主体空间升降平台、外墙装修升降平台、塔吊及控制装置,其中,主体空间升降平台安装有主体模具、混凝土输送装置、混凝土布料机及喷淋装置。当进行建筑时,先布置好混凝土钢筋网,然后 使主体空间升降平台下降,以使主体模具与混凝土钢筋网拼接一起,接着使混凝土输送装置向主体模具输送混凝土,待24小时后混凝土凝固成墙体。Please refer to the documents of Chinese Patent Application No. 201310474132.3 and CN201320628039.9, which is an aerial building machine suitable for high-rise and super high-rise residential buildings, including a main space lifting platform, an exterior wall decoration lifting platform, a tower crane and a control device. Among them, the main space lifting platform is installed with a main body mold, a concrete conveying device, a concrete distributing machine and a spraying device. When building, first arrange the concrete reinforcement mesh, then The main space lifting platform is lowered to splicing the main body mold together with the concrete reinforcing mesh, and then the concrete conveying device transports the concrete to the main mold, and the concrete is solidified into a wall body after 24 hours.
请参阅中国专利申请号201320628378的文献,其为一种墙体成型模具,悬吊在可上下升降的升降设备上,墙体成型模具包括若干个相互连接固定并能随升降设备上升打开而下降合拢的内墙方形浇墙模架及外墙浇墙模架,若干个外墙浇墙模架环绕于若干个内墙方形浇墙模架并与该若干个内墙方形浇墙模架呈拼接设置,并且该若干个外墙浇墙模架与若干个内墙方形浇墙模架覆盖的面积大于或等于所要建筑住宅的面积。当需要成型墙体时,只要控制升降设备将墙体成型模具下降至所要建筑的平面上,之后,便可以往墙体成型模具浇注混凝土;完后,只要控制升降设备将墙体成型模具上升,此时,墙体成型模具的内墙方形浇墙模架和外墙浇墙模架会打开脱离成型好的墙体。Please refer to the document of Chinese Patent Application No. 201320628378, which is a wall forming mold suspended on a lifting device capable of lifting up and down. The wall forming mold comprises a plurality of fixed joints and can be lowered and closed as the lifting device rises and opens. The inner wall square pouring wall mold frame and the outer wall pouring wall mold frame, a plurality of outer wall pouring wall mold frames are surrounded by a plurality of inner wall square pouring wall mold frames and are spliced with the plurality of inner wall square pouring wall mold frames And the area of the plurality of outer wall cast-in-wall formwork and the plurality of inner-wall square-walled formwork frames is greater than or equal to the area of the desired building dwelling. When it is necessary to form a wall, as long as the control lifting device lowers the wall forming mold to the plane of the desired building, after that, the concrete can be poured into the wall forming mold; after that, as long as the lifting device is controlled to raise the wall forming mold, At this time, the inner wall square wall mold formwork and the outer wall cast wall formwork of the wall forming mold are opened and separated from the formed wall.
通过上述已知案例,可发现都是希望利用主体模具来提升建造多楼层的效率,但实际上已知案例皆存在严重缺失,因为要建造每一个楼层时,该主体模具都必需先升高至少一定的高度,进行喷淋装置喷淋墙体,接着在墙体顶面上布置预制板并布料混凝土,之后再喷淋墙体顶面,接着再将该主体模具下降至制作楼层;换言之,虽然利用模具配合混凝土射出方式确实可提高建造的速度,但是已知的建造工法并无法一次成型楼层墙面及隔层墙面,因此在建造每一楼层时,利用主体模具成型好该楼层墙面后,仍必需等待一段时间才能建造隔层墙面使其完整成型一个楼层,换言之建造的楼层愈多,其浪费在等待施工的时间相对增加,因此已知的施工方法在施工效率方面仍有待改良之处。Through the above known cases, it can be found that it is desirable to use the main mold to improve the efficiency of building multiple floors, but in fact, there are serious cases in which the known cases are serious, because when constructing each floor, the main mold must be raised at least first. At a certain height, the spray device is sprayed to the wall, then the prefabricated panels are placed on the top surface of the wall and the concrete is laid, and then the top surface of the wall is sprayed, and then the main mold is lowered to the production floor; in other words, although The use of molds in combination with concrete injection methods can indeed increase the speed of construction. However, the known construction method cannot form the wall and the partition wall at one time. Therefore, when constructing each floor, the main mold is used to form the wall surface. It is still necessary to wait for a period of time to build a partition wall to completely form a floor. In other words, the more floors are built, the waste is waiting for the construction time to increase relatively, so the known construction method still needs to be improved in terms of construction efficiency. At the office.
发明内容Summary of the invention
本发明提供一种凹字型楼层成型装置的吊装设备,其主要目的是通过一凹字型楼层成型装置配合吊装设备从一基地上以快速、便利的方式建构出具有多楼层的建筑物。 The invention provides a hoisting device for a concave type floor forming device, the main purpose of which is to construct a building with multiple floors from a base in a fast and convenient manner by means of a concave floor forming device and lifting equipment.
为达前述目,本发明是一种凹字型楼层成型装置的吊装设备,包括:一凹字型楼层成型装置,该凹字型楼层成型装置具有一承载体,该承载体顶端跨设多个支撑板,各该支撑板朝下方固接多个吊杆;多个房间模具,各该房间模具相邻彼此间形成多个相互贯通的纵向流道,且各该房间模具顶部与各该支撑板的各吊杆吊设固接。In order to achieve the foregoing, the present invention is a hoisting apparatus for a concave-shaped floor forming apparatus, comprising: a concave-shaped floor forming device having a carrier body having a plurality of top ends of the carrier Supporting plates, each of which supports a plurality of hanging rods downward; a plurality of room molds, each of which forms a plurality of mutually intersecting longitudinal flow paths adjacent to each other, and each of the room mold tops and each of the supporting plates Each boom is suspended and fixed.
通过本案来建造的房屋,无需使用模块化的钢筋笼,可达到一天建好一层的快速施工程序,更达到节省成本、稳固等优点。The houses built by this case do not need to use modular steel cages, which can achieve a quick construction procedure for one day, and achieve cost saving and stability.
附图说明书Drawing specification
为了更清楚地说明本发明的技术方案,下面对本发明所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the present invention, the drawings which are required for the present invention will be briefly described. It is obvious that the drawings in the following description are only some embodiments of the present invention, and those of ordinary skill in the art In other words, other drawings can be obtained from these drawings without any creative work.
图1为本发明凹字型楼层成型装置的立体图。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of a concave floor forming apparatus of the present invention.
图2为本发明凹字型楼层成型装置的立体剖视图。Figure 2 is a perspective cross-sectional view of the gravure floor molding apparatus of the present invention.
图3为本发明房间模具的固定件的立体图。Fig. 3 is a perspective view of a fixing member of a room mold of the present invention.
图4为本发明房间模具的缩模组件的立体图。4 is a perspective view of a shrink mold assembly of a room mold of the present invention.
图5为本发明外墙模具的立体剖视图。Figure 5 is a perspective cross-sectional view of the exterior wall mold of the present invention.
图6为本发明进塔节装置的立体图。Figure 6 is a perspective view of the tower assembly of the present invention.
图7为本发明单一模体式房间模具的立体图。Figure 7 is a perspective view of a single mold room mold of the present invention.
图8为本发明多模体式房间模具的立体图。Figure 8 is a perspective view of a multi-mode room mold of the present invention.
图9为本发明立柱装置的立体图。Figure 9 is a perspective view of the column device of the present invention.
图10为本发明的立体图,显示建造第一楼层的状况。Figure 10 is a perspective view of the present invention showing the condition of building the first floor.
图11为本发明房间模具的剖视图,显示利用硅胶套密封的状况。Figure 11 is a cross-sectional view showing the room mold of the present invention, showing the state of sealing with a silicone sleeve.
图12为本发明外墙模具的剖视图,显示退模前的状况。Figure 12 is a cross-sectional view of the exterior wall mold of the present invention showing the condition before demolding.
图13为本发明的剖视图,显示灌浆作业完成后的第一楼层。Figure 13 is a cross-sectional view of the present invention showing the first floor after completion of the grouting operation.
图14为本发明的另一剖视图,显示灌浆作业完成后的第一楼层。Figure 14 is another cross-sectional view of the present invention showing the first floor after completion of the grouting operation.
图15为本发明第一种房间模具的剖视图,显示缩模作业前的状 况。Figure 15 is a cross-sectional view showing the first room mold of the present invention, showing the shape before the shrinking operation condition.
图16为本发明第一种房间模具的剖视图,显示缩模作业后的状况。Figure 16 is a cross-sectional view showing the first room mold of the present invention, showing the state after the shrinking operation.
图17为本发明第二种房间模具的剖视图,显示缩模作业前的状况。Figure 17 is a cross-sectional view showing a second room mold of the present invention, showing the condition before the shrinking operation.
图18为本发明第二种房间模具的剖视图,显示缩模作业后的状况。Figure 18 is a cross-sectional view showing a second room mold of the present invention, showing the state after the shrinking operation.
图19为本发明外墙模具的剖视图,显示退模后的状况。Figure 19 is a cross-sectional view showing the outer wall mold of the present invention, showing the state after demolding.
图20为本发明的剖视图,显示凹字型楼层成型装置升至第二楼层的状况。Figure 20 is a cross-sectional view showing the state in which the concave-type floor molding apparatus is raised to the second floor.
图21为本发明的立体图,显示建造第二楼层的状况。Figure 21 is a perspective view of the present invention showing the condition of constructing the second floor.
图22为本发明的立体图,显示建造第二楼层的状况。Figure 22 is a perspective view of the present invention showing the condition of constructing the second floor.
图23为本发明的剖视图,显示灌浆作业完成后的第二楼层。Figure 23 is a cross-sectional view of the present invention showing the second floor after completion of the grouting operation.
图24为本发明的剖视图,显示凹字型楼层成型装置升至第三楼层的状况。Figure 24 is a cross-sectional view showing the state in which the concave floor forming apparatus is raised to the third floor.
图25为本发明的立体图,显示建造第三楼层的状况。Figure 25 is a perspective view of the present invention showing the condition of building a third floor.
对附图说明中的符号解释如下:The symbols in the description of the figures are explained as follows:
凹字型楼层成型装置10           直式墙面钢筋笼100Concave floor molding device 10 Straight wall reinforcement cage 100
承载体11                       作业空间110Carrier 11 working space 110
支撑板111                      空隙1110 Support plate 111 gap 1110
吊杆1111                       纵向宽度W、W1 Boom 1111 longitudinal width W, W1
立柱装置20                     横式钢筋笼200 Column device 20 horizontal steel cage 200
楼板模板201                    底座21Floor slab template 201 base 21
枢接部210                      外框架22 Pivot portion 210 outer frame 22
容设空间220                    油压缸23Included space 220 hydraulic cylinder 23
顶撑杆230                      房间模具30 Top strut 230 room mould 30
纵向流道31                     固定件32 Longitudinal flow passage 31 fixing member 32
沟槽33                         模体34Groove 33 phantom 34
缩模组件35                     迫紧块350 Shrinking assembly 35 pressing block 350
迫紧件351                    外墙模具40Tightening piece 351 external wall mould 40
固定件41                     传动源42Fixing member 41 drive source 42
传动件43                     转动轴44 Transmission member 43 rotating shaft 44
移动块45                     滑轮46Moving block 45 pulley 46
外墙板块47                   进塔节装置50、50’ Exterior wall panel 47 into the tower device 50, 50'
纵向管件51                   横向管件52Longitudinal pipe fitting 51 transverse pipe fitting 52
抵撑槽孔520                  硅胶体60Resisting slot 520 silicone body 60
硅胶条61                     硅胶套62 Silicone strip 61 silicone sleeve 62
横向流道70、70’             第一楼层F1 Lateral flow passage 70, 70' first floor F1
第二楼层F2                   第三楼层F3Second floor F2 third floor F3
房间格局G1、G2               地基TRoom layout G1, G2 foundation T
自密实混凝土SSelf-compacting concrete S
具体实施方式detailed description
为使贵审查员对本发明的目的、特征及功效能够有更进一步的了解与认识,以下请配合说明书附图详述如后。In order to enable the examiner to have a better understanding and understanding of the purpose, features and effects of the present invention, the following is a detailed description of the accompanying drawings.
请参图1-图25所示,本发明实施例为一种凹字型楼层成型装置的吊装设备,其通过一凹字型楼层成型装置10配合多个立柱装置20从一地基T上以快速、便利的方式建构出具有多楼层的建筑物,其中该凹字型楼层成型装置10包括:Referring to Figures 1 - 25, an embodiment of the present invention is a hoisting apparatus for a recessed floor forming apparatus which is fastened from a foundation T by a plurality of uprights 20 by a concave floor forming apparatus 10 The building having multiple floors is constructed in a convenient manner, wherein the concave floor forming device 10 comprises:
一具有一作业空间110的承载体11,该承载体11概呈矩形设计,且该承载体11顶端跨设多个支撑板111(可依实际需求以纵向或横向方式跨设),各该支撑板111相邻之间具有适当空隙1110并朝下方固接多个吊杆1111,且各该支撑板111中央位置的纵向宽度W为最大距离并逐渐往两侧逐渐倾斜,令该支撑板111中央位置的纵向宽度W大于两侧的纵向宽度W1。a support body 11 having a working space 110, the carrier body 11 has a rectangular design, and the top end of the carrier body 11 spans a plurality of support plates 111 (which can be spanned in a longitudinal or lateral manner according to actual needs), each of which supports The plate 111 has an appropriate gap 1110 adjacent to each other and is fixed to the plurality of booms 1111 downwardly, and the longitudinal width W of the central position of each of the support plates 111 is the maximum distance and gradually slopes toward both sides, so that the center of the support plate 111 The longitudinal width W of the position is greater than the longitudinal width W1 of the two sides.
该多个立柱装置20(如图9所示),各该立柱装置20包括一具有一枢接部210的底座21、一具有一容设空间220且纵向固设于该底座21的外框架22、以及一枢接于该枢接部210且具有角度枢摆作用的油压缸23,该油压缸23具有一可伸缩的顶撑杆230,其中该容 设空间220系可容置一进塔节装置50(如图6所示),该进塔节装置50固接于该承载体11底部的四个角落,各该进塔节装置50由多个纵向管件51构成一纵向长矩形状,各该纵向管件51在适当位置链接至少一横向管件52,且该任两横向管件52具有一抵撑槽孔520。The plurality of column devices 20 (shown in FIG. 9), each of the column devices 20 includes a base 21 having a pivoting portion 210, and an outer frame 22 having a receiving space 220 and longitudinally fixed to the base 21. And a hydraulic cylinder 23 pivotally connected to the pivoting portion 210 and having an angle pivoting action, the hydraulic cylinder 23 has a telescopic top strut 230, wherein the capacity The space 220 is configured to accommodate a tower unit 50 (shown in FIG. 6), and the tower unit 50 is fixed to four corners of the bottom of the carrier 11, and each of the tower units 50 is provided by a plurality of The longitudinal tubular members 51 are formed in a longitudinally long rectangular shape, and each of the longitudinal tubular members 51 links at least one transverse tubular member 52 at an appropriate position, and the two lateral tubular members 52 have abutting slots 520.
多个房间模具30,各该房间模具30相邻彼此间形成多个相互贯通的纵向流道31,且各该房间模具30顶部设置多个固定件32(如图3所示)与各该支撑板111的各吊杆1111吊设固接,各该固定件32可被操作以调整各该房间模具30的高度,使该等房间模具30位于同一水平高度。并且通过各该支撑板111的中央位置纵向宽度W大于两侧纵向宽度W1,使其当各该支撑板111在吊设多个房间模具30时得具有最大应力,避免各该支撑板111因该多个房间模具30的重量,导致出现变形或断裂的现象;以及在其上铺设遮雨布时,雨水可在两侧排出。a plurality of room molds 30, each of which forms a plurality of mutually extending longitudinal flow passages 31 adjacent to each other, and a plurality of fixing members 32 (shown in FIG. 3) and respective supports are disposed on the top of each of the room molds 30. Each of the booms 1111 of the plate 111 is suspended and fixed, and each of the fixing members 32 is operable to adjust the height of each of the room molds 30 such that the room molds 30 are at the same level. And the longitudinal width W of the central position of each of the support plates 111 is greater than the longitudinal width W1 of the two sides, so that each of the support plates 111 has a maximum stress when the plurality of room molds 30 are suspended, so that each of the support plates 111 is prevented from being The weight of the plurality of room molds 30 causes deformation or breakage; and when the tarpaulin is laid thereon, rainwater can be discharged on both sides.
除此,各该支撑部111与各该房间模具30之间的吊设关系可依实际情况选择以多个支撑板111或是单一支撑板111利用多个吊杆1111吊设至少一房间模具30;换言之各支撑部111与各该房间模具30之间的吊设关系并非局限于本发明所述实施方式,而是可依据各该房间模具30的实际样态,以及各该房间模具30彼此间的配设位置而设置相对应的吊设关系。In addition, the hanging relationship between each of the support portions 111 and each of the room molds 30 can be selected by using a plurality of support plates 111 or a single support plate 111 to hang at least one room mold 30 by using a plurality of hangers 1111. In other words, the hanging relationship between each support portion 111 and each of the room molds 30 is not limited to the embodiment of the present invention, but may be based on the actual state of each of the room molds 30, and each of the room molds 30 and each other. Set the position and set the corresponding hanging relationship.
再者,于本实施中各该房间模具30可为两种实施态样,其中一种实施态样的房间模具30为单一模体34,该模体34的侧面及底面剖设多个沟槽33,且各该沟槽33以一缩模组件35相互衔接(如图4、图7所示),另一种实施例态样的房间模具30则系为四个独立个体的模体34,且该各该模体34相邻彼此间形成该多个沟槽33,以及各该沟槽33以该缩模组件35相互衔接(如图4、图8所示),其中该缩模组件35系由一分别设置在各该模体34上的迫紧块350,以及一穿设该迫紧块350的迫紧件351所构成。Moreover, in the present embodiment, each of the room molds 30 can be in two embodiments, wherein the room mold 30 of one embodiment is a single mold body 34, and the side surfaces and the bottom surface of the mold body 34 are divided into a plurality of grooves. 33, and each of the grooves 33 is coupled to each other by a shrink assembly 35 (as shown in FIGS. 4 and 7), and the room mold 30 of another embodiment is a mold body of four independent individuals. And each of the phantoms 34 is adjacent to each other to form the plurality of grooves 33, and each of the grooves 33 is coupled to each other by the squeezing assembly 35 (as shown in FIGS. 4 and 8), wherein the dies are reduced. The assembly 35 is composed of a pressing block 350 respectively disposed on each of the mold bodies 34, and a pressing member 351 that passes through the pressing block 350.
在一实施例中,提供至少一硅胶体60,密封住该房间模具30的沟槽33,其密封作业可分为两种实施例,其中一个实施例的该硅胶体60为不同尺寸的硅胶条61且其面积大于各该房间模具30的沟 槽33(如图6、图7所示),当各该硅胶条61埋入各该沟槽33时,通过各该硅胶条61具有极佳的弹性张力使其完全填充于该沟槽33内达到完全密封的效果;另一个实施例的该硅胶体60为一具有开放空间的一体成型的硅胶套62(如图11所示),该硅胶套62包覆于各该房间模具30的垂直外侧周面,采取此种实施例同样可达到令垂直外侧周面上的沟槽33达到完全密封的效果,而底侧的沟槽33则是利用前述的硅胶条61密封。不论是采用该硅胶条61或硅胶套62其材质都具有极佳伸缩张力,因此在进行密封作业时不仅可确实填充于该沟槽33内,更可完全贴覆于各该房间模具30的外侧表面,且通过该硅胶体60对该房间模具30的沟槽33进行密封作业主要的功能是可防止许多杂物进入该沟槽33内。In one embodiment, at least one silicone body 60 is provided to seal the groove 33 of the room mold 30. The sealing operation can be divided into two embodiments. The silicone body 60 of one embodiment is a silicone strip of different sizes. 61 and its area is larger than the ditch of each room mold 30 The groove 33 (shown in FIG. 6 and FIG. 7), when each of the silicone strips 61 is embedded in each of the grooves 33, the silicone strips 61 have excellent elastic tension to completely fill the grooves 33. The effect of the complete sealing is achieved; the silicone body 60 of another embodiment is an integrally formed silicone sleeve 62 (shown in FIG. 11) having an open space, and the silicone sleeve 62 is wrapped around the vertical outer side of each of the room molds 30. The circumferential surface can also achieve the effect of completely sealing the groove 33 on the vertical outer circumferential surface by adopting such an embodiment, and the groove 33 on the bottom side is sealed by the aforementioned silicone strip 61. Regardless of whether the silicone strip 61 or the silicone sleeve 62 has excellent stretch tension, it can be surely filled not only in the groove 33 but also completely on the outside of each of the room molds 30 during the sealing operation. The surface, and the sealing operation of the groove 33 of the room mold 30 by the silica gel body 60, the main function is to prevent many foreign matter from entering the groove 33.
多个外墙模具40(如图5所示),各该外墙模具40对应该承载体11的四个侧面底部设置,其包括一固接于该承载体11底部的固定件41(为I字型设计)、一设置于该固定件41的传动源42(为马达设计)、一与该传动源42连动的传动件43(为皮带设计)、一与该传动件43连动的转动轴44(为螺杆设计)、一与该转动轴44螺接的移动块45、一与该移动块45连结并与该固定件41侧面接触而可于该固定件41侧面进行前进后退的滑轮46、以及一与该移动块45底部固接的外墙板块47所组成。a plurality of outer wall molds 40 (shown in FIG. 5), each of which is disposed corresponding to the bottom of the four sides of the carrier body 11, and includes a fixing member 41 fixed to the bottom of the carrier body 11 (for I a font design), a transmission source 42 (designed for the motor) disposed on the fixing member 41, a transmission member 43 (designed as a belt) interlocking with the transmission source 42, and a rotation associated with the transmission member 43 a shaft 44 (designed as a screw), a moving block 45 screwed to the rotating shaft 44, and a pulley 46 coupled to the moving block 45 and contacting the side of the fixing member 41 to be advanced and retracted on the side of the fixing member 41 And an outer wall panel 47 fixed to the bottom of the moving block 45.
据此,本实施例的凹字型建筑物模板组施工方法,其施工步骤如下:Accordingly, the construction method of the concave type building formwork group construction method of the present embodiment is as follows:
步骤a,进行第一楼层F1的多个直式墙面钢筋笼100施工作业;施工人员首先在该地基T上固设第一楼层F1的多个直式墙面钢筋笼100,且各该直式墙面钢筋笼100的施工位置对应于各该房间模具30的各该纵向流道31。In step a, a plurality of straight wall reinforcement cages 100 of the first floor F1 are constructed; the constructor first fixes a plurality of straight wall reinforcement cages 100 of the first floor F1 on the foundation T, and each of the straight The construction position of the wall reinforcement cage 100 corresponds to each of the longitudinal flow passages 31 of each of the room molds 30.
步骤b,架设该凹字型楼层成型装置10于该地基T(如图10所示);将多个立柱装置20预先架设于该地基T的适当位置(本实施例例举设置于四个角落位置),该凹字型楼层成型装置10底部的各该进塔节装置50容设于该立柱装置20的容设空间220内,并令该油压缸23的顶撑杆230以些微倾斜角度顶撑于该进塔节装置50任两 侧的抵撑槽孔520内(如图9所示)。Step b, erecting the concave floor forming device 10 on the foundation T (as shown in FIG. 10); pre-arranging the plurality of column devices 20 at appropriate positions of the foundation T (this embodiment is exemplified in four corners) Positioned), each of the towering device 50 at the bottom of the recessed floor forming device 10 is accommodated in the receiving space 220 of the column device 20, and the top strut 230 of the hydraulic cylinder 23 is slightly inclined. Top support in the tower unit 50 The side of the abutment slot 520 (shown in Figure 9).
步骤c,提供多个设置于该凹字型楼层成型装置10底部的外墙模具40并包覆于各该房间模具30四个侧面(如图12所示);启动该外墙模具40的传动源42令该传动件43、该转动轴44及该移动块45同步作动,且因连接于该移动块45的滑轮46系接触于该固定件41的侧面,而该固定件41固接于该承载体11的底端,因此当传动源42作动时,该固定件41保持不动仅令该移动块45及固接于该移动块45底端的外墙板块47往各该房间模具30的墙面方向移动,当该移动块45完成定位后,该外墙板块47与各该房间模具30的墙面相邻彼此间形成多个纵向流道31(如图12所示)。Step c, providing a plurality of outer wall molds 40 disposed at the bottom of the concave floor forming device 10 and covering the four sides of each of the room molds 30 (as shown in FIG. 12); starting the transmission of the outer wall mold 40 The source 42 causes the transmission member 43, the rotating shaft 44 and the moving block 45 to operate synchronously, and the fixing member 41 is fixed to the side of the fixing member 41 by the pulley 46 connected to the moving block 45. The bottom end of the carrier body 11 is such that when the transmission source 42 is actuated, the fixing member 41 remains stationary only to move the moving block 45 and the outer wall panel 47 fixed to the bottom end of the moving block 45 to each of the room molds 30. The wall surface moves. When the moving block 45 is positioned, the outer wall panel 47 forms a plurality of longitudinal flow passages 31 adjacent to the wall surface of each of the room molds 30 (as shown in FIG. 12).
步骤d,对各该房间模具30相互贯通的纵向流道31进行灌浆作业,(如图13所示);提供一自密实混凝土S灌入各该房间模具30相邻彼此间且相互贯通的纵向流道31内,且该自密实混凝土S为半液态状会流通于相互贯通的各纵向流道31内,且在灌浆作业时因各该房间模具30的沟槽33已利用该硅胶条61或硅胶套62进行密包作业,因此自密实混凝土S不会有流入该沟槽33内的顾虑。进行灌浆作业时,当灌入自密实混凝土S至高度大约十分之一至八分之一时,暂时停止作业一段时间,等待自密实混凝土S稳定后,再续行作业,直至灌满为止,以避免各该房间模具30因自密实混凝土S而浮起。In step d, a grouting operation is performed on the longitudinal flow passages 31 of the room molds 30 which are mutually penetrated (as shown in FIG. 13); a self-compacting concrete S is poured into each of the room molds 30 and adjacent to each other and penetrates each other. In the flow passage 31, the self-compacting concrete S is semi-liquid and flows through the longitudinal flow passages 31 which are mutually penetrated, and the silica gel strip 61 has been utilized for the groove 33 of each of the room molds 30 during the grouting operation or Since the silicone sleeve 62 is sealed, the self-compacting concrete S does not have any concern of flowing into the groove 33. During the grouting operation, when the self-compacting concrete S is poured to a height of about one tenth to one eighth, the operation is temporarily stopped for a period of time, and after the self-compacting concrete S is stabilized, the operation is continued until the filling is completed. It is avoided that each of the room molds 30 floats due to the self-compacting concrete S.
步骤e,进行上一楼层(第二楼层F2)的多个直式墙面钢筋笼100施工作业;施工人员站立于各该房间模具30的顶端固设上一楼层的该多个直式墙面钢筋笼100并与第一楼层F1的多个直式墙面钢筋笼100衔接,且该多个直式墙面钢筋笼100对应于各该房间模具30的多个纵向流道31,其中值得一的是,施工人员是在该承载体11的作业空间110内进行施工,因此通过包覆式的承载体11可消弱在高空作业时的风阻,提升作业效率。Step e, performing a plurality of straight wall reinforcement cages 100 on the previous floor (second floor F2); the construction personnel standing on the top of each of the room molds 30 to fix the plurality of straight walls on the upper floor The reinforcing cage 100 is coupled to the plurality of straight wall reinforcement cages 100 of the first floor F1, and the plurality of straight wall reinforcement cages 100 correspond to the plurality of longitudinal flow passages 31 of each of the room molds 30, wherein Since the construction worker performs the construction in the working space 110 of the carrier 11, the coated carrier 11 can weaken the wind resistance during the working at height and improve the work efficiency.
步骤f,进行缩模作业;可以采用手动或电动摇控的方式控制各该缩模组件35的迫紧件351往中间方向迫紧(如图15-图18所示),令各该模体34产生些微移动,再加上各该房间模具30的外侧表面 是由该硅胶条61或硅胶套62(如图11所示)与该纵向流道31内的浆料S隔离,并利用该硅胶条61或硅胶套62仅对钢性材质制成的各该房间模具30有附着力,而对自密实混凝土S无附着力的物理特性,故当各该模体34通过该缩模组件35的迫紧件351产生些微移动时,各该房间模具30即可轻易地与该纵向流道31内的自密实混凝土S分离;接续(如图19所示),启动该外墙模具40的传动源42驱动该传动件43、该转动轴44及该移动块45同步作动,令该外墙板块47退离各该房间模具30的墙面,据此完成缩模作业。Step f, performing a shrinking operation; the pressing member 351 of each of the shrink molding assemblies 35 may be controlled to be pressed in the middle direction by manual or electric remote control (as shown in FIGS. 15-18), so that the molds are The body 34 produces a slight movement, plus the outer surface of each of the room molds 30 The silicone strip 61 or the silicone sleeve 62 (shown in FIG. 11) is isolated from the slurry S in the longitudinal flow path 31, and the silicone strip 61 or the silicone sleeve 62 is used to make only the steel material. The room mold 30 has an adhesive property and has no physical property to the self-compacting concrete S. Therefore, when each of the mold bodies 34 is slightly moved by the pressing member 351 of the reduction mold assembly 35, each of the room molds 30 is The self-compacting concrete S in the longitudinal flow passage 31 can be easily separated; and connected (as shown in FIG. 19), the transmission source 42 that activates the outer wall mold 40 drives the transmission member 43, the rotating shaft 44, and the moving block. At the same time, the outer wall panel 47 is retracted from the wall surface of each of the room molds 30, thereby completing the shrinking operation.
步骤g,进行升模作业:上升该凹字型楼层成型装置10至上一楼层的高度,并完成第一楼层F1的施工作业,使第一楼层F1成为完工楼层;(如图20、图21所示)其利用该油压缸23的顶撑杆230顶撑于各该进塔节装置50的抵撑槽孔520内,并令该顶撑杆230向上延伸将该进塔节装置50顶撑至上一楼层的高度,该地基T上成型完工楼层(第一楼层F1)的房间格局G1,且因该油压缸23具有角度枢摆的功效,因此在该顶撑杆230向上延伸的过程,该油压缸23亦会同步调整其对应角度来因应该顶撑杆230向上延伸时角度的改变,以及被各该支撑板111的各吊杆1111所吊设的各该房间模具30底部与该完工楼层的房间格局G1顶部具有一横向流道70;且当该凹字型楼层成型装置10向上升至上一楼层的高度时,该立柱装置20的容设空间220内则置入另一个进塔节装置50’,且该进塔节装置50’系与上方的进塔节装置50相互锁接。Step g, performing a mold lifting operation: raising the height of the concave floor forming device 10 to the upper floor, and completing the construction work of the first floor F1, so that the first floor F1 becomes a completed floor; (as shown in FIG. 20 and FIG. 21; It is shown that the top strut 230 of the hydraulic cylinder 23 is supported by the abutting slot 520 of each of the tower unit 50, and the top strut 230 is extended upward to support the tower unit 50. Up to the height of the upper floor, the room pattern G1 of the finished floor (first floor F1) is formed on the foundation T, and since the hydraulic cylinder 23 has an angle pivoting effect, the process of extending the top stay 230 upwards is The hydraulic cylinder 23 also synchronously adjusts its corresponding angle to change the angle of the top strut 230 when it extends upward, and the bottom of each of the room molds 30 that are suspended by the booms 1111 of the support plates 111. The top of the room pattern G1 of the finished floor has a lateral flow path 70; and when the concave floor forming device 10 is raised to the height of the upper floor, another receiving tower is placed in the receiving space 220 of the column device 20. Section device 50', and the towering device 50' is connected to the top Section 50 each locking member.
步骤h,制作完工楼层(第一楼层F1)与上一楼层(第二楼层F2)的多个横式钢筋笼200(如图22所示)以及楼板模板201;其利用各该房间模具30底部与该完工楼层顶部的横向流道70固设多个横式钢筋笼200,且各该横式钢筋笼200与各该直式墙面钢筋笼100相互连结;建造位于横式钢筋笼200下方的楼板模板201。Step h, a plurality of horizontal steel cages 200 (shown in FIG. 22) and a floor form 201 of the finished floor (first floor F1) and the previous floor (second floor F2) are produced; and the bottom of each room mold 30 is utilized. A plurality of horizontal steel cages 200 are fixed to the transverse flow passages 70 at the top of the finished floor, and each of the horizontal steel cages 200 is connected to each of the straight wall reinforcement cages 100; the construction is located below the horizontal steel cage 200 Floor slab template 201.
步骤i,其高度为上一楼层(第二楼层F2),提供多个设置于该凹字型楼层成型装置10底部的外墙模具40并包覆于各该房间模具30四个侧面(如图22所示);其该外墙模具40包覆各该房间模具30的方式与步骤c相同,请容本申请人不再赘述。 In step i, the height is the upper floor (the second floor F2), and a plurality of outer wall molds 40 disposed at the bottom of the concave floor forming device 10 are provided and wrapped around the four sides of each of the room molds 30 (as shown in the figure). 22)); the manner in which the outer wall mold 40 covers each of the room molds 30 is the same as the step c, and the applicant will not repeat them.
步骤j,其高度为上一楼层(第二楼层F2),对各该房间模具30相互贯通的纵向流道31进行灌浆作业(如图23所示);灌浆时该自密实混凝土S不仅会灌入各该房间模具30相互贯通的纵向流道31内且包覆上一楼层(第二楼层F2)的多个直式墙面钢筋笼100,同时亦会流至该完工楼层与该上一楼层(第二楼层F2)间的横向流道70并包覆该多个横式钢筋笼200。Step j, whose height is the upper floor (second floor F2), grouting the longitudinal flow passage 31 through which the room molds 30 pass through each other (as shown in FIG. 23); the self-compacting concrete S not only fills when grouting a plurality of straight wall reinforcement cages 100 which are inserted into the longitudinal flow passages 31 of the room molds 30 and which are covered with a floor (second floor F2), and also flow to the finished floor and the previous floor. The lateral flow passage 70 between the second floor F2 covers the plurality of horizontal steel cages 200.
步骤k,重复步骤e至步骤j,直到所有楼层完工为止,图23-25显示制作第二楼层的施工程序。Step k, repeat steps e through j until all floors are completed, and Figure 23-25 shows the construction procedure for making the second floor.
在本实施例中,上升该凹字型楼层成型装置10至上一楼层(第三楼层F3)的高度并完成第二楼层F2的施工作业,其系利用该油压缸23的顶撑杆230顶撑于各该进塔节装置50’,并令该顶撑杆230向上延伸同时顶撑两个该进塔节装置50及50’至上一楼层(第三楼层F3)的高度,且因该油压缸23具有角度枢摆的功效,因此在该顶撑杆230向上延伸的过程该油压缸23亦会同步调整其角度以因应该顶撑杆230向上延伸时角度的改变。In the present embodiment, the height of the concave floor forming device 10 to the upper floor (third floor F3) is raised and the construction work of the second floor F2 is completed, which uses the top stay bar 230 of the hydraulic cylinder 23 Supporting each of the towering device 50', and extending the top strut 230 upward while supporting the height of the two towering devices 50 and 50' to the upper floor (third floor F3), and because of the oil The pressure cylinder 23 has an angular pivoting effect, so that the hydraulic cylinder 23 also adjusts its angle synchronously during the upward extension of the top stay 230 to change the angle of the top stay rod 230 as it extends upward.
当该凹字型楼层成型装置10向上升至上一楼层(第三楼层F3)的高度时,该立柱装置20的容设空间220内则再置入另一个该进塔节装置50’,而该地基T上即成型第二楼层F2的房间格局G2,以及被各该支撑板111的各吊杆1111所吊设的各该房间模具30底部系与该第二楼层F2的顶部具有一横向流道70’。When the concave floor forming device 10 is raised to the height of the upper floor (third floor F3), another receiving device 50' is placed in the receiving space 220 of the column device 20, and the The floor pattern G2 of the second floor F2 is formed on the foundation T, and the bottom of each of the room molds 30 and the top of the second floor F2 which are suspended by the booms 1111 of the support plates 111 have a lateral flow path. 70'.
据此,本实施例的凹字型建筑物模板组施工方法,通过该凹字型楼层成型装置10及多个立柱装置20配合上述施工步骤可以从该地基T上以快速、便利的方式建构出具有多楼层的建筑物。Accordingly, the concave type building form group construction method of the present embodiment can be constructed from the foundation T in a quick and convenient manner by the concave floor forming device 10 and the plurality of column devices 20 in cooperation with the above construction steps. A building with multiple floors.
再者,进一步说明本发明的重要技术手段,因为在灌浆中该自密实混凝土S流通至相互贯通的纵向流道31及横向流道70内,并同时包覆上一楼层(第二楼层F2)的多个直式墙面钢筋笼100及完工楼层与上一楼层(第二楼层F2)间的横向流道70内的多个横式钢筋笼200,因此当该凹字型楼层成型装置10完成脱模作业再上升至上一楼层(第三楼层F3)时,该第二楼层F2的房间格局G2一次同步成型直式墙面与横式墙面(此处的横式墙面对应下方楼层而言定义为天 花板,而对应上方楼层而言则定义为地板);换句话说,该凹字型楼层成型装置10通过该立柱装置20配合多个进塔节装置50往上顶撑的施工方法,每一楼层的房间格局(G1、G2…)是同时成型直式墙面与横式墙面。Furthermore, an important technical means of the present invention will be further described, because in the grouting, the self-compacting concrete S flows into the longitudinal flow passages 31 and the transverse flow passages 70 which are interpenetrated, and simultaneously covers a floor (second floor F2). a plurality of horizontal wall reinforcement cages 100 and a plurality of horizontal reinforcement cages 200 in the transverse flow passage 70 between the finished floor and the previous floor (second floor F2), so when the concave floor forming apparatus 10 is completed When the demoulding operation is further raised to the previous floor (F3 on the third floor), the room pattern G2 of the second floor F2 is simultaneously formed into a straight wall surface and a horizontal wall surface (where the horizontal wall surface corresponds to the lower floor) Defined as days a flower board, which is defined as a floor corresponding to the upper floor; in other words, the concave type floor forming device 10 is configured by the column device 20 to cooperate with a plurality of inlet tower devices 50, The floor plan (G1, G2...) of the floor is a straight wall and a horizontal wall.
此外,虽然本案的凹字型楼层成型装置10具有相当大重量,但是它的重量均是由该等进塔节装置50、50’所承受,不会有任何重量落在建筑物上,建筑物所承受的重量仅是楼板模而已,因此不会对建筑物造成任何影响。通过本案工法来建造的房屋,无需使用模块化的钢筋笼,可达到一天建好一层的快速施工程序,更达到节省成本、稳固等优点。In addition, although the concave floor molding apparatus 10 of the present invention has a considerable weight, its weight is absorbed by the inlet tower devices 50, 50', and no weight falls on the building, the building The weight it bears is only a floor slab and therefore does not have any impact on the building. The houses constructed by the construction method of this case do not need to use modular steel cages, which can achieve a quick construction procedure of one layer a day, and achieve the advantages of cost saving and stability.
整体而言,本案是先在建筑地基上建立好地基T,然后在该地基T上设置一模具总成,其中该模具总成是由前述的凹字型楼层成型装置10、外墙模具40以及房间模具30所构成,此时房间模具30接触地基T,使模具总成只具有纵向流道31,接着进行灌浆作业,使纵向流道31中充满自密实混凝土S,以建立第一楼层F1的墙面(包括房间的隔间墙),接着对房间模具309进行缩模作业,使房间模具30与自密实混凝土S分离,然后利用一扬升机械(即前述的立柱装置20),进行升模作业,将该模具总成向上升起置第二楼层F2的位置,此时房间模具30地下方即可形成横向流道70与纵向流道31相互贯通,再进行灌浆作业后,使横向流道70与纵向流道31中充满自密实混凝土S,即可将墙面(包括房间的隔间墙)以及楼板层一次成形,接着对房间模具30进行缩模作业,再利用扬升机械(即前述的立柱装置20),进行升模作业,将该模具总成向上升第三楼层F3的位置,再进行灌浆作业,又将墙面以及楼板层一次成形。如此反复作业,利用极短的时间将大楼建好。详细施工流程以详述如前,请容不再次赘述。Overall, the present invention first establishes a foundation T on the building foundation, and then sets a mold assembly on the foundation T, wherein the mold assembly is formed by the aforementioned concave-shaped floor forming device 10, the outer wall mold 40, and The room mold 30 is constructed. At this time, the room mold 30 contacts the foundation T, so that the mold assembly only has the longitudinal flow path 31, and then the grouting operation is performed to fill the longitudinal flow path 31 with the self-compacting concrete S to establish the first floor F1. The wall surface (including the compartment wall of the room), then the room mold 309 is subjected to a shrinking operation, the room mold 30 is separated from the self-compacting concrete S, and then lifted by a lifting machine (ie, the above-mentioned column device 20). In the operation, the mold assembly is raised up to the position of the second floor F2. At this time, the lateral flow passage 70 and the longitudinal flow passage 31 are formed to penetrate each other under the room mold 30, and after the grouting operation, the lateral flow passage is made. 70 and the longitudinal flow passage 31 are filled with the self-compacting concrete S, and the wall surface (including the compartment wall of the room) and the floor layer can be formed at one time, and then the room mold 30 is subjected to a shrinking operation, and then the lifting machine is used (ie, the aforementioned Stand Means 20), is up-molding operation, the mold assembly to the up position of the third floor F3, then filling operation, turn primary molding layer walls and floor. Repeatedly, the building was built in a very short time. The detailed construction process is detailed as before, please do not repeat it again.
在此要说明的是,除本发明所揭示的立柱装置20外,该扬升机械也可为吊车或其他机械与方式,将模具总成向上吊起。It should be noted that, in addition to the column device 20 disclosed in the present invention, the lifting machine can also be a crane or other mechanical means to lift the mold assembly upward.
综上所述,上述各实施例及图式仅为本发明的优选实施例而已,当不能以之限定本发明实施的范围,即大凡依本发明申请专利范围 所作的均等变化与修饰,皆应属本发明专利涵盖的范围内。 In summary, the above embodiments and drawings are only preferred embodiments of the present invention, and the scope of the present invention cannot be limited thereto, that is, the scope of patent application according to the present invention. Equivalent changes and modifications made are within the scope of the invention.

Claims (10)

  1. 一种凹字型楼层成型装置的吊装设备,其特征在于,包括:A hoisting device for a concave type floor forming device, comprising:
    一凹字型楼层成型装置,该凹字型楼层成型装置具有一承载体,该承载体顶端跨设多个支撑板,各该支撑板朝下方固接多个吊杆;a concave floor forming device, the concave floor forming device has a carrier body, the top end of the carrier body spans a plurality of support plates, and each of the support plates is fixed to a plurality of hanging rods downward;
    多个房间模具,各该房间模具相邻彼此间形成多个相互贯通的纵向流道,且各该房间模具顶部与各该支撑板的各吊杆吊设固接。A plurality of room molds, each of which forms a plurality of mutually intersecting longitudinal flow passages adjacent to each other, and each of the room mold tops is fixedly attached to each of the suspension rods of the support plates.
  2. 如权利要求1所述的一种凹字型楼层成型装置的吊装设备,其特征在于,其中各该房间模具顶部设有一固定件,通过该固定件使各该房间模具与各该支撑板的各吊杆吊设固接。A hoisting apparatus for a recessed floor forming apparatus according to claim 1, wherein a fixing member is disposed on a top portion of each of the room molds, and each of the room molds and each of the supporting plates is provided by the fixing members. The boom is suspended and fixed.
  3. 如权利要求1所述的一种凹字型楼层成型装置的吊装设备,其特征在于,其中各该固定件可操作以调整对应的房间模具的高度,使各该房间模具保持在同一水平高度。A lifting apparatus for a recessed floor forming apparatus according to claim 1, wherein each of said fixing members is operable to adjust a height of a corresponding room mold so that each of said room molds is maintained at the same level.
  4. 如权利要求1所述的一种凹字型楼层成型装置的吊装设备,其特征在于,其中各该支撑板中央位置的纵向宽度最大距离并逐渐往两侧逐渐倾斜,令该支撑板中央位置的纵向宽度大于两侧的纵向宽度的距离。A hoisting apparatus for a recessed floor forming apparatus according to claim 1, wherein a longitudinal width of each of said support plates is at a maximum distance and gradually inclined toward both sides, so that the central position of said support plate is The longitudinal width is greater than the distance of the longitudinal width of the sides.
  5. 如权利要求1所述的一种凹字型楼层成型装置的吊装设备,其特征在于,其中各该房间模具为单一模体,该模体的侧面及底面剖设多个沟槽,且各该沟槽以一缩模组件相互衔接。The hoisting apparatus for a recessed floor forming apparatus according to claim 1, wherein each of the room molds is a single mold body, and a plurality of grooves are formed on a side surface and a bottom surface of the mold body, and each of the mold body The grooves are joined to each other by a shrink mold assembly.
  6. 如权利要求1所述的一种凹字型楼层成型装置的吊装设备,其中各该房间模具为多个独立个体的模体,且该各该模体相邻彼此间形成该多个沟槽,以及各该沟槽以一缩模组件相互衔接。A lifting apparatus for a recessed floor forming apparatus according to claim 1, wherein each of said room molds is a mold body of a plurality of independent individuals, and said each of said mold bodies adjacent to each other forms said plurality of grooves, And each of the grooves is coupled to each other by a shrink mold assembly.
  7. 如权利要求5或6所述的一种凹字型楼层成型装置的吊装设备,其特征在于,其中该缩模组件由一分别设置在各该模体上的迫紧块以及一穿设该迫紧块的迫紧件构成。A hoisting apparatus for a recessed floor forming apparatus according to claim 5 or 6, wherein the squeezing assembly comprises a pressing block respectively disposed on each of the dies, and The pressing piece of the pressing block is composed.
  8. 如权利要求1所述的一种凹字型楼层成型装置的吊装设备,其特征在于,其中该承载体具有一作业空间。A hoisting apparatus for a recessed floor forming apparatus according to claim 1, wherein the carrier has a working space.
  9. 如权利要求1所述的一种凹字型楼层成型装置的吊装设备,其特征在于,其中各该支撑板以纵向方式跨设于该承载体顶端。 A lifting apparatus for a recessed floor forming apparatus according to claim 1, wherein each of said supporting plates is spanned in a longitudinal direction on a top end of said carrier.
  10. 如权利要求1所述的一种凹字型楼层成型装置的吊装设备,其特征在于,其中各该支撑板以横向方式跨设于该承载体顶端。 A lifting apparatus for a recessed floor forming apparatus according to claim 1, wherein each of said supporting plates is spanned across a top end of said carrier.
PCT/CN2016/100537 2015-09-30 2016-09-28 Hoisting device for concave floor forming apparatus WO2017054724A1 (en)

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