CN201833459U - Special device for manufacturing door panels of safety fireproof doors - Google Patents
Special device for manufacturing door panels of safety fireproof doors Download PDFInfo
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- CN201833459U CN201833459U CN2010205558416U CN201020555841U CN201833459U CN 201833459 U CN201833459 U CN 201833459U CN 2010205558416 U CN2010205558416 U CN 2010205558416U CN 201020555841 U CN201020555841 U CN 201020555841U CN 201833459 U CN201833459 U CN 201833459U
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Abstract
A special device for manufacturing door panels of safety fireproof doors. An upper die plate and a lower die plate are pressed on a door panel with patterns of a die on the surface, a horizontal conveying rolling device matching with the die plates are connected with an upper chain and a lower chain, an elongated horizontal conveying frame is disposed on the horizontal conveying rolling device, a plurality of idler pulleys are mounted on the surface of the elongated horizontal conveying frame, a door-shaped extrusion device is disposed in the middle of the elongated horizontal conveying frame, bearings of two end shafts of an upper press roll are mounted on chutes of upright posts on two sides of the door-shaped extrusion device, spiral pressure adjusting devices are respectively mounted on tops of the upright posts on the two sides of the door-shaped extrusion device, and a sprocket on a lower press roll shaft is connected onto a sprocket on a speed reducing motor shaft. The special device used for the door panel of a safety fireproof door is high in manufacturing efficiency, fine in quality of the door panel, simple in processing, low in energy consumption and small in equipment investment and floor area, and has no scraps and dust pollution.
Description
Technical field
The utility model belongs to the Building Fire Protection safe material, and particularly a kind of door panel of security fire door is made special equipment.
Background technology
Building safety door fireproof door panel material must possess lightweight, withstand voltage, folding, primary condition such as durable, fire-retardant, heat insulation, nontoxic.So the door panel material of building safety fireproof door should adopt fire-resistant inorganic coagulation material as main material.Its processing technology can be to carry out mould shape die casting after adding light-duty fillers such as perlite, vermiculite after the feedstock production form slurry; Or will carry out the mould shape cast behind the feedstock production one-tenth foaming slurry.The intensity and the hardness that product are fully solidified reach regulation through the stipulated time maintenance.This product can be used as door panel and is directly used in dull and stereotyped security fire door use.
Be used for to reprocess the said goods when the surface has the security fire door of concavo-convex lines (pattern) at product.Because the exterior material of present employed security fire door mostly is that its double-edged concavo-convex form of expression is opposite with the degree of depth with the punch forming of sheet metal process.Its door panel with mainly adopt being connected of shell the fire prevention the gluing technology that connects, it is adhered to fully to satisfy the fire safety effect.As bonding with the plain batton door central layer, major part can not be adhered to fully between the two, can not satisfy the fire safety effect.So, need carry out corresponding processing to door panel according to the version of security fire door concave-convex surface lines (pattern).
Artistic carving is mostly adopted in the processing that has concavo-convex lines (pattern) for the door panel surface at present, promptly after dull and stereotyped sheet material solidifies fully, realize with engraving machine or artificial under the effect of cutter, the sunk part of lines (pattern) rejected according to the concavo-convex form of expression of safety door fireproof door and the degree of depth.Wherein artificial carving efficiency is too low, can not satisfy the suitability for industrialized production needs.Still have following defective with the engraving machine processing technology:
1. equipment investment is big, and separate unit engraving machine procurement price is more than 50,000 yuan.
2. working (machining) efficiency is low, and every door-plate two sides engraving is when machining period is 15-20 minute/platform.
3. floor space is big, and each station on average takes up an area of greater than 10m
2
4. energy consumption height, single device power 3KW.
5. produce waste material and pollution, reject the part waste material and cause waste, produce dust in the process and cause air pollution.
The utility model content
Technical problem to be solved in the utility model is: provide a kind of door panel of security fire door to make special equipment.Can overcome the defective that above-mentioned technology, technology exist, and provide a kind of invest little, energy consumption is low, processing is simple, efficient is high, the surface has the door panel and preparation method thereof of the security fire door of concavo-convex lines (pattern).
The technical solution of the utility model is:
A kind of door panel of security fire door is made special equipment, it is characterized in that: having one to suppress upper and lower template by hinged door panel, is respectively the die type of two picture on surface of security fire door on upper and lower template; With last, what hinged template matched down is the horizontal transmission roll unit, the horizontal transmission roll unit has a long frame of horizontal transmission, the long frame upper surface of horizontal transmission is equipped with a plurality of idler pulleies, the centre of the long frame of horizontal transmission is provided with a shape pressurizing unit, the column of door shape pressurizing unit both sides is respectively in the both sides of the long frame of horizontal transmission, on the column of door shape pressurizing unit both sides, be equipped with, lower press rolls, the idler pulley upper surface of the long frame upper surface dress of the upper surface of lower press rolls and horizontal transmission is on a horizontal plane, and the bearing of the two end axles of last nip drum is contained on the chute of the column of shape pressurizing unit both sides; On the top of the column of door shape pressurizing unit both sides the helical pressure adjusting device is housed respectively, the lower end of helical pressure adjusting device presses closer on the bearing of an end axle of last nip drum; On the axle of lower press rolls the lower press rolls sprocket wheel is housed, the lower press rolls sprocket wheel is connected on the sprocket wheel on the reducing motor axle by chain.
The centre of the long frame of horizontal transmission is provided with two door shape pressurizing units.
The utility model effect and advantage are:
The utility model relates to the door panel making apparatus that a kind of surface has the security fire door of concavo-convex lines (pattern).With the utility model make efficiency height, quality is good, processes simple low energy consumption.Characteristics such as finished product has that unit weight is light, intensity is big, fire-retardant, nontoxic, low cost.
1. equipment investment is little, and separate unit roller press manufacturing cost is lower than 10,000 yuan.
2. working (machining) efficiency height, every door-plate two sides roll extrusion is when machining period is 1 minute/platform.
3. floor space is little, and each station takes up an area of less than 8m
2
4. energy consumption is low, single device power 0.75-1.5KW.
5. there are not waste material, no dust pollution.
6. with comprehensively being compared as follows of artistic carving:
Per hour to process 60 door panels is the radix contrast
Comparative result: in the equal unit interval, with under the Isoquant, the equipment investment of artistic carving is 75 times of roll unit investment; Energy consumption is 30 times of rolling technology; Floor space is 18 times of rolling technology; Staffing is 3 times of rolling technology.
Description of drawings
Fig. 1 is a kind of structural representation (front view) of door panel of security fire door
Fig. 2 is a kind of structural representation (vertical view) of door panel of security fire door
Fig. 3 is a horizontal transmission roll unit side view
Fig. 4 is a horizontal transmission roll unit vertical view
Fig. 5 is the door panel rough front view of security fire door
Fig. 6 is the door panel rough vertical view of security fire door
Fig. 7 is that the door panel that a kind of door panel making special equipment of security fire door uses is suppressed upper and lower formwork structure side view
Fig. 8 is that door panel is suppressed upper and lower formwork structure side view (open configuration)
Fig. 9 is that door panel is suppressed upper and lower formwork structure side view (closure state)
Figure 10 is that the door panel of security fire door is made special equipment process vertical view
Figure 11 is that the door panel of security fire door is made special equipment process front view
The specific embodiment
The utility model relates to a kind of surface and has concavo-convex lines (pattern) referring to Fig. 1, Fig. 2.The making apparatus of door panel of security fire door.The preparation method of this door panel is applicable to that multiple fire-resistant inorganic coagulation material comprises as main material: portland cement, sulphate aluminium cement, slag cements, magnesia, aluminium oxide, calcium oxide etc.Preparation method comprises: preparation raw material slurry, mould shape die casting or cast, elementary maintenance, the demoulding, the concavo-convex lines of processing (pattern), reinforcement maintenance.With the finished product of the utility model made have that unit weight is light, intensity is big, fire-retardant, nontoxic, process characteristics such as simple low energy consumption, low cost.
The door panel of a kind of security fire door shown in Fig. 3,4,10,11 is made special equipment, has one by hinged door panel compacting cope match-plate pattern, lower bolster 12, is respectively the die type of two picture on surface of security fire door on upper and lower template; With last, what hinged template matched down is the horizontal transmission roll unit, the horizontal transmission roll unit has a long frame 1 of horizontal transmission, the long frame upper surface of horizontal transmission is equipped with a plurality of idler pulleies 2, the centre of the long frame of horizontal transmission is provided with a shape pressurizing unit 3, the column 4 of door shape pressurizing unit both sides is respectively in the both sides of the long frame of horizontal transmission, on the column of door shape pressurizing unit both sides, nip drum 5 is housed, lower press rolls 6, the idler pulley upper surface of the long frame upper surface dress of the upper surface of lower press rolls and horizontal transmission is on a horizontal plane, and the bearing of the two end axles of last nip drum is contained on the chute of the column of shape pressurizing unit both sides; On the top of the column of door shape pressurizing unit both sides helical pressure adjusting device 7 is housed respectively, the lower end of helical pressure adjusting device presses closer on the bearing of the two end axles of last nip drum; On the axle of lower press rolls lower press rolls sprocket wheel 8 is housed, the lower press rolls sprocket wheel is connected on the sprocket wheel on 10 of the reducing motors by chain 9.Spacing regulator 11 is housed on the two end axles of last nip drum.
The centre of the long frame of horizontal transmission is provided with two door shape pressurizing units.
The surface has the door panel processing method of the security fire door of concavo-convex lines (pattern) and is made up of following steps:
The purpose of this utility model is to overcome the defective that above-mentioned technology, technology exist, and provide a kind of invest little, energy consumption is low, processing is simple, efficient is high, the surface has the door panel making apparatus of the security fire door of concavo-convex lines (pattern).
The utility model is in flush door coreboard process, takes the technology of a roll forming of two-sided lines (pattern) mould shape.Its primary condition be to material die casting or moulding by casting initial set after maintenance reaches in the completely crued 50%-80% interval reprocesses.
The capital equipment of realizing the utility model production is: two-sided or single face roller press.Referring to Fig. 3, Fig. 4
Surface of the present utility model has the security fire door core plate preparation method of concavo-convex lines (pattern) and is made up of following steps:
1. preparation plane security fire door core plate blank is referring to Fig. 5, Fig. 6: standby in it reaches completely crued 50%-80% interval.
2. preparation compacting tool set: according to the specification preparation and the concavo-convex opposite lines of security fire door outer casing inner wall (pattern) mould of the various concavo-convex lines of security fire door (pattern).Can select plastics or metal material making such as ABS, PVC for use.Referring to Fig. 7, Fig. 8
3. compression moulding: lie against between two molds 1 and to align, place between the roller press nip drum, under pressure nose line bar (pattern) part on the mould is pressed into the anti-fire door core board blank and forms concavo-convex lines (pattern).Referring to Fig. 9, Figure 10, Figure 11
4. the demoulding: door panel is continued maintenance from taking out between mould, reach fully and solidify.
Claims (2)
1. the door panel of a security fire door is made special equipment, it is characterized in that: having one to suppress upper and lower template by hinged door panel, is respectively the die type of two picture on surface of security fire door on upper and lower template; With last, what hinged template matched down is the horizontal transmission roll unit, the horizontal transmission roll unit has a long frame of horizontal transmission, the long frame upper surface of horizontal transmission is equipped with a plurality of idler pulleies, the centre of the long frame of horizontal transmission is provided with a shape pressurizing unit, the column of door shape pressurizing unit both sides is respectively in the both sides of the long frame of horizontal transmission, on the column of door shape pressurizing unit both sides, be equipped with, lower press rolls, the idler pulley upper surface of the long frame upper surface dress of the upper surface of lower press rolls and horizontal transmission is on a horizontal plane, and the bearing of the two end axles of last nip drum is contained on the chute of the column of shape pressurizing unit both sides; On the top of the column of door shape pressurizing unit both sides the helical pressure adjusting device is housed respectively, the lower end of helical pressure adjusting device presses closer on the bearing of the two end axles of last nip drum; On the axle of lower press rolls the lower press rolls sprocket wheel is housed, the lower press rolls sprocket wheel is connected on the sprocket wheel on the reducing motor axle by chain; It is the security fire door core plate blank to be clipped in door panel suppress in the upper and lower template through the compacting of horizontal transmission roll unit that the door panel of security fire door is made special equipment.
2. the door panel of a kind of security fire door according to claim 1 is made special equipment, and it is characterized in that: the centre of the long frame of horizontal transmission is provided with two door shape pressurizing units.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205558416U CN201833459U (en) | 2010-10-11 | 2010-10-11 | Special device for manufacturing door panels of safety fireproof doors |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205558416U CN201833459U (en) | 2010-10-11 | 2010-10-11 | Special device for manufacturing door panels of safety fireproof doors |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201833459U true CN201833459U (en) | 2011-05-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205558416U Expired - Fee Related CN201833459U (en) | 2010-10-11 | 2010-10-11 | Special device for manufacturing door panels of safety fireproof doors |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201833459U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102001125A (en) * | 2010-10-11 | 2011-04-06 | 天津赫得建材发展有限公司 | Core board of fire door and manufacturing method thereof |
| CN103406978A (en) * | 2013-07-31 | 2013-11-27 | 北京仁创科技集团有限公司 | Plate forming device and method |
| CN103406979A (en) * | 2013-07-31 | 2013-11-27 | 北京仁创科技集团有限公司 | Plate forming device |
| CN104029282A (en) * | 2014-05-17 | 2014-09-10 | 汤渭海 | Fireproof door foamed door panel production device |
-
2010
- 2010-10-11 CN CN2010205558416U patent/CN201833459U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102001125A (en) * | 2010-10-11 | 2011-04-06 | 天津赫得建材发展有限公司 | Core board of fire door and manufacturing method thereof |
| CN102001125B (en) * | 2010-10-11 | 2013-01-02 | 天津赫得建材发展有限公司 | Core board of fire door and manufacturing method thereof |
| CN103406978A (en) * | 2013-07-31 | 2013-11-27 | 北京仁创科技集团有限公司 | Plate forming device and method |
| CN103406979A (en) * | 2013-07-31 | 2013-11-27 | 北京仁创科技集团有限公司 | Plate forming device |
| CN103406979B (en) * | 2013-07-31 | 2015-11-18 | 北京仁创科技集团有限公司 | Panel forming apparatus |
| CN103406978B (en) * | 2013-07-31 | 2016-02-03 | 北京仁创科技集团有限公司 | Panel forming apparatus and method |
| CN104029282A (en) * | 2014-05-17 | 2014-09-10 | 汤渭海 | Fireproof door foamed door panel production device |
| CN104029282B (en) * | 2014-05-17 | 2016-08-24 | 汤渭海 | Fire resistant doorsets foaming doors central layer process units |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110518 Termination date: 20121011 |