KR101655084B1 - Sequential extruding type multilayer concrete panel manufacturing apparatus - Google Patents
Sequential extruding type multilayer concrete panel manufacturing apparatus Download PDFInfo
- Publication number
- KR101655084B1 KR101655084B1 KR1020160036856A KR20160036856A KR101655084B1 KR 101655084 B1 KR101655084 B1 KR 101655084B1 KR 1020160036856 A KR1020160036856 A KR 1020160036856A KR 20160036856 A KR20160036856 A KR 20160036856A KR 101655084 B1 KR101655084 B1 KR 101655084B1
- Authority
- KR
- South Korea
- Prior art keywords
- concrete
- belt
- horizontal
- vertical
- nozzle
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
- B28B5/021—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length
- B28B5/022—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length the moulds or the moulding surfaces being individual independant units and being discontinuously fed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/24—Producing shaped prefabricated articles from the material by injection moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
- B28B5/026—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of indefinite length
- B28B5/028—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of indefinite length the moulding surfaces being of definite length, e.g. succession of moving pallets, and being continuously fed
Abstract
Description
The present invention relates to an apparatus for manufacturing a multilayer concrete panel comprising an outer panel (2) and a charging body (1), wherein vertical conveyor vertical belts (20) are in close contact with both sides of the horizontal belt A plurality of nozzles are provided on the upper side of the
As shown in Fig. 1, the multilayer concrete panel in which the
In such a multi-layered concrete panel, foam concrete is used as the
In other words, conventional multi-layered concrete panel manufacturing method is a discontinuous manufacturing method in which a mold is indispensable, and since a process including mold building, casting, curing and demolding is performed step by step, there is a limit to securing productivity.
Accordingly, in the manufacture of the multi-layered concrete panel, the mold is excluded and the concrete panel is continuously extruded while pouring the concrete directly into the circulating conveyor, and then the concrete panel is cut according to the desired standard to complete the multi- Multilayer concrete panel manufacturing equipment has been developed, which can dramatically improve the productivity of multilayer concrete panels.
The continuous multi-layer concrete panel manufacturing apparatus of No. 1570090 is installed in a state where a pair of standing conveyor belts are slightly spaced from each other and a concrete is laid between the pair of conveyors to manufacture a panel. However, since the concrete pouring and curing proceed between the standing conveyor, there is a problem in that the material constituting the concrete panel must be separated and biased.
That is, in the conventional continuous multi-layer concrete panel manufacturing apparatus of Patent No. 1570090, the concrete is not placed and cured in a state in which the concrete panel is horizontally seated, but the concrete panel is vertically erected, The depth of the material is inevitably formed deep in the fluidized state or during the curing process. As a result, the heavy material in the charged material is precipitated to the lower side of the manufacturing apparatus and the lightweight material is separated from the material floating upward , Which may lead to bias in the degree of compactness in the finished panel structure, resulting in poor overall quality such as uniformity, strength and durability of the panel.
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems, and it is an object of the present invention to provide an apparatus for manufacturing a multi-layered concrete panel composed of an
The continuous belt type multi-layer concrete panel manufacturing method according to
Through the present invention, it is possible to dramatically improve the productivity by manufacturing the multilayer concrete panel without the need for the mold, and it is possible to freely produce the panels of various sizes, and the manufacturing cost can be drastically reduced through the dramatic increase in the productivity In addition, it is possible to produce free standard panels such as long continuous panels.
Particularly, the thickness of the panel can be adjusted only by adjusting the conveying speed of the conveyor belt, the material ejection amount, and the flattening position, without the need of extensive modification of the concrete panel manufacturing apparatus, thereby making it possible to freely produce concrete panels of various sizes.
In addition, while the concrete panel is continuously formed through the conveyor, the entire process from the placement and curing of the concrete panel is carried out in the horizontal seating state of the panel, so that the integrity of the entire concrete panel structure is maintained uniformly, And the like can be effectively suppressed.
1 is a perspective view of a multilayer concrete panel
2 is a schematic view of the structure of the present invention
3 is a longitudinal sectional view of the operating state of the present invention
4 is an explanatory diagram of a completed panel cutting method according to the present invention
Fig. 5 is an explanatory diagram of the material surface cleaning method of the present invention
Fig. 6 is a schematic view showing a structure of a winding-
7 is an explanatory view of an embodiment of the present invention to which a deformed vertical belt is applied
8 is a perspective view of a multi-layer concrete panel manufactured through the embodiment of FIG.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will now be described in detail with reference to the accompanying drawings.
Fig. 2 shows the basic structure of the present invention. The plane of the concrete panel manufacturing apparatus of the present invention is shown on the upper side of the drawing, and the side and longitudinal section are shown on the lower side of the figure.
The present invention relates to a continuous multi-layer concrete panel manufacturing apparatus in which a concrete is directly placed on a conveyor in which a belt connected to a roller is circulated in manufacturing a multi-layer concrete panel composed of a
2, the input-side
In other words, a separate conveyor is installed in close contact with both sides of the horizontally installed conveyor in a vertical state, and the
2 and 3, a
3, the concrete forming the
Although not shown, a plurality of the conveyance pipes are connected to a loading means and a pump for supplying concrete in a fluidized state, so that the concrete can be continuously fed by pressure. Particularly, the concrete forming the
As shown in Fig. 4, the poured and molded concrete panel is periodically cut through a
The circulation speed of the
2 to 4, the
The
A plurality of inner
As described above, in the present invention, the surface of one
3, the
3, after the multilayer structure is completed, the surface of the
In the construction of the multilayer structure and the surface cleanup, not only the surface of the
6, a
In the embodiment shown in Fig. 6, two
As shown in Fig. 7, a deformed belt having a concavo-convex surface formed on the surface thereof is used as the
7,
It is difficult to form the
1: full charge
2: Exterior
5:
6: Needle groove
9: Mesh
10: Horizontal belt
11; Side horizontal roller
12: discharge side horizontal roller
13: Internal horizontal roller
20: Vertical belt
21: Input side vertical roller
22: discharge side vertical roller
23: Internal vertical roller
25: protrusion
26:
27:
31: Lower plate press-
32: Lower plate nozzle
33: Charge feeding tube
34: Charging nozzle
35: Upper plate feeding tube
36: Top plate nozzle
40:
45: Flat Roller
50: frame
51: Horizontal motor
52: Vertical motor
59: Cutter
61:
Claims (3)
Wherein a winding unit (61) for winding a mesh (9) around the horizontal belt (10) is provided and the mesh (9) is continuously supplied to the horizontal belt (10).
Characterized in that protrusions (25) are formed on one vertical belt (20) of the vertical belts (20) on both sides of the horizontal belt (10), and recessed parts (26) are formed on the other vertical belt Type multi - layer concrete panel manufacturing apparatus.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020160036856A KR101655084B1 (en) | 2016-03-28 | 2016-03-28 | Sequential extruding type multilayer concrete panel manufacturing apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020160036856A KR101655084B1 (en) | 2016-03-28 | 2016-03-28 | Sequential extruding type multilayer concrete panel manufacturing apparatus |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020160083249A Division KR101708228B1 (en) | 2016-07-01 | 2016-07-01 | Sequential extruding type multilayer concrete panel manufacturing apparatus |
Publications (1)
Publication Number | Publication Date |
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KR101655084B1 true KR101655084B1 (en) | 2016-09-07 |
Family
ID=56949963
Family Applications (1)
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KR1020160036856A KR101655084B1 (en) | 2016-03-28 | 2016-03-28 | Sequential extruding type multilayer concrete panel manufacturing apparatus |
Country Status (1)
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KR (1) | KR101655084B1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101973981B1 (en) | 2019-01-29 | 2019-05-07 | 주식회사 마메든하우징 | Manufacturing apparatus and method for architectural panel and, architectural panel manufactured by the same |
CN113199618A (en) * | 2021-04-28 | 2021-08-03 | 中建材创新科技研究院有限公司 | Integrative system of board thickness regulation and plastic of gypsum building materials production line |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006205734A (en) * | 2005-01-28 | 2006-08-10 | Xella Trockenbau-Systeme Gmbh | Manufacturing method and apparatus of architectural lightweight board |
JP5647372B1 (en) * | 2014-07-31 | 2014-12-24 | 則之 加納 | Sandwich panel manufacturing apparatus and sandwich panel manufacturing method |
-
2016
- 2016-03-28 KR KR1020160036856A patent/KR101655084B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006205734A (en) * | 2005-01-28 | 2006-08-10 | Xella Trockenbau-Systeme Gmbh | Manufacturing method and apparatus of architectural lightweight board |
JP5647372B1 (en) * | 2014-07-31 | 2014-12-24 | 則之 加納 | Sandwich panel manufacturing apparatus and sandwich panel manufacturing method |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101973981B1 (en) | 2019-01-29 | 2019-05-07 | 주식회사 마메든하우징 | Manufacturing apparatus and method for architectural panel and, architectural panel manufactured by the same |
CN113199618A (en) * | 2021-04-28 | 2021-08-03 | 中建材创新科技研究院有限公司 | Integrative system of board thickness regulation and plastic of gypsum building materials production line |
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