CN116277449A - Automatic production line for small concrete prefabricated parts - Google Patents
Automatic production line for small concrete prefabricated parts Download PDFInfo
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- CN116277449A CN116277449A CN202310057306.XA CN202310057306A CN116277449A CN 116277449 A CN116277449 A CN 116277449A CN 202310057306 A CN202310057306 A CN 202310057306A CN 116277449 A CN116277449 A CN 116277449A
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- 239000004567 concrete Substances 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 52
- 238000003860 storage Methods 0.000 claims abstract description 17
- 230000008859 change Effects 0.000 claims abstract description 7
- 230000007306 turnover Effects 0.000 claims description 21
- 230000007246 mechanism Effects 0.000 claims description 12
- 230000003014 reinforcing effect Effects 0.000 claims description 12
- 238000004064 recycling Methods 0.000 claims description 10
- 238000012423 maintenance Methods 0.000 claims description 9
- 238000011084 recovery Methods 0.000 claims description 8
- 230000006698 induction Effects 0.000 claims description 7
- 230000009977 dual effect Effects 0.000 claims description 5
- 238000012549 training Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 abstract description 8
- 208000037805 labour Diseases 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 239000004744 fabric Substances 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000009417 prefabrication Methods 0.000 description 5
- 238000013459 approach Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000011178 precast concrete Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010025 steaming Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention belongs to the technical field of concrete prefabricated part production, in particular to a small-sized concrete prefabricated part automatic production line, which comprises a prefabricated production area, a temperature control steam curing area, an automatic demolding area, a robot stacking area and a finished product storage area. This small-size concrete prefab automation line, through setting up prefabricated production area, control by temperature change steam curing area, automatic drawing of patterns district, robot pile up neatly district and finished product storage area, when using, cooperate prefabricated production area, control by temperature change steam curing area, automatic drawing of patterns district, robot pile up neatly district and finished product storage area through automatic transfer chain and fork truck and connect, when producing a large amount of prefabs, realize high automation running water operation, thereby solved current mass production prefab, need a large amount of manual transportation materials, the production needs a large amount of labours, waste time and energy's problem.
Description
Technical Field
The invention relates to the technical field of concrete prefabricated part production, in particular to a small-sized automatic production line for concrete prefabricated parts.
Background
By installing the concrete prefabricated parts at the edges of two sides of the bridge or the highway to ensure the safety and economy of public facilities, the concrete prefabricated parts are used as carriers of bridge railings or sound barriers, and the appearance quality and the linearity of the concrete prefabricated parts directly influence the appearance quality of the bridge. The railway and highway need a large amount of precast concrete components along the line, and in the present precast concrete component production process, most still adopt the cloth through cloth equipment cloth, carry the maintenance building site through the manual work after the cloth is accomplished, carry out natural maintenance, consequently mass production prefabrication, need a large amount of manual transportation materials, production needs a large amount of labours, wastes time and energy, so needs a small-size precast concrete automation line.
Disclosure of Invention
Based on the technical problems that a large amount of materials are required to be transported manually in the existing mass production of prefabricated parts, a large amount of labor is required for production, time and labor are wasted, and the invention provides a small-sized automatic production line for concrete prefabricated parts.
The invention provides a small-sized automatic production line for concrete prefabricated parts, which comprises a prefabricated production area, a temperature control steam curing area, an automatic demolding area, a robot stacking area and a finished product storage area, wherein the prefabricated production area is formed by a spreader, a vibration transportation platform connected with the spreader through an automatic conveying line, a trowelling machine connected with the vibration transportation platform, a warehouse-in lifter of the trowelling machine through an automatic conveying line training stage and a loading station connected with the warehouse-in lifter through the automatic conveying line;
the temperature control steam curing area consists of a steam curing room and a warehouse-out lifter, wherein the steam curing room is connected with an automatic conveying line through a forklift;
the automatic demolding area is composed of an automatic turnover machine, a demolding transportation vibration platform connected with the automatic turnover machine through an automatic conveying line, a gantry grabbing disc connected with the demolding transportation vibration platform through an automatic conveying line and a mold turnover recovery mechanism arranged on one side of the gantry grabbing disc;
the robot palletizing area consists of a robot grabbing station, palletizing robots arranged in the robot grabbing station and a warehouse-out area connected with the palletizing robots through an automatic conveying line;
the finished product storage area comprises an outdoor storage maintenance field.
Preferably, the die overturning and recycling mechanism comprises a fixed base, wherein the fixed base is arranged on one side of the gantry grab disc;
one side surface of unable adjustment base is fixed to be installed the controller, unable adjustment base's upper surface is provided with retrieves the conveyer belt.
Preferably, the lifting driving air cylinders are fixedly arranged on the upper surface of the fixed base, and are electrically connected with the controller through electromagnetic valves, and the two lifting driving air cylinders are symmetrically distributed by taking the axis of the fixed base as the center;
the lifting driving cylinder comprises a lifting driving air rod, one end of the lifting driving air rod is fixedly connected with a lifting mounting plate, guide holes are fixedly formed in the lifting mounting plate, and the two guide holes are symmetrically distributed with the axis of the lifting mounting plate as the center.
Preferably, the inner wall of the guide hole is connected with a guide upright post in a sliding manner, and one end of the guide upright post is fixedly connected with the upper surface of the fixed base;
the surface of the guide upright post is T-shaped, the surface of the guide upright post is connected with a reinforced limiting plate in a sliding manner, a limiting adjusting groove is fixedly formed in the surface of the guide upright post, the inner wall of the limiting adjusting groove is connected with a limiting locking block in a sliding manner, and the inner wall of the limiting adjusting groove and the surface of the limiting locking block are both trapezoid-shaped;
the surface of the limiting locking block is fixedly connected with a locking screw rod, one end of the locking screw rod penetrates through and extends to the surface of the reinforced limiting plate, the surface of the locking screw rod is in threaded connection with a locking nut, and the surface of the locking nut is spliced with the surface of the reinforced limiting plate;
the lower surface of the reinforcing limiting plate is fixedly provided with a lifting limiting proximity sensor, and the lifting limiting proximity sensor is electrically connected with the controller through an electric wire.
Preferably, the surface of the lifting mounting plate is rotationally connected with a functional roller through a bearing, the surface of the functional roller is fixedly provided with a double-output-shaft motor, and the double-output-shaft motor is electrically connected with the controller and the power supply through a collecting ring;
two output shafts of the double-output shaft motor are fixedly connected with clamping driving screws through couplings, and threads of the two clamping driving screws are opposite in rotation direction.
Preferably, the surface of the clamping driving screw is in threaded connection with a die clamping plate, and the two die clamping plates are symmetrically distributed by taking the axis of the double-output shaft motor as the center;
the surface fixing of the function roller is connected with a limiting fixing rod, a plurality of limiting fixing rods are symmetrically and uniformly distributed on the surface of the function roller by taking the axis of the double-output shaft motor as the center, and the surface of the die clamping plate is in sliding connection with the surface of the limiting fixing rod.
Preferably, both ends of the limiting fixing rod are fixedly connected with limiting fixing plates, and one ends of the two clamping driving screws are rotatably connected with the surfaces of the limiting fixing plates through bearings;
the surface of one limiting fixing plate is fixedly provided with a stroke control proximity sensor for controlling the double-output-shaft motor, and the stroke control proximity sensor is electrically connected with a controller through an electric wire;
one of them the fixed surface of mould grip block has seted up the control groove, the inner wall sliding connection of control groove has the control block, the fixed surface of control block is connected with the sensing frame, the surface of sensing frame and the inner wall sliding connection of control groove.
Preferably, the surface fixedly connected with guide bar of control block, the surface sliding connection of guide bar has the backup pad, the surface of backup pad is L shape, the surface of backup pad and the surface fixedly connected of mould grip block, pressure spring has been cup jointed on the surface of guide bar, pressure spring's both ends respectively with the surface of backup pad and the surface fixedly connected of control block.
Preferably, a clamping control proximity sensor is fixedly arranged on the surface of the die clamping plate, and the clamping control proximity sensor is electrically connected with the controller through an electric wire and a collecting ring;
the surface fixing of spacing dead lever is connected with holds the thing riser, a plurality of hold thing riser at the surface evenly distributed of spacing dead lever, hold the surface sliding connection of thing riser and two centre gripping drive screw's surface.
Preferably, the surface of the functional roller is fixedly sleeved with turnover driving gears, and the two turnover driving gears are symmetrically distributed by taking the axis of the functional roller as the center;
the surface of upset drive gear has cup jointed the auxiliary frame, the surface of auxiliary frame is the U shape, the surface of auxiliary frame and unable adjustment base's upper surface fixed connection, auxiliary tooth's socket has been seted up to the fixed surface of auxiliary frame, a plurality of auxiliary tooth's socket is at one side inner wall evenly distributed of auxiliary frame, the inner wall of auxiliary tooth's socket and the surface engagement of upset drive gear.
The beneficial effects of the invention are as follows:
1. through setting up prefabricated production area, control by temperature change steam curing area, automatic drawing of patterns district, robot pile up neatly district and finished product and deposit the district, when using, cooperate prefabricated production area, control by temperature change steam curing area, automatic drawing of patterns district, robot pile up neatly district and finished product through automatic transfer chain and fork truck and deposit the district and connect, when producing a large amount of prefabs, realize high automation running water to current mass production prefab has been solved, a large amount of manual work transportation material of needs, the production needs a large amount of labours, the problem of wasting time and energy.
2. Through setting up mould upset recovery mechanism, when using, shake the drawing of patterns back at the mould, carry out automatic upset to the prefabrication mould and retrieve, then carry prefabricated production area again and produce to have prefabricated member mould high utilization ratio, retrieve the high effect of treatment efficiency.
Drawings
FIG. 1 is a schematic diagram of an automated production line for small concrete prefabricated parts according to the present invention;
FIG. 2 is a block diagram of a prefabrication production area of a small-sized concrete prefabrication automation line according to the present invention;
FIG. 3 is a block diagram of a temperature control steam curing area of a small-sized concrete prefabricated member automatic production line;
FIG. 4 is a block diagram of an automatic demolding area of a small-sized concrete prefabricated member automatic production line according to the invention;
fig. 5 is a block diagram of a robot palletizing area of a small-sized concrete prefabricated member automation line according to the present invention;
FIG. 6 is a block diagram of a finished product storage area of a small-sized concrete prefabricated member automatic production line according to the present invention;
fig. 7 is a perspective view of a gantry grab disc structure of the small-sized concrete prefabricated member automatic production line;
FIG. 8 is a perspective view of a fixed base structure of a small-sized concrete prefabricated member automation line according to the present invention;
FIG. 9 is an enlarged view of the structure A in FIG. 8 of a small-sized concrete prefabricated member automation line according to the present invention;
FIG. 10 is a perspective view of a reinforced limit plate structure of a small-sized concrete prefabricated member automation line according to the present invention;
FIG. 11 is a top view of a limit adjusting groove structure of a small-sized concrete prefabricated member automatic production line;
FIG. 12 is a perspective view of a mold clamping plate structure of a small-sized concrete prefabricated member automation line according to the present invention;
fig. 13 is a half cross-sectional view of a mold clamping plate structure of a small-sized concrete prefabricated member automation production line.
In the figure: 1. prefabricating a production area; 101. a cloth machine; 102. vibrating the transportation platform; 103. trowelling machine; 104. a warehouse-in lifter; 105. a loading station; 2. a temperature control steam curing area; 201. a steam curing chamber; 202. a warehouse-out elevator; 3. an automatic demolding area; 301. an automatic turnover machine; 302. demolding, transporting and vibrating the platform; 303. a gantry grab disc; 304. a mold overturning and recycling mechanism; 3041. a fixed base; 3042. a controller; 3043. recovering the conveyor belt; 3044. a lifting driving cylinder; 3045. lifting and driving the air rod; 3046. lifting the mounting plate; 3047. a guide hole; 3048. a guide column; 3049. reinforcing a limiting plate; 30410. a limit adjusting groove; 30411. limiting locking blocks; 30412. locking the screw rod; 30413. a lock nut; 30414. lifting limit proximity sensor; 30415. a function roller; 30416. a double output shaft motor; 30417. clamping the driving screw; 30418. a mold clamping plate; 30419. a limit fixing rod; 30420. a limit fixing plate; 30421. a travel control proximity sensor; 30422. a control groove; 30423. a control block; 30424. an induction frame; 30425. a guide rod; 30426. a support plate; 30427. a pressure spring; 30428. a grip control proximity sensor; 30429. a bearing vertical plate; 30430. a turnover driving gear; 30431. an auxiliary frame; 30432. auxiliary tooth grooves; 4. robot palletizing area; 401. a robot gripping station; 402. a palletizing robot; 403. a warehouse-out area; 5. a finished product storage area; 501. and (5) storing the curing field outdoors.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-13, a small-sized automatic production line for concrete prefabricated parts comprises a prefabricated production area 1, a temperature control steam curing area 2, an automatic demolding area 3, a robot stacking area 4 and a finished product storage area 5, wherein the prefabricated production area 1 is composed of a distributing machine 101, a vibration conveying platform 102 connected with the distributing machine 101 through an automatic conveying line, a trowelling machine 103 connected with the vibration conveying platform 102, a warehouse-in lifter 104 of which the trowelling machine 103 is in a training stage through the automatic conveying line, and a loading station 105 connected with the warehouse-in lifter 104 through the automatic conveying line.
Further, when the automatic transfer line is used, after the mould release agent is sprayed on the prefabricated part mould, the mould release agent is transferred to the lower part of the distributing machine 101, the prefabricated part mould is distributed through the distributing machine 101, then the mould release agent is transferred to the vibration conveying platform 102 through the automatic transfer line for vibration compaction, the compacted concrete is smoothed through the trowelling machine 103, then the concrete is transferred to the station of the warehouse-in lifter 104 through the automatic transfer line, the prefabricated part mould and the concrete smoothed through the jolt-in lifter 104 are sequentially put into a goods shelf, and then the concrete is transferred to the loading station 105 through the automatic transfer line, and then the concrete is transferred to the temperature control steaming area 2 through a forklift.
The temperature control steam curing area 2 is composed of a steam curing room 201 and a warehouse-out lifter 202, wherein the steam curing room 201 is connected with an automatic conveying line through a forklift.
Further, in use, the steam curing chamber 201 generates steam by electricity and maintains a constant temperature and humidity state for 7-9 hours.
Further, after steaming, the prefabricated member, the die and the goods shelf after steaming are conveyed to an automatic conveying line together through a forklift, conveyed to a station of a delivery elevator 202 through the automatic conveying line, and the prefabricated member and the die on the goods shelf are fed to the automatic conveying line through the delivery elevator 202 and conveyed to an automatic demoulding area 3.
The automatic demolding area 3 is composed of an automatic turnover machine 301, a demolding transportation vibration platform 302 connected with the automatic turnover machine 301 through an automatic conveying line, a gantry grabbing disc 303 connected with the demolding transportation vibration platform 302 through an automatic conveying line, and a mold turnover recovery mechanism 304 arranged on one side of the gantry grabbing disc 303.
Further, after the prefabricated part and the die are conveyed to the automatic turnover machine 301 through the automatic conveying line, the prefabricated part and the die are turned 180 degrees through the automatic turnover machine 301 and then conveyed to the demolding and conveying vibration platform 302, and after the prefabricated part and the die are subjected to vibration demolding, the demolding die is grabbed and moved to the die turning and recycling mechanism 304 through the gantry grabbing disc 303 for die turning and recycling.
Meanwhile, the demoulded prefabricated member is conveyed to the robot palletizing zone 4 through an automatic conveying line.
The robot palletizing region 4 is composed of a robot gripping station 401, palletizing robots 402 arranged in the robot gripping station 401, and a warehouse-out region 403 where the palletizing robots 402 are connected through an automatic conveying line.
Further, when the automatic stacking machine is used, after the prefabricated members are conveyed into the robot grabbing station 401 through the automatic conveying line, stacking is performed through the stacking robot 402, then the stacked prefabricated members are conveyed into the warehouse-out area 403 through the automatic conveying line, and after entering the warehouse-out area 403, the prefabricated members are packaged.
The finished product storage area 5 includes an outdoor storage maintenance field 501.
Further, when in use, after the prefabricated members in the warehouse-out area 403 are packaged, the prefabricated members are transported to the outdoor storage maintenance field 501 by a forklift for maintenance again.
The mold overturning and recycling mechanism 304 includes a fixed base 3041, and the fixed base 3041 is provided on one side of the gantry gripper 303.
A controller 3042 is fixedly mounted on one side surface of the fixed base 3041, and a recovery conveyor 3043 is provided on an upper surface of the fixed base 3041.
In use, the recovery conveyor 3043 is connected to an automatic transfer line, and the recovered preform molds are transported to the spreader 101 for re-spreading.
The lifting driving cylinder 3044 is fixedly mounted on the upper surface of the fixed base 3041, the lifting driving cylinder 3044 is electrically connected with the controller 3042 through an electromagnetic valve, and the two lifting driving cylinders 3044 are symmetrically distributed with the axis of the fixed base 3041 as the center.
When in use, the lifting driving cylinder 3044 is electrically connected with the controller 3042 through the electromagnetic valve, so that the lifting driving cylinder 3044 is automatically controlled by the controller 3042 to perform lifting work.
The lift driving cylinder 3044 includes a lift driving gas rod 3045, one end of the lift driving gas rod 3045 is fixedly connected with a lift mounting plate 3046, guide holes 3047 are fixedly provided on the lift mounting plate 3046, and the two guide holes 3047 are symmetrically distributed with the axis of the lift mounting plate 3046 as the center.
In use, the controller 3042 controls the lifting driving air rod 3045 to extend from the lifting driving air cylinder 3044 or retract into the lifting driving air cylinder 3044, so as to drive the lifting mounting plate 3046 to perform lifting movement.
The inner wall of the guide hole 3047 is slidably connected with a guide column 3048, and one end of the guide column 3048 is fixedly connected with the upper surface of the fixed base 3041.
In use, the lifting mounting plate 3046 is guided during lifting movement by the cooperation of the guide holes 3047 and the guide upright posts 3048.
The surface of the guide upright post 3048 is T-shaped, the surface sliding connection of the guide upright post 3048 is provided with a reinforced limit plate 3049, the surface fixing of the guide upright post 3048 is provided with a limit adjusting groove 30410, the inner wall of the limit adjusting groove 30410 is connected with a limit locking block 3041 in a sliding manner, and the inner wall of the limit adjusting groove 30410 and the surface of the limit locking block 3041 are both trapezoid.
The surface of the limiting locking block 3041 is fixedly connected with a locking screw 30112, one end of the locking screw 30112 penetrates through and extends to the surface of the reinforcing limiting plate 3049, the surface of the locking screw 30112 is in threaded connection with a locking nut 3043, and the surface of the locking nut 3043 is in plug connection with the surface of the reinforcing limiting plate 3049.
When the device is used, four guide posts 3048 are reinforced in a guiding manner through two reinforcing limiting plates 3049, the positions of the reinforcing limiting plates 3049 on the guide posts 3048 are adjusted by sliding the limiting locking blocks 3041 in the limiting adjusting grooves 3041, after the adjustment is completed, the locking nuts 3043 are rotated, the locking nuts 3043 are inserted into the surfaces of the reinforcing limiting plates 3049, the locking screws 30112 and the limiting locking blocks 3041 are driven to move, the locking nuts are inserted into the inner walls of the limiting adjusting grooves 30410 to be tightly locked, and the reinforcing limiting plates 3049 are limited and locked.
The lower surface of the reinforcement limit plate 3049 is fixedly provided with a lifting limit proximity sensor 30414, and the lifting limit proximity sensor 30414 is electrically connected with the controller 3042 through an electric wire.
When the lifting device is used, the height of the lifting limit proximity sensor 3046 is adjusted by adjusting the position of the reinforcing limit plate 3049 on the surface of the guide upright post 3048, the lifting limit proximity sensor 3044 is electrically connected with the controller 3042 through the lifting limit proximity sensor 3044, after the lifting drive air rod 3045 stretches out in the lifting drive air cylinder 3044, the lifting mounting plate 3046 is driven to move and approach the lifting limit proximity sensor 3044, the lifting limit proximity sensor 30414 sends out an electric signal and feeds back to the controller 3042, and the controller 3042 controls the lifting drive air rod 3045 to stop stretching out to limit the lifting height of the lifting mounting plate 3046.
The surface of the lifting mounting plate 3046 is rotatably connected with a functional roller 30420 through a bearing, a double-output-shaft motor 30116 is fixedly arranged on the surface of the functional roller 30420, and the double-output-shaft motor 30116 is electrically connected with a controller 3042 and a power supply through a collecting ring.
Further, a slip ring is mounted on one end surface of the function roller 30115.
Further, in use, the dual output shaft motor 30116 is connected to the controller 3042 and the power supply through the slip ring, thereby facilitating the supply of electrical power to the dual output shaft motor 30116 when the functional roller 30115 rotates and facilitating the control of the dual output shaft motor by the controller 3042 when the functional roller 30115 rotates.
The two output shafts of the double output shaft motor 30116 are fixedly connected with clamping driving screws 30117 through couplings, and the threads of the two clamping driving screws 30117 are opposite in rotation direction.
The surface of the clamping driving screw 30117 is connected with a mold clamping plate 30118 in a threaded manner, and the two mold clamping plates 30118 are symmetrically distributed with the axis of the double-output shaft motor 30116 as the center.
The surface of the functional roller 30115 is fixedly connected with a limit fixing rod 30419, the limit fixing rods 30419 are symmetrically and uniformly distributed on the surface of the functional roller 30115 by taking the axis of the double-output shaft motor 30116 as the center, and the surface of the mold clamping plate 30118 is in sliding connection with the surface of the limit fixing rod 30419.
In use, the two clamping driving screws 30117 are driven to rotate by the dual output shaft motor 30116, and the two clamping driving screws 30117 drive the mold clamping plates 30118 to move relatively or oppositely at the same time.
Both ends of the limit fixing rod 30419 are fixedly connected with limit fixing plates 30420, and one ends of two clamping driving screws 30117 are rotatably connected with the surfaces of the limit fixing plates 30420 through bearings.
The surface of one of the limit fixing plates 30420 is fixedly provided with a stroke control proximity sensor 3021 for controlling the double-output shaft motor 30116, and the stroke control proximity sensor 3021 is electrically connected with the controller 3042 through an electric wire.
When in use, the controller 3042 controls the double-output-shaft motor 3046 to work, the two output shafts of the double-output-shaft motor 30116 drive the two clamping driving screws 30117 to rotate through the coupler, when the two die clamping plates 30118 are driven to move towards the limiting fixed plate 30420 to approach, the two die clamping plates 30118 are driven to approach the stroke control proximity sensor 3021, when the stroke control proximity sensor 3021 senses that the die clamping plates 30118 approach, an electric signal is sent out, the electric signal is fed back to the controller 3042, the controller 3042 controls the double-output-shaft motor 30116 to stop, and opening stroke control is carried out on the two die clamping plates 30118.
A control groove 30422 is fixedly formed in the surface of one mold clamping plate 30118, a control block 30423 is slidably connected to the inner wall of the control groove 30122, an induction frame 30414 is fixedly connected to the surface of the control block 30423, and the surface of the induction frame 30414 is slidably connected to the inner wall of the control groove 30122.
The surface of the control block 30423 is fixedly connected with a guide rod 3045, the surface of the guide rod 3045 is connected with a support plate 3046 in a sliding manner, the surface of the support plate 3046 is L-shaped, the surface of the support plate 3026 is fixedly connected with the surface of the mold clamping plate 30118, the surface of the guide rod 3025 is sleeved with a pressure spring 30427, and two ends of the pressure spring 30427 are fixedly connected with the surface of the support plate 3026 and the surface of the control block 30423 respectively.
The surface of the mold clamping plate 3018 is fixedly provided with a clamping control proximity sensor 30428, and the clamping control proximity sensor 30428 is electrically connected with the controller 3042 through an electric wire and a collector ring.
When the dual-output-shaft motor 3046 is controlled by the controller 3042 to drive the two clamping driving screws 30117 to rotate, when the two mold clamping plates 30118 are driven to move to clamp the prefabricated member mold, the mold clamping plates 30118 move to clamp the prefabricated member mold after the prefabricated member mold contacts with the mold clamping plates 30118, the control block 3023 is extruded by the prefabricated member mold, one side of the guide rod 3045 moves to drive the induction frame 30416 to move, after the prefabricated member mold is clamped by the mold clamping plates 3048, the induction frame 30416 moves to be close to the clamping control proximity sensor 30428, the clamping control proximity sensor 30428 sends out an electric signal to the controller 3042, and the controller 3042 controls the dual-output-shaft motor 3046 to stop.
The surface of the limiting fixed rod 30419 is fixedly connected with a carrying vertical plate 3049, a plurality of carrying vertical plates 30129 are uniformly distributed on the surface of the limiting fixed rod 30419, and the surface of the carrying vertical plate 3029 is in sliding connection with the surfaces of two clamping driving screws 30117.
The surface of the functional roller 30115 is fixedly sleeved with a turnover driving gear 30430, and the two turnover driving gears 30430 are symmetrically distributed by taking the axis of the functional roller 30115 as the center.
The surface of the turnover driving gear 30430 is sleeved with an auxiliary frame 30431, the surface of the auxiliary frame 30431 is U-shaped, the surface of the auxiliary frame 30431 is fixedly connected with the upper surface of the fixed base 3041, auxiliary tooth grooves 30402 are fixedly formed in the surface of the auxiliary frame 30431, the plurality of auxiliary tooth grooves 30434 are uniformly distributed on the inner wall of one side of the auxiliary frame 30431, and the inner wall of the auxiliary tooth grooves 30434 is meshed with the surface of the turnover driving gear 30430.
When in use, the controller 3042 controls the lifting driving air cylinder 3044 to work, and the lifting driving air rod 3045 in the lifting driving air cylinder 3044 drives the lifting mounting plate 3046 to move up and down in the extending or contracting process, the lifting mounting plate 3046 drives the functional roller 30115 to move, the overturning driving gear 30430 is driven to move, and the functional roller 30115 is driven to rotate by the contact of the overturning driving gear 30430 and the auxiliary tooth groove 30434.
Through setting up mould upset recovery mechanism 304, when using, after shaking the drawing of patterns to the mould, carry out automatic upset to the prefabrication mould and retrieve, then carry prefabricated production area 1 again and produce to have prefabricated mould high-usage, retrieve the high effect of treatment effeciency.
Through setting up prefabricated production area 1, control by temperature change steam curing area 2, automatic drawing of patterns district 3, robot pile up neatly district 4 and finished product deposit district 5, when using, cooperate prefabricated production area 1, control by temperature change steam curing area 2, automatic drawing of patterns district 3, robot pile up neatly district 4 and finished product deposit district 5 through automatic transfer chain and fork truck and connect, when producing a large amount of prefabs, realize high automation running water operation to current mass production prefab has been solved, a large amount of manual transportation materials are needed, production needs a large amount of labours, the problem of wasting time and energy.
Working principle: when the small-sized concrete prefabricated member is produced, a prefabricated member die sprayed with a release agent is conveyed to the lower side of a distributing machine 101 through an automatic conveying line, concrete is distributed in the prefabricated member die through the distributing machine 101, then the prefabricated member die is conveyed to a vibration conveying platform 102 through the automatic conveying line, concrete is jolt-rammed, leveling and leveling are performed through a leveling machine 103, then the prefabricated member is conveyed to a station of a warehouse-in lifter 104 through the automatic conveying line for warehouse-in shelf placement, then the shelf is conveyed to a loading station 105 through the automatic conveying line, and then the prefabricated member is conveyed to a steam curing room 201 through an forklift for steam curing.
After the steam curing is completed, the concrete prefabricated part and the prefabricated part mould on the goods shelf are conveyed to an automatic conveying line through a forklift, then the concrete prefabricated part and the prefabricated part mould on the goods shelf are discharged to the automatic conveying line through a warehouse-out lifter 202, and then conveyed into an automatic turnover machine 301, and the prefabricated part mould and the concrete prefabricated part are turned over through the automatic turnover machine 301.
Then, the concrete prefabricated member is conveyed to a demoulding and conveying vibration platform 302 through an automatic conveying line, the concrete prefabricated member and the prefabricated member mould are separated through vibration, the concrete prefabricated member is conveyed to the lower portion of a gantry grabbing disc 303, and the prefabricated member mould is grabbed and moved to a mould overturning and recycling mechanism 304 through the gantry grabbing disc 303.
After the gantry grabbing disc 303 grabs and moves the prefabricated part die to the position above the fixed base 3041 in the die overturning and recycling mechanism 304, the controller 3042 controls the lifting driving air rod 3045 in the lifting driving air cylinder 3044 to stretch out to drive the lifting mounting plate 3046 to move upwards, drive the functional roller 30115, the limiting fixed rod 30419 and the carrying vertical plate 3029 to move upwards to be close to the gantry grabbing disc 303, and in the upward movement process, the overturning driving gear 30430 is matched with the auxiliary tooth grooves 30434 to drive the functional roller 30115, the limiting fixed rod 30419 and the carrying vertical plate 30129 to overturn for 180 degrees.
Then, the gantry gripper 303 loosens the prefabricated part mold, the prefabricated part mold falls onto the object bearing vertical plate 3049, then the controller 3042 controls the double-output-shaft motor 30116 to work, the double-output-shaft motor 3046 rotates positively to drive the two clamping driving screws 30117 to rotate, the two mold clamping plates 3046 are driven to move towards the axis of the functional roller 30420 at the same time, the prefabricated part mold is clamped, after the prefabricated part mold is clamped, the controller 3042 controls the lifting driving air rod 3045 to shrink into the lifting driving air cylinder 3044 to drive the prefabricated part mold to move downwards, in the downward movement process, the overturning driving gear 30230 is matched with the auxiliary tooth grooves 30434 to drive the functional roller 30420 to rotate reversely by 180 degrees to drive the prefabricated part mold to overturn by 180 degrees, then the controller 3042 controls the double-output-shaft motor 30116 to rotate reversely to drive the two mold clamping plates 30218 to reset, the clamping of the prefabricated part mold is loosened, the prefabricated part mold falls onto the recycling conveyor 3043 on the fixed base 3041, the prefabricated part mold is conveyed onto the automatic conveying line through the recycling conveyor 3043, the automatic conveying line is conveyed to the automatic conveying line after the overturning the prefabricated part mold, and the demolding agent is conveyed to the cloth machine 101 again.
After the prefabricated member mould and the concrete prefabricated member are separated by the gantry grabbing disc 303, the concrete prefabricated member is conveyed to the robot grabbing station 401 through an automatic conveying line, the concrete prefabricated member is piled up by the piling robot 402, then the piled up concrete prefabricated member is conveyed to the warehouse-out area 403 through the automatic conveying line for packing, and after packing is completed, the concrete prefabricated member is conveyed to the outdoor storage maintenance field 501 for storage and maintenance through a forklift.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (10)
1. The utility model provides a small-size concrete prefab automation line, includes prefabricated production area (1), control by temperature change steam curing area (2), automatic drawing of patterns district (3), robot pile up neatly district (4) and finished product storage area (5), its characterized in that: the prefabricated production area (1) is composed of a distributing machine (101), a vibration conveying platform (102) connected with the distributing machine (101) through an automatic conveying line, a trowelling machine (103) connected with the vibration conveying platform (102), a warehouse-in lifter (104) for training the trowelling machine (103) through the automatic conveying line and a loading station (105) connected with the warehouse-in lifter (104) through the automatic conveying line;
the temperature control steam curing area (2) is composed of a steam curing room (201) and a warehouse-out lifter (202) connected with the steam curing room (201) through a forklift and an automatic conveying line;
the automatic demolding area (3) is composed of an automatic turnover machine (301), a demolding transportation vibration platform (302) connected with the automatic turnover machine (301) through an automatic conveying line, a gantry grabbing disc (303) connected with the demolding transportation vibration platform (302) through an automatic output line and a mold turnover recovery mechanism (304) arranged on one side of the gantry grabbing disc (303);
the robot palletizing zone (4) is composed of a robot grabbing station (401), palletizing robots (402) arranged in the robot grabbing station (401) and a warehouse-out zone (403) connected with the palletizing robots (402) through an automatic conveying line;
the finished product storage area (5) comprises an outdoor storage maintenance field (501).
2. The automated production line for small concrete prefabricated parts according to claim 1, wherein: the die overturning and recycling mechanism (304) comprises a fixed base (3041), and the fixed base (3041) is arranged on one side of the gantry grabbing disc (303);
a controller (3042) is fixedly arranged on one side surface of the fixed base (3041), and a recovery conveyor belt (3043) is arranged on the upper surface of the fixed base (3041).
3. The automated production line for small concrete prefabricated parts according to claim 2, wherein: the upper surface of the fixed base (3041) is fixedly provided with lifting driving cylinders (3044), the lifting driving cylinders (3044) are electrically connected with the controller (3042) through electromagnetic valves, and the two lifting driving cylinders (3044) are symmetrically distributed by taking the axis of the fixed base (3041) as the center;
the lifting driving cylinder (3044) comprises a lifting driving air rod (3045), one end of the lifting driving air rod (3045) is fixedly connected with a lifting mounting plate (3046), guide holes (3047) are fixedly formed in the lifting mounting plate (3046), and the two guide holes (3047) are symmetrically distributed with the axis of the lifting mounting plate (3046) as the center.
4. A small concrete prefabricated member automation line according to claim 3, characterized in that: the inner wall of the guide hole (3047) is connected with a guide upright post (3048) in a sliding manner, and one end of the guide upright post (3048) is fixedly connected with the upper surface of the fixed base (3041);
the surface of the guide upright post (3048) is in a T shape, the surface of the guide upright post (3048) is connected with a reinforced limiting plate (3049) in a sliding manner, a limiting adjusting groove (30410) is fixedly formed in the surface of the guide upright post (3048), a limiting locking block (3041) is connected with the inner wall of the limiting adjusting groove (30410) in a sliding manner, and the inner wall of the limiting adjusting groove (30410) and the surface of the limiting locking block (3041) are both trapezoid;
the surface of the limiting locking block (3041) is fixedly connected with a locking screw rod (30112), one end of the locking screw rod (30112) penetrates through and extends to the surface of the reinforcing limiting plate (3049), a locking nut (3043) is connected to the surface of the locking screw rod (30112) in a threaded mode, and the surface of the locking nut (3043) is spliced with the surface of the reinforcing limiting plate (3049);
the lower surface of the reinforcing limiting plate (3049) is fixedly provided with a lifting limiting proximity sensor (30414), and the lifting limiting proximity sensor (30414) is electrically connected with the controller (3042) through an electric wire.
5. The automated production line for small concrete prefabricated parts according to claim 4, wherein: the surface of the lifting mounting plate (3046) is rotationally connected with a functional roller (3049) through a bearing, a double-output-shaft motor (30116) is fixedly arranged on the surface of the functional roller (3049), and the double-output-shaft motor (30116) is electrically connected with a controller (3042) and a power supply through a collecting ring;
two output shafts of the double-output shaft motor (30116) are fixedly connected with clamping driving screws (30117) through couplers, and threads of the two clamping driving screws (30117) are opposite in rotation direction.
6. The automated production line for small concrete prefabricated parts according to claim 5, wherein: the surface of the clamping driving screw (30117) is in threaded connection with a die clamping plate (30118), and the two die clamping plates (3018) are symmetrically distributed by taking the axis of the double-output shaft motor (30116) as the center;
the surface fixing of function roller (3049) is connected with spacing dead lever (30419), a plurality of spacing dead lever (30419) are symmetrical evenly distributed in the surface of function roller (3049) with the axis of dual output shaft motor (30116) as the center, the surface of mould grip block (30218) and the surface sliding connection of spacing dead lever (30419).
7. The automated production line for small concrete prefabricated parts according to claim 6, wherein: two ends of the limiting fixing rod (30419) are fixedly connected with limiting fixing plates (30420), and one ends of the two clamping driving screws (30117) are rotatably connected with the surfaces of the limiting fixing plates (30420) through bearings;
a stroke control proximity sensor (3041) for controlling the double-output-shaft motor (30116) is fixedly arranged on the surface of one limiting fixed plate (30420), and the stroke control proximity sensor (3021) is electrically connected with a controller (3042) through an electric wire;
control groove (30422) is fixedly arranged on the surface of one mold clamping plate (30118), a control block (30423) is connected to the inner wall of the control groove (30422) in a sliding mode, an induction frame (30416) is fixedly connected to the surface of the control block (30423), and the surface of the induction frame (30416) is connected to the inner wall of the control groove (30422) in a sliding mode.
8. The automated production line for small concrete prefabricated parts according to claim 7, wherein: the surface fixed connection of control block (30423) has guide bar (3045), the surface sliding connection of guide bar (3045) has backup pad (30426), the surface of backup pad (30426) is L shape, the surface of backup pad (30426) is connected with the surface fixed of mould grip block (3018), pressure spring (30427) have been cup jointed on the surface of guide bar (3045), the both ends of pressure spring (30427) are connected with the surface of backup pad (30426) and the surface fixed of control block (30423) respectively.
9. The automated production line for small concrete prefabricated parts according to claim 8, wherein: a clamping control proximity sensor (30428) is fixedly arranged on the surface of the die clamping plate (30118), and the clamping control proximity sensor (30428) is electrically connected with the controller (3042) through an electric wire and a collecting ring;
the surface fixing connection of spacing dead lever (30419) has a thing riser (30499), a plurality of hold thing riser (30499) evenly distributed at the surface of spacing dead lever (30419), the surface of holding thing riser (30499) is connected with the surface sliding of two centre gripping driving screw rods (30117).
10. The automated production line for small concrete prefabricated parts according to claim 9, wherein: the surface of the functional roller (30115) is fixedly sleeved with overturning driving gears (30430), and the two overturning driving gears (30430) are symmetrically distributed by taking the axis of the functional roller (30115) as the center;
auxiliary frame (30431) has been cup jointed on the surface of upset drive gear (30430), the surface of auxiliary frame (30431) is the U shape, the surface of auxiliary frame (30431) is fixedly connected with the upper surface of unable adjustment base (3041), auxiliary tooth's socket (30434) have been seted up to the fixed surface of auxiliary frame (30431), a plurality of auxiliary tooth's socket (30434) are at the one side inner wall evenly distributed of auxiliary frame (30431), the inner wall of auxiliary tooth's socket (30434) and the surface engagement of upset drive gear (30430).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310057306.XA CN116277449A (en) | 2023-01-13 | 2023-01-13 | Automatic production line for small concrete prefabricated parts |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310057306.XA CN116277449A (en) | 2023-01-13 | 2023-01-13 | Automatic production line for small concrete prefabricated parts |
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| CN116277449A true CN116277449A (en) | 2023-06-23 |
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| CN202310057306.XA Pending CN116277449A (en) | 2023-01-13 | 2023-01-13 | Automatic production line for small concrete prefabricated parts |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117142386A (en) * | 2023-10-30 | 2023-12-01 | 安徽中材宝业建筑工业化有限公司 | Precast concrete piece conveying device |
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2023
- 2023-01-13 CN CN202310057306.XA patent/CN116277449A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117142386A (en) * | 2023-10-30 | 2023-12-01 | 安徽中材宝业建筑工业化有限公司 | Precast concrete piece conveying device |
| CN117142386B (en) * | 2023-10-30 | 2024-01-09 | 安徽中材宝业建筑工业化有限公司 | Precast concrete piece conveying device |
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