CN202367844U

CN202367844U - Micro-pressure ceramic molding machine

Info

Publication number: CN202367844U
Application number: CN2011205024080U
Authority: CN
Inventors: 王彦庆; 吴萍; 杜伟建; 崔丙军; 陈少敏
Original assignee: Huida Sanitary Ware Co Ltd
Current assignee: Huida Sanitary Ware Co Ltd
Priority date: 2011-12-06
Filing date: 2011-12-06
Publication date: 2012-08-08
Anticipated expiration: 2021-12-06

Abstract

A micro-pressure ceramic molding machine belongs to the technical field of ceramic production equipment, and is used for pouring molding in the production of sanitary ceramic toilets, single and double sinks, and artistic bowls. The technical proposal is: it consists of a main frame, a main beam assembly, The variable speed reducer, transmission shaft assembly, chain rewinding, upper mold lifting assembly, wet billet trolley, mold, worm gear reducer, and the continuously variable speed reducer, transmission shaft assembly, and chain rewinding are installed on the upper part of the main frame. Connect in sequence, the upper mold lifting assembly is installed in the middle of the main frame, the chain at the lower end of the inverted chain is connected with the upper mold lifting assembly, the main beam assembly is connected with the worm gear reducer, they are installed in the lower part of the main frame, and the mold is installed in the main beam assembly On the top, the wet billet trolley is located on the side of the main frame. This kind of micro-press ceramic forming machine is composed of mechanical overall mold opening, mold clamping, mold locking, mechanical tilting, mechanical overall mold turning, and automatic blanking, which realizes mechanized production, greatly improves work efficiency, and reduces labor intensity at the same time.

Description

A kind of minute-pressure jolly

Technical field

The utility model relates to the moulding by casting equipment in the upright closet of sanitary ceramics, the two tanks of list, type production of art bowl, belongs to the ceramic production device technical field.

Background technology

In the present Production of Ceramics, cleaners and polishes found closet, single two tanks, artistic bowl product in molding procedure, adopt traditional stall with goods spread out on the ground for sale molding mode always; Because moulded dimension is big, very heavy, mould matched moulds, locking, die sinking, the demoulding all adopt manual work to operate one by one; Trouble, time-consuming, inefficiency not only operate; And labour intensity is very big, takies a large amount of production lands used, and these shortcomings have all hindered the fast development of producing.

The utility model content

The utility model technical problem to be solved provide a kind of can the mechanization matched moulds, locking, die sinking, automatic demoulding, thereby raise the efficiency, reduce labor strength greatly, practice thrift and produce the minute-pressure jolly that takes up an area of.

The technical scheme that addresses the above problem is:

A kind of minute-pressure jolly; It by main frame, girder assembly, stepless reducer, transmission shaft component, jack, patrix lifting assembly, connect wet base dolly, mould, worm-gear speed reducer and form; Main frame fixes on the ground through expansion bolt, and stepless reducer, transmission shaft component, jack are installed in the top of main frame, and patrix lifting assembly is installed in the middle part of main frame; Jack lower end chain is connected with patrix lifting assembly through bearing pin; The girder assembly is connected with worm-gear speed reducer, and they are installed in the bottom of main frame, and mould is installed on the girder assembly; Connect wet base dolly and be positioned on the wet base trolley track of connecing of main frame one side, corresponding with the die location on the girder assembly.

Above-mentioned minute-pressure jolly; Described patrix lifting assembly is made up of suspension hook coaster, the capable rail of coaster, suspension hook and lift cart; The capable rail of coaster is horizontally fixed on the middle part of main frame, connects through cylinder between the capable rail of suspension hook coaster and coaster, and the suspension hook coaster has sliding wheel to be embedded in the capable rail of coaster; Lift cart is fixed on the two ends of the capable rail of coaster, and lift cart has guide wheel to be embedded in the inboard track of main frame.

Above-mentioned minute-pressure jolly, described girder assembly by girder, semiaxis, model installing rack, suspension bracket, compress air bag, locking base, grab, side form holding device and constitute, semiaxis is connected with girder through bolt; Girder is connected on the lift cart through rolling bearing units; The mould installing rack is fixed on the girder, and the side form holding device is fixed on model installing rack side, and the locking base is connected with girder through screw rod; Wear spring in the middle of the screw rod; The locking rotating shaft is installed on the locking base through rolling bearing units, and grab is fixed in the locking rotating shaft, is uniformly distributed with two in the locking base and compresses air bag.

Above-mentioned minute-pressure jolly, described transmission shaft component is made up of power transmission shaft, sprocket wheel, shaft coupling, rolling bearing units, and stepless reducer is connected with power transmission shaft, and power transmission shaft is connected with jack through sprocket wheel.

The usefulness of the utility model is:

This minute-pressure ceramics forming machine has replaced the traditional mode of production pattern in the molding procedure of upright closet, single two tanks, art bowl type ceramic product, turn over mould by machinery integral die sinking, matched moulds, locked mode, mechanical tilt blowing, machinery integral; Automatically mould adobe blocks; Realized the mechanization production of upright closet, single two tanks, artistic bowl product, can arrange per tour slip casting twice, improved operating efficiency greatly, improved the utilization rate of workshop area by the production demand; Reduced labor strength simultaneously; Requirement to worker's physique greatly reduces, and under the nervous situation of human resources now, the use of equipment has great realistic meaning.

Description of drawings

Fig. 1 is the general assembly view of the utility model;

Fig. 2 is the left view of Fig. 1.

Mark is following among the figure: main frame 1, girder assembly 2, stepless reducer 3, transmission shaft component 4, jack 5, patrix lifting assembly 6, lift cart 7, side form holding device 8, connect wet base dolly 9, connect wet base trolley track 10, the capable rail of sprocket wheel 11, shaft coupling 12, power transmission shaft 13, coaster 14, suspension hook coaster 15, suspension hook 16, girder 17, suspension bracket 18, grab 19, mould mount pad 20, mould 21, worm-gear speed reducer 22, locking base 23, compress air bag 24, semiaxis 25.

The specific embodiment

Fig. 1,2 shows, the minute-pressure jolly of the utility model mainly by main frame 1, girder assembly 2, stepless reducer 3, transmission shaft component 4, jack 5, patrix lifting assembly 6, connect wet base dolly 9, mould 21, worm-gear speed reducer 22 and constitute.

Show among the figure; Stepless reducer 3, transmission shaft component 4, jack 5 are installed in the top of main frame 1, and patrix lifting assembly 6 is installed in the middle part of main frame 1, and girder assembly 2 is connected with worm-gear speed reducer 22; They are installed in the bottom of main frame; Mould 21 is installed on the girder assembly 2, connects wet base dolly 9 and is positioned on the wet base trolley track 10 of connecing of main frame 1 one sides, and is corresponding with mould 21 positions on the girder assembly 2.Stepless reducer 3 is as power, can drive transmission shaft component 4 rotations, and transmission shaft component 4 is connected with jack 5 through sprocket wheel 11, and jack 5 lifts by crane assembly 6 with patrix again and is connected through bearing pin, lifts by crane assembly 6 and moves up and down thereby can drive patrix.

Show among the figure; Main frame 1 is divided into symmetrical two parts; Middle link together through connector, worm-gear speed reducer 22 is installed in the middle of main frame 1 left and right sides two parts, and worm-gear speed reducer 22 two ends output shafts are connected with the semiaxis 25 of the girder assembly 2 at two ends respectively; The girder assembly 2 that worm-gear speed reducer 22 can drive two ends is rotated, and accomplishes the blowing of special angle, the operation of moulding adobe blocks as requested.

Girder assembly 2 by girder 17, semiaxis 25, mould installing rack 20, suspension bracket 18, compress air bag 24, locking base 23, grab 19, side form holding device 8 and constitute; Grab 19 is fixed in the locking rotating shaft; The locking rotating shaft is fixed on the locking base 23 through rolling bearing units; Between locking base 23 and the locking rotating shaft cylinder is arranged, can be through the switching of pneumatic control grab 19.When carrying out mode-lock operation, at first will grab 19 be in closure state through pneumatic control, and open then and compress air bag 24 joysticks, and pour compressed air to air bag, grab 19 is locked with suspension bracket 18 under the effect that compresses air bag 24, thereby accomplishes the action of locked mode.

Show among the figure that patrix lifting assembly 6 is made up of the capable rail of suspension hook coaster 15, coaster 14, suspension hook 16 and lift cart 7, suspension hook coaster 15 is connected with the capable rail 14 of coaster through cylinder; Can in the capable rail 14 of coaster, horizontally slip through pneumatic control; Thereby when patrix lifting assembly 6 drops to corresponding die sinking position, stretch through control cylinder and to accomplish cooperating of suspension hook 16 and suspension bracket 18, promote jack 5 then; Just can accomplish the action of whole die sinking, the matched moulds order is opposite with the die sinking order.

The course of work of the utility model is following:

1, matched moulds, locked mode: press patrix lifting assembly 6 decline buttons, stepless reducer 3 drives jack 5 motions, moves downward thereby drive patrix lifting assembly 6, until model is closed up and down.Open the grab locking switch of girder assembly 2, with grab 19 closures, open the air pressure switch that compresses air bag 24, will compress air bag 24 and pour compressed air, mould 21 is locked under compressed-air actuated effect.The die sinking process is opposite with the matched moulds process.

2, turn over mould, mould adobe blocks: after accomplishing die sinking, patrix is buckled in the resin supporting plate on the model counterdie along with patrix lifting assembly 6 is promoted to peak then; Start clamping mechanism (method is identical with model locking up and down), resin supporting plate and counterdie are locked, press girder assembly rotary knob; Start worm decelerating machine 22 and drive girder assemblies 2 Rotate 180s °, will connect wet base dolly 9 and push girder assembly bottom, discharge the compressed air that compresses air bag; Open grab 19, resin supporting plate band wet base and is dropped on and connect on the wet base dolly 9, promotes patrix lifting assembly 6 this moment; Can drive girder assembly 2 whole liftings through pull bar; Until base substrate with stop after model separates fully, pull out and connect wet base dolly 9, accomplish the operation of moulding adobe blocks.

Claims

1. A micro-pressed ceramic molding machine, characterized in that it consists of a main frame (1), a main beam assembly (2), a stepless speed reducer (3), a drive shaft assembly (4), and an inverted chain (5) , the upper mold lifting assembly (6), the wet blank trolley (9), the mold (21), the worm gear reducer (22), the continuously variable speed reducer (3), the drive shaft assembly (4), the chain ( 5) Installed on the upper part of the main frame (1), the upper mold lifting assembly (6) is installed in the middle of the main frame (1), the lower chain of the inverted chain (5) is connected with the upper mold lifting assembly (6) through a pin shaft, the main The beam assembly (2) is connected with the worm reducer (22), they are installed on the lower part of the main frame (1), the mold (21) is installed on the main beam assembly (2), and the wet billet trolley (9) is located on the main On the track (10) of the wet billet trolley on one side of the frame (1), it corresponds to the position of the mold (21) on the main beam assembly (2).

2. The micro-pressed ceramic molding machine according to claim 1, characterized in that: the upper mold lifting assembly (6) consists of a hook block (15), a block rail (14), a hook (16) It is composed of a lifting trolley (7), the trolley rail (14) is horizontally fixed in the middle of the main frame (1), the hook block (15) and the trolley rail (14) are connected by a cylinder, and the hook block ( 15) There are sliding wheels embedded in the trolley rail (14), the lifting trolley (7) is fixed at both ends of the trolley rail (14), and the lifting trolley (7) has guide wheels embedded in the inner side of the main frame (1) within the track.

3. The micro-pressed ceramic molding machine according to claim 1, characterized in that: the main beam assembly (2) consists of a main beam (17), a half shaft (25), a model mounting frame (20), a hanger (18), compression air bag (24), locking base (23), hook (19), side form clamping device (8), the half shaft (25) is connected with the main beam (17) by bolts, the main The beam (17) is connected to the lifting trolley (7) through a bearing with seat, the mold mounting frame (20) is fixed on the main beam (17), and the side mold clamping device (8) is fixed on the side of the model mounting frame (20) , the locking base (23) is connected to the main beam (17) through a screw, a spring is passed through the middle of the screw, the locking rotating shaft is installed on the locking base (23) through a bearing with seat, and the hook (19) is fixed on the locking rotating shaft. Two compression airbags (24) are evenly distributed in the locking base (23).

4. The micro-pressed ceramic molding machine according to claim 1, characterized in that: the transmission shaft assembly (4) consists of a transmission shaft (13), a sprocket (11), a coupling (12), a belt seat The bearing is formed, and the continuously variable speed reducer (3) is connected with the transmission shaft (13), and the transmission shaft (13) is connected with the reverse chain (5) through the sprocket wheel (11).