CN107282483B - Dead-weight cleaning method for production line for dead-weight cleaning of surface of anode carbon block - Google Patents
Dead-weight cleaning method for production line for dead-weight cleaning of surface of anode carbon block Download PDFInfo
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- CN107282483B CN107282483B CN201710467332.4A CN201710467332A CN107282483B CN 107282483 B CN107282483 B CN 107282483B CN 201710467332 A CN201710467332 A CN 201710467332A CN 107282483 B CN107282483 B CN 107282483B
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 416
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 413
- 238000004140 cleaning Methods 0.000 title claims abstract description 338
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims description 100
- 239000000428 dust Substances 0.000 claims description 24
- 230000008569 process Effects 0.000 claims description 17
- 230000009471 action Effects 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 11
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 10
- 238000001125 extrusion Methods 0.000 claims description 9
- 230000001680 brushing effect Effects 0.000 claims description 6
- 239000011538 cleaning material Substances 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 6
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 230000011664 signaling Effects 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 2
- 230000003631 expected effect Effects 0.000 abstract description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 239000010426 asphalt Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000001464 adherent effect Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 238000003487 electrochemical reaction Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000002006 petroleum coke Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/08—Cell construction, e.g. bottoms, walls, cathodes
- C25C3/12—Anodes
- C25C3/125—Anodes based on carbon
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning In General (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
The invention discloses a production line for self-weight cleaning of the surface of an anode carbon block and a self-weight cleaning method thereof. The method comprises the following steps: the anode carbon block receiving and cleaning device is characterized in that a No. 1 pushing device is arranged at the outlet end of the anode carbon block receiving and cleaning device, a tipping device is arranged at the outlet end of the No. 1 pushing device, a first receiving and cleaning platform is arranged at the outlet end of the tipping device, and No. 2 pushing devices are arranged on two sides, close to the tipping device, of the first receiving and cleaning platform. The invention adopts the idea that a cutter is arranged on the running bottom surface of the carbon block, the dead weight of the carbon block is utilized to clean all the surfaces of the carbon block, the expected effect is achieved, the dead weight type anode carbon block cleaning roller device is adopted in the structural aspect, the layout of the carbon block face changing is reduced, the flow is saved, the functions are increased, the cost is reduced, the structure is simplified, the manufacturing is easy, the fault rate is low, the safety and the reliability are realized, the energy is saved, the environment is protected, the operation is convenient, the cleaning time is greatly saved, the production efficiency is improved, the working environment of workers is improved, and the cleaning cost is reduced.
Description
Technical Field
The invention relates to the technical field of anode carbon blocks, in particular to a self-weight cleaning method of a production line for self-weight cleaning of the surface of an anode carbon block.
Background
At present, the production of metallic aluminium at home and abroad mainly adopts an electrolytic refining method, i.e. cryolite-alumina melt is taken as electrolyte in an electrolytic bath, direct current is introduced, and the electrolyte generates electrochemical reaction to generate liquid aluminium under the participation of a carbon anode and a cathode.
The anode carbon block is heated and mixed by petroleum coke with different particle sizes and liquid asphalt into paste, the paste is placed into a die, the paste is formed into a green anode carbon block through vibration of a vibration table and pressing of a heavy hammer, the formed anode carbon block is cuboid, four-surface chamfers are realized by the die, and a carbon bowl is formed on the upper surface of the carbon bowl and used for casting when the anode carbon block is assembled with an aluminum guide rod. The upper surface carbon bowl and the chamfer are formed by pressing a heavy punch. And (3) loading the green anode carbon block into a roasting furnace, adding carbon filling materials into the four sides of the green anode carbon block, and roasting the green anode carbon block at a high temperature to obtain the anode carbon block for electrolysis. At present, anode carbon blocks are vertically loaded into a furnace in the roasting process, the green anode carbon blocks are vertically placed in the roasting furnace and are subjected to heating roasting treatment at the temperature of 1100 ℃ under the condition of isolating air, so that a binder is converted into carbon, the carbon blocks are prevented from deforming and transferring heat in the roasting process, carbon filling materials are added on four sides, the asphalt binder is coked and the carbon filling materials are bonded in the roasting process of the anode carbon blocks, and surface adherents need to be cleaned after the anode carbon blocks are discharged from the furnace, so that the anode carbon blocks can be used for conducting reduction in electrolytic production.
At present, anode carbon block surface cleaning devices used in various domestic aluminum plants adopt scraper plate cleaning, namely, the carbon blocks move, cutters are fixedly arranged in the running paths of the carbon blocks, and the surfaces of the anode carbon blocks are scraped and cleaned in the running process, but the anode carbon block surface cleaning devices have the following defects:
1. the baked anode carbon block surface filler particles are formed by bonding after being softened by asphalt, the bonding hardness of the filler particles bonded on the anode carbon block surface and an irregular material layer are unpredictable, when the anode carbon block enters a cleaning device, because the cutter is fixed, the cleaning distance of the cleaning cutter is adjusted by a spring, because the mounting position of the irregular cutter of the filler bonded on the anode carbon block surface is not easy to control, and the spring stiffness can not be controlled, the spring stiffness is high, and the phenomenon that the cutter is clamped in the running process of the anode carbon block occurs; the spring stiffness is low, and the phenomenon that the anode carbon blocks cannot be cleaned due to insufficient resistance is avoided.
2. The existing equipment has low automation degree, needs manual auxiliary cleaning and occupies large area.
3. At present, carbon block cleaning equipment equipped in each large aluminum plant cannot achieve the cleaning effect, and is basically changed into manual cleaning.
In order to overcome the defects, the production line for the surface of the anode carbon block is needed to be manufactured to solve the defects in the prior art.
Disclosure of Invention
The present invention is directed to solving, at least to some extent, one of the technical problems in the related art. Therefore, one purpose of the invention is to provide a dead weight cleaning method of a production line for cleaning the surface of an anode carbon block by dead weight, the production line uses the running bottom surface of the carbon block to install a cutter, and uses the dead weight of the carbon block to clean each surface of the carbon block to achieve the expected effect.
According to the embodiment of the invention, the production line for self-weight cleaning of the surface of the anode carbon block comprises:
the anode carbon block receiving and cleaning device comprises an anode carbon block receiving and cleaning device, wherein the outlet end of the anode carbon block receiving and cleaning device is provided with a # 1 pushing device, the outlet end of the # 1 pushing device is provided with a tipping device, the outlet end of the tipping device is provided with a first material receiving and cleaning platform, two sides of the first material receiving and cleaning platform, which are close to the tipping device, are provided with # 2 pushing devices, one end of the first material receiving and cleaning platform, which is far away from the tipping device, is provided with a horizontal slewing device, one end of the horizontal slewing device, which is far away from the first material receiving and cleaning platform, is provided with an anode carbon block bowl cleaning device, one side of the horizontal slewing device, which is close to the first material receiving and cleaning platform, is provided with a # 3 pushing device, one end of the horizontal slewing device, which is far away from the # 3 pushing device, is provided with a second material receiving and cleaning platform, and the outlet end of the second material receiving and cleaning platform is provided with a self-weight type anode carbon block cleaning roller, the outlet end of the dead weight type anode carbon block cleaning roller device is provided with an anode carbon block chamfering and boss cleaning device;
the anode carbon block chamfering and boss cleaning device is characterized in that a 4# material pushing device is arranged on one side of the anode carbon block chamfering and boss cleaning device, a third material receiving cleaning platform is arranged at one end, away from the 4# material pushing device, of the anode carbon block chamfering and boss cleaning device, a turning cleaning device is arranged at the outlet end of the third material receiving cleaning platform, a material receiving platform device is arranged at the outlet end of the turning cleaning device, a 5# material pushing device is arranged on one side of the material receiving platform device, an anode carbon block surface integral cleaning device is arranged at one end, away from the 5# material pushing device, of the material receiving platform device, a conveying device is arranged at the outlet end of the anode carbon block surface integral cleaning device, and a grouping conveying device is arranged at the outlet end of the conveying device.
In some embodiments of the invention, the # 1 material pushing device, the # 2 material pushing device, the # 3 material pushing device, the # 4 material pushing device and the # 5 material pushing device all use hydraulic cylinders to push materials.
In other embodiments of the invention, the conveying device adopts conveying rollers for conveying, and the grouping conveying device conveys chain plates for conveying.
In other embodiments of the present invention, the production line is externally connected with a control system, and the control system is electrically connected to each device of the production line.
In other embodiments of the present invention, the production line further comprises a cleaning material delivery system and a dust collection system.
In other embodiments of the invention, the cleaning tool arrangement functions to: the adhesive material on the surface of the carbon block is cleaned by the extrusion friction effect generated by the dead weight of the carbon block and the edge surface of the cleaning cutter.
Compared with the prior art, the invention has the beneficial effects that:
1. the traditional manual cleaning is changed into automatic mechanical cleaning, the equipment is installed in a broken line mode, the occupied area is small, meanwhile, the surface cleaning of the anode carbon block is performed through the self weight of the carbon block and the extrusion friction effect generated by the edge surface of the cleaning cutter, the resistance of the cleaning cutter is not frequently adjusted any more, the raw materials are saved, the anode carbon block is contacted with the cleaning cutter by the self weight of the carbon block and then is cleaned for multiple times under the thrust effect, the cleaning effect of the anode carbon block is greatly improved, and the working efficiency is improved;
2. the invention has the idea that the cutter is arranged on the bottom surface of the running carbon block, the dead weight of the carbon block is utilized to clean all the surfaces of the carbon block, the expected effect is achieved, the dead weight type anode carbon block cleaning roller device is adopted in the structural aspect, the layout for changing the surfaces of the carbon block is reduced, the flow is saved, the functions are increased, the cost is reduced, the structure is simplified, the manufacturing is easy, the fault rate is low, the safety and the reliability are realized, the energy is saved, the environment is protected, and the operation is convenient;
3. the invention greatly solves the defects of the existing equipment and changes the current situation of manual cleaning. Utilize dead weight and clearance cutter cooperation thoroughly to solve the charcoal piece clearance problem, need not artifical clearance, great saving cleaning time, provide production efficiency, improved workman operational environment simultaneously, reduced the clearance cost.
4. A self-weight cleaning method of a production line for self-weight cleaning of the surface of an anode carbon block comprises the following specific steps:
s1, the roasted anode carbon blocks are clamped by a roasting multifunctional crown block and transported to an anode carbon block receiving and cleaning device which is arranged on the system, the roasting multifunctional crown block clamps two groups of carbon blocks at a time, each group comprises 7 blocks, the anode carbon blocks are erected and are arranged in a way that carbon bowls are arranged in a reverse-positive mode, and the anode carbon block receiving and cleaning device receives the two groups of anode carbon blocks at the same time;
s2, the two groups of anode carbon blocks are respectively put into the receiving frames of the anode carbon block receiving and cleaning devices and then send signals, and the two groups of receiving devices are powered to start to drive the push plates to push the two groups of upright anode carbon blocks to move towards the tipping device;
s3, installing a cleaning cutter device on one side of the anode carbon block receiving and cleaning device, which is close to the tipping device, and cleaning the end face adhesive material by contacting the edge face of the cleaning cutter with the dead weight of the anode carbon block when the anode carbon block moves forwards through the cleaning cutter device;
s4, when two groups of first anode carbon blocks are conveyed to the position of the tipping device, the power of the receiving device stops, a signal is sent out, the power of the tipping device is started, the upright anode carbon blocks are respectively turned over for 90 degrees, the anode carbon blocks are in a lateral lying state and are respectively placed on the first material receiving cleaning platform;
s5, after the upright anode carbon blocks are turned into a side-lying state, the anode carbon blocks are respectively pushed to the middle position of a first receiving and cleaning platform by a No. 2 pushing device, and two groups of carbon blocks are respectively returned to the middle position of the platform;
s6, respectively installing cleaning cutter devices at two ends of the first material receiving cleaning platform, and cleaning the side bonding material to clean a large surface by contacting the anode carbon block with the edge surface of the cleaning cutter by the gravity of the carbon block in the operation process;
s7, pushing the anode carbon blocks to the middle position of the first receiving and cleaning platform by the No. 2 pushing device, returning, signaling, starting the anode carbon block receiving and cleaning device to push the second anode blocks to the tipping device, and repeating the actions;
and S8, pushing the anode carbon block onto a horizontal rotating device, and sending a signal after the No. 1 pushing device returns. The horizontal rotating device rotates within +/-90 degrees, the carbon bowl directions of the anode carbon blocks are changed to be consistent, and the anode carbon blocks are in the longitudinal position;
s9, sending a signal after the horizontal rotary device is in place, pushing the carbon block to an anode carbon block carbon bowl cleaning device by a No. 1 pushing device, vibrating and cleaning the bottom of the carbon bowl by the action of an anode carbon block carbon bowl cleaning device mechanism, and then pushing the carbon block back to the horizontal rotary device;
s10, sending a signal after the carbon block returns to the horizontal rotating device, and pushing the anode carbon block into the dead weight type anode carbon block cleaning roller device by the action of the No. 3 pushing device;
s11, installing a cleaning cutter device between the horizontal rotating device and the dead weight type anode carbon block cleaning roller device, and cleaning one side surface bonding material by contacting the surface of the cleaning cutter with the gravity of the carbon block when the 3# pushing device pushes the anode carbon block into the cleaning roller and the cleaning cutter device;
s12, a cleaning cutter device is arranged in the dead weight type anode carbon block cleaning roller device, and a surface bonding material is cleaned by the extrusion friction action generated by the dead weight of the carbon block and the edge surface of the cleaning cutter when the anode carbon block is pushed into the cleaning roller by external force during the cleaning of the cutter device; sending a signal after the first anode carbon block is in place, rotating the roller device by 90 degrees, and rotating the anode carbon block by 90 degrees; pushing a second anode carbon block into the square frame of the cleaning roller by external force, pushing a front anode carbon block to move forwards, and contacting the anode carbon block with the edge surface of the cutter by the dead weight of the carbon block when the anode carbon block passes through the cutter cleaning device from the original position to a second position so as to clean the second surface adhesive; rotating the first anode carbon block by 90 degrees, pushing a third anode carbon block into the square frame of the cleaning roller by external force, pushing the first two anode carbon blocks to move forwards, and contacting the anode carbon blocks with the edge surfaces of the cutter by the dead weight of the carbon blocks when the cutter device is cleaned in the process from the second position to the third position to clean the third surface bonding material; rotating the first anode carbon block by an external force of 90 degrees to push the fourth anode carbon block into the square frame of the cleaning roller, pushing the first three anode carbon blocks to move forwards, enabling the anode carbon blocks to contact with the edge surface of the cutter by the dead weight of the carbon blocks when the anode carbon blocks pass through the cutter cleaning device from the third position to the outside of the roller, cleaning the fourth surface bonding material, arranging 3 anode carbon blocks in the dead weight type anode carbon block cleaning roller device, and cleaning four large surfaces of each carbon block by rotating and cleaning;
s13, when the anode carbon block is pushed out of the cleaning roller by external force to the anode carbon block chamfering and boss cleaning device, the anode carbon block chamfering and boss cleaning device is provided with a cleaning tool to clean the chamfering and boss in the length direction of the surface of the anode carbon block;
s14, a cleaning cutter is arranged between the anode carbon block chamfer and boss cleaning devices, and the anode carbon block is pushed to the overturning cleaning device by the oil cylinder of the 4# pushing device to clean the chamfer and the boss in the width direction of the surface of the anode carbon block;
s15, pushing the anode carbon block on the anode carbon block chamfering and boss cleaning device onto a turning cleaning device by an oil cylinder of a No. 4 pushing device, turning the turning cleaning device for 90 degrees to convert the anode carbon block into a vertical state, pushing the anode carbon block onto a third material receiving cleaning platform by the oil cylinder, pushing the anode carbon block back onto the turning cleaning device by the oil cylinder, installing a cleaning cutter on the third material receiving cleaning platform, and cleaning the last end face in the process of pushing the carbon block;
s16, pushing the anode carbon block back to the turning cleaning device, rotating the anode carbon block by 90 degrees, turning the carbon block into a state that a transverse horizontal carbon bowl is upward, and then ejecting the anode carbon block out of the turning cleaning device to the material receiving platform device by a next anode carbon block;
s17, longitudinally pushing the anode carbon block on the material receiving platform device into the integral surface cleaning device of the anode carbon block by a No. 5 material pushing device;
s18, the anode carbon block surface integral brushing device is used for further brushing the anode carbon block, the anode carbon block after being cleaned is subjected to quality inspection, and qualified products are separated from waste products. Pushing the carbon block into a conveying device after cleaning, and carrying out grouping by a grouping conveyor device and conveying the carbon block into a carbon block warehouse;
and S19, the cleaning material conveying system consists of a material receiving groove with a welded structure and a spiral input shaft with a welded structure, and the spiral conveyor is driven by a motor and a helical gear reducer to rotate so as to convey and collect the coke powder. For the conveying with longer distance, the single conveyor has more faults, and the problem is solved by adopting a mode of overlapping two pairs of spirals;
s20: a dust collecting system: all the dust raising positions are provided with dust collecting covers, and dust collecting interfaces and double flanges are reserved so that users can conveniently access a workshop dust removing system. Dust collecting interfaces are arranged at the tipping device and the cleaning machine, so that dust pollution can be reduced, and the environmental protection requirement is met.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic flow diagram of an anode carbon block receiving and cleaning device in a production line for self-weight cleaning of the surface of an anode carbon block.
Fig. 2 is a schematic flow diagram of a turning cleaning device in a production line for self-weight cleaning of the surface of an anode carbon block according to the present invention.
Fig. 3 is a schematic flow diagram of a grouping conveying device in a production line for self-weight cleaning of the surface of an anode carbon block.
In the figure: the device comprises a 1-anode carbon block receiving and cleaning device, a 2-tipping device, a 3-1# pushing device, a 4-2# pushing device, a 5-first receiving and cleaning platform, a 6-horizontal rotating device, a 7-3# pushing device, a 8-second receiving and cleaning platform, a 9-self-weight anode carbon block cleaning roller device, a 10-anode carbon block chamfering and boss cleaning device, a 11-4# pushing device, a 12-third receiving and cleaning platform, a 13-overturning cleaning device, a 14-receiving platform device, a 15-5# pushing device, a 16-anode carbon block carbon bowl cleaning device, a 17-anode carbon block surface integral cleaning device, an 18-conveying device and a 19-grouping conveying device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative and intended to explain the present invention and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise specifically stated or limited, the terms "mounted," "connected," "fixed," and the like are used broadly and are intended to mean, for example, a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection via an intermediate medium, a connection between two elements, or an interaction between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring to fig. 1-3, a production line for self-weight cleaning of the surface of an anode carbon block and a self-weight cleaning method thereof comprise: an anode carbon block receiving and cleaning device 1, wherein the outlet end of the anode carbon block receiving and cleaning device 1 is provided with a # 1 pushing device 3, the outlet end of the # 1 pushing device 3 is provided with a tipping device 2, the outlet end of the tipping device 2 is provided with a first receiving and cleaning platform 5, the two sides of the first receiving and cleaning platform 5, which are close to the tipping device 2, are respectively provided with a # 2 pushing device 4, one end of the first receiving and cleaning platform 5, which is far away from the tipping device 2, is provided with a horizontal turning device 6, one end of the horizontal turning device 6, which is far away from the first receiving and cleaning platform 5, is provided with an anode carbon block bowl cleaning device 16, one side of the horizontal turning device 6, which is close to the first receiving and cleaning platform 5, is provided with a # 3 pushing device 7, one end of the horizontal turning device 6, which is far away from the # 3 pushing device 7, is provided with a second receiving and cleaning platform 8, the outlet end of the second receiving and cleaning platform 8 is provided with a dead weight type anode carbon block cleaning roller device 9, an anode carbon block chamfering and boss cleaning device 10 is arranged at the outlet end of the dead weight type anode carbon block cleaning roller device 9; a 4# material pushing device 11 is arranged on one side of the anode carbon block chamfering and boss cleaning device 10, a third material receiving cleaning platform 12 is arranged at one end, away from the 4# material pushing device 11, of the anode carbon block chamfering and boss cleaning device 10, a turning cleaning device 13 is arranged at the outlet end of the third material receiving cleaning platform 12, a material receiving platform device 14 is arranged at the outlet end of the turning cleaning device 13, a 5# material pushing device 15 is arranged on one side of the material receiving platform device 14, an anode carbon block surface integral cleaning device 17 is arranged at one end, away from the 5# material pushing device 15, of the material receiving platform device 14, a conveying device 18 is arranged at the outlet end of the anode carbon block surface integral cleaning device 17, and a grouping conveying device 19 is arranged at the outlet end of the conveying device 18; the No. 1 pushing device 3, the No. 2 pushing device 4, the No. 3 pushing device 7, the No. 4 pushing device 11 and the No. 5 pushing device 15 all adopt hydraulic cylinders to push materials; the conveying device 18 adopts conveying rollers for conveying; the marshalling conveying device 19 conveys the chain plates for transmission; the production line is externally connected with a control system, and the control system is electrically connected with each device of the production line respectively and is used for controlling the coordination among the devices; the production line also comprises a cleaning material conveying system and a dust collecting system; the effect of clearance cutter device does: the adhesive material on the surface of the carbon block is cleaned by the extrusion friction effect generated by the dead weight of the carbon block and the edge surface of the cleaning cutter.
The traditional manual cleaning is changed into automatic mechanical cleaning, the equipment is installed in a broken line mode, the occupied area is small, meanwhile, the surface cleaning of the anode carbon block is performed through the self weight of the carbon block and the extrusion friction effect generated by the edge surface of the cleaning cutter, the resistance of the cleaning cutter is not frequently adjusted any more, the raw materials are saved, the anode carbon block is contacted with the cleaning cutter by the self weight of the carbon block, and then the anode carbon block is cleaned for many times under the thrust effect, so that the yield of the anode carbon block at the later stage is improved, and the working efficiency is improved; the invention adopts the idea that a cutter is arranged on the running bottom surface of the carbon block, the dead weight of the carbon block is utilized to clean all the surfaces of the carbon block, the expected effect is achieved, the dead weight type anode carbon block cleaning roller device 9 is adopted in the structural aspect, the layout of the carbon block face changing is reduced, the flow is saved, the functions are increased, the cost is reduced, the structure is simplified, the manufacture is easy, the fault rate is low, the safety and the reliability are realized, the energy is saved, the environment is protected, the operation is convenient, the problem of carbon block cleaning is thoroughly solved by utilizing the matching of the dead weight and the cleaning cutter, the manual cleaning is not needed, the cleaning time is greatly saved, the production efficiency is provided, the working environment of workers is improved, and the cleaning cost is reduced.
The dead weight cleaning method of the production line comprises the following steps:
s1, the roasted anode carbon blocks are clamped by a roasting multifunctional crown block and transported to an anode carbon block receiving and cleaning device 1 which is placed on the system, the roasting multifunctional crown block clamps two groups of carbon blocks at a time, each group comprises 7 blocks, the anode carbon blocks are erected and arranged in a way that carbon bowls are arranged in a reverse-positive mode, and the anode carbon block receiving and cleaning device 1 receives the two groups of anode carbon blocks at the same time;
s2, two groups of anode carbon blocks are respectively put into the receiving frame of the anode carbon block receiving and cleaning device 1 and then send signals, and the two groups of receiving devices are powered to start to drive the push plates to push the two groups of upright anode carbon blocks to move towards the tipping device 2;
s3, installing a cleaning cutter device on one side of the anode carbon block receiving and cleaning device 1 close to the tipping device 2, and cleaning the end face adhesive material by contacting the anode carbon block with the edge face of the cleaning cutter by the dead weight of the carbon block when the anode carbon block moves forwards through the cleaning cutter device;
s4, when two groups of first anode carbon blocks are transported to the position of the tipping device 2, the power of the receiving device stops, a signal is sent, the power of the tipping device 2 is started, the upright anode carbon blocks are respectively turned over for 90 degrees, the anode carbon blocks are in a lateral lying state, and the anode carbon blocks are respectively placed on the first material receiving cleaning platform;
s5, after the upright anode carbon blocks are turned into a side-lying state, the anode carbon blocks are respectively pushed to the middle position of a first material receiving and cleaning platform 5 by a No. 2 pushing device 4, and two groups of carbon blocks are respectively returned to the middle position of the platform;
s6, respectively installing cleaning cutter devices at two ends of a first receiving cleaning platform 5, contacting the anode carbon block with the edge surface of the cleaning cutter by the gravity of the carbon block in the operation process, cleaning a side surface bonding material and cleaning a large surface;
s7, pushing the anode carbon blocks to the middle position of the first receiving and cleaning platform 5 by the No. 2 pushing device 4, returning, signaling, starting the anode carbon block receiving and cleaning device to push the second anode blocks to the tipping device 2, and repeating the action;
and S8, pushing the anode carbon block onto the horizontal rotating device 6, and sending a signal after the No. 1 pushing device 3 returns. The horizontal rotating device rotates within +/-90 degrees, the carbon bowl directions of the anode carbon blocks are changed to be consistent, and the anode carbon blocks are in the longitudinal position;
s9, sending a signal after the horizontal rotary device 6 is in place, pushing the carbon block to the anode carbon block carbon bowl cleaning device 16 by the No. 1 pushing device 3, enabling the anode carbon block carbon bowl cleaning device 16 to act, performing rapping cleaning on the bottom of a carbon bowl, and then pushing the carbon block back to the horizontal rotary device 6;
s10, sending a signal after the carbon block returns to the horizontal 6-turn device, and pushing the anode carbon block into the dead weight type anode carbon block cleaning roller device 9 by the action of the No. 3 pushing device 7;
s11, installing a cleaning cutter device between the horizontal rotating device 6 and the dead weight type anode carbon block cleaning roller device 9, and when the 3# pushing device 7 pushes the anode carbon block into the cleaning roller and passes through the cleaning cutter device, the anode carbon block contacts the surface of the cleaning cutter by the gravity of the carbon block to clean the bonding material on one side;
s12, a cleaning cutter device is arranged in the dead weight type anode carbon block cleaning roller device 9, and the anode carbon block is pushed into the cleaning roller by external force, and one surface bonding material is cleaned by the extrusion friction action generated by the dead weight of the carbon block and the edge surface of the cleaning cutter when the cutter device is cleaned; sending a signal after the first anode carbon block is in place, rotating the roller device by 90 degrees, and rotating the anode carbon block by 90 degrees; pushing a second anode carbon block into the square frame of the cleaning roller by external force, pushing a front anode carbon block to move forwards, and contacting the anode carbon block with the edge surface of the cutter by the dead weight of the carbon block when the anode carbon block passes through the cutter cleaning device from the original position to a second position so as to clean the second surface adhesive; rotating the first anode carbon block by 90 degrees, pushing a third anode carbon block into the square frame of the cleaning roller by external force, pushing the first two anode carbon blocks to move forwards, and contacting the anode carbon blocks with the edge surfaces of the cutter by the dead weight of the carbon blocks when the cutter device is cleaned in the process from the second position to the third position to clean the third surface bonding material; rotating the first anode carbon block by an external force of 90 degrees to push the fourth anode carbon block into the square frame of the cleaning roller, pushing the first three anode carbon blocks to move forwards, enabling the anode carbon blocks to contact with the edge surface of the cutter by the dead weight of the carbon blocks when the anode carbon blocks pass through the cutter cleaning device from the third position to the outside of the roller, cleaning the fourth surface bonding material, arranging 3 anode carbon blocks in the dead weight type anode carbon block cleaning roller device, and cleaning four large surfaces of each carbon block by rotating and cleaning; in the cleaning process, the cleaning tools 4 are all fixed under the cleaned surface of the anode carbon block 9, and the feed amount of the cleaning tools 4 can be adjusted along with the physical shape of the surface adhesive of the anode carbon block 9;
s13, when an external force pushes the anode carbon block out of the cleaning roller to the anode carbon block chamfering and boss cleaning device 10, a cleaning cutter is arranged on the anode carbon block chamfering and boss cleaning device 10 to clean the chamfering and boss in the length direction of the surface of the anode carbon block;
s14, a cleaning cutter is arranged between the anode carbon block chamfer and boss cleaning devices, and the anode carbon block is cleaned by the chamfer and the boss in the width direction of the surface of the anode carbon block in the process of being pushed to the overturning cleaning device 13 by the oil cylinder of the 4# pushing device 11;
s15, pushing the anode carbon block on the anode carbon block chamfering and boss cleaning device onto a turning cleaning device 13 by an oil cylinder of a No. 4 pushing device 11, turning the turning cleaning device 13 for 90 degrees to convert the anode carbon block into a vertical state, pushing the anode carbon block onto a third material receiving cleaning platform 12 by the oil cylinder, pushing the anode carbon block back onto the turning cleaning device 12 by the oil cylinder, installing a cleaning cutter on the third material receiving cleaning platform 12, and cleaning the last end face in the process of pushing the carbon block;
s16, pushing back the anode carbon block on the overturning cleaning device 13, rotating the anode carbon block by 90 degrees, rotating the carbon block into a state that a transverse horizontal carbon bowl is upward, and then pushing the anode carbon block out of the overturning cleaning device 13 to the receiving platform device 14 by the next anode carbon block;
s17, pushing the anode carbon block on the material receiving platform device 14 into the anode carbon block surface integral cleaning device 17 longitudinally by the No. 5 material pushing device 15;
s18, the anode carbon block surface integral brushing device 17 is used for further brushing the anode carbon block, the anode carbon block after being cleaned is subjected to quality inspection, and qualified products are separated from waste products. After cleaning, pushing the carbon blocks into a conveying device 18, and grouping the carbon blocks into a carbon block warehouse by a grouping conveyor device 19;
and S19, the cleaning material conveying system consists of a material receiving groove with a welded structure and a spiral input shaft with a welded structure, and the spiral conveyor is driven by a motor and a helical gear reducer to rotate so as to convey and collect the coke powder. For the conveying with longer distance, the single conveyor has more faults, and the problem is solved by adopting a mode of overlapping two pairs of spirals;
s20: a dust collecting system: all the dust raising positions are provided with dust collecting covers, and dust collecting interfaces and double flanges are reserved so that users can conveniently access a workshop dust removing system. Dust collecting interfaces are arranged at the tipping device 2 and the cleaning machine, so that dust pollution can be reduced, and the environmental protection requirement is met.
The action cleaning principle of the cleaning cutter and the anode carbon block is as follows: when the anode carbon block horizontally moves through the cleaning cutter, the carbon block and the cutter generate extrusion friction by positive pressure given to the cleaning cutter by the dead weight of the carbon block, and the cleaning cutter cuts the bonding material on the bottom surface of the carbon block to clean the carbon block.
In the present invention, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the second feature or the first and second features may be indirectly contacting each other through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature "under," "beneath," and "under" a second feature may be directly under or obliquely under the second feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description of the specification, reference to the description of "one embodiment," "some embodiments," "an example," "a specific example," or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (5)
1. A dead weight cleaning method of a production line for cleaning the surface of an anode carbon block by dead weight is characterized by comprising the following steps:
the anode carbon block receiving and cleaning device comprises an anode carbon block receiving and cleaning device, wherein the outlet end of the anode carbon block receiving and cleaning device is provided with a # 1 pushing device, the outlet end of the # 1 pushing device is provided with a tipping device, the outlet end of the tipping device is provided with a first material receiving and cleaning platform, two sides of the first material receiving and cleaning platform, which are close to the tipping device, are provided with # 2 pushing devices, one end of the first material receiving and cleaning platform, which is far away from the tipping device, is provided with a horizontal slewing device, one end of the horizontal slewing device, which is far away from the first material receiving and cleaning platform, is provided with an anode carbon block bowl cleaning device, one side of the horizontal slewing device, which is close to the first material receiving and cleaning platform, is provided with a # 3 pushing device, one end of the horizontal slewing device, which is far away from the # 3 pushing device, is provided with a second material receiving and cleaning platform, and the outlet end of the second material receiving and cleaning platform is provided with a self-weight type anode carbon block cleaning roller, the outlet end of the dead weight type anode carbon block cleaning roller device is provided with an anode carbon block chamfering and boss cleaning device;
a 4# material pushing device is arranged on one side of the anode carbon block chamfering and boss cleaning device, a third material receiving cleaning platform is arranged at one end, away from the 4# material pushing device, of the anode carbon block chamfering and boss cleaning device, a turning cleaning device is arranged at the outlet end of the third material receiving cleaning platform, a material receiving platform device is arranged at the outlet end of the turning cleaning device, a 5# material pushing device is arranged on one side of the material receiving platform device, an anode carbon block surface integral cleaning device is arranged at one end, away from the 5# material pushing device, of the material receiving platform device, a conveying device is arranged at the outlet end of the anode carbon block surface integral cleaning device, and a grouping conveying device is arranged at the outlet end of the conveying device;
the production line also comprises a cleaning material conveying system and a dust collecting system;
the method comprises the following steps:
s1, the roasted anode carbon blocks are clamped by a roasting multifunctional crown block and transported to an anode carbon block receiving and cleaning device which is arranged on the system, the roasting multifunctional crown block clamps two groups of carbon blocks at a time, each group comprises 7 blocks, the anode carbon blocks are erected and are arranged in a way that carbon bowls are arranged in a reverse-positive mode, and the anode carbon block receiving and cleaning device receives the two groups of anode carbon blocks at the same time;
s2, the two groups of anode carbon blocks are respectively put into the receiving frames of the anode carbon block receiving and cleaning devices and then send signals, and the two groups of receiving devices are powered to start to drive the push plates to push the two groups of upright anode carbon blocks to move towards the tipping device;
s3, installing a cleaning cutter device on one side of the anode carbon block receiving and cleaning device, which is close to the tipping device, and cleaning the end face adhesive material by contacting the edge face of the cleaning cutter with the dead weight of the anode carbon block when the anode carbon block moves forwards through the cleaning cutter device;
s4, when two groups of first anode carbon blocks are conveyed to the position of the tipping device, the power of the receiving device stops, a signal is sent out, the power of the tipping device is started, the upright anode carbon blocks are respectively turned over for 90 degrees, the anode carbon blocks are in a lateral lying state and are respectively placed on the first material receiving cleaning platform;
s5, after the upright anode carbon blocks are turned into a side-lying state, the anode carbon blocks are respectively pushed to the middle position of a first receiving and cleaning platform by a No. 2 pushing device, and two groups of carbon blocks are respectively returned to the middle position of the platform;
s6, respectively installing cleaning cutter devices at two ends of the first material receiving cleaning platform, and cleaning the side bonding material to clean a large surface by contacting the anode carbon block with the edge surface of the cleaning cutter by the gravity of the carbon block in the operation process;
s7, pushing the anode carbon blocks to the middle position of the first receiving and cleaning platform by the No. 2 pushing device, returning, signaling, starting the anode carbon block receiving and cleaning device to push the second anode blocks to the tipping device, repeating the action;
s8, pushing the anode carbon block onto a horizontal rotating device, returning the 1# pushing device, sending a signal, rotating the horizontal rotating device at +/-90 degrees to make the carbon bowl directions of the anode carbon block consistent, and making the anode carbon block in a longitudinal position;
s9, sending a signal after the horizontal rotary device is in place, pushing the carbon block to an anode carbon block carbon bowl cleaning device by a No. 1 pushing device, vibrating and cleaning the bottom of the carbon bowl by the action of an anode carbon block carbon bowl cleaning device mechanism, and then pushing the carbon block back to the horizontal rotary device;
s10, sending a signal after the carbon block returns to the horizontal rotating device, and pushing the anode carbon block into the dead weight type anode carbon block cleaning roller device by the action of the No. 3 pushing device;
s11, installing a cleaning cutter device between the horizontal rotary device and the dead weight type anode carbon block cleaning roller device, and cleaning one side surface bonding material by contacting the cleaning cutter surface by the gravity of the carbon block when the 3# pushing device pushes the anode carbon block into the cleaning roller in the process of cleaning the cutter device;
s12, a cleaning cutter device is arranged in the dead weight type anode carbon block cleaning roller device, and a surface bonding material is cleaned by the extrusion friction action generated by the dead weight of the carbon block and the edge surface of the cleaning cutter when the anode carbon block is pushed into the cleaning roller by external force during the cleaning of the cutter device; sending a signal after the first anode carbon block is in place, rotating the roller device by 90 degrees, and rotating the anode carbon block by 90 degrees; pushing a second anode carbon block into the square frame of the cleaning roller by external force, pushing a front anode carbon block to move forwards, and contacting the anode carbon block with the edge surface of the cutter by the dead weight of the carbon block when the anode carbon block passes through the cutter cleaning device from the original position to a second position so as to clean the second surface adhesive; rotating the first anode carbon block by 90 degrees, pushing the third anode carbon block into the square frame of the cleaning roller by external force, pushing the first two anode carbon blocks forward, and cleaning the third surface bonding material by contacting the edge surfaces of the cutter by the dead weight of the carbon blocks when the anode carbon blocks pass through the cutter cleaning device in the process of cleaning the cutter from the second position to the third position; rotating the first anode carbon block by an external force of 90 degrees to push the fourth anode carbon block into the square frame of the cleaning roller, pushing the first three anode carbon blocks to move forwards, enabling the anode carbon blocks to contact with the edge surface of the cutter by the dead weight of the carbon blocks when the anode carbon blocks pass through the cutter cleaning device from the third position to the outside of the roller, cleaning the fourth surface bonding material, arranging 3 anode carbon blocks in the dead weight type anode carbon block cleaning roller device, and cleaning four large surfaces of each carbon block by rotating and cleaning;
s13, when the anode carbon block is pushed out of the cleaning roller by external force to the anode carbon block chamfering and boss cleaning device, the anode carbon block chamfering and boss cleaning device is provided with a cleaning tool to clean the chamfering and boss in the length direction of the surface of the anode carbon block;
s14, a cleaning cutter is arranged between the anode carbon block chamfer and boss cleaning devices, and the anode carbon block is pushed to the overturning cleaning device by the oil cylinder of the No. 4 pushing device to clean the chamfer and the boss in the width direction of the surface of the anode carbon block;
s15, pushing the anode carbon block on the anode carbon block chamfering and boss cleaning device onto a turning cleaning device by an oil cylinder of a No. 4 pushing device, turning the turning cleaning device for 90 degrees to convert the anode carbon block into a vertical state, pushing the anode carbon block onto a third material receiving cleaning platform by the oil cylinder, pushing the anode carbon block back onto the turning cleaning device by the oil cylinder, installing a cleaning cutter on the third material receiving cleaning platform, and cleaning the last end face in the process of pushing the carbon block;
s16, pushing the anode carbon block back to the turning cleaning device, rotating the anode carbon block by 90 degrees, turning the carbon block into a horizontal carbon bowl with the surface facing upwards, and ejecting the anode carbon block out of the turning cleaning device to a material receiving platform device by a next anode carbon block;
s17, the anode carbon block on the material receiving platform device is longitudinally pushed into the integral surface cleaning device of the anode carbon block by the No. 5 material pushing device;
s18, the anode carbon block surface integral brushing device is used for further brushing the anode carbon block, the anode carbon block after being cleaned is subjected to quality inspection, qualified products and waste products are separated, and the anode carbon block is pushed into a conveying device after being cleaned, and is grouped by a grouping conveyor device and sent into a carbon block warehouse;
s19, the cleaning material conveying system consists of a material receiving groove with a welded structure and a spiral input shaft with a welded structure, a motor and a helical gear reducer drive a spiral conveyor to rotate, coke powder is conveyed and collected, for the conveying with a longer distance, the faults of a single conveyor are more, and the problem is solved by adopting a mode of overlapping two opposite spirals;
s20: a dust collecting system: all the dust raising positions are provided with dust collecting covers, dust collecting interfaces and double flanges are reserved so that a user can conveniently access a workshop dust removing system, and the dust collecting interfaces are arranged at the tipping device and the cleaning machine, so that dust pollution can be reduced, and the environment-friendly requirement is met.
2. The self-weight cleaning method of the production line for self-weight cleaning of the surface of the anode carbon block as claimed in claim 1, which is characterized in that: the No. 1 pushing device, the No. 2 pushing device, the No. 3 pushing device, the No. 4 pushing device and the No. 5 pushing device all adopt hydraulic cylinders to push materials.
3. The self-weight cleaning method of the production line for self-weight cleaning of the surface of the anode carbon block as claimed in claim 1, which is characterized in that: the conveying device adopts conveying rollers for conveying, and the marshalling conveying device conveys chain plates for conveying.
4. The self-weight cleaning method of the production line for self-weight cleaning of the surface of the anode carbon block as claimed in claim 1, characterized in that: the production line is externally connected with a control system, and the control system is electrically connected with each device of the production line respectively.
5. The self-weight cleaning method of the production line for self-weight cleaning of the surface of the anode carbon block as claimed in claim 1, which is characterized in that: the effect of clearance cutter device does: the adhesive material on the surface of the carbon block is cleaned by the extrusion friction effect generated by the dead weight of the carbon block and the edge surface of the cleaning cutter.
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| CN109926363A (en) * | 2019-04-22 | 2019-06-25 | 山西双力成传送设备有限公司 | A kind of anode carbon block system of solutions descaling machine |
| CN109943866A (en) * | 2019-04-22 | 2019-06-28 | 山西双力成传送设备有限公司 | A kind of row anode carbon block braiding machine |
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