CN107282483A - One kind deadweight cleaning anode carbon block surface production line and its deadweight method for cleaning - Google Patents
One kind deadweight cleaning anode carbon block surface production line and its deadweight method for cleaning Download PDFInfo
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- CN107282483A CN107282483A CN201710467332.4A CN201710467332A CN107282483A CN 107282483 A CN107282483 A CN 107282483A CN 201710467332 A CN201710467332 A CN 201710467332A CN 107282483 A CN107282483 A CN 107282483A
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- Prior art keywords
- carbon block
- anode carbon
- cleaning
- anode
- splicing
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 354
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 351
- 238000004140 cleaning Methods 0.000 title claims abstract description 219
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000005096 rolling process Methods 0.000 claims abstract description 39
- 239000000463 material Substances 0.000 claims description 30
- 239000003610 charcoal Substances 0.000 claims description 25
- 239000000428 dust Substances 0.000 claims description 21
- 238000001125 extrusion Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 8
- 239000011538 cleaning material Substances 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 230000007613 environmental effect Effects 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 3
- 230000003252 repetitive effect Effects 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- 238000005453 pelletization Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 13
- 239000003921 oil Substances 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 239000004411 aluminium Substances 0.000 description 4
- 230000033228 biological regulation Effects 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000005868 electrolysis reaction Methods 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000009866 aluminium metallurgy Methods 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000003487 electrochemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000002006 petroleum coke Substances 0.000 description 1
- 239000010773 plant oil Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/08—Cell construction, e.g. bottoms, walls, cathodes
- C25C3/12—Anodes
- C25C3/125—Anodes based on carbon
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning In General (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
The invention discloses one kind deadweight cleaning anode carbon block surface production line and its deadweight method for cleaning.Including：Anode carbon block receives and cleaning plant, the anode carbon block receives and the cleaning plant port of export is provided with 1# material-pulling devices, the 1# material-pulling devices port of export is provided with tipple, the port of export of the tipple clears up platform provided with the first splicing, and the first splicing cleaning platform is equipped with 2# material-pulling devices close to the both sides of tipple.Theory of the present invention is to install cutter with carbon block operation bottom surface, using carbon block deadweight, to it, each surface is cleared up, produce a desired effect, configuration aspects use dead-weight anode carbon block rolling barrel device, reduce the layout that carbon block changes face, save flow, function is added, cost is reduced, simplifies low, safe and reliable structure, easily fabricated, fault rate, energy-conserving and environment-protective, is easy to operation, clearance time is greatly saved, there is provided production efficiency, the working environment of workers is improved simultaneously, disposal costs are reduced.
Description
Technical field
The present invention relates to anode carbon block technical field, more particularly to a kind of deadweight cleaning anode carbon block surface production line and its
Deadweight method for cleaning.
Background technology
Metallic aluminium production both at home and abroad mainly uses electrolytic refining process at present, both in a cell with ice crystal ----aluminum oxide
Melt is electrolyte, is passed through direct current, in the presence of carbon annode and negative electrode, and electrolyte occurs electrochemical reaction and produced
Liquid aluminium, it is that anode belongs to sacrificial anode to be electrolysed one of typical feature of aluminium metallurgy method.
Anode carbon block is mixed into thickener by varigrained petroleum coke and liquid asphalt heating, is put into mould, through vibration
Platform vibrate and weight it is compressing is green anode carbon block, shaping after anode carbon block be cuboid, four surface chamferings are realized by mould,
Upper surface forming charcoal bowl, casting is used when being assembled for anode carbon block and aluminum guide.Upper surface charcoal bowl and chamfering are pressed into by weight
Type.Green anode carbon block loads roaster, and four sides add charcoal charge, into anode for electrolysis carbon block after high-temperature roasting.Current anode
Carbon block roasting erects shove charge using anode carbon block, and green anode carbon block is placed in roaster and passed through under conditions of air-isolation vertically
1100 temperature heat calcination process, binding agent is converted into the process of charcoal, prevent carbon block from deforming and conducting heat during roaster,
Four sides adds charcoal charge, and anode carbon block pitch binder coking and bonds charcoal charge in roasting process, is needed after coming out of the stove clear
Surface adhesion thing is managed, could be used in electrolysis production play conductive reduction.
The anode carbon block cleaning device for surface that current domestic each aluminium manufacturer uses uses drag flight descaling, i.e. carbon block to move, cutter
It is fixedly mounted in carbon block operating path, scraping cleaning is carried out to its surface in anode carbon block running, but exist following
It is not enough：
1st, anode carbon block surface filler particle after being calcined by pitch soften after be bonded and forms, anode carbon block surface bonding
Filler particle bonding hardness and the irregular bed of material be it is unexpected, anode carbon block enter cleaning plant when due to cutter position
Fixation is put, cleaning cutter is by spring regulation cleaning distance, the irregular Cutting tool installation manner of inserts bonded due to anode carbon block surface
The bad control in position, and spring rate is uncontrollable, and spring rate is high, anode carbon block running occurs and is blocked now by cutter
As；Spring rate is low, and resistance anode carbon block cleaning not enough occurs less than phenomenon.
2nd, existing equipment automaticity is not high, it is necessary to which human assistance is cleared up, and floor space is big.
3rd, the carbon block cleaning equipment that major aluminium manufacturers are equipped with present does not reach cleaning effect, makes manual cleaning into substantially.
For above-mentioned deficiency, it is necessary to make a kind of anode carbon block surface production line be used for solve it is of the prior art not
Foot.
The content of the invention
It is contemplated that at least solving one of technical problem in correlation technique to a certain extent.Therefore, the present invention
One purpose is the deadweight method for cleaning for proposing that anode carbon block surface production line is cleared up in a kind of deadweight, and the production line is to use carbon block
Run bottom surface and cutter is installed, each surface is cleared up to it using carbon block deadweight, is produced a desired effect, and configuration aspects are used certainly
Weight formula anode carbon block rolling barrel device, reduces the layout that carbon block changes face, saves flow, add function, reduce cost,
Simplify low, safe and reliable structure, easily fabricated, fault rate, energy-conserving and environment-protective, be easy to operation.
A kind of deadweight cleaning anode carbon block surface production line according to embodiments of the present invention, including：
Anode carbon block receives and cleaning plant, and the anode carbon block receives and the cleaning plant port of export is filled provided with 1# pushers
Put, the 1# material-pulling devices port of export is provided with tipple, the port of export of the tipple clears up platform provided with the first splicing,
The first splicing cleaning platform is equipped with 2# material-pulling devices close to the both sides of tipple, and the first splicing cleaning platform is remote
One end from tipple is provided with horizontal rotation device, and the horizontal rotation device is set away from one end that platform is cleared up in the first splicing
There is anode carbon block charcoal bowl cleaning plant, the horizontal rotation device is filled close to the side that platform is cleared up in the first splicing provided with 3# pushers
Put, platform, the second splicing cleaning are cleared up in the described one end of horizontal rotation device away from 3# material-pulling devices provided with the second splicing
The port of export of platform is provided with dead-weight anode carbon block rolling barrel device, and the dead-weight anode carbon block rolling barrel device goes out
Mouth end is provided with anode carbon block chamfering and boss cleaning plant；
The side of the anode carbon block chamfering and boss cleaning plant be provided with 4# material-pulling devices, the anode carbon block chamfering and
Platform is cleared up in the one end of boss cleaning plant away from 4# material-pulling devices provided with the 3rd splicing, and going out for platform is cleared up in the 3rd splicing
Mouth end is provided with splicing platform device, the material receiving dress provided with upset cleaning plant, the port of export of the upset cleaning plant
The side put is provided with 5# material-pulling devices, and the one end of the splicing platform device away from 5# material-pulling devices is whole provided with anode carbon block surface
Body brush device for cleaning, the port of export of the overall brush device for cleaning in the anode carbon block surface is provided with conveying device, and the conveying device goes out
Mouth end is provided with marshalling conveying device.
In some embodiments of the invention, the 1# material-pulling devices, 2# material-pulling devices, 3# material-pulling devices, 4# pushers dress
Put, 5# material-pulling devices carry out pusher using hydraulic jack.
In other embodiments of the present invention, the conveying device is transmitted using conveying roller, the marshalling conveying
Device transporting chain plate is transmitted.
In other embodiments of the present invention, the outer connected control system of the production line, the control system is respectively at life
Each device electrical connection of producing line.
In other embodiments of the present invention, the production line also includes cleaning material induction system and dust collecting system.
In other embodiments of the present invention, acting as cutter arrangement is cleared up：Conduct oneself with dignity by carbon block with clearing up cutter rib
The extrusion friction effect that face is produced, carbon block surface bonding material is cleaned out.
Compared with prior art, the beneficial effect in the present invention is：
1st, automated machine cleaning is changed to by traditional manual cleaning, and equipment is installed for broken line, and floor space is smaller,
The removing surface of anode carbon block simultaneously is that the extrusion friction effect that the generation of cutter faceted pebble is conducted oneself with dignity and cleared up by carbon block is carried out clearly
Reason, no longer frequently the resistance of cutter is cleared up in regulation, has saved raw material, is in contact by carbon block deadweight with cleaning cutter, then
By repeatedly cleaning under thrust, the cleaning effect of anode carbon block is increased substantially, operating efficiency is improved；
2nd, theory of the present invention is to install cutter with carbon block operation bottom surface, its each surface is carried out using carbon block deadweight clear
Reason, produces a desired effect, and configuration aspects use dead-weight anode carbon block rolling barrel device, reduce the layout that carbon block changes face,
Flow is saved, function is added, reduces cost, simplifies that structure, easily fabricated, fault rate be low, safe and reliable, energy-saving ring
Protect, be easy to operation；
3rd, invention significantly solves the deficiency of existing equipment, the present situation of manual cleaning is changed.Utilize deadweight and cleaning
Cutter, which coordinates, thoroughly solves carbon block cleaning problem, and without manual cleaning, greatly having saved clearance time, there is provided production effect
Rate, while improving the working environment of workers, reduces disposal costs.
4th, a kind of deadweight method for cleaning for cleaning anode carbon block surface production line of conducting oneself with dignity, is comprised the following steps that：
S1:Anode carbon block after roasting clamped by baking multi-functional crown block be transported to the system of being placed to anode carbon block receive and
On cleaning plant, baking multi-functional crown block clamps two groups of carbon blocks every time, and every group 7 pieces, anode carbon block is erect and charcoal bowl direction one is anti-
One positive arrangement, anode carbon block receives and cleaning plant receives two groups of anode carbon blocks simultaneously；
S2:Two groups of anode carbon blocks be put into respectively anode carbon block receive and the receiving in frame of cleaning plant after send signal, two
Group receiving device dynamic start drives push pedal to promote the two groups of anode carbon blocks erect to be moved to tipple direction；
S3:Anode carbon block receive and cleaning plant close to tipple side install cleaning cutter arrangement, anode carbon block to
Preceding movement is contacted through clearing up by carbon block to conduct oneself with dignity during cutter arrangement with cleaning cutter faceted pebble, and an end face bonding material is cleaned out；
S4:When two groups of first piece of anode carbon blocks are transported to tipple position, receiving device power stops, and sends signal,
Tipple dynamic start, the anode carbon block of setting is turned over turn 90 degrees respectively, and anode carbon block is placed individually into side state
On one splicing cleaning platform；
S5:The anode carbon block of setting translates into after side state that to push it to the first splicing cleaning respectively by 2# material-pulling devices flat
Platform centre position, and two groups of carbon blocks are grouped into platform centre position respectively；
S6:Two ends are respectively mounted cleaning cutter arrangement on first splicing cleaning platform, and anode carbon block is leaned in the process of running
Carbon block gravity is contacted with cleaning cutter faceted pebble, and a side bonds material is cleared up, one big face is cleaned out；
S7:Anode carbon block is shifted onto respectively after platform medium position is cleared up in the first splicing and retracted by 2# material-pulling devices, transmitted
Number, anode carbon block receives and cleaning plant dynamic start shifts second piece of anode block onto tipple, repetitive operation；
S8:Anode carbon block is pulled on horizontal rotation device, after 1# material-pulling device returns, sends signal.Horizontal rotation is filled
± 90 degree of revolutions are put, the charcoal bowl direction of anode carbon block are changed into consistent, anode carbon block is in lengthwise position；
S9:Horizontal rotation device sends signal afterwards in place, and carbon block is pushed into the bowl cleaning of anode carbon block carbon and filled by 1# material-pulling devices
Put, anode carbon block charcoal bowl cleaning plant mechanism action carries out rapping cleaning to charcoal bowl bottom, after carbon block back into level returned
On rotary device；
S10:Carbon block, which returns to finish on horizontal rotation device, sends signal, and anode carbon block is pushed into by the action of 3# material-pulling devices
In dead-weight anode carbon block rolling barrel device；
S11:Cleaning cutter arrangement is installed between horizontal rotation device and dead-weight anode carbon block rolling barrel device, works as 3#
Anode carbon block is pushed into during rolling barrel through clearing up during cutter arrangement by carbon block gravity and cleaning tool face by material-pulling device
Contact, a side bonds material is cleaned out；
S12:Cleaning cutter arrangement is installed, anode carbon block is pushed into by external force in dead-weight anode carbon block rolling barrel device
Acted on during rolling barrel through clearing up by carbon block to conduct oneself with dignity during cutter arrangement with clearing up the extrusion friction of cutter faceted pebble generation, by one
Individual surface bonding material is cleaned out；First piece of anode carbon block sends signal afterwards in place, and drum apparatus is returned and turn 90 degrees, anode carbon block rotation
It turn 90 degrees；External force promotes second piece of anode carbon block in rolling barrel square framework, and the previous piece of anode carbon block in top marches forward, anode
Carbon block from original position to second position during through clear up cutter arrangement when by carbon block deadweight contacted with cutter faceted pebble, by second
Surface bonding material is cleaned out；First piece of anode carbon block is rotated by 90 ° again, the 3rd piece of anode carbon block is promoted cleaning rolling by external force
In cylinder square framework, push up preceding two pieces of anode carbon blocks and march forward, anode carbon block from second position to the 3rd position during pass through
Contacted during cleaning cutter arrangement by carbon block deadweight with cutter faceted pebble, the 3rd surface bonding material is cleaned out；Again by first piece
Anode carbon block is rotated by 90 ° external force and promotes the 4th piece of anode carbon block in rolling barrel square framework, push up first three block anode carbon block to
Advance, anode carbon block from the 3rd position to cylinder outside during through clear up cutter arrangement when by carbon block deadweight connect with cutter faceted pebble
Touch, the 4th surface bonding material is cleaned out, 3 pieces of anode carbon blocks of arrangement in dead-weight anode carbon block rolling barrel device, warp
Rotation cleaning, the cleaning in four big face is completed to each carbon block；
S13:When anode carbon block is pushed out rolling barrel to anode carbon block chamfering and boss cleaning plant by external force, anode
Cleaning cutter is installed in carbon block chamfering and boss cleaning plant to carry out clearly the length direction chamfering and boss on anode carbon block surface
Reason；
S14:Cleaning cutter is installed, anode carbon block is by the oil of 4# material-pulling devices between anode carbon block chamfering and boss cleaning plant
Cylinder is cleared up the width chamfering and boss on anode carbon block surface during shifting upset cleaning plant onto；
S15:Anode carbon block in anode carbon block chamfering and boss cleaning plant shifts upset onto by the oil cylinder of 4# material-pulling devices
On cleaning plant, upset cleaning plant, which is returned, to be turn 90 degrees, and anode carbon block is switched into upright state, oil cylinder is pushed out to the 3rd splicing
Clear up on platform, then back into by oil cylinder on upset cleaning plant, the 3rd splicing cleaning stage+module cleaning cutter works as charcoal
Last end face cleaning is carried out in block pushing course；
S16:It back into upset cleaning plant Anodic carbon block to be rotated by 90 °, carbon block is changed into transverse horizontal charcoal bowl face upward
State, then upset cleaning plant is ejected to splicing platform device by next piece of anode carbon block；
S17:Splicing platform device Anodic carbon block longitudinally integrally cleans dress with water in push-in anode carbon block surface by 5# material-pulling devices
Put；
S18:Anode carbon block surface entirety brush device for cleaning is that anode carbon block is carried out further to clean processing with water, after cleaning
Anode carbon block carries out quality inspection, and certified products are separated with waste product.Conveying device is pushed into after cleaning out, is conveyed by marshalling
Machine device carries out marshalling feeding carbon block storehouse；
S19:Cleaning material induction system is made up of welded splicing groove and welded spiral input shaft, by motor
Helical gear reducer driving conveying worm is rotated, and coke powder is conveyed and collected.It is single for the conveying of relatively long distance
Bar conveyer failure is more, is solved by the way of being superimposed using two to spiral；
S20：Dust collecting system：Dust collection cover is respectively provided with all airborne dusts, reserved gather dust interface and double flanges, so that user accesses
Dust removal system for workshop.Provided with the interface that gathers dust at tipple, descaling machine, dust pollution, meet the requirement of environmental protection can be reduced.
Brief description of the drawings
Accompanying drawing is used for providing a further understanding of the present invention, and constitutes a part for specification, the reality with the present invention
Applying example is used to explain the present invention together, is not construed as limiting the invention.In the accompanying drawings：
Fig. 1 receives and cleared up for the anode carbon block in a kind of cleaning anode carbon block surface production line of conducting oneself with dignity proposed by the present invention
Device end schematic flow sheet.
Fig. 2 shows for the flow of upset cleaning plant in a kind of cleaning anode carbon block surface production line of conducting oneself with dignity proposed by the present invention
It is intended to.
Fig. 3 shows for the flow of marshalling conveying device in a kind of cleaning anode carbon block surface production line of conducting oneself with dignity proposed by the present invention
It is intended to.
In figure：1- anode carbon blocks receive and cleaning plant, 2- tipples, 3-1# material-pulling devices, 4-2# material-pulling devices, 5-
First splicing cleaning platform, 6- horizontal rotations device, 7-3# material-pulling devices, the splicings of 8- second cleaning platform, 9- dead-weight anodes
Carbon block rolling barrel device, 10- anode carbon blocks chamfering and boss cleaning plant, 11-4# material-pulling devices, the splicings of 12- the 3rd cleaning
Platform, 13- upsets cleaning plant, 14- splicing platform devices, 15-5# material-pulling devices, 16- anode carbon blocks charcoals bowl cleaning plant,
17- anode carbon blocks surface entirety brush device for cleaning, 18- conveying devices, 19- marshalling conveying devices.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.
The example of the embodiment is shown in the drawings, wherein same or similar label represents identical or class from beginning to end
As element or the element with same or like function.The embodiments described below with reference to the accompanying drawings are exemplary, purport
For explaining the present invention, and it is not considered as limiting the invention.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom " " interior ", " outer ", " up time
The orientation or position relationship of the instruction such as pin ", " counterclockwise ", " axial direction ", " radial direction ", " circumference " be based on orientation shown in the drawings or
Position relationship, is for only for ease of the description present invention and simplifies description, rather than indicate or imply that the device or element of meaning must
There must be specific orientation, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are only used for describing purpose, and it is not intended that indicating or implying relative importance
Or the implicit quantity for indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can express or
Implicitly include one or more this feature.In the description of the invention, " multiple " are meant that two or more,
Unless otherwise specifically defined.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc.
Term should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integrally, can be machinery even
Connect or electrically connect, can be joined directly together, can also be indirectly connected to by intermediary, can be in two elements
The connection in portion or the interaction relationship of two elements.For the ordinary skill in the art, can be according to specific feelings
Condition understands the concrete meaning of above-mentioned term in the present invention.
Reference picture 1-3, one kind deadweight cleaning anode carbon block surface production line and its deadweight method for cleaning, including：Anode carbon
Block receives and cleaning plant 1, and anode carbon block receives and the port of export of cleaning plant 1 is provided with 1# material-pulling devices 3, and 1# material-pulling devices 3 go out
Mouth end is provided with tipple 2, and the port of export of tipple 2 clears up platform 5 provided with the first splicing, and the first splicing cleaning platform 5 is leaned on
The both sides of nearly tipple 2 are equipped with 2# material-pulling devices 4, and the one end of the first splicing cleaning platform 5 away from tipple 2 is provided with water
Flat slewing equipment 6, horizontal rotation device 6 clears up one end of platform 5 provided with anode carbon block charcoal bowl cleaning plant away from the first splicing
16, horizontal rotation device 6 is provided with 3# material-pulling devices 7 close to the side that platform 5 is cleared up in the first splicing, and horizontal rotation device 6 is remote
Platform 8 is cleared up in one end of 3# material-pulling devices 7 provided with the second splicing, and the port of export of the second splicing cleaning platform 8 is provided with dead-weight sun
Pole carbon block rolling barrel device 9, the port of export of dead-weight anode carbon block rolling barrel device 9 is provided with anode carbon block chamfering and boss
Cleaning plant 10；The side of anode carbon block chamfering and boss cleaning plant 10 be provided with 4# material-pulling devices 11, anode carbon block chamfering and
Platform 12, the 3rd splicing cleaning platform 12 are cleared up in the one end of boss cleaning plant 10 away from 4# material-pulling devices 11 provided with the 3rd splicing
The port of export provided with upset cleaning plant 13, upset cleaning plant 13 the port of export be provided with splicing platform device 14, material receiving
The side of device 14 is provided with 5# material-pulling devices 15, and the one end of splicing platform device 14 away from 5# material-pulling devices 15 is provided with anode carbon block
Surface entirety brush device for cleaning 17, the port of export of anode carbon block surface entirety brush device for cleaning 17 is provided with conveying device 18, conveying device
18 port of export is provided with marshalling conveying device 19；1# material-pulling devices 3,2# material-pulling devices 4,3# material-pulling devices 7,4# material-pulling devices
11st, 5# material-pulling devices 15 carry out pusher using hydraulic jack；Conveying device 18 is transmitted using conveying roller；Marshalling conveying dress
19 transporting chain plates are put to be transmitted；The outer connected control system of production line, control system is used for respectively at each device electrical connection of production line
Control coordinative role between each device；Production line also includes cleaning material induction system and dust collecting system；Clear up cutter arrangement
It act as：The extrusion friction produced with clearing up cutter faceted pebble of conducting oneself with dignity by carbon block is acted on, and carbon block surface bonding material is cleaned out.
Automated machine is changed to by traditional manual cleaning to clear up, and equipment is installed for broken line, and floor space is smaller,
The removing surface of anode carbon block simultaneously is that the extrusion friction effect that the generation of cutter faceted pebble is conducted oneself with dignity and cleared up by carbon block is carried out clearly
Reason, no longer frequently the resistance of cutter is cleared up in regulation, has saved raw material, is in contact by carbon block deadweight with cleaning cutter, then
By repeatedly cleaning under thrust, the yield rate of later stage anode carbon block is improved, operating efficiency is improved；Theory of the present invention
It is that cutter is installed with carbon block operation bottom surface, using carbon block deadweight, to it, each surface is cleared up, and is produced a desired effect, structure side
Face uses dead-weight anode carbon block rolling barrel device 9, reduces the layout that carbon block changes face, saves flow, adds function, drop
Low cost, simplify low, safe and reliable structure, easily fabricated, fault rate, energy-conserving and environment-protective, be easy to operation, using deadweight with it is clear
Manage cutter and coordinate thoroughly solution carbon block cleaning problem, without manual cleaning, greatly having saved clearance time, there is provided production effect
Rate, while improving the working environment of workers, reduces disposal costs.
The deadweight method for cleaning step of the production line is as follows：
S1:Anode carbon block after roasting clamped by baking multi-functional crown block be transported to the system of being placed to anode carbon block receive and
On cleaning plant 1, baking multi-functional crown block clamps two groups of carbon blocks every time, and every group 7 pieces, anode carbon block is erect and charcoal bowl direction one is anti-
One positive arrangement, anode carbon block receives and cleaning plant 1 receives two groups of anode carbon blocks simultaneously；
S2:Two groups of anode carbon blocks be put into respectively anode carbon block receive and the receiving in frame of cleaning plant 1 after send signal, two
Group receiving device dynamic start drives push pedal to promote the two groups of anode carbon blocks erect to be moved to the direction of tipple 2；
S3:Anode carbon block receives and cleaning plant 1 installs cleaning cutter arrangement, anode carbon block close to the side of tipple 2
Move forward and contacted through clearing up by carbon block to conduct oneself with dignity during cutter arrangement with cleaning cutter faceted pebble, an end face bonding material is cleared up dry
Only；
S4:When two groups of first piece of anode carbon blocks are transported to 2 position of tipple, receiving device power stops, and sends signal,
The dynamic start of tipple 2, the anode carbon block of setting is turned over turn 90 degrees respectively, anode carbon block is placed individually into side state
On first splicing cleaning platform；
S5:The anode carbon block of setting translate into after side state by 2# material-pulling devices 4 push it to respectively the first splicing cleaning
The centre position of platform 5, and two groups of carbon blocks are grouped into platform centre position respectively；
S6:Two ends are respectively mounted cleaning cutter arrangement on first splicing cleaning platform 5, and anode carbon block is leaned in the process of running
Carbon block gravity is contacted with cleaning cutter faceted pebble, and a side bonds material is cleared up, one big face is cleaned out；
S7:Anode carbon block is shifted onto respectively after the medium position of platform 5 is cleared up in the first splicing and retracted by 2# material-pulling devices 4, sent out
Signal, anode carbon block receives and cleaning plant dynamic start shifts second piece of anode block onto tipple 2, repetitive operation；
S8:Anode carbon block is pulled on horizontal rotation device 6, after the return of 1# material-pulling devices 3, sends signal.Horizontal rotation
Device ± 90 degree are turned round, and the charcoal bowl direction of anode carbon block are changed into consistent, anode carbon block is in lengthwise position；
S9:Horizontal rotation device 6 sends signal afterwards in place, and carbon block is pushed into anode carbon block carbon bowl and cleared up by 1# material-pulling devices 3
On device 16, the anode carbon block charcoal bowl mechanism action of cleaning plant 16 carries out rapping cleaning to charcoal bowl bottom, after carbon block is back into
On horizontal rotation device 6；
S10:Carbon block, which returns to finish on the slewing equipment of level 6, sends signal, and 3# material-pulling devices 7, which are acted, is pushed into anode carbon block
Into dead-weight anode carbon block rolling barrel device 9；
S11:Cleaning cutter arrangement is installed between horizontal rotation device 6 and dead-weight anode carbon block rolling barrel device 9, when
Anode carbon block is pushed into during rolling barrel through clearing up during cutter arrangement by carbon block gravity and cleaning cutter by 3# material-pulling devices 7
Face is contacted, and a side bonds material is cleaned out；
S12:Cleaning cutter arrangement is installed, anode carbon block is pushed into by external force in dead-weight anode carbon block rolling barrel device 9
Acted on during to rolling barrel through clearing up by carbon block to conduct oneself with dignity during cutter arrangement with clearing up the extrusion friction of cutter faceted pebble generation, will
One surface bonding material is cleaned out；First piece of anode carbon block sends signal afterwards in place, and drum apparatus is returned and turn 90 degrees, anode carbon block
It is rotated by 90 °；External force promotes second piece of anode carbon block in rolling barrel square framework, and the previous piece of anode carbon block in top marches forward, sun
Pole carbon block from original position to second position during through clear up cutter arrangement when by carbon block deadweight contacted with cutter faceted pebble, by second
Individual surface bonding material is cleaned out；First piece of anode carbon block is rotated by 90 ° again, the 3rd piece of anode carbon block is promoted and cleared up by external force
In roller square framework, push up preceding two pieces of anode carbon blocks and march forward, during anode carbon block is from second position to the 3rd position
Contacted through clearing up by carbon block to conduct oneself with dignity during cutter arrangement with cutter faceted pebble, the 3rd surface bonding material is cleaned out；Again by first
Block anode carbon block is rotated by 90 ° external force and promotes the 4th piece of anode carbon block in rolling barrel square framework, pushes up first three block anode carbon block
March forward, anode carbon block from the 3rd position to cylinder outside during through clear up cutter arrangement when by carbon block deadweight with cutter faceted pebble
Contact, the 4th surface bonding material is cleaned out, 3 pieces of anode carbon blocks of arrangement in dead-weight anode carbon block rolling barrel device,
Rotated cleaning, the cleaning in four big face is completed to each carbon block；In scale removal process, cleaning cutter 4 is each attached to anode
Carbon block 9 is cleaned the underface on surface, and the amount of feeding of cleaning cutter 4 can enter with the surface sticky object physical form of anode carbon block 9
Row adjustment；
S13:It is positive when anode carbon block is pushed out rolling barrel to anode carbon block chamfering and boss cleaning plant 10 by external force
Cleaning cutter is installed in pole carbon block chamfering and boss cleaning plant 10 to enter the length direction chamfering and boss on anode carbon block surface
Row cleaning；
S14:Cleaning cutter is installed, anode carbon block is by 4# material-pulling devices 11 between anode carbon block chamfering and boss cleaning plant
Oil cylinder is cleared up the width chamfering and boss on anode carbon block surface during shifting upset cleaning plant 13 onto；
S15:Anode carbon block in anode carbon block chamfering and boss cleaning plant is shifted onto by the oil cylinder of 4# material-pulling devices 11 to be turned over
Turn on cleaning plant 13, upset cleaning plant is turn 90 degrees for 13 times, anode carbon block is switched into upright state, oil cylinder is pushed out to the
Three splicings are cleared up on platform 12, then are back into by oil cylinder on upset cleaning plant 12, and the 3rd splicing cleaning platform peace 12 is filled
Cutter is cleared up, when carrying out last end face cleaning in carbon block pushing course；
S16:It back into the upset Anodic carbon block of cleaning plant 13 to be rotated by 90 °, carbon block is changed into transverse horizontal charcoal bowl face court
Upper state, then upset cleaning plant 13 is ejected to splicing platform device 14 by next piece of anode carbon block；
S17:The Anodic carbon block of splicing platform device 14 is integrally clear by the longitudinal direction of 5# material-pulling devices 15 push-in anode carbon block surface
Brush device 17；
S18:Anode carbon block surface entirety brush device for cleaning 17 is that anode carbon block is carried out further to clean processing with water, after cleaning
Anode carbon block carry out quality inspection, certified products are separated with waste product.Conveying device 18 is pushed into after cleaning out, by organizing into groups
Conveyor device 19 carries out marshalling feeding carbon block storehouse；
S19:Cleaning material induction system is made up of welded splicing groove and welded spiral input shaft, by motor
Helical gear reducer driving conveying worm is rotated, and coke powder is conveyed and collected.It is single for the conveying of relatively long distance
Bar conveyer failure is more, is solved by the way of being superimposed using two to spiral；
S20：Dust collecting system：Dust collection cover is respectively provided with all airborne dusts, reserved gather dust interface and double flanges, so that user accesses
Dust removal system for workshop.Provided with the interface that gathers dust at tipple 2, descaling machine, dust pollution, meet the requirement of environmental protection can be reduced.
Clear up the effect cleaning principle of cutter and anode carbon block：Anode carbon block is moved horizontally by clearing up during cutter, is relied on
The normal pressure on cleaning cutter is given in carbon block deadweight, carbon block and cutter is produced extrusion friction effect, clears up cutter by carbon block bottom
The sticky object in face is cut, and realizes the cleaning to carbon block.
In the present invention, unless otherwise clearly defined and limited, fisrt feature can be with "above" or "below" second feature
It is that the first and second features are directly contacted, or the first and second features pass through intermediary mediate contact.Moreover, fisrt feature exists
Second feature " on ", " top " and " above " but fisrt feature are directly over second feature or oblique upper, or be merely representative of
Fisrt feature level height is higher than second feature.Fisrt feature second feature " under ", " lower section " and " below " can be
One feature is immediately below second feature or obliquely downward, or is merely representative of fisrt feature level height less than second feature.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means to combine specific features, structure, material or the spy that the embodiment or example are described
Point is contained at least one embodiment of the present invention or example.In this manual, to the schematic representation of above-mentioned term not
Necessarily refer to identical embodiment or example.Moreover, specific features, structure, material or the feature of description can be any
One or more embodiments or example in combine in an appropriate manner.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.
Claims (7)
1. one kind deadweight cleaning anode carbon block surface production line, it is characterised in that including：
Anode carbon block receives and cleaning plant, and the anode carbon block receives and the cleaning plant port of export is provided with 1# material-pulling devices, institute
The 1# material-pulling devices port of export is stated provided with tipple, the port of export of the tipple clears up platform provided with the first splicing, described
First splicing clears up platform and is equipped with 2# material-pulling devices close to the both sides of tipple, and the first splicing cleaning platform is remote to incline
One end of turning-up devices is provided with horizontal rotation device, and the horizontal rotation device clears up one end of platform provided with sun away from the first splicing
Pole carbon block charcoal bowl cleaning plant, the horizontal rotation device is provided with 3# material-pulling devices close to the side that platform is cleared up in the first splicing,
Platform is cleared up in the described one end of horizontal rotation device away from 3# material-pulling devices provided with the second splicing, and platform is cleared up in second splicing
The port of export be provided with dead-weight anode carbon block rolling barrel device, the port of export of the dead-weight anode carbon block rolling barrel device
Provided with anode carbon block chamfering and boss cleaning plant；
The side of the anode carbon block chamfering and boss cleaning plant is provided with 4# material-pulling devices, the anode carbon block chamfering and boss
Platform is cleared up in the one end of cleaning plant away from 4# material-pulling devices provided with the 3rd splicing, and the port of export of platform is cleared up in the 3rd splicing
Provided with upset cleaning plant, the port of export of the upset cleaning plant is provided with splicing platform device, the splicing platform device
Side is provided with 5# material-pulling devices, and the one end of the splicing platform device away from 5# material-pulling devices is integrally clear provided with anode carbon block surface
Brush device, the port of export of the overall brush device for cleaning in the anode carbon block surface is provided with conveying device, the port of export of the conveying device
Provided with marshalling conveying device.
2. a kind of deadweight cleaning anode carbon block surface production line according to claim 1, it is characterised in that：The 1# pushers
Device, 2# material-pulling devices, 3# material-pulling devices, 4# material-pulling devices, 5# material-pulling devices carry out pusher using hydraulic jack.
3. a kind of deadweight cleaning anode carbon block surface production line according to claim 1, it is characterised in that：The conveying dress
Put and be transmitted using conveying roller, the marshalling conveying device transporting chain plate is transmitted.
4. a kind of deadweight cleaning anode carbon block surface production line according to claim 1, it is characterised in that：The production line
Outer connected control system, the control system is respectively at each device electrical connection of production line.
5. a kind of deadweight cleaning anode carbon block surface production line according to claim 1, it is characterised in that：The production line
Also include cleaning material induction system and dust collecting system.
6. the deadweight method for cleaning of anode carbon block surface production line, its feature are cleared up in a kind of deadweight as described in claim 1-5
It is, comprises the following steps that：
S1:Anode carbon block after roasting is clamped the anode carbon block receiving for being transported to the system of being placed to by baking multi-functional crown block and cleared up
On device, baking multi-functional crown block clamps two groups of carbon blocks every time, every group 7 pieces, anode carbon block erect and charcoal bowl direction one anti-one just
Arrangement, anode carbon block receives and cleaning plant receives two groups of anode carbon blocks simultaneously；
S2:Two groups of anode carbon blocks be put into respectively anode carbon block receive and the receiving in frame of cleaning plant after send signal, two groups connect
Push pedal is driven to promote the two groups of anode carbon blocks erect to be moved to tipple direction by device dynamic start；
S3:Anode carbon block receives and cleaning plant installs cleaning cutter arrangement close to tipple side, and anode carbon block is to reach
It is dynamic to be contacted through clearing up by carbon block to conduct oneself with dignity during cutter arrangement with cleaning cutter faceted pebble, an end face bonding material is cleaned out；
S4:When two groups of first piece of anode carbon blocks are transported to tipple position, receiving device power stops, and sends signal, tumbles
Device dynamic start, the anode carbon block of setting is turned over turn 90 degrees respectively, and anode carbon block is placed individually into first and connect into side state
On material cleaning platform；
S5:The anode carbon block of setting translate into after side state by 2# material-pulling devices push it to respectively the first splicing cleaning platform in
Between position, and two groups of carbon blocks are grouped into platform centre position respectively；
S6:Two ends are respectively mounted cleaning cutter arrangement on first splicing cleaning platform, and anode carbon block leans on carbon block in the process of running
Gravity is contacted with cleaning cutter faceted pebble, and a side bonds material is cleared up, one big face is cleaned out；
S7:Anode carbon block is shifted onto respectively after platform medium position is cleared up in the first splicing and retracted by 2# material-pulling devices, signaled, sun
Pole carbon block receives and cleaning plant dynamic start shifts second piece of anode block onto tipple, repetitive operation；
S8:Anode carbon block is pulled on horizontal rotation device, after 1# material-pulling device returns, sends signal.Horizontal rotation device ±
90 degree of revolutions, are changed into consistent, anode carbon block is in lengthwise position by the charcoal bowl direction of anode carbon block；
S9:Horizontal rotation device sends signal afterwards in place, and carbon block is pushed on anode carbon block carbon bowl cleaning plant by 1# material-pulling devices,
Anode carbon block charcoal bowl cleaning plant mechanism action, rapping cleaning is carried out to charcoal bowl bottom, after carbon block is back into horizontal rotation dress
Put；
S10:Carbon block, which returns to finish on horizontal rotation device, sends signal, and anode carbon block is pushed into deadweight by the action of 3# material-pulling devices
In formula anode carbon block rolling barrel device；
S11:Cleaning cutter arrangement is installed between horizontal rotation device and dead-weight anode carbon block rolling barrel device, when 3# pushers
Anode carbon block is pushed into during rolling barrel by device leans on carbon block gravity to be contacted with cleaning tool face through clearing up during cutter arrangement,
One side bonds material is cleaned out；
S12:Cleaning cutter arrangement is installed, anode carbon block is pushed into cleaning by external force in dead-weight anode carbon block rolling barrel device
Acted on during roller through clearing up by carbon block to conduct oneself with dignity during cutter arrangement with clearing up the extrusion friction of cutter faceted pebble generation, by a table
Face bonding material is cleaned out；First piece of anode carbon block sends signal afterwards in place, and drum apparatus is returned and turn 90 degrees, anode carbon block rotation 90
Degree；External force promotes second piece of anode carbon block in rolling barrel square framework, and the previous piece of anode carbon block in top marches forward, anode carbon block
Contacted during from original position to second position through clearing up by carbon block to conduct oneself with dignity during cutter arrangement with cutter faceted pebble, by second surface
Bonding material is cleaned out；First piece of anode carbon block is rotated by 90 ° again, the 3rd piece of anode carbon block is promoted rolling barrel side by external force
In type framework, push up preceding two pieces of anode carbon blocks and march forward, anode carbon block from second position to the 3rd position during through clearing up
Contacted during cutter arrangement by carbon block deadweight with cutter faceted pebble, the 3rd surface bonding material is cleaned out；Again by first piece of anode
Carbon block is rotated by 90 ° external force and promotes the 4th piece of anode carbon block in rolling barrel square framework, pushes up first three block anode carbon block forward
Enter, anode carbon block from the 3rd position to cylinder outside during through clear up cutter arrangement when by carbon block deadweight connect with cutter faceted pebble
Touch, the 4th surface bonding material is cleaned out, 3 pieces of anode carbon blocks of arrangement in dead-weight anode carbon block rolling barrel device, warp
Rotation cleaning, the cleaning in four big face is completed to each carbon block；
S13:When anode carbon block is pushed out rolling barrel to anode carbon block chamfering and boss cleaning plant by external force, anode carbon block
Cleaning cutter is installed in chamfering and boss cleaning plant to clear up the length direction chamfering and boss on anode carbon block surface；
S14:Cleaning cutter is installed, anode carbon block is pushed away by the oil cylinder of 4# material-pulling devices between anode carbon block chamfering and boss cleaning plant
The width chamfering and boss on anode carbon block surface are cleared up during to upset cleaning plant；
S15:Anode carbon block in anode carbon block chamfering and boss cleaning plant shifts upset cleaning onto by the oil cylinder of 4# material-pulling devices
On device, upset cleaning plant, which is returned, to be turn 90 degrees, and anode carbon block is switched into upright state, and oil cylinder is pushed out to the 3rd splicing clearing up
On platform, then by oil cylinder back into upset cleaning plant on, the 3rd splicing cleaning stage+module cleaning cutter, when carbon block is pushed away
Last end face cleaning is carried out during dynamic；
S16:It back into upset cleaning plant Anodic carbon block to be rotated by 90 °, carbon block is changed into transverse horizontal charcoal bowl face shape upward
State, then upset cleaning plant is ejected to splicing platform device by next piece of anode carbon block；
S17:Splicing platform device Anodic carbon block is longitudinally pushed into the overall brush device for cleaning in anode carbon block surface by 5# material-pulling devices；
S18:Anode carbon block surface entirety brush device for cleaning is that anode carbon block is carried out further to clean processing with water, the anode after cleaning
Carbon block carries out quality inspection, and certified products are separated with waste product.Conveying device is pushed into after cleaning out, is filled by marshalling conveyer
Put progress marshalling feeding carbon block storehouse；
S19:Cleaning material induction system is made up of welded splicing groove and welded spiral input shaft, by motor helical teeth
Wheel decelerator driving conveying worm is rotated, and coke powder is conveyed and collected.For the conveying of relatively long distance, wall scroll is defeated
Send machine failure more, solved by the way of being superimposed using two to spiral；
S20：Dust collecting system：Dust collection cover is respectively provided with all airborne dusts, reserved gather dust interface and double flanges, so that user accesses workshop
Dust pelletizing system.Provided with the interface that gathers dust at tipple, descaling machine, dust pollution, meet the requirement of environmental protection can be reduced.
7. a kind of deadweight method for cleaning of cleaning anode carbon block surface production line of conducting oneself with dignity according to claim 1, its feature
It is：Clear up acting as cutter arrangement：The extrusion friction produced with clearing up cutter faceted pebble of conducting oneself with dignity by carbon block is acted on, by carbon block table
Face bonding material is cleaned out.
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| CN201710467332.4A CN107282483B (en) | 2017-06-20 | 2017-06-20 | Dead-weight cleaning method for production line for dead-weight cleaning of surface of anode carbon block |
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| CN114273281B (en) * | 2021-12-30 | 2023-08-08 | 云南云铝海鑫铝业有限公司 | Clean environment-friendly type anode electrolyte cleaning device |
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