CN102719851A - Anode carbon block cleaning unit - Google Patents

Anode carbon block cleaning unit Download PDF

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Publication number
CN102719851A
CN102719851A CN2012101927025A CN201210192702A CN102719851A CN 102719851 A CN102719851 A CN 102719851A CN 2012101927025 A CN2012101927025 A CN 2012101927025A CN 201210192702 A CN201210192702 A CN 201210192702A CN 102719851 A CN102719851 A CN 102719851A
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China
Prior art keywords
flexible scraper
anode block
carbon
section
toolframe
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2012101927025A
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Chinese (zh)
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CN102719851B (en
Inventor
陈玉瑞
林国友
黄景明
罗永城
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Suzhou Shihao Building Materials New Technology Engineering Co Ltd
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陈玉瑞
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Priority to CN201210192702.5A priority Critical patent/CN102719851B/en
Publication of CN102719851A publication Critical patent/CN102719851A/en
Application granted granted Critical
Publication of CN102719851B publication Critical patent/CN102719851B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses an anode carbon block cleaning unit which comprises a control box, a conveyor and a carbon block surface cleaning machine, wherein the conveyor comprises a motor, a rack, conveying wheels and a travel switch, wherein the motor, the conveying wheels and the travel switch are arranged on the rack, the conveyor is divided into a section A, a section B and a section C, and the carbon block surface cleaning machine is arranged on the section A of the conveyor; the section B of the conveyor is provided with a carbon bowl cleaning machine; the section C of the conveyor is provided with a turnover mechanism; and the carbon block surface cleaning machine comprises a toolframe and a flexible scraper. According to the anode carbon block cleaning unit, manual assistance is only needed in carbon bowl waste residue treatment, and the anode carbon block cleaning unit has the characteristics that the degree of automation is high, the efficiency is high, the safety is good, the cleaning efficiency is improved, the labor cost is saved, the production efficiency is improved, the cost of production is reduced and the like.

Description

Anode block cleaning unit
Technical field
The invention belongs to the Metal smelting production technical field, particularly a kind of anode block cleaning unit.
Background technology
In the Metal smelting process, need a large amount of a kind of anode blocks that use, the carbon dust of this carbon piece about 50mm of surface adhesion in the roasting manufacturing processed must be cleared up.Since the error of carbon piece compacting tool set, and the finished product carbon piece scale error after the dilatational strain of roasting process makes roasting is very big, most of error >=20mm, surface deflections, so, must clear up.Generally all be to adopt the labor cleaning at present, this method for cleaning result is: dangerous big, working strength of workers is big, efficient is low, and is prone to produce dust, and environmental pollution is bigger.In order to address this problem, the someone has invented the method for mechanical cleaning, and open source literature has also been reported some, as:
1. Chinese patent: system of solutions method for cleaning and unit thereof that the prebaked anode baking carbon blocks is come out of the stove; Application number: CN200410022283.6; This disclosure of the Invention a kind of prebaked anode baking carbon blocks system of solutions method for cleaning and the unit thereof of coming out of the stove; When baking cathode carbon block is come out of the stove; The form that anode block is placed by vertical interlaced is come out of the stove and is carried out system of solutions cleaning, after the prebaked anode carbon piece group system of solutions cleaning that will vertically erect the staggered state of dress, its form that changes into horizontal horizontal placement is placed on the transfer roller carries again.The form that employing makes anode block place by vertical interlaced is come out of the stove and is carried out the mode of system of solutions cleaning; And adopt the straight line stepping to advance the structure of the system of solutions+mechanical drag flight descaling+labor cleaning+lateral transfer; The operation scheme of comparable horizontal two prebaked anodes of a system of solutions of coming out of the stove of its system of solutions work efficiency improves work efficiency more than 7 times, also greatly facilitates simultaneously baked anode carbon piece surface is cleared up.
2. Chinese patent: a kind of carbon bowl brusher; Application number: CN200820069749.1; This disclosure of the Invention a kind of carbon bowl brusher, it comprises underframe, slide-and-guide dolly, the slide-and-guide dolly is provided with motor; Motor is connected with wheel box, and wheel box is cleaned head with water through rotation axis and carbon bowl and is connected; The slide-and-guide dolly is connected with hydro-cylinder, drives the slide-and-guide dolly by hydro-cylinder.This equipment can effectively be cleared up and solve the adherent stopping composition of anode block carbon bowl surface, and has simple in structure, dependable performance, can substitute advantage such as workman's work.
But the inventor finds, though more than disclosed document can clear up the waste residue of some anode block surface adhesion to a certain extent; But still have certain defective, like the system of solutions method for cleaning complex structure of document one, like this; Will increase the production cost of factory; The carbon bowl brusher cleaning efficiency of document two is lower, so this becomes insider's technical barrier always.
Summary of the invention
Deficiencies such as it is low to the objective of the invention is to be directed against existing anode block cleaning unit level of automation, and processing effect is bad, efficient is low provide a kind of level of automation high, and working (machining) efficiency is high, and the anode block of safety and sanitation is cleared up unit.
Technical scheme of the present invention is achieved in that
A kind of anode block cleaning unit; Comprise controlling box, conveyer and carbon piece surface-conditioning machine; Described conveyer comprises motor, frame, delivery wheel and travel switch, and motor, delivery wheel and travel switch are installed on the frame, and conveyer is divided into A section, B section and C section; Carbon piece surface-conditioning machine is installed on the conveyer A section; Described carbon piece surface-conditioning machine comprises toolframe and flexible scraper, and said flexible scraper comprises end face flexible scraper, bottom surface flexible scraper, side flexible scraper and chamfering flexible scraper, and end face flexible scraper and bottom surface flexible scraper are installed on the toolframe in a horizontal manner; The side flexible scraper is installed on the toolframe with vertical mode, and the chamfering flexible scraper is installed on the toolframe to become the mode at 20 °~70 ° of angles with the anode block bottom surface.
Anode block cleaning unit of the present invention is by controlling box control running; Conveyer passes each motor power is provided; Delivery wheel and travel switch transmit anode block; Anode block is through the processing of carbon piece surface-conditioning machine on the conveyer A section; The end face flexible scraper, bottom surface flexible scraper, side flexible scraper and the chamfering flexible scraper that at first are carbon piece surface-conditioning machine are close to anode block workplace, left and right sides workplace and chamfering workplace up and down respectively, and flexible scraper antianode carbon piece has certain pressure, and workplace up and down, left and right sides workplace and the chamfering workplace of antianode carbon piece are handled automatically in flexible scraper and anode block relative movement process; Be that carbon piece surface-conditioning pusher side face group flexible scraper is close to anode block front and back workplace then, the front and back workplace of antianode carbon piece is handled automatically in the same way; Each plane and chamfering just clean out behind the anode block process carbon piece surface-conditioning machine.
The present invention also comprises a carbon bowl descaling machine that is installed on the conveyer B section; Said carbon bowl descaling machine is provided with electronic carbon bowl brush; When anode block was sent to the clear position of carbon bowl descaling machine, the carbon bowl of driven by motor carbon bowl brush antianode carbon piece was cleared up.
The present invention is provided with rollover mechanism on conveyer C section, described rollover mechanism comprises pedestal, carbon piece anchor, upset power spare and rotating shaft, and upset power spare one end is fixedly connected pedestal, and the other end of upset power spare is hinged through rotating shaft and carbon piece anchor; Said upset power spare is the parts that power is provided for rotary movement, can be flexible push rod or hydraulic mandril etc.; This rollover mechanism effect is can be automatically with the anode block rollover, and by the carbon bowl residue of the auxiliary cleaning of manual work anode block, cleaning is just turned over anode block after accomplishing automatically, by delivery wheel anode block is seen off again, accomplishes whole anode block scale removal process.
Above-described conveyer comprises motor, frame, delivery wheel and travel switch; Motor, delivery wheel and travel switch are installed on the frame; Rotation through the driven by motor delivery wheel transmits anode block, and anode block needs the place of restriction site that travel switch is installed in transport process, when anode block satisfies spacing condition in transport process; The continuation of travel switch motion limits anode block transmits, and satisfies the transmission condition that continues up to anode block.
Connect through nut between above-described each frame spare of toolframe; Regulate the joint nut; Can regulate about the toolframe, about and the spacing between the front and back; Also be provided with the cutter move trough on the toolframe, can make the present invention more can adapt to dissimilar anode block cleanings according to the position of anode block model adjustment flexible scraper.
Above-described flexible scraper comprises swing arm, rocking carrier and tool bit assembly, and rocking carrier is installed on the toolframe through the rocker depression bar that can stretch up and down of the left and right sides, and the rocker depression bar is provided with the rocker spring; One end of swing arm is through bearing pin and toolholder holds; The other end of swing arm is hinged through rotating shaft and rocking carrier, and rocking carrier also is equipped with the tool bit assembly that can stretch up and down, and tool bit assembly is provided with cutter head; Cutter head adopts alloy cutter head, rapid steel cutter head or carbon steel cutter head; Cutter head is close to carbon piece surface when work, and carbon piece surface is produced certain pressure, and flexible scraper can compensate the error that the carbon piece is made and roasting causes automatically, adapts to the scale error and the torsional deformation of anode block automatically.
Beneficial effect of the present invention:
1, level of automation is high, and efficient is high, and security is good; Unit of the present invention only needs in carbon bowl waste residue processing place carrying out manual work auxiliary, and cleaning efficiency improves, and practices thrift labour cost; Improved production efficiency; Reduced production cost, only when post-processed, required manual operation simultaneously, workman's security has improved widely.
2, carbon piece clean is thorough, and multi-faceted cutter is installed, can be can clear up each end face of cleaning anode block, clean rate height, alternative fully manual work with plane, inclined-plane or chamfering antianode carbon piece.
3, flexibility is strong, adopts flexible scraper, and cutter is close to carbon piece surface; Automatically compensate the error that the carbon piece is made and roasting causes, adapt to the scale error and the torsional deformation of anode block automatically, and carbon piece surface is produced certain pressure; Can totally clear up the dung and don't the scratch parent on anode block surface completely; The toolframe adjustable distance is provided with the cutter move trough, adapts to the carbon piece cleaning of different size.
4, improve Working environment, realize mechanized operation, the operator can leave the certain distance in work area, and can be equipped with the dust venting that suction cleaner will cut generation, has significantly reduced the pollution of environment, has protected workers'health to a great extent.
Description of drawings
Fig. 1 is a carbon block transfer route map of the present invention.
Fig. 2 be carbon piece of the present invention up and down with about face cleaning synoptic diagram.
Fig. 3 is a carbon piece fillet surface cleaning synoptic diagram of the present invention.
Fig. 4 is a carbon piece carbon bowl cleaning synoptic diagram of the present invention.
Fig. 5 is a rollover structural scheme of mechanism of the present invention.
Fig. 6 is a rollover of the present invention mechanism rollover view.
Component names:
Toolframe 1, end face flexible scraper 2.1, bottom surface flexible scraper 2.2, side flexible scraper 2.3, chamfering flexible scraper 2.4, carbon bowl brush 3, cutter move trough 4, pedestal 5, carbon piece anchor 6, flexible push rod 7, rotating shaft 8.
Embodiment
Embodiment 1:
A kind of anode block cleaning unit comprises controlling box, conveyer and carbon piece surface-conditioning machine; Conveyer comprises motor, frame, delivery wheel and travel switch, and motor, delivery wheel and travel switch are installed on the frame, and conveyer is divided into A section, B section and C section; Carbon piece surface-conditioning machine is installed on the conveyer A section; Carbon piece surface-conditioning machine comprises toolframe 1 and flexible scraper 2; Flexible scraper 2 comprises end face flexible scraper 2.1, bottom surface flexible scraper 2.2, side flexible scraper 2.3 and chamfering flexible scraper 2.4; End face flexible scraper 2.1 is installed on the toolframe 1 with bottom surface flexible scraper 2.2 in a horizontal manner; Side flexible scraper 2.3 is installed on the toolframe 1 with vertical mode, and chamfering flexible scraper 2.4 is to become the mode at 20 ° of angles to be installed on the toolframe 1 with the anode block bottom surface.
Also comprise the carbon bowl descaling machine that adopts electronic carbon bowl brush 3 cleaning anode block carbon bowls, carbon bowl descaling machine is installed on the conveyer B section.
Rollover mechanism also is installed on the conveyer C section; Rollover mechanism comprises pedestal 5, carbon piece anchor 6, upset power spare and rotating shaft 8; Upset power spare one end is fixedly connected pedestal 5, and the other end of upset power spare is hinged through rotating shaft 8 and carbon piece anchor 6, and upset power spare adopts flexible push rod 7; Toolframe 1 is provided with cutter move trough 4; Toolframe 1 each frame spare connects through nut, and toolframe 1 is provided with cutter move trough 4; Flexible scraper 2 comprises swing arm, rocking carrier and tool bit assembly; Rocking carrier is installed on the toolframe through the rocker depression bar that can stretch up and down of the left and right sides, and the rocker depression bar is provided with the rocker spring, and an end of swing arm is through bearing pin and toolholder holds; The other end of swing arm is hinged through rotating shaft and rocking carrier; Rocking carrier also is equipped with the tool bit assembly that can stretch up and down, and tool bit assembly is provided with cutter head, and cutter head adopts alloy cutter head.
Anode block cleaning unit working process of the present invention is following:
Anode block cleaning unit is by controlling box control running; Conveyer passes each motor power is provided; Delivery wheel and travel switch transmit anode block; Anode block is through the processing of carbon piece surface-conditioning machine on the conveyer A section; The end face flexible scraper 2.1, bottom surface flexible scraper 2.2, side flexible scraper 2.3 and the chamfering flexible scraper 2.4 that at first are carbon piece surface-conditioning machine are close to anode block workplace, left and right sides workplace and chamfering workplace up and down respectively, and flexible scraper 2 antianode carbon pieces have certain pressure, and workplace up and down, left and right sides workplace and the chamfering workplace of antianode carbon piece are handled automatically in flexible scraper 2 and anode block relative movement process; Be that carbon piece surface-conditioning pusher side face group flexible scraper 2.3 is close to anode block front and back workplace then, the front and back workplace of antianode carbon piece is handled automatically in the same way; Each plane and chamfering just clean out behind the anode block process carbon piece surface-conditioning machine, are taken turns to being sent to carbon bowl descaling machine place again by transmission, and the carbon bowl brush 3 antianode charcoal carbon bowls of driven by motor carbon bowl descaling machine are cleared up; To bring disaster to the carbon piece at last and deliver to the rollover mechanism place on the conveyer C section; Anode block is turned on one's side by rollover mechanism; Carbon bowl waste residue by the auxiliary cleaning of manual work anode block; Cleaning is accomplished and by rollover mechanism anode block is just turned over, and by delivery wheel anode block is seen off, accomplishes whole anode block scale removal process.
Embodiment 2:
Be that with embodiment 1 difference described chamfering flexible scraper is to become the mode at 40 ° of angles to be installed on the toolframe with the anode block bottom surface, all the other principle of work are identical with embodiment 1.
Embodiment 3:
Be that with embodiment 1 difference described chamfering flexible scraper is to become the mode at 70 ° of angles to be installed on the toolframe with the anode block bottom surface, all the other principle of work are identical with embodiment 1.
Embodiment 4:
Be that with embodiment 1 difference described upset power spare is a hydraulic mandril, all the other principle of work are identical with embodiment 1.
Application examples 1:
Guangxi factory, anode block cleaning unit carries out the anode block cleaning work, and clearing up a collection of length is 150cm, and width is 80cm, highly is the anode block of 60cm, and the anode block chamfering is 60 °, average clearance time is 6 a minutes/piece.

Claims (5)

1. an anode block is cleared up unit; Comprise controlling box, conveyer and carbon piece surface-conditioning machine; Described conveyer comprises motor, frame, delivery wheel and travel switch; Motor, delivery wheel and travel switch are installed on the frame; Conveyer is divided into A section, B section and C section, and carbon piece surface-conditioning machine is installed on the conveyer A section, it is characterized in that: described carbon piece surface-conditioning machine comprises toolframe (1) and flexible scraper (2); Said flexible scraper (2) comprises end face flexible scraper (2.1), bottom surface flexible scraper (2.2), side flexible scraper (2.3) and chamfering flexible scraper (2.4); End face flexible scraper (2.1) and bottom surface flexible scraper (2.2) are installed on the toolframe (1) in a horizontal manner, and side flexible scraper (2.3) is installed on the toolframe (1) with vertical mode, and chamfering flexible scraper (2.4) is installed on the toolframe (1) with the mode that becomes 20 °~70 ° of angles with the anode block bottom surface.
2. anode block cleaning unit according to claim 1 is characterized in that: also comprise the carbon bowl descaling machine that adopts electronic carbon bowl brush (3) cleaning anode block carbon bowl, carbon bowl descaling machine is installed on the conveyer B section.
3. anode block cleaning unit according to claim 1 and 2; It is characterized in that: rollover mechanism also is installed on the described conveyer C section; Rollover mechanism comprises pedestal (5), carbon piece anchor (6), upset power spare and rotating shaft (8); Upset power spare one end is fixedly connected pedestal (5), and the other end of upset power spare is hinged through rotating shaft (8) and carbon piece anchor (6).
4. anode block cleaning unit according to claim 3 is characterized in that: described upset power spare is flexible push rod (7) or hydraulic mandril.
5. according to claim 1,2 or 4 arbitrary described anode block cleaning units, it is characterized in that: described toolframe (1) is provided with cutter move trough (4).
CN201210192702.5A 2012-06-13 2012-06-13 Anode block cleaning unit Expired - Fee Related CN102719851B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN102719851B CN102719851B (en) 2015-12-02

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102974559A (en) * 2012-12-04 2013-03-20 王秉荣 Automatic cleaning machine of sintered carbon blocks
CN103056118A (en) * 2013-01-21 2013-04-24 广西强强碳素股份有限公司 Full-automatic slotting and cleaning unit for prebaked anode carbon blocks
CN103736680A (en) * 2013-12-30 2014-04-23 陈玉瑞 Anode carbon block carbon bowl clearing mechanism
CN103990619A (en) * 2014-03-21 2014-08-20 索通发展股份有限公司 Anode carbon block cleaning method and anode carbon block cleaning machine used in anode carbon block cleaning method
CN104264187A (en) * 2014-10-14 2015-01-07 湖南创元铝业有限公司 Device for cleaning materials on electrolysis anode scraps
CN105483753A (en) * 2015-11-27 2016-04-13 湖南创元新材料有限公司 Steel jaw graphite dipping equipment
CN106345719A (en) * 2016-10-28 2017-01-25 贵州顺安机电设备有限公司 Novel carbon block cleaning equipment
CN107262411A (en) * 2017-06-20 2017-10-20 沈阳中色碳素设备研发有限公司 A kind of dead-weight anode carbon block rolling barrel device and its method for cleaning
CN107282483A (en) * 2017-06-20 2017-10-24 沈阳中色碳素设备研发有限公司 One kind deadweight cleaning anode carbon block surface production line and its deadweight method for cleaning

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Publication number Priority date Publication date Assignee Title
EP0188643A1 (en) * 1983-07-23 1986-07-30 Norsk Hydro A/S Method of reducing the loss of carbon from anodes when producing aluminium by electrolytic smelting, and an inert anode top for performing the method
CN2782712Y (en) * 2004-12-29 2006-05-24 贵阳铝镁设计研究院 Calcinating anode cleaning machine set
CN201669778U (en) * 2010-06-07 2010-12-15 贵州航天乌江机电设备有限责任公司 Tipping gear used for anode carbon block
CN202207839U (en) * 2011-08-12 2012-05-02 陈玉瑞 Anode carbon block cleaning cutter
CN202671672U (en) * 2012-06-13 2013-01-16 陈玉瑞 Carbon anode block cleaning unit

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Publication number Priority date Publication date Assignee Title
EP0188643A1 (en) * 1983-07-23 1986-07-30 Norsk Hydro A/S Method of reducing the loss of carbon from anodes when producing aluminium by electrolytic smelting, and an inert anode top for performing the method
CN2782712Y (en) * 2004-12-29 2006-05-24 贵阳铝镁设计研究院 Calcinating anode cleaning machine set
CN201669778U (en) * 2010-06-07 2010-12-15 贵州航天乌江机电设备有限责任公司 Tipping gear used for anode carbon block
CN202207839U (en) * 2011-08-12 2012-05-02 陈玉瑞 Anode carbon block cleaning cutter
CN202671672U (en) * 2012-06-13 2013-01-16 陈玉瑞 Carbon anode block cleaning unit

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潘昌勇: "一种新型炭块解组清理机组的方案设计", 《机械工程师》 *

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102974559B (en) * 2012-12-04 2014-09-10 王秉荣 Automatic cleaning machine of sintered carbon blocks
CN102974559A (en) * 2012-12-04 2013-03-20 王秉荣 Automatic cleaning machine of sintered carbon blocks
CN103056118A (en) * 2013-01-21 2013-04-24 广西强强碳素股份有限公司 Full-automatic slotting and cleaning unit for prebaked anode carbon blocks
CN103736680A (en) * 2013-12-30 2014-04-23 陈玉瑞 Anode carbon block carbon bowl clearing mechanism
CN103990619B (en) * 2014-03-21 2015-11-25 索通发展股份有限公司 The anode carbon block descaling machine of anode carbon block method for cleaning and use thereof
CN103990619A (en) * 2014-03-21 2014-08-20 索通发展股份有限公司 Anode carbon block cleaning method and anode carbon block cleaning machine used in anode carbon block cleaning method
CN104264187A (en) * 2014-10-14 2015-01-07 湖南创元铝业有限公司 Device for cleaning materials on electrolysis anode scraps
CN105483753A (en) * 2015-11-27 2016-04-13 湖南创元新材料有限公司 Steel jaw graphite dipping equipment
CN106345719A (en) * 2016-10-28 2017-01-25 贵州顺安机电设备有限公司 Novel carbon block cleaning equipment
CN106345719B (en) * 2016-10-28 2019-01-18 贵州顺安机电设备有限公司 A kind of carbon block cleaning equipment
CN107262411A (en) * 2017-06-20 2017-10-20 沈阳中色碳素设备研发有限公司 A kind of dead-weight anode carbon block rolling barrel device and its method for cleaning
CN107282483A (en) * 2017-06-20 2017-10-24 沈阳中色碳素设备研发有限公司 One kind deadweight cleaning anode carbon block surface production line and its deadweight method for cleaning
CN107282483B (en) * 2017-06-20 2022-09-27 沈阳中色碳素设备研发有限公司 Dead-weight cleaning method for production line for dead-weight cleaning of surface of anode carbon block

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Assignee: Baise Furui Steel Mould Manufacturing Co. Ltd.

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Denomination of invention: Anode carbon block cleaning unit

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Patentee after: Suzhou Shihao Building Material New Technology Engineering Co., Ltd.

Address before: 542799 national road of Fuyang Town, Fuchuan Yao Autonomous County, Hezhou City, the Guangxi Zhuang Autonomous Region

Patentee before: Fuchuan Longxing Auto Trade Limited company

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151202

Termination date: 20210613

CF01 Termination of patent right due to non-payment of annual fee