CN214925549U

CN214925549U - Automatic compacting device that wipes of mould internal concrete

Info

Publication number: CN214925549U
Application number: CN202120616635.XU
Authority: CN
Inventors: 强玉进
Original assignee: Shanghai Shenkun Concrete Group Co ltd
Current assignee: Shanghai Shenkun Concrete Group Co ltd
Priority date: 2021-03-26
Filing date: 2021-03-26
Publication date: 2021-11-30
Anticipated expiration: 2031-03-26

Abstract

The utility model relates to an automatic closely knit device of wiping of in-mould concrete, it is including the mould that is used for loading the material, the bottom of mould is provided with the platform of vibrating that is used for vibrating the material, it is provided with the scraper blade to slide in the mould, one side of mould is provided with and is used for driving the gliding driving piece of scraper blade. This application has the effect that promotes preparation efficiency.

Description

Automatic compacting device that wipes of mould internal concrete

Technical Field

The application relates to the field of concrete inspection, especially, relate to an automatic compaction device that wipes of mould internal concrete.

Background

Concrete is used as a civil engineering material which is most widely applied at present, and the physical and mechanical properties of the concrete are very important; in the construction engineering using concrete, concrete test blocks are required to be manufactured and detected, and the concrete test blocks can reflect various physical characteristics of the concrete; the concrete test block is generally a cubic test block, and a plurality of surfaces are required to be smooth.

In the related art, the concrete test block is manufactured by firstly adding a material into a mold by a worker, then vibrating the material by using a vibrating rod, uniformly vibrating the material in the mold, and then scraping the surface of the concrete test block to be flat by using a scraper.

Aiming at the related technologies, the inventor thinks that when a worker manufactures a concrete test block, all the steps need to be manually completed by the worker, and the manufacturing efficiency is low.

SUMMERY OF THE UTILITY MODEL

In order to improve the preparation efficiency, this application provides an automatic closely knit device of wiping of mould internal concrete.

The application provides a pair of dense device of mould internal concrete automatic pressure of plastering adopts following technical scheme:

the utility model provides an automatic closely knit device of wiping of in-mould concrete, is including the mould that is used for loading the material, the bottom of mould is provided with the platform that vibrates that is used for vibrating the material, it is provided with the scraper blade to slide in the mould, one side of mould is provided with and is used for driving the gliding driving piece of scraper blade.

Through adopting above-mentioned technical scheme, when making the concrete test block, at first put into the mould with the material, then start the platform that vibrates, the material in the vibration mould for the material can closely knit even, then start driving piece drive scraper blade and scrape in the mould again, scrape the material in the mould and level, in whole manufacture process, do not need staff manual operation, can reduce staff's intensity of labour, have the effect that improves the preparation efficiency.

Optionally, a fixing shaft penetrates through the scraper, a limiting part used for limiting the angle of the scraper is arranged on the fixing shaft, sliding blocks are arranged at two ends of the fixing shaft, sliding grooves are formed in two sides of the die, and the sliding blocks are in sliding fit with the sliding grooves.

Through adopting above-mentioned technical scheme, the fixed axle can slide on the spout of mould both sides through the slider, and the fixed axle wears to establish at the scraper blade, then the fixed axle slides and just can drive the scraper blade and scrape in the mould.

Optionally, the driving part includes a screw rod, the screw rod is rotatably disposed in one of the sliding grooves, the screw rod penetrates through a sliding block located in the sliding groove and is in threaded fit with the sliding block, the mold is further provided with a driving motor, and one end of the screw rod extends out of the sliding groove and is fixedly connected with an output shaft of the driving motor.

Through adopting above-mentioned technical scheme, when the material in the mould is scraped to needs drive scraper blade, at first start driving motor, driving motor's output shaft rotates just can drive the lead screw and rotate, and the slider is restricted at the spout by spout and lead screw, then the lead screw rotates just can drive the slider and move on the length direction of spout to driving the board and strickleing off the material in the mould, having the effect of the drive scraper blade of being convenient for.

It is optional, the platform and the mould of vibrating all are provided with a plurality ofly, and are a plurality of the both sides of the platform bottom of vibrating all are provided with a plurality of gyro wheels, and are a plurality of the bottom of the platform of vibrating still is provided with the track, the track is located a plurality of platforms of vibrating's middle part, be provided with the chain in the track, and is a plurality of the platform of vibrating all with chain fixed connection, orbital one side is fixed and is provided with the fixed plate, wear to be equipped with the axis of rotation on the fixed plate, the one end of axis of rotation is provided with the gear, gear and the cooperation of chain tooth, the one side that the gear was kept away from to the fixed plate is provided with servo motor, servo motor's output shaft and the other end fixed connection of axis of rotation.

By adopting the technical scheme, the plurality of vibrating tables are connected with the chain and can provide support for the chain; after the servo motor starts, the output shaft of the servo motor rotates to drive the gear to rotate, so that the chain is driven to move, the chain moves to apply acting force to a plurality of vibrating tables, the vibrating tables are driven to move along the length direction of the track, the vibrating tables are enabled to alternately pass through the position for loading materials, the materials can be loaded all the time and vibrated in the moving process, and the streamlined operation is realized, so that the manufacturing efficiency can be further improved.

Optionally, the limiting part comprises two limiting plates, and the two limiting plates are arranged on the fixed shaft in a crossed manner.

By adopting the technical scheme, the scraper is rotationally arranged on the fixed shaft, so that when the scraper scrapes materials, the scraper can rotate on the fixed shaft to adjust the angle between the scraper and the materials; the two limiting plates can limit the angle of the scraper on the fixed shaft, when the scraper moves towards one direction, the scraper can be attached to one limiting plate, the limiting plate can block the scraper and limit the rotation angle of the scraper opposite to the movement direction, and when the scraper moves towards the other direction, the other limiting plate can limit the rotation angle of the scraper opposite to the movement direction; through two limiting plates, no matter which direction the scraper blade moves towards, the turned angle of scraper blade all can be restricted for the scraper blade can strike off the material in the mould.

Optionally, the mould includes bottom plate and four curb plates, and four curb plates all can dismantle the setting on the bottom plate, still set up the recess that is used for placing the bottom plate on the platform of vibrating.

Through adopting above-mentioned technical scheme, when the form removal, take out the mould from the recess on the platform that vibrates, then will dismantle four curb plates on the bottom plate, just can let the concrete test block embryo expose, accomplish the form removal.

Optionally, the side plates close to the bottom plate are provided with insertion blocks, the four sides of the bottom plate are provided with insertion slots, the insertion blocks are in clearance fit with the insertion slots, the four side plates are further sleeved with elastic sleeves, and the four side plates are provided with placing slots for placing the elastic sleeves.

Through adopting above-mentioned technical scheme, the bottom plate can provide the support for four blocks of curb plates, inserts the slot on the bottom plate with the jack on four blocks of curb plates, then overlaps the standing groove on four blocks of curb plates with the elastic sleeve again in, just can accomplish the equipment of mould, has the effect of the equipment of being convenient for and dismantling the mould.

Optionally, an automatic inkjet printer is arranged on one side of the track.

Through adopting above-mentioned technical scheme, after the form removal is accomplished, can spout the sign indicating number on the concrete test block through automatic ink jet numbering machine orientation to be each concrete test block serial number to the management in later stage.

In summary, the present application includes at least one of the following beneficial technical effects:

1. according to the manufacturing method, the scraper plate is arranged in the die, the scraper plate can scrape materials in the die under the driving of the driving piece, the materials are scraped to be in a flat state, the materials in the die are scraped to be flat, and in the whole manufacturing process, manual operation of workers is not needed, so that the labor intensity of the workers can be reduced, and the manufacturing efficiency is improved;

2. according to the scraper blade driving device, the driving motor and the screw rod are arranged, the screw rod can be driven to rotate by the rotation of the driving motor, the slider can be driven to move in the length direction of the sliding groove by the rotation of the screw rod, so that the scraper blade is driven to scrape materials in the die, and the scraper blade driving device has the effect of being convenient to drive the scraper blade;

3. this application is through setting up the platform and the mould of vibrating into a plurality ofly to set up the track, set up a plurality of platforms of vibrating of chain drive along orbital length direction motion in the track, make a plurality of platforms of vibrating wheel flow pass through the position of loading the material, can load the material always and vibrate at the removal in-process, in order to realize streamlined operation, have the effect that can further improve preparation efficiency.

Drawings

FIG. 1 is a schematic structural diagram of an embodiment of the present application;

FIG. 2 is a schematic cross-sectional view of a track according to an embodiment of the present application;

FIG. 3 is an enlarged schematic view of portion A of FIG. 2;

FIG. 4 is a schematic view of a connection structure of a vibrating table and a mold according to an embodiment of the present application;

FIG. 5 is an exploded view of a mold according to an embodiment of the present application;

fig. 6 is an enlarged schematic view of a portion B in fig. 5.

Description of reference numerals: 1. a mold; 11. a squeegee; 111. a through groove; 12. a fixed shaft; 121. a slider; 13. a chute; 14. a limiting member; 141. a limiting plate; 15. a base plate; 151. a slot; 16. a side plate; 161. inserting a block; 162. a placement groove; 17. an elastic sleeve; 2. a vibrating table; 21. a groove; 22. fixing the rod; 23. a roller; 3. a drive member; 31. a lead screw; 32. a drive motor; 4. a track; 41. mounting grooves; 42. a chain; 43. a fixed block; 44. a fixing plate; 441. a servo motor; 45. a rotating shaft; 451. a gear; 5. an automatic code spraying machine.

Detailed Description

The present application is described in further detail below with reference to the attached drawings.

The embodiment of the application discloses dense device of mould internal concrete automatic pressure of plastering. Referring to fig. 1, an automatic in-mold concrete compacting device comprises a plurality of molds 1, a plurality of vibrating tables 2, a track 4 and an automatic code spraying machine 5; when preparation concrete test block, the material loads in mould 1, and mould 1 is unanimous with the quantity of platform 2 that vibrates, all is provided with mould 1 on every platform 2 that vibrates, and the material gets into mould 1 back, starts platform 2 that vibrates, then platform 2 that vibrates vibration just can drive the material vibration in the mould 1 to the material that will load in mould 1 vibrates to closely knit state.

Referring to fig. 1 and 2, the track 4 is disposed on the ground, the rollers 23 are disposed on two sides of the bottom of the vibrating table 2, and the vibrating tables 2 are disposed on the track 4 in a crossing manner, so that the rollers 23 on two sides of the vibrating table 2 are disposed on two sides of the track 4 respectively, and the rollers 23 rotate to drive the vibrating table 2 to move along the length direction of the track 4.

Referring to fig. 2 and 3, a mounting groove 41 is formed on the track 4, a chain 42 is mounted in the mounting groove 41, and a fixing block 43 is welded on the chain 42; referring to fig. 4, the fixing rod 22 is vertically welded to the bottom of the vibrating platform 2, and after the fixing rod 22 is connected to the fixing block 43, the vibrating platform 2 and the chain 42 can be connected together; and the plurality of fixing rods 22 can provide support for the chain 42, so that the chain 42 can move freely in the mounting groove 41 and is not easy to generate friction with the track 4.

Referring to fig. 1 and 2, a fixing plate 44 is welded to the bottom of one side of the track 4, a rotating shaft 45 penetrates through the fixing plate 44, a servo motor 441 is further disposed on the fixing plate 44, and when the servo motor 441 is installed, a pit for placing the servo motor 441 needs to be dug on the ground to ensure that the servo motor 441 does not affect the movement of the vibrating table 2. An output shaft of the servo motor 441 is fixedly connected with a rotating shaft 45, one end of the rotating shaft 45, which is far away from the fixing plate 44, is welded with a gear 451, and the gear 451 extends into the track 4 and is matched with the chain 42 in a meshed manner; after the servo motor 441 is started, the output shaft of the servo motor 441 rotates to drive the gear 451 to rotate, the gear 451 rotates to drive the chain 42 to move, and the vibrating platform 2 fixedly connected with the chain 42 moves along the length direction of the track 4, so that the position of the mold 1 is changed, and the effect of facilitating the movement of the vibrating platform 2 is achieved.

Referring to fig. 4 and 5, the mold 1 includes a bottom plate 15 and four side plates 16, a groove 21 is formed in the vibrating table 2, the bottom plate 15 is placed in the groove 21, jacks are welded on the four side plates 16, slots 151 are formed in four sides of one side of the bottom plate 15, which is far away from the groove 21, and insertion blocks 161 on the four side plates 16 can be inserted into the four slots 151 on the bottom plate 15 so as to install the four side plates 16 on the bottom plate 15 to form the mold 1. Mould 1 can place on the platform of vibrating 2 through recess 21, after the material was filled in mould 1, restart platform of vibrating 2, 2 vibrations of platform of vibrating just can be with the material jolt ramming in the mould 1, let the concrete test block of making more closely knit, the quality is higher.

Referring to fig. 4 and 5, the mold 1 further includes an elastic sleeve 17, the four side plates 16 are all provided with a placement groove 162, the elastic sleeve 17 can be sleeved on the four side plates 16 and embedded into the placement groove 162 to combine the four side plates 16 together, so that the mold 1 is more stable in structure and is not easy to collapse.

Referring to fig. 4 and 5, a scraper 11 is arranged in the mold 1, a fixed shaft 12 penetrates through the scraper 11, sliders 121 are welded at two ends of the fixed shaft 12, sliding grooves 13 are formed in two side plates 16 at two sides of the mold 1, and the sliders 121 are in sliding fit with the sliding grooves 13, so that the two sliders 121 can slide on the two side plates 16, and the scraper 11 is driven to scrape in the mold 1; and scraping the surface of the material in the mold 1, which is not in contact with the mold 1, to be flat so as to form a cubic test block.

Referring to fig. 4 and 5, a driver 3 is further provided at one side of the mold 1, and the driver 3 is used for driving the scraper 11 to move in the mold 1. The driving part 3 comprises a lead screw 31 and a driving motor 32, wherein the lead screw 31 is rotatably arranged in one of the chutes 13, the lead screw 31 penetrates through a sliding block 121 arranged in the chute 13 and is in threaded fit with the sliding block 121, the driving motor 32 is arranged on the mold 1 and is arranged on one side of the chute 13, and one end of the lead screw 31 extends out of the chute 13 and is fixedly connected with an output shaft of the driving motor 32; after the driving motor 32 is started, the output shaft of the driving motor 32 rotates to drive the lead screw 31 to rotate, the slide block 121 is limited in the slide groove 13 by the lead screw 31 and the slide groove 13, and the lead screw 31 rotates to drive the slide block 121 to move in the slide groove 13; the sliding block 121 moves in the sliding groove 13 to drive the scraping plate 11 to move in the length direction of the sliding groove 13, so that materials are scraped, the materials become flat, and the effect of driving the scraping plate 11 to move is achieved.

Referring to fig. 5 and 6, the fixed shaft 12 is provided with a stopper 14, and the stopper 14 is used for limiting the rotation angle of the scraper 11 on the fixed shaft 12. The limiting piece 14 comprises two limiting plates 141, the scraper 11 is provided with a through groove 111, the two limiting plates 141 pass through the through groove 111 and are welded on the fixed shaft 12, the two limiting plates 141 are mutually crossed, and included angles between the two limiting plates 141 and the upper side plate 16 of the mold 1 are consistent, so that when materials are scraped; the driving motor 32 is started, the driving motor 32 drives the slider 121 to move towards one direction, at this time, the scraper 11 rotates on the fixed shaft 12, and when the scraper 11 moves towards one direction, the scraper 11 can be attached to one limiting plate 141, and the limiting plate 141 can limit the angle of the scraper 11 towards the direction; and the driving motor 32 is restarted, so that when the slide block 121 moves towards the opposite direction, the scraper 11 can be in limit fit with the other block, and the limit plate 141 can limit the angle of the scraper 11 towards the other direction. When the materials in the mold 1 are scraped repeatedly, the scraper 11 rotates on the fixed shaft 12, and the scraping position of the scraper 11 can be adjusted, so that dead corners are not easy to leave in all places in the mold 1. The two limiting plates 141 can limit the rotation angle of the scraper 11 on the fixed shaft 12, so that the scraper 11 can scrape the material to be flat.

Referring to fig. 1, an automatic code spraying machine 5 is further arranged on one side of the track 4, and after the molded concrete test block is transported to the other side of the track 4, the serial number of the concrete test block can be sprayed on the concrete test block by using the automatic code spraying machine 5, so that the later management and maintenance are facilitated.

The implementation principle of the automatic compaction device that pressurizes of in mould concrete of this application embodiment is: when a concrete test block is manufactured, firstly, the bottom plate 15 is placed in the groove 21 on the vibrating table 2, then the jacks on the plurality of side plates 16 are all inserted into the slots 151 on the bottom plate 15, and then the elastic sleeves 17 are sleeved on the plurality of side plates 16 to finish the assembly of the mold 1; then, the material is sent into the die 1, the vibrating table 2 is started, the vibrating table 2 can vibrate the material in the die 1 to be compact, then the driving motor 32 is started, and the driving motor 32 can drive the scraper 11 to scrape in the die 1 so as to scrape the surface of the material to be flat; in the manufacturing process, manual operation of workers is not needed, and the manufacturing efficiency can be improved.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides an automatic dense device of wiping of in mould concrete which characterized in that: including mould (1) that is used for loading the material, the bottom of mould (1) is provided with vibration platform (2) that are used for vibrating the material, it is provided with scraper blade (11) to slide in mould (1), one side of mould (1) is provided with and is used for driving gliding driving piece (3) of scraper blade (11).

2. The automatic in-mold concrete plastering and compacting device as claimed in claim 1, wherein: the scraper blade (11) is provided with a fixing shaft (12) in a penetrating mode, the fixing shaft (12) is provided with a limiting piece (14) used for limiting the angle of the scraper blade (11), sliding blocks (121) are arranged at two ends of the fixing shaft (12), sliding grooves (13) are formed in two sides of the die (1), and the sliding blocks (121) are in sliding fit with the sliding grooves (13).

3. The automatic in-mold concrete plastering and compacting device as claimed in claim 1, wherein: the driving piece (3) comprises a lead screw (31), the lead screw (31) is rotatably arranged in one of the sliding grooves (13), the lead screw (31) penetrates through a sliding block (121) in the sliding groove (13) and is in threaded fit with the sliding block (121), a driving motor (32) is further arranged on the die (1), and one end of the lead screw (31) extends out of the sliding groove (13) and is fixedly connected with an output shaft of the driving motor (32).

4. The automatic in-mold concrete plastering and compacting device as claimed in claim 1, wherein: the vibrating table (2) and the mould (1) are provided with a plurality of vibrating tables, the two sides of the bottom of the vibrating tables (2) are provided with a plurality of rollers (23), the bottom of the vibrating tables (2) is also provided with a track (4), the track (4) is connected with the middle parts of the vibrating tables (2), a chain (42) is arranged in the track (4), the vibrating tables (2) are fixedly connected with the chain (42), a fixed plate (44) is fixedly arranged on one side of the track (4), a rotating shaft (45) penetrates through the fixed plate (44), one end of the rotating shaft (45) is provided with a gear (451), the gear (451) is matched with the tooth of the chain (42), a servo motor (441) is arranged on one surface of the fixing plate (44) far away from the gear (451), and an output shaft of the servo motor (441) is fixedly connected with the other end of the rotating shaft (45).

5. The automatic in-mold concrete plastering compaction device according to claim 2, wherein: the limiting piece (14) comprises two limiting plates (141), and the two limiting plates (141) are arranged on the fixed shaft (12) in a crossed mode.

6. The automatic in-mold concrete plastering and compacting device as claimed in claim 1, wherein: the die (1) comprises a bottom plate (15) and four side plates (16), the four side plates (16) can be detachably arranged on the bottom plate (15), and a groove (21) for placing the bottom plate (15) is further formed in the vibrating table (2).

7. The automatic in-mold concrete plastering and compacting device as claimed in claim 6, wherein: the side plates (16) are provided with inserting blocks (161) on one sides close to the bottom plate (15), inserting grooves (151) are formed in four sides of the bottom plate (15), the inserting blocks (161) are in clearance fit with the inserting grooves (151), elastic sleeves (17) are further sleeved outside the four side plates (16), and placing grooves (162) for placing the elastic sleeves (17) are formed in the four side plates (16).

8. The automatic in-mold concrete plastering and compacting device as claimed in claim 4, wherein: and an automatic code spraying machine (5) is arranged on one side of the track (4).