CN111576171A - Concrete road surface crack fills and rolls polishing all-in-one - Google Patents
Concrete road surface crack fills and rolls polishing all-in-one Download PDFInfo
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- CN111576171A CN111576171A CN202010491816.4A CN202010491816A CN111576171A CN 111576171 A CN111576171 A CN 111576171A CN 202010491816 A CN202010491816 A CN 202010491816A CN 111576171 A CN111576171 A CN 111576171A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/09—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges
- E01C23/0966—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for filling or priming, with or without working the surface of the filling or applying particulate material thereto, e.g. for filling the joints of stone-sett paving
- E01C23/0973—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for filling or priming, with or without working the surface of the filling or applying particulate material thereto, e.g. for filling the joints of stone-sett paving with liquid or semi-liquid materials, e.g. crack sealants
- E01C23/098—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for filling or priming, with or without working the surface of the filling or applying particulate material thereto, e.g. for filling the joints of stone-sett paving with liquid or semi-liquid materials, e.g. crack sealants and working the surface of the filling or applying particulate material thereto, e.g. smoothing, gritting
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
- E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
- E01C19/1013—Plant characterised by the mode of operation or the construction of the mixing apparatus; Mixing apparatus
- E01C19/1027—Mixing in a rotary receptacle
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Road Paving Machines (AREA)
Abstract
The invention relates to the technical field of building pavement equipment, in particular to a concrete pavement crack filling, rolling and polishing integrated machine which comprises a rack, two concrete stirring mechanisms, two material storage tanks, a transverse paving mechanism, a front driving wheel, a scraping mechanism, a ground pressing roller, a lifting mechanism and a polishing mechanism, wherein the material storage tanks are provided with rotating frames and discharging mechanisms, are rotatably arranged at the top of the rack through the rotating frames, the two concrete stirring mechanisms are arranged at the top of the rack, are respectively positioned at two ends of the material storage tanks, are arranged at the top of the rack, are connected with the working end of the transverse paving mechanism, the output end of the discharging mechanism is connected with the working end of the transverse paving mechanism, the front driving wheel, the scraping mechanism, the ground pressing roller and the lifting mechanism are sequentially arranged at the bottom of the rack, and are arranged at the bottom of the lifting mechanism, according to the technical scheme, the concrete can be poured backwards aiming at the pavement cracks, the concrete surface is flattened and compacted, and the surface is polished.
Description
Technical Field
The invention relates to the technical field of building pavement equipment, in particular to a concrete pavement crack filling, rolling and polishing integrated machine.
Background
Concrete should in fact be "concrete". Concrete, referred to as "concrete (t you ng)": refers to the general name of engineering composite materials formed by cementing aggregate into a whole by cementing materials. The term concrete generally refers to cement as the cementing material and sand and stone as the aggregate; the cement concrete is mixed with water (with or without additives and admixtures) according to a certain proportion, and is obtained by stirring, forming and curing, and is also called as common concrete, and is widely applied to civil engineering;
concrete, also called concrete, is one of the most important civil engineering materials in the present generation. It is made up by using cementing material, aggregate and water according to a certain proportion through the processes of mixing, vibrating, forming and curing under a certain condition. The concrete has the characteristics of rich raw materials, low price and simple production process, so that the consumption of the concrete is increased; meanwhile, the concrete also has high compressive strength, good durability and wide strength grade range, so that the application range of the concrete is very wide, the concrete is not only used in various civil engineering, but also is an important material in shipbuilding industry, mechanical industry, ocean development, geothermal engineering and the like;
the concrete pump consists of pump body and conveying pipe. The concrete continuous conveying machine is a machine for continuously conveying concrete along a pipeline by utilizing pressure, and is mainly applied to house construction, bridge and tunnel construction. Mainly comprises a gate valve concrete delivery pump and an S valve concrete delivery pump. The other is a pump truck which is formed by mounting a pump body on an automobile chassis and then providing a telescopic or bendable distributing rod;
in recent years, the rapid development of economy in various regions, the traffic volume on roads and the vehicle load capacity are increased greatly, the damage to road surface structures is increased day by day, and more old cement concrete pavements face repair work. Compared with asphalt pavement, the cement concrete pavement is difficult to repair, the asphalt concrete overlay is paved simply and conveniently, the service performance of the old cement concrete pavement can be effectively improved, the service life of the old cement concrete pavement is prolonged, but the influence of cracks on the service performance of the overlay is not large due to the damage phenomena of seams, cracks and the like on the old cement concrete pavement, but the cracks are often rapidly expanded to the periphery due to the negative effect of environmental factors (rain, oxidation and the like), the service life of the concrete pavement is shortened, and therefore the concrete pavement crack filling and polishing integrated machine can be provided, can perform concrete rolling and pouring, flattening and compacting of the concrete surface and polishing of the surface aiming at the pavement cracks.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a concrete pavement crack filling, rolling and polishing integrated machine.
In order to solve the technical problems, the invention provides the following technical scheme:
the concrete pavement crack filling, rolling and polishing integrated machine comprises a rack, a concrete stirring mechanism, a material storage tank, a transverse paving mechanism, a front driving wheel, a scraping mechanism, a ground pressing roller, a lifting mechanism and a polishing mechanism;
be equipped with rotating turret and discharge mechanism on the storage tank, the storage tank passes through the rotating turret rotatable installation in the frame top, concrete mixing mechanism has two, two concrete mixing mechanism all install in the top of frame, and concrete mixing mechanism is located the both ends of storage tank respectively, the top of horizontal stone mechanism installation and frame, and discharge mechanism's output is connected with the work end of horizontal stone mechanism, preceding driving wheel, strickle the mechanism, floor pressing roller and elevating system arrange in order and install in the bottom of frame, buffing mechanism installation and elevating system's bottom.
Preferably, the concrete mixing mechanism comprises a shell, a first rotating wheel, a second rotating wheel and a wheel set driving mechanism, wherein the first rotating wheel and the second rotating wheel are both installed on the shell, the first rotating wheel and the second rotating wheel are both rotatably connected with the shell, the wheel set driving mechanism is installed on the shell, and the output end of the wheel set driving mechanism is in transmission connection with the first rotating wheel and the second rotating wheel respectively.
Preferably, the wheel set driving mechanism comprises a first servo motor, a first belt pulley and a second belt pulley, the first servo motor is installed on the shell, the first belt pulley is installed on the first servo motor, the second belt pulley is installed at the stress ends of the first rotating wheel and the second rotating wheel respectively, and the first belt pulley and the two belt pulleys are in transmission connection through a belt.
Preferably, the discharging mechanism comprises a valve, a material conveying pump and a conveying pipe, the valve is installed at the discharging end of the material storage tank, two ends of the conveying pipe are respectively connected with the valve and the working end of the transverse auxiliary material mechanism, and the material conveying pump is installed on the conveying pipe.
Preferably, horizontal stone mechanism is including the base, the threaded rod, the guide bar, second servo motor, work piece and pipeline frame, the threaded rod is installed on the base, and threaded rod and base rotatable coupling, the guide bar is located the both sides of threaded rod respectively, and guide bar and base fixed connection, the work piece overlaps respectively and locates on threaded rod and the guide bar, and work piece and threaded rod threaded connection, the pipeline frame is installed on the work piece, and the work end of pipeline frame is connected with the discharge end of conveyer pipe, second servo motor installs on the base, second servo motor's output and threaded rod are connected.
Preferably, the strickling mechanism includes sharp driver, carriage and scraper, and sharp driver and carriage all are located the bottom of frame, and sharp driver and carriage are located the both sides of frame respectively to sharp driver and carriage all with frame fixed connection, the both ends of scraper are connected in the work end of sharp driver and the work end of carriage respectively, and the work end of scraper is towards preceding driving wheel.
Preferably, elevating system is including lifting support, electric putter and slurcam, and lifting support is located the bottom of frame, and the slurcam is located lifting support's bottom, is provided with the guide bar on the slurcam, and the guide bar is located the four corners at slurcam top, and the slurcam passes through guide bar and lifting support sliding connection, and electric putter is located lifting support and slurcam support, and electric putter's stiff end and lifting support fixed connection, electric putter's output and slurcam are connected.
Preferably, the polishing mechanism comprises a polishing rack, a multi-head rotating assembly, a multi-head driving assembly and grinding heads, the polishing rack is connected with the working end of the lifting mechanism, the multi-head rotating assembly is installed inside the polishing rack, an inner gear ring is arranged inside the polishing rack, a plurality of output ends of the multi-head rotating assembly are arranged, a plurality of output ends of the multi-head rotating assembly are all meshed with the inner gear ring, the grinding heads are multiple, the grinding heads are installed at a plurality of output ends of the multi-head rotating assembly respectively, the multi-head driving assembly is installed on the polishing rack, and the output ends of the multi-head driving assembly are connected with the stress end of the multi-.
Preferably, the multi-head rotating assembly comprises a main gear, a first pinion, a second pinion, a third pinion and a linkage rod, the linkage rod is rotatably connected with the polishing rack, the main gear is mounted on the linkage rod, the first pinion, the second pinion and the third pinion are all located in the polishing rack, and two ends of the first pinion, the second pinion and the third pinion are respectively meshed with the main gear and the inner gear ring.
Preferably, the multi-head driving assembly comprises a third servo motor, a first synchronizing wheel and a second synchronizing wheel, the third servo motor is mounted on the polishing machine frame, the first synchronizing wheel is mounted at the output end of the third servo motor, the second synchronizing wheel is mounted at the stressed end of the linkage rod, and the first synchronizing wheel and the second synchronizing wheel are in transmission connection through a synchronous belt.
Compared with the prior art, the invention has the beneficial effects that: firstly, before working, a worker injects concrete for filling a pavement into a storage tank, because the concrete is solidified, the worker opens concrete stirring mechanisms at two ends of the storage tank, the two concrete stirring mechanisms start working, working ends of the two concrete stirring mechanisms simultaneously drive two ends of the storage tank to rotate, the storage tank rotates along with the concrete after being driven by the concrete working ends due to the support of a rotating frame, then the worker pushes a rack to reach the pavement to be repaired, a discharging mechanism starts working, the discharging mechanism extracts the concrete in the storage tank and sprays the concrete to the crack of the pavement through an output end of the discharging mechanism, the worker opens a transverse paving mechanism, and because the width of the crack is different, the worker controls the transverse paving mechanism through the actual crack width, the working end of the transverse paving mechanism drives the discharging end of the discharging mechanism to do large-range transverse reciprocating motion or small-range transverse reciprocating motion, meanwhile, a worker pushes the rack, the scraping mechanism starts to work when the front driving wheel passes through a filled crack, the working end of the scraping mechanism descends to the ground surface, concrete is scraped under the pushing action of the worker, the ground pressing roller starts to pass through the scraped concrete surface along with the continuous movement of the rack, the ground pressing roller has large weight, so that the surface of the concrete is compacted when the ground pressing roller rolls, the lifting mechanism reaches the top of the concrete after the rack continues to move, the lifting mechanism starts to work, the working end of the lifting mechanism drives the polishing mechanism to descend until the working end of the polishing mechanism descends to the concrete surface, and then the polishing mechanism starts to work, the grinding mechanism is provided with a plurality of working ends, the working ends of the grinding mechanism simultaneously start revolution and rotate to grind the concrete, and the grinding mechanism declares that the current pavement concrete repair work is finished after the concrete is ground by the grinding mechanism;
through the setting of this equipment, can mix earth to the road surface crack and flow backward, the beating of concrete surface is leveled and the compaction to and surperficial polishing.
Drawings
FIG. 1 is a schematic view showing a three-dimensional structure of a concrete pavement crack filling, rolling and polishing integrated machine of the present invention;
FIG. 2 is a schematic view of a three-dimensional structure of a concrete pavement crack filling, rolling and polishing integrated machine of the present invention;
FIG. 3 is an enlarged view taken at A of FIG. 2 in accordance with the present invention;
FIG. 4 is a schematic view showing a first three-dimensional structure of a concrete mixing mechanism of the concrete pavement crack filling, rolling and polishing integrated machine of the present invention;
FIG. 5 is a schematic perspective view of a concrete mixing mechanism of the concrete pavement crack filling, rolling and polishing integrated machine of the present invention;
FIG. 6 is a transverse paving mechanism of the concrete pavement crack filling, rolling and polishing integrated machine of the invention;
FIG. 7 is a strickle mechanism of a concrete road surface crack filling, rolling and polishing integrated machine of the invention;
FIG. 8 is a schematic perspective view of a lifting mechanism of the concrete pavement crack filling, rolling and polishing integrated machine of the present invention;
FIG. 9 is a schematic perspective view of a polishing mechanism of the concrete pavement crack filling, rolling and polishing integrated machine of the present invention;
FIG. 10 is a top view of the polishing mechanism of the polishing frame of the concrete pavement crack filling, rolling and polishing machine in a perspective state.
The reference numbers in the figures are:
1. a frame;
2. a concrete mixing mechanism; 2a, a shell; 2b, a first rotating wheel; 2c, a second rotating wheel; 2d, a wheel set driving mechanism; 2d1, a first servomotor; 2d2, a first pulley; 2d3, a second pulley;
3. a material storage tank; 3a, a rotating frame; 3b, a discharging mechanism; 3b1, valve; 3b2, delivery pump; 3b3, delivery pipe;
4. a transverse spreading mechanism; 4a, a base; 4b, a threaded rod; 4c, a guide rod; 4d, a second servo motor; 4e, a working block; 4f, a pipeline rack;
5. a front driving wheel;
6. a strickling mechanism; 6a, a linear driver; 6b, a sliding frame; 6c, a scraper;
7. a ground roller;
8. a lifting mechanism; 8a, a lifting bracket; 8b, an electric push rod; 8c, a pushing plate; 8c1, guide bar;
9. a polishing mechanism; 9a, polishing the machine frame; 9b, a multi-head rotating assembly; 9b1, master gear; 9b2, first pinion; 9b3, a second counter gear; 9b4, third pinion; 9b5, linkage; 9c, a multi-head driving assembly; 9c1, a third servomotor; 9c2, first sync wheel; 9c3, second synchronizing wheel; 9d, grinding heads.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1 to 10, the concrete pavement crack filling, rolling and polishing integrated machine comprises a frame 1, a concrete stirring mechanism 2, a material storage tank 3, a transverse paving mechanism 4, a front driving wheel 5, a leveling mechanism 6, a ground pressing roller 7, a lifting mechanism 8 and a polishing mechanism 9;
the material storage tank 3 is provided with a rotating frame 3a and a discharging mechanism 3b, the material storage tank 3 is rotatably arranged at the top of the rack 1 through the rotating frame 3a, the number of the concrete stirring mechanisms 2 is two, the two concrete stirring mechanisms 2 are both arranged at the top of the rack 1, the concrete stirring mechanisms 2 are respectively positioned at two ends of the material storage tank 3, the transverse paving mechanism 4 is arranged at the top of the rack 1, the output end of the discharging mechanism 3b is connected with the working end of the transverse paving mechanism 4, the front driving wheel 5, the scraping mechanism 6, the ground pressing roller 7 and the lifting mechanism 8 are sequentially arranged at the bottom of the rack 1, and the polishing mechanism 9 is arranged at the bottom of the lifting mechanism 8;
firstly, before working, a worker injects concrete for filling a road surface into a storage tank 3, because the concrete is solidified, the worker opens concrete stirring mechanisms 2 at two ends of the storage tank 3, the two concrete stirring mechanisms 2 start working, working ends of the two concrete stirring mechanisms 2 simultaneously drive two ends of the storage tank 3 to rotate, the storage tank 3 rotates along with the concrete after being driven by the working ends of the concrete due to the support of a rotating frame 3a, then the worker pushes a rack 1 to reach the road surface to be repaired, a discharging mechanism 3b starts working, the discharging mechanism 3b extracts the concrete in the storage tank 3 and spreads the concrete to the crack of the road surface through an output end of the discharging mechanism, the worker opens a transverse paving mechanism 4, and because the width conditions of the cracks are different, the worker controls the transverse paving mechanism 4 through the actual crack width, the working end of the transverse paving mechanism 4 drives the discharging end of the discharging mechanism 3b to do a large-range transverse reciprocating motion or a small-range transverse reciprocating motion, meanwhile, a worker pushes the rack 1, the strickling mechanism 6 starts to work when the front driving wheel 5 passes through a filled crack, the working end of the strickling mechanism 6 descends to the ground surface, concrete is strickled under the pushing action of the worker, the ground pressing roller 7 starts to pass through the strickled concrete surface when moving along with the continuous movement of the rack 1, the ground pressing roller 7 has a large weight, so that the surface of the concrete is compacted when the ground pressing roller 7 rolls, the lifting mechanism 8 reaches the top of the concrete after the rack 1 continues to move, the lifting mechanism 8 starts to work, the working end of the lifting mechanism 8 drives the polishing mechanism 9 to descend until the working end of the polishing mechanism 9 descends to the concrete surface, then the polishing mechanism 9 starts to work, the polishing mechanism 9 has a plurality of working ends, the plurality of working ends of the polishing mechanism 9 simultaneously start revolution and rotate to polish the concrete, and the polishing mechanism 9 polishes the concrete to declare that the current pavement concrete repair work is finished.
As shown in fig. 4, the concrete mixing mechanism 2 includes a housing 2a, a first rotating wheel 2b, a second rotating wheel 2c, and a wheel set driving mechanism 2d, wherein the first rotating wheel 2b and the second rotating wheel 2c are both mounted on the housing 2a, and the first rotating wheel 2b and the second rotating wheel 2c are both rotatably connected with the housing 2a, the wheel set driving mechanism 2d is mounted on the housing 2a, and an output end of the wheel set driving mechanism 2d is in transmission connection with the first rotating wheel 2b and the second rotating wheel 2c respectively;
As shown in fig. 5, the wheel set driving mechanism 2d includes a first servo motor 2d1, a first belt pulley 2d2 and a second belt pulley 2d3, the first servo motor 2d1 is mounted on the housing 2a, the first belt pulley 2d2 is mounted on the first servo motor 2d1, the second belt pulley 2d3 is mounted on the stressed ends of the first rotating wheel 2b and the second rotating wheel 2c, and the first belt pulley 2d2 and the two belt pulleys are in transmission connection through a belt;
the wheel set driving mechanism 2d starts to work, the output end of the first servo motor 2d1 drives the first belt pulley 2d2 to rotate, the first belt pulley 2d2 drives the two second belt pulleys 2d3 to rotate through the belt, and the two second belt pulleys 2d3 rotate in the same direction and drive the first rotating wheel 2b and the second rotating wheel 2c to rotate.
As shown in fig. 3, the discharging mechanism 3b comprises a valve 3b1, a feed delivery pump 3b2 and a delivery pipe 3b3, the valve 3b1 is installed at the discharging end of the storage tank 3, two ends of the delivery pipe 3b3 are respectively connected with the valve 3b1 and the working end of the transverse auxiliary material mechanism, and the feed delivery pump 3b2 is installed on the delivery pipe 3b 3;
the discharging mechanism 3b starts to work, the valve 3b1 starts to be opened, the feed delivery pump 3b2 starts to work, the feed delivery pump 3b2 pumps the concrete in the storage tank 3 out of the conveying pipe 3b3, the concrete is discharged out of the conveying pipe 3b3,
as shown in fig. 6, the transverse paving mechanism 4 includes a base 4a, a threaded rod 4b, a guide rod 8c14c, a second servo motor 4d, a working block 4e and a pipeline frame 4f, the threaded rod 4b is mounted on the base 4a, the threaded rod 4b is rotatably connected with the base 4a, the guide rods 8c14c are respectively located at two sides of the threaded rod 4b, the guide rod 8c14c is fixedly connected with the base 4a, the working block 4e is respectively sleeved on the threaded rod 4b and the guide rod 8c14c, the working block 4e is in threaded connection with the threaded rod 4b, the pipeline frame 4f is mounted on the working block 4e, the working end of the pipeline frame 4f is connected with the discharging end of the conveying pipe 3b3, the second servo motor 4d is mounted on the base 4a, and the output end of the second servo motor 4d is connected with the threaded rod 4 b;
horizontal auxiliary material mechanism begins work, and second servo motor 4d begins work, and the output of second servo motor 4d drives threaded rod 4b and rotates, and threaded rod 4b drives work piece 4e and carries out circulation reciprocating motion along guide bar 8c14c, and pipeline frame 4f atress drives the discharge end circulation reciprocating motion of conveyer pipe 3b3, and the scope of removal is decided according to actual crack size, and base 4a is used for supporting fixedly.
As shown in fig. 7, the strickling mechanism 6 includes a linear driver 6a, a sliding frame 6b and a scraper 6c, the linear driver 6a and the sliding frame 6b are both located at the bottom of the frame 1, the linear driver 6a and the sliding frame 6b are respectively located at two sides of the frame 1, and the linear driver 6a and the sliding frame 6b are both fixedly connected with the frame 1, two ends of the scraper 6c are respectively connected with the working end of the linear driver 6a and the working end of the sliding frame 6b, and the working end of the scraper 6c faces the front driving wheel 5;
the scraping mechanism 6 starts to work, the working end of the linear driver 6a drives the scraper 6c to descend until the cutter head of the scraper 6c contacts the surface of the concrete, the actual descending degree is determined according to the actual working requirement, and then the scraper 6c scrapes the surface of the concrete while moving along with the rack 1 along with the movement of the rack 1 pushed by a worker.
As shown in fig. 8, the lifting mechanism 8 includes a lifting support 8a, an electric push rod 8b and a push plate 8c, the lifting support 8a is located at the bottom of the rack 1, the push plate 8c is located at the bottom of the lifting support 8a, the push plate 8c is provided with a guide rod 8c14c, the guide rod 8c14c is located at four corners of the top of the push plate 8c, the push plate 8c is slidably connected with the lifting support 8a through the guide rod 8c14c, the electric push rod 8b is located at the lifting support 8a and the push plate 8c, the fixed end of the electric push rod 8b is fixedly connected with the lifting support 8a, and the output end of the electric push rod 8b is connected with the push plate 8 c;
the lifting mechanism 8 starts to work, the electric push rod 8b pushes the push plate 8c to descend, the push plate 8c drives the polishing mechanism 9 to descend, and the guide rod 8c14c is used for limiting the moving direction of the push plate 8 c.
As shown in fig. 9, the polishing mechanism 9 includes a polishing frame 9a, a multi-head rotating assembly 9b, a multi-head driving assembly 9c and a polishing head 9d, the polishing frame 9a is connected with the working end of the lifting mechanism 8, the multi-head rotating assembly 9b is installed inside the polishing frame 9a, an inner gear ring is arranged inside the polishing frame 9a, a plurality of output ends of the multi-head rotating assembly 9b are provided, a plurality of output ends of the multi-head rotating assembly 9b are all engaged with the inner gear ring, a plurality of polishing heads 9d are provided, a plurality of polishing heads 9d are respectively installed at a plurality of output ends of the multi-head rotating assembly 9b, the multi-head driving assembly 9c is installed on the polishing frame 9a, and the output ends of the multi-head driving assembly 9c are connected with;
the polishing mechanism 9 starts to work, the multi-head driving assembly 9c starts to work, the output end of the multi-head driving assembly 9c drives the stressed end of the multi-head rotating assembly 9b to rotate, the output ends of the multi-head rotating assembly 9b rotate around the stressed end while rotating, the grinding heads 9d revolve and rotate along with the stressed end after being stressed, and the working ends of the grinding heads 9d polish the compacted concrete surface.
As shown in fig. 10, the multi-head rotating assembly 9b comprises a main gear 9b1, a first sub gear 9b2, a second sub gear 9b3, a third sub gear 9b4 and a linkage 9b5, wherein the linkage 9b5 is rotatably connected with the polishing machine frame 9a, the main gear 9b1 is mounted on the linkage 9b5, the first sub gear 9b2, the second sub gear 9b3 and the third sub gear 9b4 are all positioned in the polishing machine frame 9a, and two ends of the first sub gear 9b2, the second sub gear 9b3 and the third sub gear 9b4 are respectively meshed with the main gear 9b1 and the inner gear ring;
the multi-head driving assembly 9c has its output end driving the linkage 9b5 to rotate, the linkage 9b5 driving the main gear 9b1 to rotate, the main gear 9b1 driving the first, second and third sub-gears 9b2, 9b3 and 9b4 to rotate, and the first, second and third sub-gears 9b2, 9b3 and 9b4 revolve around the main gear 9b1 and rotate since the two ends of the first, second and third sub-gears 9b2, 9b3 and 9b4 are respectively engaged with the main gear 9b1 and the inner gear ring.
As shown in fig. 10, the multi-head driving assembly 9c includes a third servomotor 9c1, a first synchronizing wheel 9c2 and a second synchronizing wheel 9c3, the third servomotor 9c1 is mounted on the polishing machine frame 9a, the first synchronizing wheel 9c2 is mounted at the output end of the third servomotor 9c1, the second synchronizing wheel 9c3 is mounted at the stressed end of the linkage 9b5, and the first synchronizing wheel 9c2 and the second synchronizing wheel 9c3 are connected by a synchronous belt transmission;
when the multi-head driving assembly 9c starts to work, the output end of the third servo motor 9c1 drives the first synchronizing wheel 9c2 to rotate, the first synchronizing wheel 9c2 drives the second synchronizing wheel 9c3 to rotate through the synchronous belt, and the second synchronizing wheel 9c3 drives the linkage rod 9b5 to rotate.
The working principle of the invention is as follows: firstly, before working, a worker injects concrete for filling a road surface into a storage tank 3, because of the characteristic that the concrete is solidified, the worker opens concrete stirring mechanisms 2 at two ends of the storage tank 3, two concrete stirring mechanisms 2 start working, a wheel set driving mechanism 2d starts working, an output end of the wheel set driving mechanism 2d simultaneously drives a first rotating wheel 2b and a second rotating wheel 2c to rotate, because the storage tank 3 is carried between the first rotating wheel 2b and the second rotating wheel 2c, when the first rotating wheel 2b and the second rotating wheel 2c rotate in the same direction, the storage tank 3 is driven by a concrete working end to rotate along with the storage tank 3 due to the support of a rotating frame 3a, then the worker pushes a frame 1 to reach a road surface to be repaired, and a discharging mechanism 3b starts working, the valve 3b1 starts to be opened, the feed delivery pump 3b2 starts to work, the feed delivery pump 3b2 pumps the concrete in the storage tank 3 out of the delivery pipe 3b3, the delivery pipe 3b3 discharges the concrete, and spreads the concrete to the crack of the road surface, the worker opens the transverse spreading mechanism 4, the transverse auxiliary material mechanism starts to work, the second servo motor 4d starts to work, the output end of the second servo motor 4d drives the threaded rod 4b to rotate, the threaded rod 4b drives the working block 4e to circularly reciprocate along the guide rod 8c14c, the pipeline frame 4f is forced to drive the discharge end of the delivery pipe 3b3 to circularly reciprocate, the worker controls the moving range of the working block 4e through the actual crack width due to different crack widths, meanwhile, the worker pushes the frame 1, and the scraping mechanism 6 starts to work when the front driving wheel 5 passes through the filled crack, the working end of the linear driver 6a drives the scraper 6c to descend until the cutter head of the scraper 6c contacts the surface of the concrete, the actual descending degree is determined according to the actual working requirement, then the scraper 6c scrapes the surface of the concrete while moving along the rack 1 along with the movement of the operator pushing the rack 1, the pressure roller 7 starts to pass through the scraped surface of the concrete when the pressure roller 7 rolls, the pressure roller 7 has a large weight, so the surface of the concrete is compacted when the pressure roller 7 rolls, the lifting mechanism 8 reaches the top of the concrete after the rack 1 continues to move, the lifting mechanism 8 starts to work, the electric push rod 8b pushes the push plate 8c to descend, the push plate 8c drives the polishing mechanism 9 to descend until the working end of the polishing mechanism 9 descends to the surface of the concrete, then the grinding mechanism 9 starts to work, the polishing mechanism 9 starts to work, the multi-head driving assembly 9c starts to work, the output end of the multi-head driving assembly 9c drives the stressed end of the multi-head rotating assembly 9b to rotate, because a plurality of output ends of the multi-head rotating assembly 9b are all meshed with the inner gear ring of the polishing rack 9a, a plurality of output ends of the multi-head rotating assembly 9b rotate around the stressed end and rotate respectively, a plurality of grinding heads 9d revolve and rotate along with the grinding heads after being stressed, the working ends of the grinding heads 9d polish the compacted concrete surface, and the polishing mechanism 9 polishes the concrete and declares that the pavement concrete repairing work is finished.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A concrete pavement crack filling, rolling and polishing integrated machine is characterized by comprising a rack (1), a concrete stirring mechanism (2), a material storage tank (3), a transverse paving mechanism (4), a front driving wheel (5), a scraping mechanism (6), a ground pressing roller (7), a lifting mechanism (8) and a polishing mechanism (9);
be equipped with rotating turret (3a) and discharge mechanism (3b) on storage tank (3), rotatable the installing in frame (1) top through rotating turret (3a) storage tank (3), concrete mixing mechanism (2) have two, two concrete mixing mechanism (2) are all installed in the top of frame (1), and concrete mixing mechanism (2) are located the both ends of storage tank (3) respectively, the top of horizontal stone mechanism (4) installation and frame (1), and the output of discharge mechanism (3b) is connected with the work end of horizontal stone mechanism (4), preceding driving wheel (5), strickle mechanism (6), ground roller (7) and elevating system (8) are arranged in order and are installed in the bottom of frame (1), the bottom of burnishing machine structure (9) installation and elevating system (8).
2. The machine for filling, rolling and polishing concrete pavement cracks according to claim 1, wherein the concrete mixing mechanism (2) comprises a housing (2a), a first rotating wheel (2b), a second rotating wheel (2c) and a wheel set driving mechanism (2d), the first rotating wheel (2b) and the second rotating wheel (2c) are both mounted on the housing (2a), the first rotating wheel (2b) and the second rotating wheel (2c) are both rotatably connected with the housing (2a), the wheel set driving mechanism (2d) is mounted on the housing (2a), and the output end of the wheel set driving mechanism (2d) is in transmission connection with the first rotating wheel (2b) and the second rotating wheel (2c) respectively.
3. The concrete pavement crack filling, rolling and polishing integrated machine as claimed in claim 2, wherein the wheel set driving mechanism (2d) comprises a first servo motor (2d1), a first belt pulley (2d2) and a second belt pulley (2d3), the first servo motor (2d1) is mounted on the housing (2a), the first belt pulley (2d2) is mounted on the first servo motor (2d1), the second belt pulley (2d3) is mounted on the stressed ends of the first rotating wheel (2b) and the second rotating wheel (2c), and the first belt pulley (2d2) and the two belt pulleys are connected through belt transmission.
4. The concrete pavement crack filling, rolling and polishing integrated machine as claimed in claim 1, wherein the discharging mechanism (3b) comprises a valve (3b1), a material delivery pump (3b2) and a conveying pipe (3b3), the valve (3b1) is installed at the discharging end of the material storage tank (3), two ends of the conveying pipe (3b3) are respectively connected with the valve (3b1) and the working end of the transverse auxiliary material mechanism, and the material delivery pump (3b2) is installed on the conveying pipe (3b 3).
5. The concrete pavement crack filling, rolling and polishing integrated machine according to claim 4, wherein the transverse paving mechanism (4) comprises a base (4a), a threaded rod (4b), guide rods (8c1) (4c), a second servo motor (4d), a working block (4e) and a pipeline frame (4f), the threaded rod (4b) is installed on the base (4a), the threaded rod (4b) is rotatably connected with the base (4a), the guide rods (8c1) (4c) are respectively arranged on two sides of the threaded rod (4b), the guide rods (8c1) (4c) are fixedly connected with the base (4a), the working block (4e) is respectively sleeved on the threaded rod (4b) and the guide rods (8c1) (4c), the working block (4e) is in threaded connection with the threaded rod (4b), and the pipeline frame (4f) is installed on the working block (4e), and the working end of the pipeline frame (4f) is connected with the discharge end of the conveying pipe (3b3), the second servo motor (4d) is installed on the base (4a), and the output end of the second servo motor (4d) is connected with the threaded rod (4 b).
6. The concrete pavement crack filling, rolling and polishing all-in-one machine is characterized in that the scraping mechanism (6) comprises a linear driver (6a), a sliding frame (6b) and a scraper (6c), the linear driver (6a) and the sliding frame (6b) are both positioned at the bottom of the rack (1), the linear driver (6a) and the sliding frame (6b) are respectively positioned at two sides of the rack (1), the linear driver (6a) and the sliding frame (6b) are both fixedly connected with the rack (1), two ends of the scraper (6c) are respectively connected with a working end of the linear driver (6a) and a working end of the sliding frame (6b), and the working end of the scraper (6c) faces the front driving wheel (5).
7. The concrete pavement crack filling, rolling and polishing integrated machine as claimed in claim 1, the lifting mechanism (8) is characterized by comprising a lifting support (8a), an electric push rod (8b) and a push plate (8c), wherein the lifting support (8a) is located at the bottom of the rack (1), the push plate (8c) is located at the bottom of the lifting support (8a), guide rods (8c1) (4c) are arranged on the push plate (8c), the guide rods (8c1) (4c) are located at four corners of the top of the push plate (8c), the push plate (8c) is in sliding connection with the lifting support (8a) through the guide rods (8c1) (4c), the electric push rod (8b) is located on the lifting support (8a) and the push plate (8c), the fixed end of the electric push rod (8b) is fixedly connected with the lifting support (8a), and the output end of the electric push rod (8b) is connected with the push plate (8 c).
8. The concrete pavement crack filling, rolling and polishing integrated machine according to claim 1, wherein the polishing mechanism (9) comprises a polishing frame (9a), a multi-head rotating assembly (9b), a plurality of multi-head driving assemblies (9c) and grinding heads (9d), the polishing frame (9a) is connected with the working end of the lifting mechanism (8), the multi-head rotating assembly (9b) is installed inside the polishing frame (9a), an inner gear ring is arranged inside the polishing frame (9a), a plurality of output ends of the multi-head rotating assembly (9b) are provided, a plurality of output ends of the multi-head rotating assembly (9b) are all meshed with the inner gear ring, a plurality of grinding heads (9d) are provided, a plurality of grinding heads (9d) are respectively installed at a plurality of output ends of the multi-head rotating assembly (9b), the multi-head driving assembly (9c) is installed on the polishing frame (9a), and the output ends of the multi-head driving assembly (9c) are connected with the stressed end of the multi-head rotating assembly (9 b.
9. The concrete pavement crack filling, rolling and polishing integrated machine as claimed in claim 8, wherein the multi-head rotating assembly (9b) comprises a main gear (9b1), a first secondary gear (9b2), a second secondary gear (9b3), a third secondary gear (9b4) and a linkage (9b5), the linkage (9b5) is rotatably connected with the polishing machine frame (9a), the main gear (9b1) is mounted on the linkage (9b5), the first secondary gear (9b2), the second secondary gear (9b3) and the third secondary gear (9b4) are all located in the polishing machine frame (9a), and two ends of the first secondary gear (9b2), the second secondary gear (9b3) and the third secondary gear (9b4) are respectively meshed with the main gear (9b1) and the inner gear ring.
10. The concrete pavement crack filling, rolling and polishing integrated machine as claimed in claim 9, wherein the multi-head driving assembly (9c) comprises a third servo motor (9c1), a first synchronizing wheel (9c2) and a second synchronizing wheel (9c3), the third servo motor (9c1) is mounted on the polishing frame (9a), the first synchronizing wheel (9c2) is mounted at the output end of the third servo motor (9c1), the second synchronizing wheel (9c3) is mounted at the stressed end of the linkage rod (9b5), and the first synchronizing wheel (9c2) and the second synchronizing wheel (9c3) are connected through a synchronous belt transmission.
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