CN205185365U - Automatic change pressing equipment - Google Patents

Automatic change pressing equipment Download PDF

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Publication number
CN205185365U
CN205185365U CN201520930465.7U CN201520930465U CN205185365U CN 205185365 U CN205185365 U CN 205185365U CN 201520930465 U CN201520930465 U CN 201520930465U CN 205185365 U CN205185365 U CN 205185365U
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CN
China
Prior art keywords
product
district
guide rail
cage plate
upper strata
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Withdrawn - After Issue
Application number
CN201520930465.7U
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Chinese (zh)
Inventor
许刚位
赵吉峰
黄开锋
曾兵
王建国
肖涵
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HUARUI ELECTRICAL APPLIANCE CO Ltd
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HUARUI ELECTRICAL APPLIANCE CO Ltd
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Priority to CN201520930465.7U priority Critical patent/CN205185365U/en
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Publication of CN205185365U publication Critical patent/CN205185365U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model provides an automatic change pressing equipment belongs to mechanical technical field. This automatic change pressing equipment includes: dress product district for carry the product, well lagging has been placed in lagging district, and the lagging district is arranged in receiving the product seen off in dress product district and with in its lagging of packing into, the mould prepares the district for the well lagging that is equipped with the product of receiving that the lagging district draws off, embossing mold possesses the district, prepares the district with the mould and links to each other, and embossing mold utensil district is equipped with the embossing mold utensil that is used for the product press forming, prepare the district with the mould and link to each other in the article of being temporarily released from one's regular work districts, and the article of being temporarily released from one's regular work are distinguished and are arranged in peeling off the product after the shaping and draw off on by the lagging, control panel prepares district, embossing mold utensil district, the article of being temporarily released from one's regular work with dress product district, lagging district, mould respectively and distinguishes electrical connection, control panel is used for realizing product automatic feed, the automatic compound die of embossing mold utensil, the embossing mold automatic die sinking of utensil and the automatic material that takes off of product. This automatic change pressing equipment has the production efficiency height, promotes the advantage of product finished product quality.

Description

A kind of automatic pressure control equipment
Technical field
The utility model belongs to field of mechanical technique, relates to a kind of automatic pressure control equipment.
Background technology
Press device is for by plant equipment compressing for product, and the product such as commutator just needs to use press device in the fabrication process in the market, and press device is by the quality of the processing and whole product quality that directly affect subsequent handling.
Existing press device structural design is simple, and there is the phenomenon of one man per engine basis, and namely a people controls an isolated system, greatly reduces production efficiency, and the quality of production of product be can not be guaranteed.
In sum, for solving the structural deficiency of existing press device, need to design that a kind of production efficiency is high, the automatic pressure control equipment of improving product end product quality.
Summary of the invention
The purpose of this utility model there are the problems referred to above for existing technology, proposes that a kind of production efficiency is high, the automatic pressure control equipment of improving product end product quality.
The purpose of this utility model realizes by following technical proposal: a kind of automatic pressure control equipment, comprising:
Dress product zone, for conveying products;
Cage plate district, is placed with middle cage plate, and described cage plate district is for receiving the dress product sent of product zone and in being loaded in cage plate;
Mould dark zone, arranges in movable and for what receive that cage plate district draws off, cage plate in product be housed;
Compacting tool set district, is positioned at side, mould dark zone and is connected with mould dark zone, and described compacting tool set district is provided with for by compacting tool set compressing for product;
Product-stripping mechanism district, is positioned at mould dark zone opposite side and is connected with mould dark zone, described product-stripping mechanism district for by the product after shaping by middle cage plate being peeled off and drawing off;
Control panel, be electrically connected with dress product zone, cage plate district, mould dark zone, compacting tool set district, product-stripping mechanism district respectively, described control panel is used for realizing product automatic feed, compacting tool set automatic die assembly, compacting tool set automatic die sinking and product automatic material separator.
As further improvement of the utility model, described automatic pressure control equipment also comprises the first upper strata guide rail, second upper strata guide rail, be located at first lower floor's guide rail below the first upper strata guide rail, be located at second lower floor's guide rail below the second upper strata guide rail, described first upper strata guide rail, first lower floor's guide rail is separately positioned on the second upper strata guide rail, the front of second lower floor's guide rail, described dress product zone is arranged on the first upper strata guide rail, described cage plate district is arranged on first lower floor's guide rail, described mould dark zone is arranged on the second upper strata guide rail, described compacting tool set district is arranged on the exit of the second guide rail side, upper strata, described product-stripping mechanism district is arranged on the exit of second lower floor's guide rail side.
As further improvement of the utility model, described middle cage plate is provided with the multiple cage plate stations for accommodating and spacing product, the fixture for conveying products is provided with and this fixture is movably arranged on the first upper strata guide rail in described dress product zone, described fixture is provided with and cage plate station multiple feeding station one to one, and described cage plate district is used for the product sent of receiving jig and in the cage plate station that in being loaded, cage plate is corresponding.
Further improve as of the present utility model, the first upper strata guide rail is provided with the lairage mechanism be positioned at directly over cage plate district, described lairage mechanism is used for the product sent of receiving jig and in the cage plate station that in being pressed into by justifying product, cage plate is corresponding simultaneously.
As another improvement of the present utility model, connection guide rail is provided with between described first lower floor's guide rail and second lower floor's guide rail, during work, the complete middle cage plate of product filled first enters second lower floor's guide rail via connection guide rail, then be sent to the mould dark zone of the second upper strata guide rail by structures such as the cylinders vertically arranged, then carry out product compacting by the compacting tool set in the structure feeding compacting tool set districts such as horizontally disposed cylinder.
As another improvement of the present utility model, described compacting tool set is provided with the charging basket being filled with phenolic moulding powder, is incorporated in product by phenolic moulding powder during described compacting tool set press-formed product.
As another improvement of the present utility model, described compacting tool set comprises cope match-plate pattern and lower bolster, the upper surface of described lower bolster and the Way out place planes align of the second upper strata guide rail, smoothly can enter the upper surface of lower bolster to make cage plate in mould dark zone.
As another improvement of the present utility model, described compacting tool set district is arranged on the right side of the second upper strata guide rail, and described product-stripping mechanism district is arranged on the left side of second lower floor's guide rail.
As of the present utility model another improve, described product-stripping mechanism district is provided with the material removing mechanism be arranged on second lower floor's guide rail, described material removing mechanism be used for justifying is shaping after product while peel off by middle cage plate.
Further improve as of the present utility model, the displacement of described middle cage plate on each guide rail is all realized by air cylinder structure.
Based on technique scheme, the utility model embodiment at least can produce following technique effect: the process of producing product of automation improves production efficiency and personnel's utilization rate of product, break traditional one man per engine basis, achieve lean to produce, and compacting automation ensure that press time and the mold temperature of product, improves the inherent quality of compacted products.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described in further detail, wherein:
Fig. 1 is the structural representation of the utility model one preferred embodiment.
Fig. 2 is the structural representation in the utility model one preferred embodiment in product loading during cage plate.
Fig. 3 be in the utility model one preferred embodiment in the structural representation of cage plate when sending into second lower floor's guide rail by connection guide rail.
Fig. 4 be in the utility model one preferred embodiment in the structural representation of cage plate when sending into the second upper strata guide rail by second lower floor's guide rail.
Structural representation when Fig. 5 is compacting tool set matched moulds in the utility model one preferred embodiment.
Fig. 6 is the structural representation in the utility model one preferred embodiment after compacting tool set die sinking.
Fig. 7 is structural representation when product takes off material in the utility model one preferred embodiment.
Fig. 8 is that in the utility model one preferred embodiment, product takes off the structural representation after material.
In figure, 10, dress product zone; 11, fixture; 111, feeding station; 20, cage plate district; 21, middle cage plate; 211, cage plate station; 30, mould dark zone; 40, compacting tool set district; 41, compacting tool set; 411, cope match-plate pattern; 412, lower bolster; 50, product-stripping mechanism district; 61, the first upper strata guide rail; 62, the second upper strata guide rail; 63, first lower floor's guide rail; 64, second lower floor's guide rail; 65, connection guide rail.
Detailed description of the invention
Be below specific embodiment of the utility model and by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiments.
The utility model protects a kind of automatic pressure control equipment, can be used for compressing commutator, is also applicable to other products outside compressing commutator.
Existing press device structural design is simple, and there is the phenomenon of one man per engine basis, and namely a people controls an isolated system, greatly reduces production efficiency, and the quality of production of product be can not be guaranteed.Therefore, it is necessary for designing a kind of more rational automatic pressure control equipment.
Below in conjunction with the elaboration that Fig. 1 to Fig. 8 carries out specifically to the technical scheme that the utility model provides.
As shown in Figures 1 to 8, this automatic pressure control equipment comprises:
Dress product zone 10, for conveying products (not shown);
Cage plate district 20, is placed with middle cage plate 21, and cage plate district 20 is for receiving the dress product sent of product zone 10 and in being loaded in cage plate 21;
Mould dark zone 30, arranges in movable and for what receive that cage plate district 20 draws off, cage plate 21 in product be housed;
Compacting tool set district 40, is positioned at side, mould dark zone 30 and is connected with mould dark zone 30, and compacting tool set district 40 is provided with for by compacting tool set 41 compressing for product;
Product-stripping mechanism district 50, is positioned at mould dark zone 30 opposite side and is connected with mould dark zone 30, product-stripping mechanism district 50 for by the product after shaping by middle cage plate 21 being peeled off and drawing off;
Control panel, be electrically connected with dress product zone 10, cage plate district 20, mould dark zone 30, compacting tool set district 40, product-stripping mechanism district 50 respectively, control panel is used for realizing product automatic feed, compacting tool set 41 automatic die assembly, compacting tool set 41 automatic die sinking and product automatic material separator.
In the utility model, for making work more reliable, stable, preferably above-mentioned cage plate district 20 be the cage plate thermal treatment zone, namely first heats cage plate 21 in loading in advance, more smooth and easy during cage plate 21 during product is loaded, and not easily gets stuck, guarantee transmission efficiency.
During work, mould dark zone 30 first receives the middle cage plate 21 sent here in cage plate district 20 and takes up and moves to compacting tool set district 40, and the compacting tool set 41 pairs of products then controlling compacting tool set district 40 are pressed operation, and now, cage plate 21 is also arranged in compacting tool set 41; After product is compressing, continue to bring to product-stripping mechanism district 50 by mould dark zone 30 and carry out the operation of de-material, the product after de-material is delivered to subsequent handling to carry out the technique such as packing; Middle cage plate 21 after de-material is taken back by mould dark zone 30 and sends cage plate district 20 back to, now controls dress product zone 10 and continues conveying products to cage plate district 20, go round and begin again, realize the automated production work operations of press device.
Further, the control panel in preferred this case has been programmed by PLC a series of actions such as product automatic feed, mould automatic die assembly, mould automatic die sinking, product automatic material separator.
This automatic pressure control equipment in an initial condition, the process of producing product of automation improves production efficiency and personnel's utilization rate of product, break traditional one man per engine basis, achieve lean to produce, and compacting automation ensure that press time and the mold temperature of product, improves the inherent quality of compacted products.
For improving the stability of space layout and equipment work, preferred or the optional embodiment as one, automatic pressure control equipment also comprises the first upper strata guide rail 61, second upper strata guide rail 62, be located at first lower floor's guide rail 63 below the first upper strata guide rail 61, be located at second lower floor's guide rail 64 below the second upper strata guide rail 62, first upper strata guide rail 61, first lower floor's guide rail 63 is separately positioned on the second upper strata guide rail 62, the front of second lower floor's guide rail 64, dress product zone 10 is arranged on the first upper strata guide rail 61, cage plate district 20 is arranged on first lower floor's guide rail 63, mould dark zone 30 is arranged on the second upper strata guide rail 62, compacting tool set district 40 is arranged on the exit of the second upper strata guide rail 62 side, product-stripping mechanism district 50 is arranged on the exit of second lower floor's guide rail 64 side.
This automatic pressure control equipment is mainly divided into dress product zone 10, cage plate district 20 (i.e. the cage plate thermal treatment zone, for cage plate 21 in being pressed into by product), mould dark zone 30 (for receiving and sending middle cage plate 21), compacting tool set district 40 (for press-formed product), product-stripping mechanism district 50 (expecting for product is de-) by processing sequence.These regions connect respectively by the upper and lower two-layer guide rail in left and right, and utilize PLC to have programmed a series of actions such as product automatic feed, mould automatic die assembly, mould automatic die sinking, product automatic material separator.
More smooth-going, reliable for making product carry, preferably, middle cage plate 21 is provided with the multiple cage plate stations 211 for accommodating and spacing product, dress is provided with the fixture 11 for conveying products and this fixture 11 is movably arranged on the first upper strata guide rail 61 in product zone 10, fixture 11 is provided with and cage plate station 211 multiple feeding station 111 one to one, the product that cage plate district 20 sends for receiving jig 11 and in being loaded cage plate 21 correspondence cage plate station 211 in.Such vibrational power flow, product and station one_to_one corresponding, make dress product zone 10 and cage plate district 20 accurately dock, ensure that production efficiency, and in production process, equipment is without the need to shutting down.
Further, for enhancing productivity, ensure the accuracy that product transmits, first upper strata guide rail 61 is provided with the lairage mechanism (not shown) be positioned at directly over cage plate district 20, lairage mechanism be used for the product sent of receiving jig 11 and during justifying product is pressed into simultaneously cage plate 21 correspondence cage plate station 211 in.The setting of lairage mechanism, making the product of whole fixture 11 can realize a charging can be complete, and reliable operation, significantly improves production efficiency.
Transmit steadily for making press device regional, ensure end product quality, as preferably, connection guide rail 65 is provided with between first lower floor's guide rail 63 and second lower floor's guide rail 64, during work, the complete middle cage plate 21 of product filled first enters second lower floor's guide rail 64 via connection guide rail 65, is then sent to the mould dark zone 30 of the second upper strata guide rail 62 by structures such as the cylinders vertically arranged, then carries out product compacting in the compacting tool set 41 being sent into compacting tool set district 40 by structures such as horizontally disposed cylinders.
After product compacting, the middle cage plate 21 carrying product is back in first lower floor's guide rail 63 by former roads of transfer structure such as original cylinders, and enter into product-stripping mechanism district 50 along first lower floor's guide rail 63 further and carry out the de-material of product, after de-material, product gets back to cage plate district 20 by first lower floor's guide rail 63, connection guide rail 65, carries out cycle operation.
Preferably, compacting tool set 41 is provided with the charging basket (not shown) being filled with phenolic moulding powder, is incorporated in product by phenolic moulding powder during compacting tool set 41 press-formed product.Adding of phenolic moulding powder, improve the drag of centrifugal force under high temperature, high pressure, improve the end product quality of product.
Further preferably, for improving the stability of work, compacting tool set 41 comprises cope match-plate pattern 411 and lower bolster 412, the upper surface of lower bolster 412 and the Way out place planes align of the second upper strata guide rail 62, the upper surface of lower bolster 412 smoothly can be entered to make cage plate 21 in mould dark zone 30, make middle cage plate 21 enter or exit compacting tool set 41 more smooth-going, avoid transport process to collide.
Preferably, for making the transmission of regional reliable and avoiding interference each other, compacting tool set district 40 is arranged on the right side of the second upper strata guide rail 62, and product-stripping mechanism district 50 is arranged on the left side of second lower floor's guide rail 64.Such topology layout is arranged for the structure of integrated automation press device, ensure that the reliability of production efficiency and transmission.
Further, for enhancing productivity, making the product of whole middle cage plate 21 can realize a discharging can be complete, preferred product-stripping mechanism district 50 is provided with the material removing mechanism (not shown) be arranged on second lower floor's guide rail 64, material removing mechanism be used for justifying is shaping after product peel off by middle cage plate 21 simultaneously.
Reliable when transmitting for making middle cage plate 21, steady, and be connected closely with each guide rail, further preferably, the displacement of middle cage plate 21 on each guide rail is all realized by air cylinder structure.Further, each guide rail, all in frame-shaped vibrational power flow, makes middle cage plate 21 have two support zones at least, such structural design, not only easy for installation, and matches with middle cage plate 21, makes its all directions transmit steadily, not easily produces and jolt and tilt.
In sum, this automatic pressure control equipment has been programmed by PLC a series of actions such as product automatic feed, mould automatic die assembly, mould automatic die sinking, product automatic material separator, improves the end product quality of production efficiency and product.
The course of work of this automatic pressure control equipment is as follows:
First, as shown in Figure 2, product is put into the fixture 11 (fixture 11 is arranged on the first upper strata guide rail 61) of dress product zone 10, by structures such as control panel control cylinders, the fixture 11 that product is housed is delivered to above cage plate district 20;
By the lairage mechanism (this lairage organization establishes is on the first upper strata guide rail 61) be arranged in above cage plate district 20, product is pressed into cage plate 21 (cage plate 21 is arranged on first lower floor's guide rail 63) again;
As shown in Figure 3, then being equipped with in second lower floor's guide rail 64 that cage plate 21 in product utilizes cylinder and connection guide rail 65 to deliver to below mould dark zone 30;
As shown in Figure 4, the recycling structure such as to take blame for others to be sent in the second upper strata guide rail 62 being equipped with cage plate 21 in product and adopting the structures such as cylinder that middle cage plate 21 is sent into position, mould dark zone 30 further;
Next, as shown in Figure 5, utilize the structures such as the cylinder at rear to send in compacting tool set 41 by being equipped with cage plate 21 in product, control charging basket simultaneously and send in mould by phenolic moulding powder, compacting tool set 41 matched moulds is suppressed;
As shown in Figure 6, after compacting tool set 41 die sinking, then by the structure such as cylinder in cage plate 21 by moving mould dark zone 30 in compacting tool set 41 to, then by the structures such as taking blame for others below mould dark zone 30 in cage plate 21 be lowered in second lower floor's guide rail 64;
As shown in Figure 7, then move product-stripping mechanism district 50 to by cage plate 21 in air cylinder structure handle, then spin off in product therefrom cage plate 21 with the material removing mechanism in product-stripping mechanism district 50;
As shown in Figure 8, finally cage plate district 20 is sent back to along guide rail is counter again detaching cage plate 21 in product.
The above step of repetitive cycling, just can complete a series of actions such as product automatic feed, mould automatic die assembly, mould automatic die sinking, product automatic material separator, automaticity is high, ensure that production efficiency.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various amendment or supplements or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present utility model or surmount the scope that appended claims defines.

Claims (10)

1. an automatic pressure control equipment, is characterized in that: comprising:
Dress product zone, for conveying products;
Cage plate district, is placed with middle cage plate, and described cage plate district is for receiving the dress product sent of product zone and in being loaded in cage plate;
Mould dark zone, arranges in movable and for what receive that cage plate district draws off, cage plate in product be housed;
Compacting tool set district, is positioned at side, mould dark zone and is connected with mould dark zone, and described compacting tool set district is provided with for by compacting tool set compressing for product;
Product-stripping mechanism district, is positioned at mould dark zone opposite side and is connected with mould dark zone, described product-stripping mechanism district for by the product after shaping by middle cage plate being peeled off and drawing off;
Control panel, be electrically connected with dress product zone, cage plate district, mould dark zone, compacting tool set district, product-stripping mechanism district respectively, described control panel is used for realizing product automatic feed, compacting tool set automatic die assembly, compacting tool set automatic die sinking and product automatic material separator.
2. a kind of automatic pressure control equipment according to claim 1, it is characterized in that: described automatic pressure control equipment also comprises the first upper strata guide rail, second upper strata guide rail, be located at first lower floor's guide rail below the first upper strata guide rail, be located at second lower floor's guide rail below the second upper strata guide rail, described first upper strata guide rail, first lower floor's guide rail is separately positioned on the second upper strata guide rail, the front of second lower floor's guide rail, described dress product zone is arranged on the first upper strata guide rail, described cage plate district is arranged on first lower floor's guide rail, described mould dark zone is arranged on the second upper strata guide rail, described compacting tool set district is arranged on the exit of the second guide rail side, upper strata, described product-stripping mechanism district is arranged on the exit of second lower floor's guide rail side.
3. a kind of automatic pressure control equipment according to claim 2, it is characterized in that: described middle cage plate is provided with the multiple cage plate stations for accommodating and spacing product, the fixture for conveying products is provided with and this fixture is movably arranged on the first upper strata guide rail in described dress product zone, described fixture is provided with and cage plate station multiple feeding station one to one, and described cage plate district is used for the product sent of receiving jig and in the cage plate station that in being loaded, cage plate is corresponding.
4. a kind of automatic pressure control equipment according to claim 3, it is characterized in that: on the first upper strata guide rail, be provided with the lairage mechanism be positioned at directly over cage plate district, described lairage mechanism is used for the product sent of receiving jig and in the cage plate station that in being pressed into by justifying product, cage plate is corresponding simultaneously.
5. a kind of automatic pressure control equipment according to Claims 2 or 3 or 4, it is characterized in that: between described first lower floor's guide rail and second lower floor's guide rail, be provided with connection guide rail, during work, the complete middle cage plate of product filled first enters second lower floor's guide rail via connection guide rail, then be sent to the mould dark zone of the second upper strata guide rail by the air cylinder structure vertically arranged, then carry out product compacting by the compacting tool set in horizontally disposed air cylinder structure feeding compacting tool set district.
6. a kind of automatic pressure control equipment according to claim 1 or 2 or 3 or 4, is characterized in that: described compacting tool set is provided with the charging basket being filled with phenolic moulding powder, is incorporated in product by phenolic moulding powder during described compacting tool set press-formed product.
7. a kind of automatic pressure control equipment according to Claims 2 or 3 or 4, it is characterized in that: described compacting tool set comprises cope match-plate pattern and lower bolster, the upper surface of described lower bolster and the Way out place planes align of the second upper strata guide rail, smoothly can enter the upper surface of lower bolster to make cage plate in mould dark zone.
8. a kind of automatic pressure control equipment according to claim 7, it is characterized in that: described compacting tool set district is arranged on the right side of the second upper strata guide rail, described product-stripping mechanism district is arranged on the left side of second lower floor's guide rail.
9. a kind of automatic pressure control equipment according to Claims 2 or 3 or 4, is characterized in that: described product-stripping mechanism district is provided with the material removing mechanism be arranged on second lower floor's guide rail, and the product of described material removing mechanism after justifying is shaping is peeled off by middle cage plate simultaneously.
10. a kind of automatic pressure control equipment according to Claims 2 or 3 or 4, is characterized in that: the displacement of described middle cage plate on each guide rail is all realized by air cylinder structure.
CN201520930465.7U 2015-11-20 2015-11-20 Automatic change pressing equipment Withdrawn - After Issue CN205185365U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520930465.7U CN205185365U (en) 2015-11-20 2015-11-20 Automatic change pressing equipment

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Application Number Priority Date Filing Date Title
CN201520930465.7U CN205185365U (en) 2015-11-20 2015-11-20 Automatic change pressing equipment

Publications (1)

Publication Number Publication Date
CN205185365U true CN205185365U (en) 2016-04-27

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CN201520930465.7U Withdrawn - After Issue CN205185365U (en) 2015-11-20 2015-11-20 Automatic change pressing equipment

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105365252A (en) * 2015-11-20 2016-03-02 华瑞电器股份有限公司 Automatic pressing device
CN106273640A (en) * 2016-09-27 2017-01-04 江苏盘古机器人科技有限公司 There is automatic die changing system and the automatic mold-change method of safety monitoring device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105365252A (en) * 2015-11-20 2016-03-02 华瑞电器股份有限公司 Automatic pressing device
CN105365252B (en) * 2015-11-20 2018-10-09 华瑞电器股份有限公司 A kind of automation press device
CN106273640A (en) * 2016-09-27 2017-01-04 江苏盘古机器人科技有限公司 There is automatic die changing system and the automatic mold-change method of safety monitoring device

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Granted publication date: 20160427

Effective date of abandoning: 20181009

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