CN102733268B - Automation paper pulp is molded as, shape connected combination machine and the technique that adopts thereof - Google Patents
Automation paper pulp is molded as, shape connected combination machine and the technique that adopts thereof Download PDFInfo
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- CN102733268B CN102733268B CN201210203453.5A CN201210203453A CN102733268B CN 102733268 B CN102733268 B CN 102733268B CN 201210203453 A CN201210203453 A CN 201210203453A CN 102733268 B CN102733268 B CN 102733268B
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- counterdie
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- 229920001131 Pulp (paper) Polymers 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000007493 shaping process Methods 0.000 claims abstract description 46
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 34
- 238000001035 drying Methods 0.000 claims abstract description 34
- 239000007921 spray Substances 0.000 claims abstract description 21
- 238000009966 trimming Methods 0.000 claims abstract description 16
- 239000000047 product Substances 0.000 claims description 30
- 230000000630 rising effect Effects 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 4
- 239000006227 byproduct Substances 0.000 claims description 3
- 230000018044 dehydration Effects 0.000 claims description 3
- 238000006297 dehydration reaction Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000012163 sequencing technique Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000013307 optical fiber Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
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Abstract
A kind of automation paper pulp is molded as, connected combination machine of shaping, comprise the shaping stock tank being furnished with overflow mechanism, two groups of moulds, pressure spray exempt from trimming device, be connected with the thermocompression forming drying unit of conduction oil and product automatic collecting device, described mould comprises: formation mould and shaper, and described pressure spray is exempted from trimming device and can is installed on above shaping stock tank with forward and backwardly moving; The counterdie of formation mould is arranged in shaping stock tank, and the counterdie of shaper is arranged in thermocompression forming drying unit, and the patrix of described two groups of moulds is installed on horizontal guide rail in linkage.The technique that described automation paper pulp is molded as, connected combination machine of shaping adopts, comprises shaped article mould base, the transfer of product mould base, thermocompression forming is dried into finished product and the automatic transfer of finished product is collected and stacked.Whole technological process adopts the automatic control operation of sequencing of full-computerized digital programmable, not only save 3/4 artificial, and economize energy, boosts productivity, reduces production cost.
Description
Technical field
The present invention relates to that paper pulp die is moulded, integrated manufacture field of shaping, is more specifically that a kind of automation paper pulp is molded as, shape connected combination machine and the technique that adopts thereof.
Background technology
On present society, paper mould food service items obtains application widely; in the production technology of paper mould food service items; paper mould all adopts automanual machinery equipment; die blank molding, drying and shaping be two platform independent of split equipment, be main by artificial transfer; required manpower comparing is more; production efficiency is low; not only the production cycle is long; the energy consumed is large; yield poorly, the relative cost adding production, at present due to manually in short supply; can not large-scale production in enormous quantities, the huge market demand cannot be adapted to.
Summary of the invention
The invention provides that a kind of automation paper pulp is molded as, shape connected combination machine and the technique that adopts thereof, its main object is the split equipment overcoming existing paper pulp molding forming, setting machine, operation is artificial many, labour intensity is large, the above-mentioned shortcoming yielded poorly;
The technical solution used in the present invention is as follows:
A kind of automation paper pulp is molded as, connected combination machine of shaping, comprise the shaping stock tank being furnished with overflow mechanism, two groups of moulds, pressure spray exempt from trimming device, be connected with the thermocompression forming of conduction oil dries hydraulic means and product automatic collecting device, described two groups of moulds comprise: formation mould and shaper, and described pressure spray is exempted from trimming device and can is installed on above shaping stock tank with forward and backwardly moving; Described mould includes upper die and lower die, the counterdie of formation mould can be arranged in shaping stock tank up and down, the counterdie of shaper is arranged at thermocompression forming dries in hydraulic means, the patrix of described two groups of moulds is installed on horizontal guide rail in linkage, and described horizontal guide rail is positioned at the top of shaping stock tank and thermocompression forming oven dry hydraulic means.
Aforementioned pressure spray is exempted from trimming device and is comprised shower and drive the drive unit of the forward and backward motion of shower, and the compartment of terrain, bottom of described shower offers spray apertures.
Before-mentioned products automatic collecting device comprises fiber alarm device, transfer device and computerized control system for monitoring pulp product transfer; described fiber alarm device is connected with computerized control system respectively with transfer device, and as broken down, computerized control system autostop is reported to the police.
The above-mentioned technique that a kind of automation paper pulp is molded as, connected combination machine of shaping adopts, it comprises:
1) by the paper pulp of deployed certain solubility by Cemented filling in shaping stock tank, paper pulp keeps circulating in shaping stock tank;
2) in the process that the counterdie of formation mould rises from shaping stock tank, by vacuum suction paper pulp and dehydration, the blank material of shaped article is made to be adsorbed in the counterdie of formation mould, counterdie rises from the liquid level of shaping stock tank subsequently, pressure spray is exempted from trimming device and is carried out reciprocal convection current spray to it and arrange immediately, and forms product mould base;
3) patrix of formation mould moves to the top of shaping stock tank from the top of thermocompression forming drying unit, and the counterdie continuation rising immediately with shaped article mould base clings patrix, and is transferred in the patrix of formation mould by shaped article mould base;
While the patrix of formation mould shifts from the top in the forming slurry pond, upper direction of thermocompression forming drying unit, the top turning back to thermocompression forming drying unit that the patrix of shaper links from the top of automatic collecting device, the counterdie of shaper clings the patrix of shaper with the rising of oven dry hydraulic means subsequently, then carry out thermocompression forming oven dry 25-30 and form product second, the patrix of shaper is by product sucking-off from counterdie subsequently, and the counterdie of shaper declines with thermocompression forming drying unit;
4) above shaping stock tank, the top of thermocompression forming drying unit is moved to the patrix of the formation mould of shaped article mould base, the counterdie of shaper rises with thermocompression forming drying unit and clings the patrix of formation mould, the mould base of shaped article is transferred in the counterdie of shaper, and the counterdie of shaper declines with thermocompression forming drying unit immediately;
When formation mould top movement from patrix to thermocompression forming drying unit while, be adsorbed with the top moving to product automatic collecting device of the patrix interlock of the shaper of finished product, then product blows break away from moulds by compressed air, is transferred to by finished product gathering-device carries out product automatically to collect stacking.
From the above-mentioned description of this invention, compared to the prior art, advantage of the present invention is as follows:
1, the present invention's 8 groups of equipment that whole production line is adopted and production overall process, only needs three operators, reduce 3/4 artificial, whole instrument and supplies flow process really achieves full-automatic operation management, improves production efficiency.
2, pressure of the present invention spray is exempted from trimming device and is made the operation that in production process, trimming arranges achieve automation mechanized operation, not only saves artificial, and improves production efficiency.
3, hot pressing oven dry hydraulic means of the present invention adopts the conduction oil of conduit conveying heating to carry out transferring heat, and accelerate drying rate, the consumption of minimizing energy, puies forward high-octane service efficiency.
4, present invention achieves full-automatic operation, can large batch ofly produce, the paper pulp amount of process is huge, adapts to the demand in market.
Accompanying drawing explanation
Fig. 1 is that automation paper pulp of the present invention is molded as, the simple structure schematic diagram of connected combination machine of shaping.
Fig. 2 is process chart of the present invention.
Detailed description of the invention
With reference to the accompanying drawings the specific embodiment of the present invention is described.
With reference to shown in Fig. 1, a kind of automation paper pulp is molded as, connected combination machine of shaping, comprise shaping stock tank 1, two groups of moulds, the pressure spray of being furnished with overflow mechanism (not shown in FIG.) to exempt from trimming device 3, be connected with the thermocompression forming drying unit 4 of conduction oil and product automatic collecting device 5, described two groups of moulds comprise: formation mould and shaper, and described pressure spray is exempted from trimming device 3 and can be installed on forward and backwardly moving above shaping stock tank 1; Described two groups of moulds include upper die and lower die, the counterdie 221 of formation mould can be arranged in shaping stock tank 1 up and down, the counterdie 222 of shaper is arranged at thermocompression forming dries in hydraulic means 4, the patrix of described two groups of moulds is installed on horizontal guide rail 6 in linkage, and described horizontal guide rail 6 is positioned at the top of shaping stock tank 1 and thermocompression forming oven dry hydraulic means 4.
Aforesaid pressure spray exempts from the drive unit (not shown in FIG.) that trimming device 3 comprises shower 31 and the forward and backward motion of driving shower in addition, and the compartment of terrain, bottom of described shower 31 offers spray apertures 311.
Before-mentioned products automatic collecting device 5 comprises optical fiber alarm apparatus 51, transfer device 52 and computerized control system (not shown in FIG.) for monitoring pulp product transfer; described optical fiber alarm apparatus 51 is connected with computerized control system respectively with transfer device 52, and as broken down, computerized control system autostop is reported to the police.
With reference to shown in Fig. 2, the technique that a kind of automation paper pulp is molded as, connected combination machine of shaping adopts comprises the following steps:
1) by deployed low solubility paper pulp by Cemented filling in shaping stock tank 1, paper pulp keeps circulating in shaping stock tank 1;
2) in the process that the counterdie 221 of formation mould rises from shaping stock tank 1, by vacuum suction paper pulp and dehydration, the blank material of shaped article is made to be adsorbed in the counterdie 221 of formation mould, counterdie 221 rises from the liquid level of shaping stock tank 1 subsequently, pressure spray is exempted from trimming device 3 and is carried out reciprocal convection current spray to it and arrange immediately, and forms product mould base;
3) patrix 211 of formation mould moves to the top of shaping stock tank 1 from the top of thermocompression forming drying unit 4, continues rising immediately and clings patrix 211, and be transferred in the patrix 211 of formation mould by shaped article mould base with the counterdie 221 of shaped article mould base;
While the patrix 211 of formation mould shifts from the top in the forming slurry pond, upper direction 1 of thermocompression forming drying unit 4, the top turning back to thermocompression forming drying unit 4 that the patrix 212 of shaper links from the top of automatic collecting device 5, the counterdie 222 of shaper clings the patrix 212 of shaper with the rising of oven dry hydraulic means 4 subsequently, then carry out thermocompression forming oven dry 25-30 and form product second, the patrix 212 of shaper is by product sucking-off from counterdie 222 subsequently, and the counterdie 222 of shaper declines with thermocompression forming drying unit 4;
4) above shaping stock tank 1, the top of thermocompression forming drying unit 4 is moved to the patrix 211 of the formation mould of shaped article mould base, the counterdie 222 of shaper rises with thermocompression forming drying unit 4 and clings the patrix 211 of formation mould, the mould base of shaped article is transferred in the counterdie 222 of shaper, and the counterdie 222 of shaper declines with thermocompression forming drying unit immediately;
When formation mould top movement from patrix 211 to thermocompression forming drying unit 4 while, the top moving to product automatic collecting device 5 that the patrix 212 being adsorbed with the shaper of finished product links, then product blows break away from moulds by compressed air, is transferred to by finished product gathering-device 5 carries out product automatically to collect stacking.
Above are only the specific embodiment of the present invention, but design concept of the present invention is not limited thereto, all changes utilizing this design the present invention to be carried out to unsubstantiality, all belong to the behavior of invading scope.
Claims (2)
1. an automation paper pulp be molded as, connected combination machine of shaping, comprise the shaping stock tank being furnished with overflow mechanism, two groups of moulds, pressure spray exempt from trimming device, be connected with the thermocompression forming drying unit of conduction oil and product automatic collecting device, described two groups of moulds comprise: formation mould and shaper, and described pressure spray is exempted from trimming device and can is installed on above shaping stock tank with forward and backwardly moving; Described mould includes upper die and lower die, the counterdie of formation mould can be arranged in shaping stock tank up and down, the counterdie of shaper is arranged in thermocompression forming drying unit, it is characterized in that: the patrix of described two groups of moulds is installed on horizontal guide rail in linkage, and described horizontal guide rail is positioned at the top of shaping stock tank and thermocompression forming drying unit; Patrix with the formation mould of shaped article mould base moves to the top of thermocompression forming drying unit above shaping stock tank, and the counterdie of shaper rises with thermocompression forming drying unit and clings the patrix of formation mould; Described pressure spray is exempted from trimming device and is comprised shower and drive the drive unit of the forward and backward motion of shower, and the compartment of terrain, bottom of described shower offers spray apertures;
The technique that described automation paper pulp is molded as, connected combination machine of shaping adopts, comprises following concrete steps:
1) by the paper pulp of deployed certain solubility by Cemented filling in shaping stock tank, paper pulp keeps circulating in shaping stock tank;
2) in the process that the counterdie of formation mould rises from shaping stock tank, by vacuum suction paper pulp and dehydration, the blank material of shaped article is made to be adsorbed in the counterdie of formation mould, counterdie rises from the liquid level of shaping stock tank subsequently, pressure spray is exempted from trimming device and is carried out reciprocal convection current spray to it and arrange immediately, and forms product mould base;
3) patrix of formation mould moves to the top of shaping stock tank from the top of thermocompression forming drying unit, and the counterdie continuation rising immediately with shaped article mould base clings patrix, and is transferred in the patrix of formation mould by shaped article mould base;
While the patrix of formation mould shifts from the top in the forming slurry pond, upper direction of thermocompression forming drying unit, the top turning back to thermocompression forming drying unit that the patrix of shaper links from the top of automatic collecting device, the counterdie of shaper clings the patrix of shaper with the rising of oven dry hydraulic means subsequently, then carry out thermocompression forming oven dry 25-30 and form product second, the patrix of shaper is by product sucking-off from counterdie subsequently, and the counterdie of shaper declines with thermocompression forming drying unit;
4) above shaping stock tank, the top of thermocompression forming drying unit is moved to the patrix of the formation mould of shaped article mould base, the counterdie of shaper rises with thermocompression forming drying unit and clings the patrix of formation mould, the mould base of shaped article is transferred in the counterdie of shaper, and the counterdie of shaper declines with thermocompression forming drying unit immediately;
When formation mould top movement from patrix to thermocompression forming drying unit while, be adsorbed with the top moving to product automatic collecting device of the patrix interlock of the shaper of finished product, then product blows break away from moulds by compressed air, is transferred to by finished product gathering-device carries out product automatically to collect stacking.
2. a kind of automation paper pulp according to claim 1 be molded as, connected combination machine of shaping, it is characterized in that: described product automatic collecting device, comprise the fiber alarm device for monitoring pulp product transfer, transfer device and computerized control system, described fiber alarm device is connected with computerized control system respectively with transfer device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210203453.5A CN102733268B (en) | 2012-06-20 | 2012-06-20 | Automation paper pulp is molded as, shape connected combination machine and the technique that adopts thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210203453.5A CN102733268B (en) | 2012-06-20 | 2012-06-20 | Automation paper pulp is molded as, shape connected combination machine and the technique that adopts thereof |
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| CN102733268A CN102733268A (en) | 2012-10-17 |
| CN102733268B true CN102733268B (en) | 2016-02-10 |
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