CN104943882A - Automatic battery powder filling system - Google Patents
Automatic battery powder filling system Download PDFInfo
- Publication number
- CN104943882A CN104943882A CN201510218646.1A CN201510218646A CN104943882A CN 104943882 A CN104943882 A CN 104943882A CN 201510218646 A CN201510218646 A CN 201510218646A CN 104943882 A CN104943882 A CN 104943882A
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- CN
- China
- Prior art keywords
- batch
- loading station
- battery powder
- belt mechanism
- system automatically
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/10—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
- B65B1/12—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders of screw type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/20—Reducing volume of filled material
- B65B1/22—Reducing volume of filled material by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/20—Reducing volume of filled material
- B65B1/24—Reducing volume of filled material by mechanical compression
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
The invention relates to the technical field of lithium battery raw material machining equipment, in particular to an automatic battery powder filling system. The automatic battery powder filling system comprises a controller, a conveying part and a filling part, wherein the filling part comprises a feeding pipeline, a storage bin and material tank, a material level detector and a spiral feeding device are disposed in the material tank, the material tank is provided with a feeding inlet and a discharging outlet, the feeding pipeline is communicated with the storage bin and the feeding inlet of the material tank, and the feeding pipeline is provided with a feeding pump; the conveying part comprises a conveying belt mechanism, a loading station is disposed on one side of the conveying belt mechanism, the loading station is located below the discharging outlet, and a material pushing air cylinder and a position sensor are disposed at a position, corresponding to the loading station, of the conveying belt mechanism. The automatic battery powder filling system has the advantages that the system is high in automation level, production efficiency and product quality are increased, raw material waste is reduced, production personnel is reduced, work intensity is lowered, and the work environment is improved.
Description
Technical field
The present invention relates to lithium cell raw MAT'L technical field of processing equipment, be specifically related to a kind of battery powder and automatically load system.
Background technology
Along with energy-conservation with the development of New Energy Industry, lithium cell market development prospect is considerable, and China's lithium cell production core technology aspect is comparatively short of, and during Quantity production, its product design is uneven.At present, China is comparatively advanced in production technology, but backwardness relative to the Fabricating machinery that technique is equipped with mutually, limit and further develop.
Powder is loaded the half-blank battery powder being about to processing and is filled in barrel, is an important step of battery production, uses pure manual filler at present, labour intensity is large, and efficiency is low, and dust loss is more, the filler conformability of each barrel is poor, and dust pollution is comparatively serious, affects workers ' health.
Summary of the invention
According to above deficiency of the prior art, the technical problem to be solved in the present invention is: provide a kind of battery powder automatically to load system, solve the problem that hand-stuff labour intensity is large, production efficiency is high, improves work situation.
Battery powder of the present invention loads system automatically, be made up of controller, transport portion and charging portion, charging portion comprises material loading pipeline, storage bin and batch can, Charge level measurer and spiral feeder is provided with in batch can, batch can is provided with inlet point and discharging opening, the inlet point of material loading pipeline communication storage bin and batch can, material loading pipeline is provided with feeding pump; Transport portion comprises conveyer belt mechanism, and conveyer belt mechanism side is provided with loading station, and loading station is positioned at below discharging opening, and pusher cylinder and position transduser are equipped with in the corresponding loading station place of conveyer belt mechanism; The equal connection control device of Charge level measurer, position transduser, pusher cylinder, conveyer belt mechanism, spiral feeder, feeding pump, controller is connected with time meter.
Empty barrel is delivered to loading station by transport portion, and charging portion is feeded, controller and each sensor, action executing element cooperating, and make powder filling work replace manual filling, automatic controlling extent is high, increases work efficiency and product design.
Described loading station is provided with joggling table, joggling table connecting vibration motor, vibrating motor connection control device, and joggling table drives the barrel vibration on loading station with certain frequency, make the powder uniform compaction in barrel.
Described batch can inlet point place is provided with filter, improves the powder quality of head tank.
Described storage bin is provided with dust suction pump, by dust suction pump, unnecessary dust can be discharged to appointment place and process.
Spiral feeder in described batch can is positioned at discharge outlet, facilitates discharging, prevents powder from blocking in discharge outlet.
Described batch can side is provided with stair frame, and batch can entirety is higher, and stair frame can facilitate staff to safeguard batch can.
Be provided with stock pressing rod mechanism above described loading station, be conducive to the further compacting of powder in barrel.
Principle of work and process:
During work, the barrel that conveyer belt mechanism conveying is empty, when position transduser senses that barrel arrives loading station, controller controls pusher cylinder and barrel is pushed loading station, then screw feed mechanism work, the powder in batch can is poured into barrel from outlet, time meter controls the batch turning time, and after filler terminates, vibrating motor starts, joggling table drives barrel vibration, make the powder uniform compaction in barrel, time meter controls time of vibration, after vibration terminates, the barrel filling powder back into conveyer belt mechanism, is transported to subsequent processing.When the powder in batch can is not enough, Charge level measurer sends signal to controller, and controller controls feeding pump work, feeding pump by the powder carry in storage bin in batch can, when the powder in batch can is sufficient, Charge level measurer sends signal to controller, and controller controls feeding pump and quits work.
The beneficial effect that the present invention is compared with prior art had is:
It is high that system automation degree loaded automatically by battery powder, improves production efficiency and product design, reduces the waste of raw material, reduces producers, reduce working strength, improve work situation.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
In figure: 1, dust suction pump; 2, storage bin; 3, feeding pump; 4, material loading pipeline; 5, stair frame; 6, inlet point; 7, filter; 8, batch can; 9, Charge level measurer; 10, spiral feeder; 11, stock pressing rod mechanism; 12, discharging opening; 13, loading station; 14, joggling table; 15, conveyer belt mechanism.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are described further:
As shown in Figure 1, battery powder loads system automatically, be made up of controller, transport portion and charging portion, charging portion comprises material loading pipeline 4, storage bin 2 and batch can 8, Charge level measurer 9 and spiral feeder 10 is provided with in batch can 8, batch can 8 is provided with inlet point 6 and discharging opening 12, and material loading pipeline 4 is communicated with the inlet point 6 of storage bin 2 and batch can 8, and material loading pipeline 4 is provided with feeding pump 3; Transport portion comprises conveyer belt mechanism 15, conveyer belt mechanism 15 side is provided with loading station 13, loading station 13 is positioned at below discharging opening 12, is provided with stock pressing rod mechanism 11 above loading station 13, and pusher cylinder and position transduser are equipped with in conveyer belt mechanism 15 corresponding loading station 13 place; Charge level measurer 9, position transduser, pusher cylinder, conveyer belt mechanism 15, spiral feeder 10, feeding pump 3 be connection control device all, and controller is connected with time meter.
Loading station 13 is provided with joggling table 14, joggling table 14 connecting vibration motor, and vibrating motor connection control device, joggling table 14 and load-transfer device flush.
Inlet point 6 place of batch can 8 is provided with filter 7, and inlet point 6 and filter 7 are all positioned at batch can 8 upper end.
Storage bin 2 is provided with dust suction pump 1, dust suction pump 1 is connected with dust discharge pipeline and leads to appointment dust process position.
Spiral feeder 10 in batch can 8 is positioned at discharging opening 12 place, and spiral feeder 10 and discharging opening 12 are all positioned at batch can 8 lower end, and the powder fast speed in batch can 8 is delivered to discharging opening 12 by spiral feeder 10.
Batch can 8 side is provided with stair frame 5.
Loading station 13 place is provided with barrel holder, facilitates the propelling movement of barrel, and when preventing from vibrating, barrel falls.
Stock pressing rod mechanism 11 is provided with above loading station 13.
During work, conveyer belt mechanism 15 carries empty barrel, when position transduser senses that barrel arrives loading station 13, controller controls pusher cylinder and barrel is pushed loading station 13, then spiral feeder 10 works, the powder in batch can 8 is poured into barrel from discharging opening 12, time meter controls the batch turning time, after filler terminates, vibrating motor starts, joggling table 14 drives barrel to vibrate, powder in barrel is mixed, time meter controls time of vibration, after vibration terminates, stock pressing rod mechanism 11 action above loading station 13, stock pressing rod presses down, by the powder compacting in barrel, the barrel finally filling powder back into conveyer belt mechanism 15, be transported to subsequent processing.When the powder in batch can 8 is not enough, Charge level measurer 9 sends signal to controller, controller controls feeding pump 3 and works, powder in storage bin 2 is transported in batch can 8 from inlet point 6 by feeding pump 3, when the powder in batch can 8 is sufficient, Charge level measurer 9 sends signal to controller, and controller controls feeding pump 3 and quits work.
Transport portion conveying barrel, charging portion is feeded, controller and each sensor, action executing element cooperating, and make powder filling work replace manual filling, automatic controlling extent is high, increases work efficiency and product design.
Claims (7)
1. a battery powder loads system automatically, it is characterized in that: be made up of controller, transport portion and charging portion, charging portion comprises material loading pipeline (4), storage bin (2) and batch can (8), Charge level measurer (9) and spiral feeder (10) is provided with in batch can (8), batch can (8) is provided with inlet point (6) and discharging opening (12), material loading pipeline (4) is communicated with the inlet point (6) of storage bin (2) and batch can (8), and material loading pipeline (4) is provided with feeding pump (3); Transport portion comprises conveyer belt mechanism (15), conveyer belt mechanism (15) side is provided with loading station (13), loading station (13) is positioned at discharging opening (12) below, and pusher cylinder and position transduser are equipped with in conveyer belt mechanism (15) corresponding loading station (13) place; Charge level measurer (9), position transduser, pusher cylinder, conveyer belt mechanism (15), spiral feeder (10), feeding pump (3) be connection control device all, and controller is connected with time meter.
2. battery powder according to claim 1 loads system automatically, it is characterized in that: described loading station (13) is provided with joggling table (14), joggling table (14) connecting vibration motor, vibrating motor connection control device.
3. battery powder according to claim 1 and 2 loads system automatically, it is characterized in that: inlet point (6) place of described batch can (8) is provided with filter (7).
4. battery powder according to claim 3 loads system automatically, it is characterized in that: described storage bin (2) is provided with dust suction pump (1).
5. battery powder according to claim 3 loads system automatically, it is characterized in that: the spiral feeder (10) in described batch can (8) is positioned at discharging opening (12) place.
6. battery powder according to claim 4 loads system automatically, it is characterized in that: described batch can (8) side is provided with stair frame (5).
7. battery powder according to claim 4 loads system automatically, it is characterized in that: described loading station (13) top is provided with stock pressing rod mechanism (11).
Priority Applications (1)
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CN201510218646.1A CN104943882A (en) | 2015-04-30 | 2015-04-30 | Automatic battery powder filling system |
Applications Claiming Priority (1)
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CN201510218646.1A CN104943882A (en) | 2015-04-30 | 2015-04-30 | Automatic battery powder filling system |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105236159A (en) * | 2015-10-20 | 2016-01-13 | 四川科能锂电有限公司 | Kiln saggar feeding system based on material sintering |
CN105235922A (en) * | 2015-10-20 | 2016-01-13 | 四川科能锂电有限公司 | Improved structure of saggar feeding device |
CN106629129A (en) * | 2016-12-17 | 2017-05-10 | 山东精工电子科技有限公司 | Positive pole feeding device of lithium iron phosphate pelletizer |
CN106864857A (en) * | 2017-03-22 | 2017-06-20 | 广东科达洁能股份有限公司 | A kind of automatic feed system of powder |
CN106946058A (en) * | 2017-04-01 | 2017-07-14 | 云南神农农业产业集团股份有限公司 | Feed distributes fill system |
CN107776920A (en) * | 2017-11-23 | 2018-03-09 | 无锡鼎加弘思饮品科技有限公司 | A kind of packaging process of drink capsule filling machine structure and drink capsule |
CN109264041A (en) * | 2018-08-09 | 2019-01-25 | 天津中科福源科技有限责任公司 | Quantitative filling device is used in a kind of production of conch meal |
CN109941466A (en) * | 2019-04-25 | 2019-06-28 | 南通宏泰机械制造有限公司 | A kind of helical feed racking machine |
CN116215924A (en) * | 2023-05-08 | 2023-06-06 | 河北艾福莱自动化科技有限公司 | Dangerous goods powder automatic collection partial shipment equipment |
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JPH0872821A (en) * | 1994-07-08 | 1996-03-19 | Ricoh Co Ltd | Powder loading machine |
JPH11208602A (en) * | 1998-01-28 | 1999-08-03 | Tokyo Autom Mach Works Ltd | Abnormality detecting device of auger-type filling machine, and its production method |
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CN101575057A (en) * | 2009-06-10 | 2009-11-11 | 煤炭科学研究总院 | Combined coal powder storage and supply system |
CN201914516U (en) * | 2010-12-09 | 2011-08-03 | 湖南省九方环保机械有限公司 | Intelligent adding system for powered activated carbon |
CN102256873A (en) * | 2008-12-18 | 2011-11-23 | 罗伯特·博世有限公司 | Device for filling and compacting pourable products |
CN204674851U (en) * | 2015-04-30 | 2015-09-30 | 淄博正华助剂股份有限公司 | Battery powder loads system automatically |
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2015
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Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0872821A (en) * | 1994-07-08 | 1996-03-19 | Ricoh Co Ltd | Powder loading machine |
JPH11208602A (en) * | 1998-01-28 | 1999-08-03 | Tokyo Autom Mach Works Ltd | Abnormality detecting device of auger-type filling machine, and its production method |
CN201240511Y (en) * | 2008-04-03 | 2009-05-20 | 栾英洲 | Ultra-light power ton bag packing machine |
CN102256873A (en) * | 2008-12-18 | 2011-11-23 | 罗伯特·博世有限公司 | Device for filling and compacting pourable products |
CN101575057A (en) * | 2009-06-10 | 2009-11-11 | 煤炭科学研究总院 | Combined coal powder storage and supply system |
CN201914516U (en) * | 2010-12-09 | 2011-08-03 | 湖南省九方环保机械有限公司 | Intelligent adding system for powered activated carbon |
CN204674851U (en) * | 2015-04-30 | 2015-09-30 | 淄博正华助剂股份有限公司 | Battery powder loads system automatically |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105236159A (en) * | 2015-10-20 | 2016-01-13 | 四川科能锂电有限公司 | Kiln saggar feeding system based on material sintering |
CN105235922A (en) * | 2015-10-20 | 2016-01-13 | 四川科能锂电有限公司 | Improved structure of saggar feeding device |
CN106629129A (en) * | 2016-12-17 | 2017-05-10 | 山东精工电子科技有限公司 | Positive pole feeding device of lithium iron phosphate pelletizer |
CN106864857A (en) * | 2017-03-22 | 2017-06-20 | 广东科达洁能股份有限公司 | A kind of automatic feed system of powder |
CN106864857B (en) * | 2017-03-22 | 2023-10-17 | 广东科达洁能股份有限公司 | Automatic feeding system of powder |
CN106946058A (en) * | 2017-04-01 | 2017-07-14 | 云南神农农业产业集团股份有限公司 | Feed distributes fill system |
CN107776920A (en) * | 2017-11-23 | 2018-03-09 | 无锡鼎加弘思饮品科技有限公司 | A kind of packaging process of drink capsule filling machine structure and drink capsule |
CN109264041A (en) * | 2018-08-09 | 2019-01-25 | 天津中科福源科技有限责任公司 | Quantitative filling device is used in a kind of production of conch meal |
CN109941466A (en) * | 2019-04-25 | 2019-06-28 | 南通宏泰机械制造有限公司 | A kind of helical feed racking machine |
CN116215924A (en) * | 2023-05-08 | 2023-06-06 | 河北艾福莱自动化科技有限公司 | Dangerous goods powder automatic collection partial shipment equipment |
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Application publication date: 20150930 |