CN203460309U - Integrated automatic production equipment for decorative moldings - Google Patents
Integrated automatic production equipment for decorative moldings Download PDFInfo
- Publication number
- CN203460309U CN203460309U CN201320571183.3U CN201320571183U CN203460309U CN 203460309 U CN203460309 U CN 203460309U CN 201320571183 U CN201320571183 U CN 201320571183U CN 203460309 U CN203460309 U CN 203460309U
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- China
- Prior art keywords
- orbit transports
- roll shaft
- integrated automatic
- track
- line
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title abstract description 13
- 239000002002 slurry Substances 0.000 claims abstract description 36
- 239000000843 powder Substances 0.000 claims abstract description 22
- 239000004744 fabric Substances 0.000 claims abstract description 18
- 230000032258 transport Effects 0.000 claims description 44
- 239000011324 bead Substances 0.000 claims description 13
- 239000011440 grout Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000000945 filler Substances 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 abstract description 4
- 238000005507 spraying Methods 0.000 abstract description 2
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 239000011505 plaster Substances 0.000 description 11
- 238000005034 decoration Methods 0.000 description 7
- 229910052602 gypsum Inorganic materials 0.000 description 6
- 239000010440 gypsum Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 4
- 229910052791 calcium Inorganic materials 0.000 description 4
- 239000011575 calcium Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000011449 brick Substances 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model provides integrated automatic production equipment for decorative moldings. The integrated automatic production equipment comprises a powder bin, a powder conveyor, a blank forming device, two track conveying lines and two groups of steering devices, wherein the powder bin is connected with the blank forming device through the powder conveyor, the two track conveying lines are arranged in parallel, one group of steering devices are arranged between two ends of each track conveying line, the two track conveying lines and the two groups of steering devices are connected into an annular shape, and the blank forming device is arranged on one track conveying line; the blank forming device comprises a support, a slurry hopper, a gridding cloth shaft and a back side molding scraper; and the slurry hopper, the gridding cloth shaft and the back side molding scraper are installed on the support, a stirrer is arranged in the slurry hopper, and a slurry outlet is formed in the bottom of the slurry hopper and connected with a high-pressure pump. According to the integrated automatic production equipment, the integrated automatic production of conveying and mixing of powder, blank formation of the decorative moldings, molding, demolding, and spraying of a release agent is realized, the equipment can operate continuously and cyclically, and the degree of automation is high.
Description
Technical field
The utility model relates in a kind of non-baking brick machine for vibrating the vibrating device of the raw material in platen mold die cavity, belongs to non-baking brick machine technical field.
Background technology
Plaster decoration line is widely used in repairs profession, and application quantity is large, kind is many.But conventionally adopt and make by hand, production efficiency is low, labour intensity is large.CN101224599 discloses a kind of < < plaster decoration line production line > >, the conveying device that comprises frame, some gypsum decorative line moulds and be located in frame and can horizontal orientation carry gypsum decorative line mould; Described conveying device top is provided with successively calcium plaster along throughput direction and is transported to device, at least one group of grid cloth conveying device, at least one group of grid cloth press-in device and at least one group of back side shaper.This production line is only being realized automation aspect decorative thread moulding, and Pulp preparation and mould operation aspect also need artificial cooperation, and production efficiency has much room for improvement, and does not realize the continuous circulation of moulding and automatically produces.
In addition existing plaster decoration line production equipment is all to make calcium plaster drop into voluntarily on mould, because calcium plaster is easy to solidify, the mixed calcium plaster of gypsum powder and water is not all just discharged and is solidified toward contact in mixing bunker, need cleaning in time, both caused waste of material, improve human cost, reduced again production efficiency.
Summary of the invention
The deficiency that the utility model exists for existing plaster decoration line production technology, provides that a kind of automaticity is high, the integrated automatic producing device of moulding that can continuous circulation is produced, cost is low.
The integrated automatic producing device of moulding of the present utility model, adopts following technical proposals:
This equipment, comprise filler bin, powder conveyer, blanking device, two orbit transports lines and two groups of transfers, filler bin is connected with blanking device by powder conveyer, article two, orbit transports line parallel is arranged, article two, one group of transfer is respectively set between the two ends of orbit transports line, article two, orbit transports line and two groups of transfers connect into annular, and blanking device is arranged on an orbit transports line; Described blanking device, comprise support, slurry bucket, grid cloth beam and bead formed on back scraper plate, slurry bucket, grid cloth beam and bead formed on back scraper plate are installed on support, are provided with agitator in slurry bucket, slurry bucket bottom is provided with grout outlet, and this grout outlet is connected with a high-pressure pump.
Described orbit transports line, comprise pillar, delivery track and conveying roll shaft, on pillar, be arranged with two delivery tracks in parallel, between two delivery tracks, conveying roll shaft is installed, between adjacent conveyor roll shaft, by chain, be in transmission connection, motor is also installed on pillar, between motor and a conveying roll shaft, by chain, is in transmission connection.
Described transfer, comprise bogie, cylinder, turn to track and two roller-ways, article two, roller-way is set in parallel in the both sides of bogie, and dock with two orbit transports lines respectively, article two, on roller-way, be distributed with roll shaft, adjacent roll shaft is in transmission connection by chain, between two roller-ways, is provided with and turns to track, turns to the both sides of track to be provided with cylinder.
The course of work of above-mentioned moulding automatic producing device is as described below:
Decorative thread mould is arranged on orbit transports line, gypsum powder in powder conveyer is delivered to blanking device and with water mix and blend form slurry in proportion, decorative thread mould moves along orbit transports line.Grid cloth is laid on decorative thread mould by blanking device, and slurry is transported on decorative thread mould by high-pressure pump, and bead formed on back scraper plate strikes off unnecessary slurry.Along with decorative thread die strip slurry is along the operation of orbit transports line, plaster decoration line coagulation forming on it, carries out the demoulding and transports.Then empty decorative thread mould is sprayed to releasing agent, then injection pipeline carries out next circulation.
The utility model has been realized the integrated automatic production of conveying mixing, moulding base, moulding, the demoulding and the releasing agent spraying of powder, and carry slurry by high-pressure pump, prevented slurry solidifying in slurry bucket, uninterruptedly continuous circulation operation, automaticity is high.
Accompanying drawing explanation
Fig. 1 is the horizontal layout schematic diagram of the integrated automatic producing device of the utility model moulding.
Fig. 2 is the structural representation of blanking device in the utility model.
Fig. 3 is the structural representation of the utility model middle orbit pipeline.
Fig. 4 is the structural representation of transfer in the utility model.
In figure: 1, filler bin, 2, powder conveyer, 3, blanking device, 4, front orbit transports line, 5, rear orbit transports line, 6, right turn device, 7, left steering device, 8, support, 9, slurry bucket, 10, grid cloth beam, 11, bead formed on back scraper plate, 12, agitator, 13, high-pressure pump, 14, pillar, 15, delivery track, 16, carry roll shaft, 17, sprocket wheel, 18, bogie, 19, cylinder, 20, turn to track, 21, left roller-way, 22, right roller-way.
The specific embodiment
As shown in Figure 1, the integrated automatic producing device of moulding of the present utility model, mainly comprises filler bin 1, powder conveyer 2, blanking device 3, front orbit transports line 4, rear orbit transports line 5, right turn device 6 and left steering device 7.Filler bin 1 is connected with blanking device 3 by powder conveyer 2, and front orbit transports line 4, rear orbit transports line 5, right turn device 6 and left steering device 7 are in turn connected into annular.Blanking device 3 is arranged on front orbit transports line 4.Powder conveyer 2 can adopt common belt conveyor.
Fig. 2 has provided the structure of blanking device, comprise support 8, slurry bucket 9, grid cloth beam 10 and bead formed on back scraper plate 11, slurry bucket 9, grid cloth beam 10 and bead formed on back scraper plate 11 are installed on support 8, in slurry bucket 9, be provided with agitator 12, slurry bucket 9 bottoms are provided with grout outlet, and this grout outlet is connected with high-pressure pump 13.Gypsum powder in powder conveyer 2 is delivered to slurry bucket 9 and with water mix and blend form slurry in proportion, grout outlet by slurry bucket 9 bottoms is transported on the decorative thread mould being positioned on orbit transports line through high-pressure pump 13, decorative thread mould moves on track pipeline, bead formed on back scraper plate 11 strikes off unnecessary slurry, and makes moulding bead formed on back.
Fig. 3 has provided the structure of orbit transports line, the structure of front orbit transports line 4 and rear orbit transports line 5 is the same, comprise pillar 14, delivery track 15 and carry roll shaft 16, on pillar 14, be arranged with two delivery tracks 15 in parallel, some conveying roll shafts 16 are installed between two delivery tracks 15, each root carries same one end of roll shaft 16 that two sprocket wheels 17 are all installed, and between the sprocket wheel on adjacent conveyor roll shaft 16, connects chain.On this external pillar 14, motor (not shown in FIG.) is also installed, drive sprocket is installed on motor shaft, between this drive sprocket and a sprocket wheel of carrying on roll shaft, be connected with chain.Motor drives each to carry roll shaft 16 to rotate by chain transmissions at different levels, thereby make to be placed in the decorative thread mould of carrying on roll shaft 14, moves forward.
Fig. 4 has provided the structure of transfer, and the structure of left steering device 7 and right turn device 6 is the same, comprises bogie 18, cylinder 19, turns to track 20, left roller-way 21 and right roller-way 22.Left roller-way 21 and right roller-way 22 are set in parallel in the left and right sides of bogie 18, and dock with front orbit transports line 4 and rear orbit transports line 5 respectively, left roller-way 21 with on right roller-way 22, be distributed with and conveying roll shaft the same on orbit transports line, adjacent conveyor roll shaft connects by chain.On this external bogie 18, motor (not shown in FIG.) is also installed, motor carries roll shaft to be connected by chain with one.Between left roller-way 21 and right roller-way 22, be provided with and turn to track 20, turn to the both sides of track 20 to be provided with cylinder 19.When decorative thread mould enters a side roller-way along orbit transports line, start cylinder 19, decorative thread mould is laterally drawn in and turned to track 20, and along turning to track 20 to be transplanted on the conveying roll shaft of opposite side roller-way, enter opposite side orbit transports line, form circular flow.
The course of work of the said equipment is as described below:
Decorative thread mould is arranged on front orbit transports line 4 and rear orbit transports line 5, puts into the grid cloth (moulding is played to booster action) of rolling on grid cloth beam 10.Start powder conveyer 2, front orbit transports line 4, rear orbit transports line 5, right turn device 6 and left steering device 7.Gypsum powder in powder conveyer 2 is delivered to slurry bucket 9 and with water mix and blend form slurry in proportion, decorative thread mould moves along orbit transports line.Grid cloth is pulled down to decorative thread mould, slurry is transported on the decorative thread mould that moves to its below by the grout outlet of slurry bucket 9 bottoms through high-pressure pump 13, grid cloth is pushed down simultaneously, grid cloth is moved with decorative thread mould, automatic pressing is below slurry, when decorative thread die strip slurry moves along orbit transports line, bead formed on back scraper plate 11 strikes off unnecessary slurry, and makes moulding bead formed on back, and the gap between bead formed on back scraper plate 11 and decorative thread mould is the thickness of moulding.Along with the operation of decorative thread mould at front orbit transports line 4, plaster decoration line coagulation forming on it, cuts off the grid cloth between adjacent decorative thread mould, and orbit transports line 5 after right turn device 6 enters makes plaster decoration line carry out the demoulding, transports.Then empty decorative thread mould is sprayed to releasing agent, then enter front orbit transports line 4 through left steering device 7, carry out next circulation.
Claims (3)
1. the integrated automatic producing device of moulding, comprise filler bin, powder conveyer, blanking device, two orbit transports lines and two groups of transfers, it is characterized in that: filler bin is connected with blanking device by powder conveyer, article two, orbit transports line parallel is arranged, article two, one group of transfer is respectively set between the two ends of orbit transports line, article two, orbit transports line and two groups of transfers connect into annular, and blanking device is arranged on an orbit transports line; Described blanking device, comprise support, slurry bucket, grid cloth beam and bead formed on back scraper plate, slurry bucket, grid cloth beam and bead formed on back scraper plate are installed on support, are provided with agitator in slurry bucket, slurry bucket bottom is provided with grout outlet, and this grout outlet is connected with a high-pressure pump.
2. the integrated automatic producing device of moulding according to claim 1, it is characterized in that: described orbit transports line, comprise pillar, delivery track and conveying roll shaft, on pillar, be arranged with two delivery tracks in parallel, between two delivery tracks, conveying roll shaft is installed, between adjacent conveyor roll shaft, by chain, be in transmission connection, motor is also installed on pillar, between motor and a conveying roll shaft, by chain, be in transmission connection.
3. the integrated automatic producing device of moulding according to claim 1, it is characterized in that: described transfer, comprise bogie, cylinder, turn to track and two roller-ways, article two, roller-way is set in parallel in the both sides of bogie, and dock with two orbit transports lines respectively, on two roller-ways, being distributed with roll shaft, adjacent roll shaft is in transmission connection by chain, article two, between roller-way, be provided with and turn to track, turn to the both sides of track to be provided with cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320571183.3U CN203460309U (en) | 2013-09-16 | 2013-09-16 | Integrated automatic production equipment for decorative moldings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320571183.3U CN203460309U (en) | 2013-09-16 | 2013-09-16 | Integrated automatic production equipment for decorative moldings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203460309U true CN203460309U (en) | 2014-03-05 |
Family
ID=50172693
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320571183.3U Expired - Fee Related CN203460309U (en) | 2013-09-16 | 2013-09-16 | Integrated automatic production equipment for decorative moldings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203460309U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363978A (en) * | 2017-07-21 | 2017-11-21 | 中冶焦耐(大连)工程技术有限公司 | Brick machine feed bin automatic charging method |
| CN109397513A (en) * | 2018-12-14 | 2019-03-01 | 湖南星索尔机器人有限公司 | Plaster decoration line full-automation production line |
-
2013
- 2013-09-16 CN CN201320571183.3U patent/CN203460309U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363978A (en) * | 2017-07-21 | 2017-11-21 | 中冶焦耐(大连)工程技术有限公司 | Brick machine feed bin automatic charging method |
| CN109397513A (en) * | 2018-12-14 | 2019-03-01 | 湖南星索尔机器人有限公司 | Plaster decoration line full-automation production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140305 |