CN204499659U - A kind of full-automatic shoe production line - Google Patents
A kind of full-automatic shoe production line Download PDFInfo
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- CN204499659U CN204499659U CN201520132911.XU CN201520132911U CN204499659U CN 204499659 U CN204499659 U CN 204499659U CN 201520132911 U CN201520132911 U CN 201520132911U CN 204499659 U CN204499659 U CN 204499659U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 239000003292 glue Substances 0.000 claims abstract description 70
- 230000005540 biological transmission Effects 0.000 claims abstract description 40
- 238000000034 method Methods 0.000 claims abstract description 25
- 238000002347 injection Methods 0.000 claims abstract description 19
- 239000007924 injection Substances 0.000 claims abstract description 19
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 15
- 238000005507 spraying Methods 0.000 claims abstract description 13
- 230000000903 blocking Effects 0.000 claims abstract description 8
- 230000005070 ripening Effects 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 238000003860 storage Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 5
- 238000004513 sizing Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 238000010792 warming Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 3
- 210000003128 Head Anatomy 0.000 description 12
- 239000000463 material Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 210000004279 Orbit Anatomy 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 239000000969 carrier Substances 0.000 description 3
- 101700050571 SUOX Proteins 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 230000003137 locomotive Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000000284 resting Effects 0.000 description 2
- 210000002683 Foot Anatomy 0.000 description 1
- 210000000474 Heel Anatomy 0.000 description 1
- 238000009414 blockwork Methods 0.000 description 1
- 108091006028 chimera Proteins 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000000977 initiatory Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Abstract
The utility model discloses a kind of full-automatic shoe production line, it is characterized in that, comprise main process equipment described in a main process equipment and mainly comprise a basic board, described basic board is made up of four parts, comprises main transmission board respectively, from transmission board, the first straight line conveyer platform and the second straight line conveyer; Institute, first straight line conveyer platform of described basic board is provided with electrical heating ripening device used, second conveyor platform is disposed with footwear mould bases automatic die sinking and tripper, shoe tree automatic unloading device, releasing agent automatic spraying device, automatic glue injection apparatus, shoe tree automatic conveying device, the automatic inserting apparatus of shoe tree and footwear mould bases automatic die assembly and blocking device along transmission direction; Also comprise and connect the storing of automatic glue injection apparatus and feed unit, and the general control system be connected with each automatics and pneumatic means.Adopt the utility model to realize full-automatic operation, not only save and manually also improve automaticity and improve efficiency.
Description
Technical field
The utility model relates to shoe making apparatus field, in particular a kind of full-automatic shoe production line.
Background technology
The main process equipment of existing automatic shoes generally has two types: a kind of is new-type multigraph press, and its bench structure is a big disk, disk rotational on the fixed position that footwear mould bases is placed on disk; Another kind is the long annular streamline of chain type, and board is fixed, and board is provided with sprocket wheel, and the chain be enclosed within sprocket wheel by driven by motor is rotated, and chain is provided with the carrying monomer of multiple carrying footwear mould bases.
The first equipment is not suitable for large yield production, and because the many diameters of footwear mould of multigraph press carrying are just large, major diameter causes taking up an area greatly, and the kind of drive causes energy consumption large, is not suitable for being used in large-scale yield production.The second equipment is relatively more conventional at present, but this equipment is all manually-operated at present, and a production line needs 9 people, and not only cost is high, efficiency is uncontrollable, and the mode of the long annular streamline of old-fashioned chain type is not easy to realize full-automatic operation.
Therefore, prior art has yet to be improved and developed.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic shoe production line, is intended to solve existing shoe production line automaticity low, high, the inefficient problem of cost.
The technical solution of the utility model is as follows:
A kind of full-automatic shoe production line, it comprises main process equipment described in a main process equipment and mainly comprises a basic board, described basic board is made up of four parts, comprises main transmission board respectively, from transmission board, the first straight line conveyer platform and the second straight line conveyer platform; Described main transmission board is provided with sprocket for main drive, is describedly provided with from drive sprocket from transmission board, at described sprocket for main drive with drive sprocket is provided with main machine chain; Described main machine chain is provided with footwear mould bogey; Described footwear mould bogey is downloaded on basic board by the drive of chain and is formed a long annular delivery track;
First straight line conveyer platform of described basic board is provided with electrical heating ripening device used, second conveyor platform is disposed with footwear mould bases automatic die sinking and tripper, shoe tree automatic unloading device, releasing agent automatic spraying device, automatic glue injection apparatus, shoe tree automatic conveying device, the automatic inserting apparatus of shoe tree and footwear mould bases automatic die assembly and blocking device along transmission direction; Also comprise and connect the storing of automatic glue injection apparatus and feed unit, and the general control system be connected with each automatics and pneumatic means.
Described full-automatic shoe production line, it also comprises a subordinate line equipment, described subordinate line equipment is for delivering the shoe tree needed for main process equipment, comprise and transport the shoe tree with product shoes that unloads from main process equipment and drawn upper of a shoe to need fit on main process equipment to carry out the shoe tree of shoemaking operation, described subordinate line equipment is provided with hoirzontally rotating shoe tree automatic delivery line, shoe tree is carried on shoe tree load bearing unit; Described hoirzontally rotating shoe tree automatic delivery line has been arranged on upper of a shoe heat-shaping baking box and product shoes chilling sizing bellows, be provided with at the side of hoirzontally rotating shoe tree automatic delivery line and draw upper of a shoe and operation position of taking off one's shoes, draw upper of a shoe described and above operation position of taking off one's shoes, be provided with upper of a shoe warming and humidifying Softening box and product shoes pipeline.
Described full-automatic shoe production line, described in it, the power assembly of sprocket for main drive comprises motor, the reductor be connected with motor, the dispenser be connected with reductor, and described dispenser drives described sprocket for main drive intermittent movement.
Described full-automatic shoe production line, it is provided with base below main transmission board, and described base is provided with Mobile base, and described Mobile base is fixed on base by locking device, and described Mobile base is provided with the power assembly of sprocket for main drive.
Described full-automatic shoe production line, it is provided with the first semicircle delivery track be made up of multiple ball on described main transmission board; Described transmission board is provided with the second semicircle delivery track be made up of multiple ball; Described first straight line conveyer platform is provided with the first conveyer belt be made up of two parallel guide wheel rails, described second straight line conveyer platform is also provided with the second conveyer belt be made up of two parallel guide wheel rails; The annular delivery track of length that described footwear mould bogey consists of at described first semicircle delivery track, the first conveyer belt, the second semicircle delivery track and the second conveyer belt the drive of chain moves.
Described full-automatic shoe production line, its releasing agent automatic spraying device comprises pedestal, be arranged on transverse moving mechanism on pedestal and longitudinal moving mechanism and nozzle structure, pedestal is fixed on the side of second conveyor platform, transverse moving mechanism is fixedly mounted on pedestal, transverse moving mechanism is provided with support guide rod, the cylinder push-rod of transverse moving mechanism is fixedly connected with longitudinal moving mechanism with the end of support guide rod, and transverse moving mechanism drives longitudinal moving mechanism horizontal movement; Down, push rod end is fixedly connected with nozzle structure to the push rod of longitudinal moving mechanism, drives nozzle structure to move up and down.
Described full-automatic shoe production line, its automatic glue injection apparatus comprises a base for supporting, at the decelerator that the end of described base for supporting is provided with servomotor and is connected with servomotor, described decelerator connection for transmission screw mandrel, described drive lead screw is provided with movable block, described movable block is arranged on pair of parallel slide bar, is rotated drive movable block to slide on parallel slide bar by drive lead screw; Also comprise a fixed mount, described fixed mount is crossed on the top of base for supporting, the level frame of fixed mount is provided with parallel sliding track, the slide block of described parallel sliding track is lifted with glue injecting head mounting platform, glue injecting head is arranged on going to the bottom of mounting platform, and on described mounting platform, end face is also provided with the stirring motor of connection glue injection head; Described movable block is connected with mounting platform by connecting rod.
Described full-automatic shoe production line, the storage tank of the various raw material of storing unit major storage described in it, feed unit connects described storage tank, described feed unit is the feeding device of servomotor composition, it connects general control system, complete intelligent injecting glue feed by the control of general control system, its method comprises the following steps:
Step S1: carry out time-series rules and complete counting operation, footwear mould sequence list according to count parameter and systemic presupposition judges the current yardage treating injecting glue footwear mould, according to the yardage determination total kilometres distance L of footwear mould, injecting glue starting point position, injecting glue end point and required injecting glue amount g; Distance between injecting glue starting point position, injecting glue end point 2 is injecting glue stroke l;
Step S2: according to the resting period T of dispenser setting, calculates the baseline locomotor speed V=L/T of injecting glue head;
Step S3: according to reference speed V and injecting glue stroke l, calculates injecting glue time t=l/V; According to injecting glue time t and required injecting glue amount g, injecting glue amount k in the unit of account time;
Step S4: according to injecting glue amount k in the unit interval, controls the rotating speed of servomotor, realizes intelligent injecting glue feed.
Described full-automatic shoe production line, its shoe tree automatic conveying device comprises L-type conveyer slideway, and described L-type conveyer slideway limit is discharge zone, and another limit is feeding section; Described L-type conveyer slideway is provided with the shoe tree plate of multiple guide wheel on support shoe tree, it is movable that shoe tree to be hung on L-type conveyer slideway by shoe tree plate, to enter supply unit and wait for from discharge zone; In feeding section side, the right angle arranged outside orthogonal with discharge zone has the first drive unit, for shoe tree being driven into the corner of L-type conveyer slideway; Also being provided with the second drive unit with the first drive unit lap position, preparing station place for being delivered to by shoe tree.
Described full-automatic shoe production line, the automatic inserting apparatus of shoe tree described in it by a gantry support across being arranged on above streamline, comprise a double stroke cylinder and a slide block be connected on described double stroke cylinder actuating strut, described slide block is provided with shoe tree catching robot, the midline position of described shoe tree catching robot and the center line of preparation station are in same perpendicular.
The beneficial effects of the utility model: the utility model is by providing a brand-new line main platform, by the batch (-type) streamline that original continous way streamline drives instead by dispenser, automatic mechanical hand is coordinated to carry out automatic spraying releasing agent, automatically injecting glue, automatically go up shoe tree, automatic die assembly, the automated machine formulas such as automatic die sinking, automatically lower shoe tree realize full-automatic operation, not only save manually to also improve automaticity and improve efficiency.
Accompanying drawing explanation
Fig. 1 is production line overall structure schematic top plan view in the utility model.
Fig. 2 is the bright main transmission bench structure schematic diagram provided of this law.
Fig. 3 be the utility model provide from transmission board bottom surface structure schematic diagram.
Fig. 4 is the second straight line conveyer platform structural representation that the utility model provides.
Fig. 5 is the footwear mould bases automatic die sinking that provides of the utility model and tripper structure enlarged diagram.
Fig. 6 is the footwear mould bases automatic die assembly that provides of the utility model and blocking device structure enlarged diagram.
Fig. 7 is the footwear mould bases bogey structural representation that the utility model provides.
Fig. 8 is the releasing agent automatic spraying device structural representation that the utility model provides.
Fig. 9 is the automatic glue injection apparatus structural representation that the utility model provides.
Figure 10 is the shoe tree automatic conveying device that provides of the utility model and the automatic inserting apparatus structural representation of shoe tree.
Figure 11 is the shoe last or hat block automatic unloading device structural representation that the utility model provides.
Figure 12 is the footwear die carrier structure schematic diagram that the utility model provides.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearly, clearly, referring to the accompanying drawing embodiment that develops simultaneously, the utility model is further described.
See Fig. 1, the full-automatic shoe production line that the utility model provides comprises a main process equipment, described main process equipment mainly comprises a basic board, described basic board is made up of four parts, comprise main transmission board 11 respectively, from transmission board 21, first straight line conveyer platform 3 and the second straight line conveyer platform 4, described main transmission board 11, first straight line conveyer platform 3, connect to form a long circular orbit platform successively from transmission board 21 and the second straight line conveyer platform 4.
The the first semicircle delivery track 12 described main transmission board 11 being provided with sprocket for main drive 1 and being made up of multiple ball; Describedly be provided with from drive sprocket 2 and the second semicircle delivery track 22 of being made up of multiple ball from transmission board 21; Described first straight line conveyer platform 3 is provided with the first conveyer belt 5 be made up of two parallel guide wheel rails, described second straight line conveyer platform 4 is also provided with the second conveyer belt 51 be made up of two parallel guide wheel rails; At described sprocket for main drive 1 with drive sprocket 2 is provided with main machine chain 20, described main machine chain 20 is provided with footwear mould bogey 30; Described footwear mould bogey 30 is moved on the annular delivery track of length of the described first semicircle delivery track 22 of semicircle delivery track 12, first conveyer belt 5, second and the second conveyer belt 51 composition by the drive of chain.Described in the utility model, sprocket for main drive is intermittent movement mode, and chain movement one segment distance pauses a period of time.
First straight line conveyer platform 3 of described basic board is provided with electrical heating ripening device used, second conveyor platform 4 is disposed with footwear mould bases automatic die sinking and tripper, shoe tree automatic unloading device 6, releasing agent automatic spraying device 10, automatic glue injection apparatus 7, shoe tree automatic conveying device 8, the automatic inserting apparatus 9 of shoe tree and footwear mould bases automatic die assembly and blocking device along transmission direction.Also comprise and connect the storing of automatic glue injection apparatus and feed unit, and the general control system be connected with each automatics and pneumatic means.
For the automation mechanized operation of supporting described main process equipment, the utility model also configures a subordinate line equipment for described main process equipment, described subordinate line equipment is for delivering the shoe tree needed for main process equipment, comprise the shoe tree with product shoes transporting and unload from main process equipment, and draw upper of a shoe to need fit on main process equipment to carry out the shoe tree of shoemaking operation.Described subordinate line equipment is provided with hoirzontally rotating shoe tree automatic delivery line 01, shoe tree is carried on shoe tree load bearing unit; Described hoirzontally rotating shoe tree automatic delivery line has been arranged on upper of a shoe heat-shaping baking box 05 and product shoes chilling sizing bellows 07, be provided with at the side of hoirzontally rotating shoe tree automatic delivery line and draw upper of a shoe and operation position 03 of taking off one's shoes, draw upper of a shoe described and above operation position of taking off one's shoes, be provided with upper of a shoe warming and humidifying Softening box 06 and product shoes pipeline 04.Described main process equipment and subordinate line are arranged side by side near arranging, and the adjacent streamline direction of motion is contrary, between the outlet of upper of a shoe heat-shaping baking box 05 and the entrance of product shoes chilling sizing bellows 07, be provided with lower shoe tree mouth 08 and upper shoe tree mouth 09.
The working method that the full-automatic shoemaking that the utility model provides generates line is: the first step: taken off by the upper of a shoe be placed in upper of a shoe warming and humidifying Softening box, is enclosed within by upper of a shoe on empty shoe tree and strains; Second step: put on hoirzontally rotating shoe tree automatic delivery line, is sent in the middle of upper of a shoe heat-shaping baking box baking box by described conveyer line by shoe tree; 3rd step: if need after going out baking box to insert the shoes of following, first pasted on upper of a shoe by heel, follows if do not need to insert, is then put into by shoe tree in shoe tree conveying device, deliver to preparation station by conveying device; 4th step: by the automatic inserting apparatus of shoe tree, the shoe tree preparing station place is picked up, be then inserted in the lock shoe last or hat block device of footwear mould bases; Before carrying out slotting shoe last or hat block work, first carry out injecting glue by the footwear mould of automatic glue injection apparatus to sky, after injecting glue, and then insert shoe tree; 5th step: shoe tree is assembled in the upper and lower mould of footwear mould bases by footwear mould bases automatic die assembly and blocking device, then by overall footwear mould will by main machine chain be sent to electrical heating ripening device used in; 6th step: after ripening device used process, shoes with regard to basic forming, by main machine chain send ripening device used after, by footwear mould bases automatic die sinking and tripper, upper and lower footwear mould is opened, unclamps shoe tree; 7th step: by shoe tree automatic unloading device, the shoe tree with product shoes is unloaded from footwear mould bases, put into subordinate line equipment; 8th step: the footwear mould bases taking off shoe tree, is driven by main machine chain and continues circulation, be sent to injecting glue in automatic glue injection apparatus carry out the production of next shoes by releasing agent automatic spraying device after having sprayed releasing agent; First the shoe tree with product shoes simultaneously delivering to subordinate line equipment can enter product shoes chilling sizing bellows, carries out cold formed operation; 9th step: enter into after cold formed and draw upper of a shoe and operation position of taking off one's shoes, after product shoes being taken off, carry out follow-up trim process, the shoe tree of sky is put upper of a shoe and is sent on hoirzontally rotating shoe tree automatic delivery line by another side.By the cooperation of main line and subordinate line, form the shoe production line of an automation through the circulation of above-mentioned nine steps.
See Fig. 2, described main transmission board 11 supports on the ground by four feets 14, base 13 is provided with below main transmission board, described base 13 is provided with Mobile base 15, described Mobile base is fixed on base by locking device, unclamps described locking device and the removable position of described Mobile base on base.Described Mobile base 15 is provided with the power assembly of sprocket for main drive 1, described power assembly specifically comprises motor 155, by the reductor 156 that belt (not shown) is connected with motor 155, the dispenser 157 be connected with reductor 156 by chain.The table top of described main transmission board 11 is provided with cavity 110, described dispenser 157 protrudes from mesa surfaces through described cavity 110, described sprocket for main drive 1 is arranged on the main shaft of dispenser 157, and the position of described sprocket for main drive 1 can be adjusted by the position of the mobile group of adjustment.
See Fig. 3 the utility model provide from transmission board, be provided with from drive sprocket 2 described from transmission board 21, the described bearing block 23 from drive sprocket 2 is arranged on from transmission board 21.In order to make also can to realize adjustable from drive sprocket 2, from transmission board 21 bottom surface, a fixed block 24 is being installed, described fixed block 24 is connected with the bearing block 23 from drive sprocket 2 by screw mandrel 25, described screw mandrel 25 one end is fixed on bearing block 23, the other end passes through the nut locking of fixed block 24 left and right sides on fixed block 24, and described bearing block 23 is fixed on from transmission board 21 by slide block 26.
See Fig. 4, the second straight line conveyer platform 4 that the utility model provides is a long strips platform, is provided with two orbit of guide rail 51 of some guide wheels 14 composition.Described footwear mould bogey 30 is placed on the guide wheel 14 of two orbit of guide rail 51, and main machine chain 20 is arranged on outside guide wheel 14.This diagram simply show the straight line section of whole piece streamline, along the transmission direction of main machine chain 20 on this straightway, be provided with footwear mould bases automatic die sinking and tripper, releasing agent automatic spraying device 10, automatic glue injection apparatus 7, shoe tree automatic conveying device 8, the automatic inserting apparatus 9 of shoe tree and footwear mould bases automatic die assembly and blocking device; Another straightway is the first straight line conveyer platform 3, and it is ripening device used that it is mainly provided with electrical heating, for heat aging.Be initiating terminal at the left end of this straightway streamline, the direction of motion is as shown in the direction of arrow in figure, and described in the utility model embodiment, bulk flow waterline rotates clockwise.Clasp mould mechanism due to the footwear mould bases used arranges the bottom of footwear mould bases; it is the contact of a longitudinal sliding motion; so in order to prevent footwear mould bases after opening because vibrations produce misoperation, the second straight line conveyer platform 4 is also provided with the insurance blend stop 41 preventing footwear mould bases malfunction matched moulds.
See Fig. 5 and Fig. 6, footwear mould bases from heat aging section out, after the second semicircle delivery track 22, first can open the footwear mould bases automatic mould-opening device 150 of patrix 53 and counterdie 54 through one; Near die-sinking device, be provided with the auto-unlocking device 110 of shoe tree, described auto-unlocking device performs an action mainly through cylinder 120; The other end of this straightway streamline is provided with footwear mould bases automatic die assembly mechanism 19, and before this clamping 19, station place is provided with the self-locking gear 16 of shoe tree.Described automatic shoe mould bases automatic mould-opening device 150 and footwear mould bases automatic die assembly mechanism 19 are all arranged in the middle of two orbit of guide rail 51, be a sliding shoe driven by cylinder, sliding shoe is provided with plectrum, for stirring the folding mould contact bottom footwear mould bases.
Shoe tree auto-unlocking device 11 comprises the first straight line cylinder 120, and what described first straight line cylinder 120 was vertical is arranged on production line working platform, arranges near chain; The expansion link of described first straight line cylinder 120 is provided with the first level argue for the sake of arguing, described first straight line cylinder 120 connection control system (not shown)s, described control system is lifted according to movement velocity timing controlled first straight line cylinder 120 of footwear mould bases, carries out unlocking operation to shoe tree.Described first level is argued for the sake of arguing when inactive state lower than the height of lock handle 511.When footwear mould bases motion auto-unlocking device 110, described lock handle 511 is positioned at directly over the first level argues for the sake of arguing, and when the first straight line cylinder 120 upwards rises, drives the first level to argue for the sake of arguing and to be opened by lock handle 511, thus unlock shoe tree plate.
Described shoe tree self-locking gear 16 comprises the second straight line cylinder 17, and what described second straight line cylinder 16 was vertical is arranged on production line working platform, arranges near chain; The expansion link of described second straight line cylinder 17 is provided with the second level and argues for the sake of arguing 18, described second straight line cylinder 17 connection control system (not shown)s, described control system is lifted according to movement velocity timing controlled second straight line cylinder 17 of footwear mould bases, carries out lock operation to shoe tree.Release agent spraying station, injecting glue station and plug-in mounting shoe tree station between tripper and blocking device.
See Fig. 7, the footwear mould bogey 30 in the utility model on supply line, described footwear mould bogey 30 is fixedly connected with on main machine chain 20 by connector 100.In practical application, main machine chain 20 adopts chain-type conveyer belt, and connector adopts L shape connector, and L shape connector is bolted to connection chain conveyer belt.This mounting means structure is simple, easy to assembly, and during chain conveying load bearing unit, stability is better simultaneously.
Footwear mould bogey 30 is provided with location and installation part 300 and function trough 400, the actuating mechanism (not drawing in figure) of footwear mould bases is outstanding bottom footwear mould bogey 30 through function trough 400, coordinates realize folding modulo operation with above-mentioned footwear mould bases automatic mould-opening device 150 and footwear mould bases automatic die assembly device 19.The setting of location and installation part 300 is to be arranged on footwear mould bogey 30 by stable for footwear mould bases, in practical application, location and installation part 300 can adopt shop bolt, on footwear mould bogey 30, correspondence arranges four shop bolts, simultaneously corresponding bottom footwear mould bases four dowel holes are set, install fast and realize the fixing of footwear mould bases.And the setting of function trough 400, open or the installation needs of closed footwear die carrier structure in order to satisfied bottom promotes to trigger footwear mould, in practical application, the actuating mechanism of footwear mould bases is outstanding bottom footwear mould bogey 30 through function trough 400, coordinate the actuating unit action be arranged on bottom supply line to realize opening of footwear mould or closed, this function trough 400 is simultaneously as the chute of actuating mechanism.This mounting means, is conducive on the one hand saving the position above supply line, makes each functional entity on supply line can be tightr; on the other hand; can improve transport (production) efficiency, in die sinking or matched moulds process, footwear mould bases is without the need to long-time pause.
See Fig. 8, the releasing agent automatic spraying device for automation shoe production line in the utility model comprises pedestal 801, the nozzle structure 804 that is arranged on transverse moving mechanism 802 on pedestal 801 and longitudinal moving mechanism 803 and is connected with transverse moving mechanism 802 and longitudinal moving mechanism 803.In practical application, transverse moving mechanism 802 and longitudinal moving mechanism 803 all adopt cylinder mechanism.Pedestal 801 is fixed on the side of second conveyor platform 4, transverse moving mechanism 802 is fixedly mounted on pedestal 801, transverse moving mechanism 802 is provided with support guide rod 821 simultaneously, the cylinder push-rod of transverse moving mechanism 802 is fixedly connected with longitudinal moving mechanism 803 with the end of support guide rod 821 simultaneously, and transverse moving mechanism 802 drives longitudinal moving mechanism 803 horizontal movement; Down, push rod end is fixedly connected with nozzle structure 804 to the push rod of longitudinal moving mechanism 803, drives nozzle structure 804 to move up and down, realizes releasing agent sprinkling work by this mounting means.
See Fig. 9, automatic glue injection apparatus in the utility model comprises a base for supporting 91, at the decelerator 93 that the end of described base for supporting 91 is provided with servomotor and is connected with servomotor 92, described decelerator 93 connection for transmission screw mandrel 94, described drive lead screw 94 is provided with movable block 96, described movable block 96 is arranged on pair of parallel slide bar 95, is rotated drive movable block 96 to slide on parallel slide bar 95 by drive lead screw 94.Also comprise a fixed mount 97, described fixed mount 97 is crossed on the top of base for supporting 91, the level frame 98 of fixed mount 97 is provided with parallel sliding track 99, the slide block 910 of described parallel sliding track 99 is lifted with glue injecting head mounting platform 911, glue injecting head 912 is arranged on going to the bottom of mounting platform 911, and on described mounting platform 911, end face is also provided with the stirring motor 913 of connection glue injection head 912; Described movable block is connected with mounting platform by connecting rod.
Described automatic glue injection apparatus is also connected with storing and feed unit, and described storing unit is mainly the storage tank storing various raw material, and feed unit connects described storage tank, and described feed unit is the feeding device of servomotor composition, and it connects general control system.Complete intelligent injecting glue method of feeding by the control of general control system, wherein, comprise the following steps:
Step S1: carry out time-series rules and complete counting operation, footwear mould sequence list according to count parameter and systemic presupposition judges the current yardage treating injecting glue footwear mould, according to the yardage determination total kilometres distance L of footwear mould, injecting glue starting point position, injecting glue end point and required injecting glue amount g; Distance between injecting glue starting point position, injecting glue end point 2 is injecting glue stroke l;
Step S2: according to the resting period T of dispenser setting, calculates the baseline locomotor speed V=L/T of injecting glue head;
Step S3: according to reference speed V and injecting glue stroke l, calculates injecting glue time t=l/V; According to injecting glue time t and required injecting glue amount g, injecting glue amount k in the unit of account time;
Step S4: according to injecting glue amount k in the unit interval, controls the rotating speed of servomotor, realizes intelligent injecting glue feed.
Each injecting glue all at least comprises two kinds of base-materials, and the ratio between various material is constant, therefore just can draw the feed quantity of often kind of base-material unit interval according to injecting glue amount k in the unit interval, the rotating speed of the servomotor of often kind of base-material can be drawn according to the feed quantity of often kind of material list bit time.
Before two or more base-materials carry out contact mixing in feeding injecting glue head, all by independently pipeline and respective servomotor are sent in injecting glue head, circulate in respective pipeline, when intelligent control unit controls to open respective valve, various material mixes in injecting glue head batch mixing chamber, and flow out the muzzle of injecting glue head, inject in footwear mould.
Figure 10 shows that the shoe tree automatic conveying device in the utility model and the automatic inserting apparatus of shoe tree, its shoe tree automatic conveying device comprises L-type conveyer slideway 101, and described L-type conveyer slideway 101 1 limits are discharge zone 1011, and another limit is feeding section 1012; Described L-type conveyer slideway 101 is provided with the shoe tree plate of multiple guide wheel 102 on support shoe tree, it is movable that shoe tree to be hung on L-type conveyer slideway 101 by shoe tree plate, to enter supply unit and wait for from discharge zone 1011; In feeding section 102 side, the right angle arranged outside orthogonal with discharge zone 1011 has the first drive unit 104, for shoe tree being driven into the corner of L-type conveyer slideway; Also being provided with the second drive unit 105 with the first drive unit 104 lap position, preparing station place 106 for being delivered to by shoe tree.
The automatic inserting apparatus 9 of described shoe tree by a gantry support across being arranged on above streamline, comprise a double stroke cylinder 1091 and a slide block 1093 be connected on described double stroke cylinder 1091 actuating strut 1092, described slide block 1093 is provided with shoe tree catching robot 1094, and the midline position of described shoe tree catching robot 1094 and the center line of preparation station 106 are in same perpendicular.
See Figure 11, the utility model is also provided with a shoe tree automatic unloading device in the lower shoe tree position of main process equipment, puts into subordinate line equipment for being taken off by the shoe tree with product shoes in footwear mould bases by automatic manipulator.Described shoe tree automatic unloading device comprises a gantry support 111, and it is crossed on above streamline; Described gantry support is provided with the second double stroke cylinder 112, and described second double stroke cylinder connects the second slide block 113 be arranged on slide bar 1131.Described second slide block 11 is provided with vertical lifting cylinder 114, the actuating strut of described vertical lifting cylinder 114 is provided with parallel gripper cylinder 116, the actuating strut of described parallel gripper cylinder 116 is provided with shoe tree and firmly grasps manipulator 118.Described shoe tree automatic unloading device and shoe tree automatic inserting apparatus 9 structure basically identical, just course of action is contrary.
See Figure 12, the utility model coordinates described automatic assembly line to provide a kind of multi-direction movement opening and closing left and right footwear mould bases, illustrated footwear mould bases is in die opening state, it footwear mould 2300 comprising footwear mould bases main body 52 and be arranged in footwear mould bases main body 52, footwear mould bases main body comprises base 1100, be arranged on longitudinal moving mechanism on base 1100 and transverse moving mechanism, this longitudinal moving mechanism is fixed with the retaining mechanism 511 of locking shoe tree; Footwear mould bases main body also comprises actuating mechanism, and this actuating mechanism to be arranged on base 1100 and to be connected with longitudinal moving mechanism and transverse moving mechanism.Footwear mould comprises counterdie 2100 and the patrix that arrange chimeric with counterdie 2100, and patrix is divided into left and right two halves, is respectively upper left half module 2210 and upper right half module 2220, is separately positioned on the left and right sides above counterdie 2100.Counterdie 2100, patrix coordinate with shoe tree 2300 three and form the inner chamber that foams.Counterdie 2100 is fixedly mounted on base 1100, and patrix is fixedly mounted on longitudinal moving mechanism and transverse moving mechanism, and shoe tree 2300 is fixed on retaining mechanism 1400.In practical application, actuating mechanism is exposed from footwear mould bases bottom part body and is promoted by external impetus, make longitudinal moving mechanism and transverse moving mechanism interoperation, drive upper left half module 2210 and upper right half module 2220 upwards action simultaneously level open, and drive shoe tree 2300 to move up, realize opening of foaming inner chamber; Or drive upper left half module 2210 and upper right half module 2220 action downwards level gathering simultaneously, and drive shoe tree 2300 to move down, realize foaming inner chamber closed (its closure state is see Fig. 1).This multi-direction movement footwear die carrier structure that the utility model proposes, its upper left half module 2210 and upper right half module 2220 movement locus short, patrix is closed or opening action rapid, very applicable shoemaking brakingization production line balance; Simultaneously it is opened or in closing course, each parts do not collide, substantially lossless, long service life.
The utility model is by providing a brand-new line main platform, by the batch (-type) streamline that original continous way streamline drives instead by dispenser, automatic mechanical hand is coordinated to carry out automatic spraying releasing agent, automatically injecting glue, automatically go up shoe tree, automatic die assembly, the automated machine formulas such as automatic die sinking, automatically lower shoe tree realize full-automatic operation, not only save manually to also improve automaticity and improve efficiency.
Should be understood that; application of the present utility model is not limited to above-mentioned citing; for those of ordinary skills, can be improved according to the above description or convert, all these improve and convert the protection domain that all should belong to the utility model claims.
Claims (10)
1. a full-automatic shoe production line, it is characterized in that, comprise main process equipment described in a main process equipment and mainly comprise a basic board, described basic board is made up of four parts, comprises main transmission board respectively, from transmission board, the first straight line conveyer platform and the second straight line conveyer platform; Described main transmission board is provided with sprocket for main drive, is describedly provided with from drive sprocket from transmission board, at described sprocket for main drive with drive sprocket is provided with main machine chain; Described main machine chain is provided with footwear mould bogey; Described footwear mould bogey is downloaded on basic board by the drive of chain and is formed a long annular delivery track;
First straight line conveyer platform of described basic board is provided with electrical heating ripening device used, second conveyor platform is disposed with footwear mould bases automatic die sinking and tripper, shoe tree automatic unloading device, releasing agent automatic spraying device, automatic glue injection apparatus, shoe tree automatic conveying device, the automatic inserting apparatus of shoe tree and footwear mould bases automatic die assembly and blocking device along transmission direction; Also comprise and connect the storing of automatic glue injection apparatus and feed unit, and the general control system be connected with each automatics and pneumatic means.
2. full-automatic shoe production line according to claim 1, it is characterized in that, also comprise a subordinate line equipment, described subordinate line equipment is for delivering the shoe tree needed for main process equipment, comprise and transport the shoe tree with product shoes that unloads from main process equipment and drawn upper of a shoe to need fit on main process equipment to carry out the shoe tree of shoemaking operation, described subordinate line equipment is provided with hoirzontally rotating shoe tree automatic delivery line, shoe tree is carried on shoe tree load bearing unit; Described hoirzontally rotating shoe tree automatic delivery line has been arranged on upper of a shoe heat-shaping baking box and product shoes chilling sizing bellows, be provided with at the side of hoirzontally rotating shoe tree automatic delivery line and draw upper of a shoe and operation position of taking off one's shoes, draw upper of a shoe described and above operation position of taking off one's shoes, be provided with upper of a shoe warming and humidifying Softening box and product shoes pipeline.
3. full-automatic shoe production line according to claim 1 and 2, it is characterized in that, the power assembly of described sprocket for main drive comprises motor, the reductor be connected with motor, the dispenser be connected with reductor, described dispenser drives described sprocket for main drive intermittent movement.
4. full-automatic shoe production line according to claim 3, it is characterized in that, base is provided with below main transmission board, described base is provided with Mobile base, described Mobile base is fixed on base by locking device, and described Mobile base is provided with the power assembly of sprocket for main drive.
5. full-automatic shoe production line according to claim 4, is characterized in that, described main transmission board is provided with the first semicircle delivery track be made up of multiple ball; Described transmission board is provided with the second semicircle delivery track be made up of multiple ball; Described first straight line conveyer platform is provided with the first conveyer belt be made up of two parallel guide wheel rails, described second straight line conveyer platform is also provided with the second conveyer belt be made up of two parallel guide wheel rails; The annular delivery track of length that described footwear mould bogey consists of at described first semicircle delivery track, the first conveyer belt, the second semicircle delivery track and the second conveyer belt the drive of chain moves.
6. full-automatic shoe production line according to claim 5, it is characterized in that, releasing agent automatic spraying device comprises pedestal, be arranged on transverse moving mechanism on pedestal and longitudinal moving mechanism and nozzle structure, pedestal is fixed on the side of second conveyor platform, transverse moving mechanism is fixedly mounted on pedestal, transverse moving mechanism is provided with support guide rod, the cylinder push-rod of transverse moving mechanism is fixedly connected with longitudinal moving mechanism with the end of support guide rod, and transverse moving mechanism drives longitudinal moving mechanism horizontal movement; Down, push rod end is fixedly connected with nozzle structure to the push rod of longitudinal moving mechanism, drives nozzle structure to move up and down.
7. full-automatic shoe production line according to claim 6, it is characterized in that, automatic glue injection apparatus comprises a base for supporting, at the decelerator that the end of described base for supporting is provided with servomotor and is connected with servomotor, described decelerator connection for transmission screw mandrel, described drive lead screw is provided with movable block, and described movable block is arranged on pair of parallel slide bar, is rotated drive movable block to slide on parallel slide bar by drive lead screw; Also comprise a fixed mount, described fixed mount is crossed on the top of base for supporting, the level frame of fixed mount is provided with parallel sliding track, the slide block of described parallel sliding track is lifted with glue injecting head mounting platform, glue injecting head is arranged on going to the bottom of mounting platform, and on described mounting platform, end face is also provided with the stirring motor of connection glue injection head; Described movable block is connected with mounting platform by connecting rod.
8. the full-automatic shoe production line according to claim 1 or 7, it is characterized in that, the storage tank of the various raw material of described storing unit major storage, feed unit connects described storage tank, described feed unit is the feeding device of servomotor composition, it connects general control system, completes intelligent injecting glue feed by the control of general control system.
9. full-automatic shoe production line according to claim 8, is characterized in that, shoe tree automatic conveying device comprises L-type conveyer slideway, and described L-type conveyer slideway limit is discharge zone, and another limit is feeding section; Described L-type conveyer slideway is provided with the shoe tree plate of multiple guide wheel on support shoe tree, it is movable that shoe tree to be hung on L-type conveyer slideway by shoe tree plate, to enter supply unit and wait for from discharge zone; In feeding section side, the right angle arranged outside orthogonal with discharge zone has the first drive unit, for shoe tree being driven into the corner of L-type conveyer slideway; Also being provided with the second drive unit with the first drive unit lap position, preparing station place for being delivered to by shoe tree.
10. full-automatic shoe production line according to claim 9, it is characterized in that, the automatic inserting apparatus of described shoe tree by a gantry support across being arranged on above streamline, comprise a double stroke cylinder and a slide block be connected on described double stroke cylinder actuating strut, described slide block is provided with shoe tree catching robot, the midline position of described shoe tree catching robot and the center line of preparation station are in same perpendicular.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520132911.XU CN204499659U (en) | 2015-03-09 | 2015-03-09 | A kind of full-automatic shoe production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520132911.XU CN204499659U (en) | 2015-03-09 | 2015-03-09 | A kind of full-automatic shoe production line |
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| CN204499659U true CN204499659U (en) | 2015-07-29 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104720196A (en) * | 2015-03-09 | 2015-06-24 | 佛山市锦德机械设备有限公司 | Full-automatic shoe making production line |
| WO2021081996A1 (en) * | 2019-11-01 | 2021-05-06 | 三晃股份有限公司 | System and method for manufacturing microwave molded shoe |
-
2015
- 2015-03-09 CN CN201520132911.XU patent/CN204499659U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104720196A (en) * | 2015-03-09 | 2015-06-24 | 佛山市锦德机械设备有限公司 | Full-automatic shoe making production line |
| WO2021081996A1 (en) * | 2019-11-01 | 2021-05-06 | 三晃股份有限公司 | System and method for manufacturing microwave molded shoe |
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