CN104085241A

CN104085241A - Automatic single-color mosaic-particle lay-up device and lay-up method thereof

Info

Publication number: CN104085241A
Application number: CN201410317363.8A
Authority: CN
Inventors: 范彦斌; 王兴波; 刘杰; 卢清华; 李正; 李炳银; 沈自林
Original assignee: Foshan University
Current assignee: Foshan University
Priority date: 2014-07-04
Filing date: 2014-07-04
Publication date: 2014-10-08
Anticipated expiration: 2034-07-04
Also published as: CN104085241B

Abstract

The invention provides an automatic single-color mosaic-particle lay-up device and a lay-up method of the automatic single-color mosaic-particle lay-up device. The automatic single-color mosaic-particle lay-up device comprises a stander, a mosaic forming die which is arranged on the stander, at least one automatic mosaic-particle single-track lay-up unit, a loading device and a controller, wherein each automatic mosaic-particle single-track lay-up unit is used for gradually collecting mosaic particles one by one after transporting the mosaic particles one by one, arranging the mosaic particles into rows/columns according to a preset rule and then driving the entire row/column of mosaic particles to enter a loading procedure; the loading device is connected with the stander and used for sequentially transporting and loading the well-arranged entire row/column of mosaic particles in each automatic mosaic-particle single-track lay-up unit into the mosaic forming die; the controller is respectively connected with each automatic mosaic-particle single-track lay-up unit and the feeding device by signals. The automatic single-color mosaic-particle lay-up device is high in lay-up stability, high in lay-up speed and capable of effectively improving the lay-up efficiency and lay-up accuracy of the mosaic particles. The automatic lay-up method is used for substituting the traditional manual lay-up process, so that the problems that the current mosaic industry is low in automation degree and low in production efficiency can be solved.

Description

The automatic paving equipment of a kind of monochromatic mosaic particle and laying method thereof

Technical field

The present invention relates to the automatic paving technical field of mosaic.

Background technology

Mosaic is a kind of art, and the collocation of color has unlimited possibility, can make than the more rich vicissitudinous aesthetic feeling of ceramic tile.The advantage such as price is low, durability is high owing to having for mosaic, good decorating effect, pattern are customizable, enjoys market to pursue in recent years, is widely used at present outdoor and indoor decoration.

The complete process of existing mosaic works comprises the operations such as making, paving, gluing and oven dry of mosaic particle.In the paving operation of mosaic particle, the paving of monochromatic mosaic particle is with the mosaic particle of same color, whole mosaic loose tool to be arranged after material loading, to being booked the loose tool of mosaic particle, press paving again, the operation of monochromatic paving has been saved the step of sequence with respect to the paving operation of multicolour mosaic particle, so its operation is fairly simple.In the paving operation of monochromatic mosaic particle, particularity (area is less) due to mosaic grain products, traditional technique all adopts manually and completes, with staff, according to the required color of layout, mosaic particle is placed in mosaic loose tool, and will put well loose tool upper bottom surface difference towards mosaic particle turn one by one, make its bottom surface in the same way, through verification, after leaking paving, press again paving.Yet the operation of above-mentioned employing manual operation mosaic particle paving makes this process complexity, length consuming time and error rate high, thereby directly affect make efficiency and the end product quality of subsequent handling.

Along with the raising of industrial automation level, mechanization is the effective method that improves production capacity, and the core of industrialized production is exactly that machinery replaces staff, realization rapid automated production easily.In recent years, domestic also have the automatic paving equipment of pair mosaic to carry out correlative study, and wherein a kind of laying device of single color mosaic particle is also widely used.Although, this paving machine can replace traditional artificial paving technique, but this paving machine due to the normal situation that occurs leaking paving make its poor stability and accuracy rate low, finally also want a large amount of staff go to check and mending-leakage just can be pressed paving, the efficiency of its paving does not effectively improve yet.And this paving machine complex structure, is not easy to operation, maintenance and dismounting, thereby cause its ductility poor, can not arbitrarily increase the paving that production line carries out mosaic particle according to Production requirement.

Therefore, now need provide a kind of automatic paving equipment of monochromatic mosaic particle and laying method thereof that replaces artificial paving technique, thereby improve the paving efficiency of mosaic particle, and then improve make efficiency and the end product quality of follow-up phase technique.

Summary of the invention

The object of the invention is to overcome shortcoming of the prior art with not enough, provide a kind of simple in structure, operation and maintenance the convenient and high automatic paving equipment of monochromatic mosaic particle of paving stability, thereby improve efficiency and the accuracy rate of the paving of mosaic particle.Automatic paving equipment of the present invention has ductility, can realize monorail mode or multi-track mode is carried out the paving of mosaic particle according to Production requirement, thereby improves paving speed.The present invention also provides a kind of automatic laying method of monochromatic mosaic particle, can realize the full-automation of mosaic particle paving technique, thereby replaces traditional artificial paving technique, solves the not high and low problem of production efficiency of current mosaic industry automaticity.

In order to achieve the above object, the present invention is achieved by following technical proposals: the automatic paving equipment of a kind of monochromatic mosaic particle, for mosaic particle is carried out to orderly paving; It is characterized in that: comprising:

Frame;

Be arranged on the mosaic loose tool in frame;

M the automatic paving of mosaic particle monorail unit, after mosaic particle is transported by grain respectively, then collects mosaic particle by grain and forms row/column according to predefined arrangement, and then whole row/column enters material process; Describedly according to predefined arrangement, refer to the setting of carrying out putting into the lattice number of mosaic particle in the every row/column of mosaic loose tool according to the pattern of required formation; Wherein, M is natural number and M >=1;

The feeding device being connected with frame, transports successively and installs in mosaic loose tool for the whole row/column mosaic particle that the automatic paving of mosaic particle monorail unit has been arranged;

And the controller being connected with feeding device signal with the automatic paving of mosaic particle monorail unit respectively;

Described in each, the automatic paving of mosaic particle monorail unit comprises that N for mosaic particle is transported to the feeding device of discharging opening by grain, and the pay-off transmitting for the mosaic particle that feeding device is exported by grain;

In each the automatic paving of mosaic particle monorail unit: described in each, feeding device is arranged on frame one side and comprises feed mechanism, pushes mechanism; The described outlet that pushes mechanism is stretched in frame and is provided with discharging opening in exit, described in push mechanism and be connected with the outlet of feed mechanism, for the mosaic particle on feed mechanism is pushed to discharging opening by grain respectively; Described feed mechanism, push mechanism and be all connected with controller signals; Described pay-off is arranged in frame and comprises N the delivery device identical with discharging opening quantity and a conveying mechanism, and described delivery device is all connected with controller signals with conveying mechanism, and is separately positioned on the both sides of discharging opening; During work, the mosaic particle that delivery device needs each discharging opening is pushed to conveying mechanism by grain and collects, and collection delivers into material loading after having the conveying mechanism of mosaic particle to form row/column according to predefined arrangement; Wherein, N is natural number and N >=1; Described feeding device is N:1 with the quantity ratio of conveying mechanism;

Described feeding device comprise the sliding support parts one that are connected with frame and by controller control can upper and lower motion draw frame machine, described draw frame machine and sliding support parts one are slidably connected, and for the whole row/column mosaic particle that conveying mechanism has been arranged, transport successively and install in mosaic loose tool;

The automatic paving of described mosaic particle monorail unit is M:1 with the quantity ratio of feeding device.

The paving of monochromatic mosaic particle is with the mosaic particle of same color, whole mosaic loose tool to be arranged after material loading, then presses paving to being booked the loose tool of mosaic particle.In such scheme, due to the whole row/column mosaic particle that just can obtain having arranged by pay-off, therefore, feeding device can once install to the whole row/column mosaic particle fortune having arranged in the row/column that mosaic loose tool is corresponding, complete the material loading of a certain row/column of mosaic loose tool, thereby can effectively improve paving efficiency and the speed of mosaic particle.Simultaneously, because pay-off is collected by the mosaic particle of grain output feeding device according to predefined arrangement, therefore, the arrangement of the whole row/column mosaic particle obtaining by pay-off is consistent with the arrangement of required mosaic particle in the corresponding row/column of mosaic loose tool (being the pattern of required formation), thereby can greatly improve the accuracy rate of mosaic particle paving.

Paving equipment of the present invention has ductility, and it comprises at least one the automatic paving of mosaic particle monorail unit, can realize monorail mode or multi-track mode is carried out the paving of mosaic particle according to Production requirement, thereby improves paving speed.The quantity of feeding device of the present invention and conveying mechanism is than being N:1, and the quantity that can increase feeding device by extension improves the transfer rate of conveying mechanism, thereby further improves paving efficiency.The present invention can, according to Production requirement, can be made as nM:n by the automatic paving of mosaic particle monorail unit and the quantity ratio of feeding device.The automatic paving of mosaic particle monorail unit is M:1 with the quantity ratio of feeding device, when increasing production line, only need increase the quantity of the automatic paving of mosaic particle monorail unit, increase the quantity of feeding device and pay-off, can realize a feeding device the whole row/column mosaic particle having arranged on a plurality of conveying mechanisms is transported and installed in mosaic loose tool.Feeding device can be fixedly connected with or be slidably connected with frame, due to the corresponding mosaic loose tool of a feeding device, therefore which contrasts with the mode of the corresponding mosaic loose tool of a plurality of feeding devices, the position of mosaic loose tool can in frame, put arbitrarily or with feeding device same level direction on put arbitrarily and do not need to consider how to be placed in the problem of the Central Symmetry position of a plurality of feeding devices, the position of feeding device has been fixed and has not been needed consideration to install the space problem of feeding device additional, and do not need to consider that a plurality of feeding devices install to the transportation route problem in mosaic loose tool by mosaic particle fortune.Therefore, equipment of the present invention can according to Production requirement carry out equipment improvement, to extend or install additional be very convenient and flexibly, only needing increases feeding device and pay-off, does not need to consider the position installation question of feeding device and mosaic loose tool; And the taking up room of rear equipment of extending is little.

The described mechanism that pushes comprises the linear feeding mechanism that the mosaic particle transporting out from feed mechanism can be transmitted; Described linear feeding mechanism comprises the rectilinear orbit being connected with feed mechanism outlet, and the friction pulley that is arranged on rectilinear orbit porch, for mosaic particle is pushed to rectilinear orbit; On described rectilinear orbit, be provided with transfer roller;

Described feed mechanism is to take over a business the vibrating disk being formed by spiral path, on spiral path sidewall, be provided with automatic identification flotation-dividing part, described automatic identification flotation-dividing part comprise for identify mosaic particle just/reverse side color and identification vibrating disk color to be to guarantee the color sensor of mosaic particle normal transmission, and for mosaic particle being blown off to the compressed air blow gun of taking over a business inner bottom surface; Described compressed air blow gun is arranged on color sensor along the place ahead of mosaic particle transmission direction, and compressed air blow gun is all connected with controller signals with color sensor, and at the same basic circle of spiral path on week and form 20 ° of angles;

Described feeding device also comprise outlet be arranged on top feed bin, described feed bin comprises that funnel and bottom are provided with the hopper of vibration machine, hopper be arranged on funnel under; On described funnel madial wall, be provided with the optoelectronic switch for detection of mosaic particle storage in funnel, described optoelectronic switch is comprised of transmitting terminal and receiving terminal, and transmitting terminal is inside being arranged on respectively funnel with receiving terminal on relative two sides.

In the junction of feed mechanism and linear feeding mechanism, be provided with and can promote the friction pulley that mosaic particle advances, can effectively solve the problem that the transmission of mosaic particle is connected, this scheme has avoided manual intervention to realize the automation of transmission, in Bing linear feeding mechanism, be provided with the transfer roller that reduces the suffered frictional resistance of mosaic particle, thereby effectively improve transmission speed and the efficiency of transmission of mosaic particle, realize this feeding device and mosaic particle is sequentially arranged by grain and output fast.The setting of optoelectronic switch can make this feeding device have the function of detected transmission thing storage, further improves the automation function of feeding device.While the color of mosaic particle not detected in the corresponding surveyed area of the color sensor on being arranged on spiral path in vibrating disk (color of vibrating disk disk body only being detected), color sensor can trigger vibration machine by controller, make its produce vibrate and act on hopper with and interior mosaic particle on, thereby make mosaic particle vibration, be slipped in the taking over a business of vibrating disk.

Described conveying mechanism comprises that described magazine and sliding support parts two are slidably connected for loading magazine and the sliding support parts two of mosaic particle;

Described magazine is the strip box body that end face and a side are equipped with opening, and the opening of magazine side is relative with delivery device; In described box body, be evenly provided with the interior lattice that are parallel to each other, the opening of magazine side is comprised of the opening of all interior lattice; Described interior lattice quantity is identical with the number of the column/row of mosaic loose tool;

The both sides that described delivery device and conveying mechanism are separately positioned on feeding device discharging opening refer to: the position of feeding device discharging opening is a station, and the delivery device connecting with controller signals is arranged on a side of station corresponding with station; In being provided with evenly, the magazine of lattice is arranged on the opposite side of station; During work, the position of interior lattice of required filling is controlled corresponding with station by controller, realizes the position of interior lattice of position, station and required filling of delivery device in same level line corresponding align.

Pay-off of the present invention adopts delivery device and the combination of the conveying mechanism carried with sliding type, can realize steadily, rapidly mosaic particle is sent to feeding device from feeding device, thereby effectively shorten the delivery time of mosaic particle, and then improve the efficiency of the automatic paving of mosaic particle, be conducive to it and use and promote in mosaic particle manufacture industry.The setting with the magazine of interior lattice can realize feeding device is collected by the mosaic particle of grain output and and according to predefined arrangement, form the function of row/column, meanwhile, also can effectively guarantee the stationarity that mosaic particle transmits.This magazine is by base plate and three box bodys that side plate connects to form, its each the interior size of lattice and big or small coalignment of mosaic particle, and this is designed with and is beneficial to the stability that guarantees that mosaic particle transmits.

Described draw frame machine and sliding support parts one are slidably connected and refer to: draw frame machine comprises suction cup carrier and is arranged on the driving mechanism at suction cup carrier top, driving mechanism is connected with controller signals, suction cup carrier and sliding support parts one are slidably connected, and realize draw frame machine along the length direction slip of sliding support parts one;

Described suction cup carrier comprises suction cup carrier plate A, suction cup carrier plate B and sucker, and described suction cup carrier plate A and suction cup carrier plate B are connected to form the suction cup carrier that cross section is overlapping " mouth " font of two plates; Described sucker is arranged on the bottom of suction cup carrier plate B; Described driving mechanism is for for promoting the upper and lower motion of suction cup carrier and with the driving cylinder of two guide rods, driving cylinder to be connected with controller signals.

Feeding device of the present invention is moved and is located by the mode of sliding, by the mode of drawing, the whole row/column mosaic particle having arranged is transported successively and installed to the paving that realizes mosaic particle in the row/column that mosaic loose tool is corresponding again, the efficiency of the automatic paving of mosaic particle be can effectively improve like this, automation and the intellectuality of the automatic paving of mosaic particle realized.The structure that suction cup carrier plate A is connected with suction cup carrier plate B can facilitate the replacing of sucker, simple to operate; In the time need to increasing the quantity of sucker, can directly change and there is the suction cup carrier plate B that sucker quantity is many, and not need whole suction cup carrier dismounting to carry out numerous and diverse steps such as suction cup carrier boring and sucker installation.Because mosaic particle is the particle that volume is little, therefore, in order to guarantee the absorption precision of sucker absorption mosaic particle, the present invention adopts the driving cylinder with two guide rods that operating accuracy is high, promotes the upper and lower motion of suction cup carrier.

Described sliding support parts one are slidably connected by slide mechanism and frame, and the width along sliding support parts one slides with respect to frame to realize draw frame machine; Described slide mechanism is connected with controller signals.The present invention can slide along the width of sliding support parts one by sliding support parts one in frame, thereby make draw frame machine pass through the running fix of the putting position of the motion realization of two coordinate directions and the final shift position of magazine and mosaic loose tool, the whole row/column mosaic particle having arranged is carried out fast, stablizes and put into exactly mosaic loose tool from magazine, and the coordinated movement of various economic factors that adopts two coordinates makes material loading precision height and the material loading speed of this feeding device fast, and has stable material loading quality.

The automatic laying method of monochromatic mosaic particle, is characterized in that: comprise the confession material process, feeding operation and the upper material process that carry out successively; Wherein for material process, refer to mosaic particle is transported to discharging opening by grain respectively; Feeding operation refers to collects mosaic particle by grain and forms row/column according to predefined arrangement, then whole row/column enters material process, describedly according to predefined arrangement, refers to the setting of carrying out putting into the lattice number of mosaic particle in the every row/column of mosaic loose tool according to the pattern of required formation; Upper material process refers to be transported the whole row/column mosaic particle having arranged successively and installs in the row/column that mosaic loose tool is corresponding.

Describedly mosaic particle is transported to discharging opening by grain respectively refers to: the mosaic particle in feed bin is sent to extreme position, then by pushing mode, mosaic particle is sequentially arranged and delivered to discharging opening by grain respectively; Wherein, extreme position refers to that mosaic particle does not have power drive and the position that stops transmitting;

Before mosaic particle is sent to extreme position, surveyed area is set, at surveyed area, the color of mosaic particle identified and processed one of as follows, guarantee mosaic particle normal transmission and from the mosaic particle exported in surveyed area just/reverse side is towards unification: positive color or the reverse side color of mosaic particle in (1) surveyed area, do not detected, the beginning to power transmission by the mosaic particle blowing in feed bin; (2) color that single mosaic particle detected in surveyed area is not the color of setting towards face, mosaic particle is pushed away to the beginning that drops down onto power transmission and retransfers; (3) color that single mosaic particle detected in surveyed area, for setting the color towards face, continues mosaic particle to be sent to extreme position;

Described feeding operation also comprises the storage of mosaic particle in feed bin is detected and processed: in feed bin, the piling height of mosaic particle is lower than the setting height(from bottom) of checkout gear, and alarm is reinforced.

With by mosaic particle respectively the whole feed mode of sending of raftinging contrast, of the present invention mosaic particle is transported to respectively to the feed mode of discharging opening by grain, be conducive to follow-up feeding operation and collect and arrange according to the several mosaic particles to needs of grain of required mosaic particle in the every row/column of mosaic loose tool, whole row's feed mode is difficult to realize subsequent handling mosaic particle is collected and arranged.By pushing mode, can guarantee that mosaic particle sequentially arranges and deliver to discharging opening by grain respectively, effectively improve transmission speed and the efficiency of transmission of mosaic particle simultaneously.

Described by grain, mosaic particle is collected and is formed row/column according to predefined arrangement refer to: set the magazine with interior lattice, described interior lattice quantity is identical with the number of the column/row of mosaic loose tool; By the mode pushing, mosaic particle is pushed from corresponding discharging opening to the collection of carrying out mosaic particle in corresponding magazine in lattice by grain by predeterminated position, mosaic particle is all collected in and in magazine, realizes mosaic particle and form whole row/column according to predefined arrangement;

Before every mosaic particle pushes, lattice in each magazine of the position of the position of each propelling movement, each discharging opening and need filling are carried out to the positioning control of same level line.

Described feeding operation, by the load mode of a magazine, enters upper material process by the whole row/column mosaic particle transmission being filled in magazine; Described transmission enters material process and refers to: magazine is sent to feeding station by mosaic particle, and wherein, feeding station refers to the final position that magazine moves;

Described upper material process is completed by draw frame machine by absorption mode, comprises the following steps:

The first step, draw frame machine move and be positioned to arrive feeding station magazine directly over, and the whole row/column mosaic particle having arranged in magazine is drawn;

Second step, absorption have the draw frame machine of mosaic particle to move and be positioned mosaic particle loose tool directly over, and the whole row/column mosaic particle having arranged is packed in the grid of the corresponding row/column of mosaic loose tool, complete the material loading of a certain row/column mosaic of mosaic loose tool particle;

The 3rd step, to mosaic loose tool, whether the complete situation of material loading judges: mosaic loose tool material loading is complete, completes the complete arrangement of pattern of required formation, realizes monochromatic mosaic particle and carries out paving by predetermined pattern; Otherwise, return to the first step;

The running fix of described draw frame machine by one dimension coordinate direction directly over magazine and mosaic loose tool directly over; Or the running fix of described draw frame machine by two-dimensional coordinate direction directly over magazine and mosaic loose tool directly over.

Described feeding operation is by the load mode of two above magazines, the whole row/column mosaic particle transmission being filled in each magazine is entered to upper material process, described transmission enters material process and refers to: each magazine is sent to feeding station by mosaic particle, wherein, feeding station refers to the final position that each magazine moves;

The first step, draw frame machine moves and is positioned directly over the magazine that arrives feeding station of appointment;

Second step, draw frame machine is drawn the whole row/column mosaic particle having arranged in magazine; Described magazine returns to the mosaic particle collection that corresponding mosaic particle discharging opening carries out next round;

The 3rd step, absorption have the draw frame machine of mosaic particle to move and be positioned mosaic particle loose tool directly over, and the whole row/column mosaic particle having arranged is packed in the grid of the corresponding row/column of mosaic loose tool, complete the material loading of this row/column mosaic particle of mosaic loose tool;

The 4th step, to mosaic loose tool, whether the complete situation of material loading judges: mosaic loose tool material loading is complete, completes the complete arrangement of pattern of required formation, realizes monochromatic mosaic particle and carries out paving by predetermined pattern; Otherwise draw frame machine moves and is positioned directly over the magazine that arrives feeding station of next appointment, and carries out second step;

In the first step and the 4th step, the arrival feeding station magazine of appointment refers to: can according to the sequence of the sequence of feeding station or mosaic particle row/column, set by control program the arrival feeding station magazine of so-called appointment.

Feeding operation of the present invention adopts cylinder to push mode and by a magazine or two combinations that above magazine is collected and arranged the mosaic particle of needs, can realize steadily, rapidly the whole row/column mosaic particle having arranged is sent to and enter upper material process, thereby effectively shorten the delivery time of mosaic particle, and shorten mosaic particle according to the time of the required arrangement of mosaic loose tool (being the pattern of required formation), and then improve the efficiency of the automatic paving of mosaic particle, be conducive to it and use and promote in mosaic particle manufacture industry.Draw frame machine of the present invention can determine it is to carry out running fix by one dimension coordinate direction or two-dimensional coordinate direction according to the position of mosaic loose tool and feeding station, can realize mosaic particle is quick, stable and put into exactly in mosaic loose tool, completing material loading paving.Upper material process passes through the coordinated movement of various economic factors of two-dimensional coordinate direction with respect to passing through the motion of one dimension coordinate direction, the aspects such as stability at material loading speed, positioning precision and material loading all increase, thereby the material loading precision that makes material process on this is high and material loading speed is fast, has stable material loading quality.

Compared with prior art, tool of the present invention has the following advantages and beneficial effect:

1, simple in structure, the convenient operating maintenance of the automatic paving equipment-laid of the monochromatic mosaic particle of the present invention and paving stability are high, thereby can effectively improve efficiency and the accuracy rate of the paving of mosaic particle.

2, the automatic paving equipment of the monochromatic mosaic particle of the present invention has ductility, can realize monorail mode or multi-track mode is carried out the paving of mosaic particle according to Production requirement, thereby improve paving speed.

3, the automatic laying method of monochromatic mosaic particle of the present invention, can realize the full-automation of mosaic particle paving technique, thereby replaces traditional artificial paving technique, solves the not high and low problem of production efficiency of current mosaic industry automaticity.

Accompanying drawing explanation

Fig. 1 is the structural representation of feeding device in the automatic paving equipment of the monochromatic mosaic particle of the present invention;

Fig. 2 is the structural representation of the conveying mechanism of pay-off in the automatic paving equipment of the monochromatic mosaic particle of the present invention;

Fig. 3 is the structural representation of the delivery device of pay-off in the automatic paving equipment of the monochromatic mosaic particle of the present invention;

Fig. 4 is the rack construction schematic diagram of the automatic paving equipment of the monochromatic mosaic particle of the present invention;

Fig. 5 is the structural representation of feeding device in the automatic paving equipment of the monochromatic mosaic particle of the present invention;

Fig. 6 is the structural representation (feed bin is not shown) of the automatic paving equipment of the monochromatic mosaic particle of the present invention;

Fig. 7 is the feed process flow chart of the automatic paving equipment of the monochromatic mosaic particle of the present invention;

Fig. 8 is the feeding process flow chart of the automatic paving equipment of the monochromatic mosaic particle of the present invention;

Fig. 9 is the material loading process flow chart of the automatic paving equipment of the monochromatic mosaic particle of the present invention in embodiment mono-;

Figure 10 is the structural representation of the automatic paving equipment of monochromatic mosaic particle in embodiment tri-;

Figure 11 is the feeding process flow chart of the automatic paving equipment of monochromatic mosaic particle in embodiment tri-;

Wherein, 1 is feeding device, 1.1 is spiral path, 1.2 for taking over a business, 1.3 is vibrator, 1.4Wei linear feeding mechanism, 1.5 is friction pulley, 1.6 is transfer roller, 1.7 is funnel, 1.8 is vibration machine, 1.9 is hopper, 1.10 be support, 1.11 be optoelectronic switch, 1.12 be color sensor, 1.13 is compressed air blow gun, 1.14 be discharging opening, 2 is pay-off, 2.3 is magazine, 2.4 is screw mandrel slide unit, 2.5 is slide block, 2.6 is connector, 2.7 is cylinder body, 2.8 is push rod, 2.9 is pushing block, 2.10 is interior lattice, 2.12 be driving mechanism, 2.14 is delivery device support, 2.15 is conveying mechanism support, 2.16 for pushing cylinder, 3 is feeding device, 3.2 is suction cup carrier, 3.3 for driving cylinder, 3.5 is suction cup carrier plate A, 3.6 is suction cup carrier plate B, 3.7 is sucker, 3.8 is screw mandrel slide unit two, 3.9 is slide block two, 3.10 is connector two, 3.11 be guide rod, 3.12 is driving mechanism two, 4 is frame, 5 is mosaic loose tool, 6 is loose tool support.

The specific embodiment

Below in conjunction with accompanying drawing and the specific embodiment, the present invention is described in further detail.

Embodiment mono-

The equipment of the present embodiment is the automatic paving equipment of monochromatic mosaic particle two tracks, comprise that it is that example is to describing that two mosaic particle monorail automatic paving unit and a feeding device carry out automatic paving to monochromatic mosaic particle below, wherein, each the automatic paving of mosaic particle monorail unit comprises three feeding devices and a pay-off.Every row of the present embodiment setting mosaic loose tool is all parallel with magazine length direction.

As shown in Figures 1 to 6, the automatic paving equipment of mosaic particle of the present invention comprises frame 4, by loose tool support 6, is arranged on mosaic loose tool in frame 45, two the automatic paving of mosaic particle monorail unit, controller for mosaic particle fortune is installed to the feeding device 3 of mosaic loose tool 5 and is connected with feeding device 3 signals with each the automatic paving of mosaic particle monorail unit respectively.Wherein, each the automatic paving of mosaic particle monorail unit comprises that three for mosaic particle is transported to the feeding device 1 of discharging opening by grain, and the pay-off 2 transmitting for the mosaic particle that feeding device 1 is exported by grain.Pay-off 2 and feeding device 3 are separately positioned in frame 4.The automatic laying method of the monochromatic mosaic particle of the present invention comprises confession material process, feeding operation and the upper material process carrying out successively; Wherein for material process, refer to mosaic particle is transported to discharging opening by grain respectively; Feeding operation refers to by grain mosaic particle is collected and formed row according to predefined arrangement, then full line enters material process, refers to the setting of carrying out putting into the lattice number of mosaic particle in the every row of mosaic loose tool according to the pattern of required formation according to predefined arrangement; Upper material process refers to be transported the full line mosaic particle having arranged in the row that installs to mosaic loose tool 5 correspondences successively.

Automatic paving equipment of the present invention is provided with two the automatic paving of mosaic particle monorail unit, and there are three feeding devices 1 each automatic paving unit.Each feeding device 1 comprises taking over a business 1.2 vibrating disks that formed by spiral path 1.1, and the linear feeding mechanism 1.4 that the mosaic particle transporting out from vibrating disk can be transmitted; Wherein, vibrating disk is connected with controller signals, 1.2 bottoms of taking over a business of vibrating disk are provided with vibrative vibrator 1.3, its vibration frequency and strong and weak by Frequency Converter Control, effect of vibration is in the mosaic particle of taking over a business in 1.2, make particle produce random motion, finally enter in spiral path 1.1.And the cross section of spiral path 1.1 has the gradient of 3 °～5 °, the helix pitch at its place is 10mm, tapering is 68 °, base circle diameter (BCD) is 600mm, the height of spiral path 1.1 outer walls is 8mm, than the high 6mm of the height of inwall, mosaic particle transmits along spiral path 1.1 in order under the effect of vibration and centrifugal force.

The linear feeding mechanism 1.4 of feeding device 1 of the present invention is provided with the rectilinear orbit being connected with spiral path 1.1 outlets, and in rectilinear orbit porch, is equipped with for mosaic particle being pushed to the friction pulley 1.5 of linear feeding mechanism 1.4; The friction pulley of this friction pulley 1.5 for being made by wear-resisting soft rubber, during work, friction pulley 1.5 rotates counterclockwise under the driving of servomotor.From friction pulley 1.5 belows over against rectilinear orbit along rectilinear orbit length direction, be provided with transfer roller 1.6.This feeding device 1 also comprises for placing the feed bin of mosaic particle, and this feed bin comprises that funnel 1.7 and bottom are provided with the hopper 1.9 of vibration machine 1.8, hopper 1.9 be arranged on funnel 1.7 under, and the outlet of hopper 1.9 is arranged on 1.2 tops.This funnel 1.7 is arranged on a side of vibrating disk by support 1.10, and hopper 1.9 also by support 1.10 be fixed on funnel 1.7 under.In order to make feeding device, can realize the function that detects mosaic particle storage, the present invention on funnel 1.7 madial walls, be provided with for detection of funnel in the optoelectronic switch 1.11 of mosaic particle storage, this optoelectronic switch 1.11 is comprised of transmitting terminal and receiving terminal, and transmitting terminal is arranged on respectively on two relative sides of funnel 1.7 inner sides with receiving terminal.The present invention also comprises buzzer warning device, and optoelectronic switch 1.11 is connected with buzzer warning device signal by controller.

In order to improve the automation performance of feeding device and the subsequent handling of simplification mosaic particle paving, the present invention also comprises the automatic identification sorting mechanism being arranged on spiral path 1.1 sidewalls, and this is automatically identified sorting mechanism and comprises for identifying the color sensor 1.12 of mosaic particle positive and negative color and for mosaic particle is blown off to the compressed air blow gun 1.13 of taking over a business 2 inner bottom surfaces.Color sensor 1.12 is all connected with controller with compressed air blow gun 1.13, compressed air blow gun 1.13 is arranged on color sensor 1.12 along the place ahead of mosaic particle transmission direction, and compressed air blow gun 1.13 and color sensor 1.12 are at the same basic circle of spiral path 1.1 on week and form 20 ° of angles.The region of color sensor 1.12 identification colors is that diameter is the border circular areas of 15mm.Accuracy rate and compressed air blow gun 1.13 that this design can improve color sensor 1.12 identification blow off mosaic particle to the accuracy rate of taking over a business inner bottom surface, thus can effectively guarantee finally to arrive discharging opening 1.14 mosaic particle just/reverse side towards uniformity.Feeding device of the present invention also detects the transmission situation of mosaic particle in border circular areas by color sensor 1.12, to guarantee the normal transmission of mosaic particle.When detecting the color of mosaic particle, color sensor 1.12 (color of vibrating disk disk body only do not detected), color sensor 1.12 can trigger vibration machine 1.8 by controller, make its produce vibrate and act on hopper 1.9 with and interior mosaic particle on, thereby make the vibration of mosaic particle, be slipped to taking over a business in 1.2 of vibrating disk.

As shown in Fig. 1 to 7, each feeding device for material process 1 can realize by mosaic particle respectively unified just/reverse side towards and by grain, be sequentially transported to discharging opening 1.14.Wherein, each comprises the following steps for material process:

The first step, vibrating disk with vibration mode by the mosaic particle delivery entering from feed bin to extreme position; Wherein, extreme position refers to that mosaic particle does not have power drive and the position that stops transmitting.

Second step, before mosaic particle is sent to extreme position, surveyed area is set, at surveyed area, the color of mosaic particle identified and processed one of as follows, guarantee mosaic particle normal transmission and from the mosaic particle exported in surveyed area just/reverse side is towards unification: positive color or reverse side color that mosaic particle in (1) surveyed area, do not detected, trigger the vibration machine 1.8 of feed bin, mosaic particle blowing in feed bin, to vibrating disk, is returned to the first step; (2) color that single mosaic particle detected in surveyed area is not the color of setting towards face, triggers that compressed air blow gun 1.13 is jet blows off mosaic particle to vibrating disk inner bottom surface, and returns to the first step; (3) color that single mosaic particle detected in surveyed area, for setting the color towards face, continues mosaic particle to be sent to extreme position, carries out the 3rd step.

The 3rd step, is pushed into linear feeding mechanism 1.4 by the mosaic particle of extreme position by grain by friction pulley 1.5;

The 4th step, adopts the transfer roller 1.6 being arranged in linear feeding mechanism 1.4 that mosaic particle is sent to discharging opening 1.14 by grain, realizes just/reverse side and at discharging opening 1.14, by grain, sequentially arranges output towards unified mosaic particle.

Before the above-mentioned first step, the laying method of present device detects and processes the storage of mosaic particle in feed bin: in feed bin, the piling height of mosaic particle is lower than the setting height(from bottom) of optoelectronic switch 1.11, and triggering buzzer warning device, to realize alarm reinforced.By above-mentioned, for material process, can effectively improve transmission speed and the efficiency of transmission of mosaic particle in feeding device 1, realize this feeding device 1 and mosaic particle is sequentially arranged by grain and output fast.

As shown in Figures 1 to 6, in automatic paving equipment of the present invention, there are two pay-offs 2 each automatic paving unit, for mosaic particle is sent to feeding device 3 from feeding device 1.Each pay-off 2 comprises three delivery devices, conveying mechanism of carrying with sliding type and for driving the driving mechanism 2.12 of conveying mechanism motion, delivery device is connected with controller signals with driving mechanism 2.12; Wherein, three delivery devices are fixed in frame 4 by delivery device support 2.14, and a conveying mechanism is fixed in frame 4 by conveying mechanism support 2.15.

Conveying mechanism comprises for loading the magazine 2.3 of mosaic particle and the sliding support parts two that are slidably connected with magazine 2.3.Wherein, magazine 2.3 is the strip box body of end face and a lateral opening, is evenly provided with interior lattice 2.10 in box body, and the lateral opening of magazine 2.3 is relative with delivery device.And in order to facilitate feeding device directly the mosaic particle in magazine 2.3 to be placed in mosaic loose tool 5, the quantity of interior lattice 2.10 is identical with the columns of mosaic loose tool 5, this mode is transported most effective.And sliding support parts two are screw mandrel slide unit 2.4, on screw mandrel slide unit 2.4, be provided with the slide block 2.5 that is slidably matched to realize slip with it; Magazine 2.3 is connected with slide block 2.5 by connector 2.6, to realize slide block 2.5, drives magazine 2.3 to reciprocatingly slide on screw mandrel slide unit 2.4.Driving mechanism 2.12 is connected with a side of screw mandrel slide unit 2.4, to realize driving mechanism 2.12, drives slide block 2.5 to move on screw mandrel slide unit 2.4.

Each delivery device is for pushing cylinder 2.16, push rod 2.8 and pushing block 2.9 that this propelling movement cylinder 2.16 comprises cylinder body 2.7, in cylinder body 2.7, moves reciprocatingly, push rod 2.8 1 sides are connected with pushing block 2.9, and driving pushing block 2.9 to move back and forth with respect to cylinder body 2.7, pushing block 2.9 is for pushing mosaic particle.Pushing mechanism adopts other power set to be also fine, for example hydraulic drive etc.

In the present embodiment, three delivery devices and a conveying mechanism are for forming the pay-off (ratio of delivery device and conveying mechanism in the automatic paving of monorail unit, can regulate arbitrarily according to Production requirement combination), and three delivery devices in each pay-off and conveying mechanism are separately positioned on the both sides of three feeding device 1 discharging openings 1.14.More particularly, the quantity of delivery device is identical with the quantity of feeding device 1 discharging opening 1.14, and the position of feeding device 1 discharging opening 1.14 is a station, and each pushes the side that cylinder 2.16 is arranged on each station, and the position of its pushing block 2.9 is corresponding with station; In being provided with evenly, each magazine 2.3 of lattice 2.10 is arranged on the opposite side of station, during work, the position of interior lattice 2.10 of required filling is corresponding with station, realizes the position corresponding align of interior lattice 2.10 of position, each station and the required filling of each pushing block 2.9.During work, magazine 2.3 is realized lattice 2.10 in it by sliding on screw mandrel slide unit 2.4 and is alignd with corresponding station, delivery device pushes the interior lattice 2.10 of magazine 2.3 by pushing block 2.9 by the mosaic particle of this station, realize 2.3 pairs of magazines one by one the mosaic particle of station position filling.Finally, magazine 2.3 is sent to feeding device 3 by the mosaic particle of filling in the magazine 2.3 just of sliding on screw mandrel slide unit 2.4.

As shown in Fig. 1 to 6, Fig. 8, the feeding operation of each pay-off 2 can realize by grain mosaic particle is collected and formed row according to predefined arrangement, and then full line enters material process.Feeding operation is that the mode by pushing pushes by predeterminated position mosaic particle the collection of carrying out mosaic particle in the interior lattice of corresponding magazine 2.3 from corresponding discharging opening 1.14 by grain, mosaic particle is all collected in to the interior mosaic particle of realizing of magazine 2.3 and according to predefined arrangement, forms full line, then full line enters the feeding operation of material process.And before every mosaic particle pushes, the interior lattice of each magazine 2.3 of the position of the position of each propelling movement, each discharging opening 1.14 and need filling are carried out to the positioning control of same level line.

This feeding operation specifically comprises the following steps:

The first step, the discharging opening 1.14 of setting mosaic particle is a discharging opening station, arranges one promote cylinder 2.16 in a side correspondence of each discharging opening station;

Second step, the mode of adopt sliding by each magazine 2.3 in each lattice 2.10 single-frame locate and align with corresponding discharging opening station;

The 3rd step, control to promote cylinder 2.16 the mosaic particle on station is pushed in magazine in lattice 2.10, carries out the collection of mosaic particle;

Whether the 4th step, load complete situation to the interior lattice 2.10 of each magazine and judge: magazine 2.3 fillings are complete, carry out next step; Otherwise, return to second step;

The 5th step, by the load mode of two magazines 2.3, enters upper material process by the full line mosaic particle transmission being filled in each magazine 2.3; Transmission enters material process and refers to: each magazine 2.3 is sent to feeding station by mosaic particle, and wherein, feeding station refers to the final position that each magazine 2.3 moves.

By above-mentioned feeding operation, can realize fast, reposefully mosaic particle is sent to feeding device 3 from feeding device 1, by feeding device 3, the full line mosaic particle having arranged is transported successively and installed in mosaic loose tool 5, thereby effectively improve the efficiency of the automatic paving of mosaic particle, be conducive to it and use and promote in mosaic particle manufacture industry.

As shown in Figures 1 to 6, the feeding device 3 of the automatic paving equipment of the present invention is for transporting the full line mosaic particle having arranged successively and install to mosaic loose tool 5, and this feeding device 3 comprises sliding support parts one and the draw frame machine being connected with frame 4; Wherein, draw frame machine comprises suction cup carrier 3.2 and the driving cylinder 3.3 that is arranged on suction cup carrier 3.2 tops.The driving cylinder 3.3 that suction cup carrier 3.2 arranges by top connects sliding support parts one, drives cylinder 3.3 and sliding support parts one to be slidably connected, and realizes the left and right direction slip of suction cup carrier 3.2 (the length direction along sliding support parts slides); Drive cylinder 3.3 to be electrically connected to controller, for driving the upper and lower motion of suction cup carrier 3.2.Suction cup carrier 3.2 bottoms are provided with 12 suckers 3.7, for drawing mosaic particle from pay-off 2 and mosaic particle being put into mosaic loose tool 5.

Suction cup carrier 3.2 comprises suction cup carrier plate A3.5 and suction cup carrier plate B3.6, and suction cup carrier plate A3.5 and suction cup carrier plate B3.6 are connected to form the suction cup carrier 3.2 that cross section is overlapping " mouth " font of two plates; And 12 suckers 3.7 are evenly arranged in the bottom of suction cup carrier plate B3.6 and are connected with the bottom thread of suction cup carrier plate B3.6.In order to improve the operating efficiency of feeding device, sucker 3.7 is the vacuum cup being connected with controller signals, the quantity of sucker 3.7 is identical with every row lattice number of parallel suction cup carrier 3.2 length directions in mosaic loose tool 5, the mosaic particle that can facilitate like this feeding device directly sucker 3.7 to be drawn is put in mosaic loose tool 5, thereby improves the efficiency of mosaic particle paving.

Sliding support parts one are screw mandrel slide unit 2 3.8, are provided with the slide block 2 3.9 that is slidably matched to realize slip with it on screw mandrel slide unit 2 3.8; Drive cylinder 3.3 to be slidably connected and to refer to sliding support parts one: to drive cylinder 3.3 to be connected with slide block 2 3.9 by connector 2 3.10, to realize slide block 2 3.9, drive the suction cup carrier 3.2 that is provided with driving cylinder 3.3 to reciprocatingly slide on screw mandrel slide unit 2 3.8.This feeding device 3 also comprises the driving mechanism 2 3.12 being connected with controller signals, and driving mechanism 2 3.12 is connected with screw mandrel slide unit 2 3.8 1 sides, to realize driving mechanism 2 3.12, drives slide block 2 3.9 motions.

Driving cylinder 3.3 is the driving cylinder with two guide rods, and comprise cylinder body and the push rod moving reciprocatingly in cylinder body, wherein, cylinder body is threaded with connector 2 3.10, push rod one side is connected with the screw top of suction cup carrier plate A3.5, and drives suction cup carrier 3.2 to move back and forth with respect to cylinder body.Article two, guide rod 3.11 is separately positioned on cylinder body both sides, and one end of two guide rods 3.11 is threaded with connector 2 3.10 respectively, and its other end is connected with the screw top of suction cup carrier plate A3.5 respectively.

As shown in Fig. 1 to 6, Fig. 9, the upper material process of this feeding device 3 can be realized the full line mosaic particle having arranged is transported in the row that installs to mosaic loose tool 5 correspondences successively.In the present embodiment, feeding operation, by the load mode of two magazines, enters upper material process by the full line mosaic particle transmission being filled in magazine, and upper material process is completed by draw frame machine by absorption mode, comprises the following steps:

The first step, draw frame machine along left and right direction (being the length direction of screw mandrel slide unit 2 3.8), by the mode of sliding, move and be positioned appointment arrive feeding station magazine 2.3 directly over; Now, each lattice of magazine 2.3 align one by one with each sucker 3.7 of draw frame machine;

Second step, promotes sucker 3.7 and presses down, and after sucker 3.7 is drawn the full line mosaic particle having arranged in magazine 2.3, drives sucker 3.7 to rise; Now, magazine 2.3 returns to the mosaic particle collection that corresponding mosaic particle discharging opening carries out next round;

The 3rd step, the draw frame machine that absorption has a mosaic particle along left and right direction (being the length direction of screw mandrel slide unit 2 3.8) by the mode of sliding move and be positioned at mosaic particle loose tool 5 directly over, promoting sucker 3.7 presses down, the full line mosaic particle having arranged is packed in the grid of mosaic loose tool 5 corresponding row, complete the material loading of mosaic loose tool 5 these row mosaic particles;

The 4th step, to mosaic loose tool 5, whether the complete situation of material loading judges: mosaic loose tool 5 material loadings are complete, complete the complete arrangement of pattern of required formation, realize monochromatic mosaic particle and carry out paving by predetermined pattern; Otherwise, draw frame machine along left and right direction (being the length direction of screw mandrel slide unit 2 3.8), by the mode of sliding, move and be positioned next appointment arrive feeding station magazine 2.3 directly over, and carry out second step.

In the first step and second step, the arrival feeding station magazine of appointment refers to: can according to the sequence of feeding station or the capable sequence of mosaic particle, set by control program the arrival feeding station magazine 2.3 of so-called appointment.

In upper material process process, draw frame machine be running fix by one dimension coordinate direction directly over magazine 2.3 and mosaic loose tool 5 directly over, realization by mosaic particle fast, stable and put into exactly in mosaic loose tool 5, complete orderly material loading paving.This feeding device 3 has solved in artificial loading numerous and diverse operation such as loose tool grid mark, the contraposition of mosaic particle and has caused the problems such as the low and error rate of efficiency is high, thereby effectively improve the efficiency of the automatic paving of mosaic particle, realize automation and the intellectuality of the automatic paving of mosaic particle.

The paving stability of the automatic paving equipment of the monochromatic mosaic particle of the present invention is high, owing to having two monorail automatic paving unit, can improve paving speed, can effectively improve efficiency and the accuracy rate of mosaic particle paving.The operation principle of this paving equipment is such: in paving equipment of the present invention, due to the full line mosaic particle that just can obtain having arranged by feeding operation, therefore, upper material process can once complete the full line mosaic particle fortune having arranged is installed in the row/column that mosaic loose tool is corresponding, complete the material loading of mosaic loose tool a line, thereby can effectively improve paving efficiency and the speed of mosaic particle.Simultaneously, because feeding operation will be collected according to predefined arrangement by the mosaic particle of the needs of grain output for material process, therefore, the arrangement of the full line mosaic particle obtaining by feeding operation is consistent with the arrangement of required mosaic particle in mosaic loose tool (being the pattern of required formation) corresponding row, thereby can greatly improve the accuracy rate of mosaic particle paving.

Paving equipment of the present invention has ductility, it also can comprise three or three the above automatic paving of mosaic particle monorail unit, can realize three track modes or multi-track mode is carried out the paving of mosaic particle according to Production requirement, thereby improve paving speed.The quantity of feeding device of the present invention and conveying mechanism is than being 3:1, and the quantity that can increase feeding device by extension improves the transfer rate of conveying mechanism, thereby further improves paving efficiency.The present invention can, according to Production requirement, can be made as 6:2 or 9:3 etc. by the automatic paving of mosaic particle monorail unit and the quantity ratio of feeding device.The automatic paving of mosaic particle monorail unit is 2:1 with the quantity ratio of feeding device, when increasing production line, only need increase the automatic paving of a mosaic particle monorail unit, increase the quantity of feeding device and pay-off, can realize a feeding device the whole row/column mosaic particle having arranged on two conveying mechanisms is transported and installed in mosaic loose tool.In the fortune process of assembling of feeding device, due to the corresponding mosaic loose tool of a feeding device, therefore which contrasts with the mode of the corresponding mosaic loose tool of a plurality of feeding devices, the position of mosaic loose tool can be put arbitrarily and not need consideration how to be placed in the problem of the Central Symmetry position of a plurality of feeding devices at the horizontal level relative with feeding device sucker, the position of feeding device has been fixed and has not been needed consideration to install the space problem of feeding device additional, and do not need to consider that a plurality of feeding devices install to the transportation route problem in mosaic loose tool by mosaic particle fortune.Therefore, equipment of the present invention can according to Production requirement carry out equipment improvement, to extend or install additional be very convenient and flexibly, only needing increases feeding device and pay-off, does not need to consider the position installation question of feeding device and mosaic loose tool; And the taking up room of rear equipment of extending is little.

Embodiment bis-

The present embodiment and embodiment mono-difference are only: sliding support parts one are slidably connected by slide mechanism and frame, and the width along sliding support parts one slides with respect to frame to realize draw frame machine, and wherein, slide mechanism is connected with controller signals.In the upper material process process of the present embodiment, draw frame machine be running fix by two-dimensional coordinate direction directly over magazine and mosaic loose tool directly over, realization by mosaic particle fast, stable and put into exactly in mosaic loose tool, complete orderly material loading paving.Other structure is consistent with embodiment mono-with method.

Draw frame machine of the present invention can determine it is to carry out running fix by one dimension coordinate direction or two-dimensional coordinate direction according to the position of mosaic loose tool and feeding station.Upper material process passes through the coordinated movement of various economic factors of two-dimensional coordinate direction with respect to passing through the motion of one dimension coordinate direction, the aspects such as stability at material loading speed, positioning precision and material loading all increase, thereby the material loading precision that makes material process on this is high and material loading speed is fast, has stable material loading quality.

In the fortune process of assembling of feeding device, due to the corresponding mosaic loose tool of a feeding device, therefore which contrasts with the mode of the corresponding mosaic loose tool of a plurality of feeding devices, the position of mosaic loose tool can be put arbitrarily and do not needed consideration how to be placed in the problem of the Central Symmetry position of a plurality of feeding devices in frame, the position of feeding device has been fixed and has not been needed to consider to install the space problem of feeding device additional, and does not need to consider that a plurality of feeding devices install to the transportation route problem in mosaic loose tool by mosaic particle fortune.Therefore, equipment of the present invention can according to Production requirement carry out equipment improvement, to extend or install additional be very convenient and flexibly, only needing increases feeding device and pay-off, does not need to consider the position installation question of feeding device and mosaic loose tool; And the taking up room of rear equipment of extending is little.

Embodiment tri-

The present embodiment and embodiment mono-difference are only: the equipment of the present embodiment comprises the automatic paving unit of a mosaic particle monorail, adopt the mosaic particle of one group of same color to carry out automatic paving, as shown in figure 10, automatically paving equipment comprises three feeding devices 1, pay-off 2 and a feeding device 3, wherein, pay-off 2 comprises three delivery devices 2.16, a conveying mechanism of carrying with sliding type.The equipment of the present embodiment just can be realized the automatic paving of mosaic particle by single magazine and single feeding device.

In the present embodiment, feeding operation, by the load mode of a magazine, enters upper material process by the full line mosaic particle transmission being filled in magazine, and upper material process is completed by draw frame machine by absorption mode, as shown in figure 11, comprises the following steps:

The first step, draw frame machine along left and right direction (being the length direction of screw mandrel slide unit two) by the mode of sliding move and be positioned to arrive feeding station magazine directly over; Now, each lattice of magazine and each sucker of draw frame machine align one by one; Promotion sucker presses down, and after sucker is drawn the full line mosaic particle having arranged in magazine, drives sucker to rise;

Second step, the draw frame machine that absorption has a mosaic particle along left and right direction (being the length direction of screw mandrel slide unit two) by the mode of sliding move and be positioned at mosaic particle loose tool directly over, promotion sucker presses down, the full line mosaic particle having arranged is packed in the grid of mosaic loose tool corresponding row, complete the material loading of mosaic loose tool a line mosaic particle;

The 3rd step, to mosaic loose tool, whether the complete situation of material loading judges: mosaic loose tool material loading is complete, completes the complete arrangement of pattern of required formation, realizes monochromatic mosaic particle and carries out paving by predetermined pattern; Otherwise, return to the first step.

Other structure of the automatic paving system of the present embodiment is consistent with embodiment mono-with implementation method.

Above-described embodiment is preferably embodiment of the present invention; but embodiments of the present invention are not restricted to the described embodiments; other any do not deviate from change, the modification done under Spirit Essence of the present invention and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection scope of the present invention.

Claims

1. the automatic paving equipment of monochromatic mosaic particle, for carrying out orderly paving by mosaic particle; It is characterized in that: comprising:

Frame;

Be arranged on the mosaic loose tool in frame;

2. the automatic paving equipment of monochromatic mosaic particle according to claim 1, is characterized in that: described in push mechanism and comprise the linear feeding mechanism that the mosaic particle transporting out from feed mechanism can be transmitted; Described linear feeding mechanism comprises the rectilinear orbit being connected with feed mechanism outlet, and the friction pulley that is arranged on rectilinear orbit porch, for mosaic particle is pushed to rectilinear orbit; On described rectilinear orbit, be provided with transfer roller;

3. the automatic paving equipment of monochromatic mosaic particle according to claim 1, is characterized in that: described conveying mechanism comprises that described magazine and sliding support parts two are slidably connected for loading magazine and the sliding support parts two of mosaic particle;

4. the automatic paving equipment of monochromatic mosaic particle according to claim 1, it is characterized in that: described draw frame machine and sliding support parts one are slidably connected and refer to: draw frame machine comprises suction cup carrier and is arranged on the driving mechanism at suction cup carrier top, driving mechanism is connected with controller signals, suction cup carrier and sliding support parts one are slidably connected, and realize draw frame machine along the length direction slip of sliding support parts one;

5. the automatic paving equipment of monochromatic mosaic particle according to claim 4, is characterized in that: described sliding support parts one are slidably connected by slide mechanism and frame, and the width along sliding support parts one slides with respect to frame to realize draw frame machine; Described slide mechanism is connected with controller signals.

6. the automatic laying method of monochromatic mosaic particle, is characterized in that: comprise the confession material process, feeding operation and the upper material process that carry out successively; Wherein for material process, refer to mosaic particle is transported to discharging opening by grain respectively; Feeding operation refers to collects mosaic particle by grain and forms row/column according to predefined arrangement, then whole row/column enters material process, describedly according to predefined arrangement, refers to the setting of carrying out putting into the lattice number of mosaic particle in the every row/column of mosaic loose tool according to the pattern of required formation; Upper material process refers to be transported the whole row/column mosaic particle having arranged successively and installs in the row/column that mosaic loose tool is corresponding.

7. the automatic laying method of monochromatic mosaic particle according to claim 6, it is characterized in that: describedly mosaic particle is transported to discharging opening by grain respectively refers to: the mosaic particle in feed bin is sent to extreme position, then by pushing mode, mosaic particle is sequentially arranged and delivered to discharging opening by grain respectively; Wherein, extreme position refers to that mosaic particle does not have power drive and the position that stops transmitting;

8. the automatic laying method of monochromatic mosaic particle according to claim 6, it is characterized in that: described by grain, mosaic particle is collected and is formed row/column according to predefined arrangement refer to: set the magazine with interior lattice, described interior lattice quantity is identical with the number of the column/row of mosaic loose tool; By the mode pushing, mosaic particle is pushed from corresponding discharging opening to the collection of carrying out mosaic particle in corresponding magazine in lattice by grain by predeterminated position, mosaic particle is all collected in and in magazine, realizes mosaic particle and form whole row/column according to predefined arrangement;

9. the automatic laying method of monochromatic mosaic particle according to claim 8, is characterized in that: described feeding operation, by the load mode of a magazine, enters upper material process by the whole row/column mosaic particle transmission being filled in magazine; Described transmission enters material process and refers to: magazine is sent to feeding station by mosaic particle, and wherein, feeding station refers to the final position that magazine moves;

10. the automatic laying method of monochromatic mosaic particle according to claim 8, it is characterized in that: described feeding operation is by the load mode of two above magazines, the whole row/column mosaic particle transmission being filled in each magazine is entered to upper material process, described transmission enters material process and refers to: each magazine is sent to feeding station by mosaic particle, wherein, feeding station refers to the final position that each magazine moves;