CN105966878A - Fully-automatic lithium battery quick feeding, conveying and sorting machine and working method thereof - Google Patents
Fully-automatic lithium battery quick feeding, conveying and sorting machine and working method thereof Download PDFInfo
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- CN105966878A CN105966878A CN201610612955.1A CN201610612955A CN105966878A CN 105966878 A CN105966878 A CN 105966878A CN 201610612955 A CN201610612955 A CN 201610612955A CN 105966878 A CN105966878 A CN 105966878A
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- lithium battery
- battery
- blanking
- rolling wheel
- feeding tube
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1478—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of pick-up devices, the container remaining immobile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/46—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points
- B65G47/50—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points according to destination signals stored in separate systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/389—Measuring internal impedance, internal conductance or related variables
Abstract
The invention relates to feeding, conveying and sorting equipment for lithium batteries, in particular to a fully-automatic lithium battery quick feeding, conveying and sorting machine and a working method thereof. The machine mainly comprises a working machine table, a control system, a feeding box mechanism, a rotation testing mechanism, a conveying mechanism, a grab mechanism and a fed battery sorting device. The feeding box mechanism mainly comprises a square flat box body, a feeding structure and a fed battery conveying belt. The conveying mechanism mainly comprises a longitudinal conveying belt, a transverse conveying belt and a roller delivery conveying cylinder. The rotation testing mechanism mainly comprises a roller detection conveying cylinder, a testing probe set, a driving device and a rotation test fixing base. The grab mechanism mainly comprises a pair of longitudinal tracks, a longitudinal slide rail, a transverse slide seat, a grab assembly, an inductive receiver and an air cylinder driving device. The main body of the fed battery sorting device is an integrated rectangular received battery containing cavity, and the fed battery sorting device mainly comprises a left received battery cavity, a right received battery cavity, a left assembling groove and a right assembling groove. Fully-automatic feeding, conveying and sorting work is completed by means of automation of the procedures of feeding, testing, conveying, received battery sorting and the like.
Description
Technical field
The present invention relates to the blanking delivering sorting equipment of a kind of lithium battery, espespecially a kind of Full-automatic lithium battery battery quick blanking delivering sorting machine and method of work thereof.
Background technology
In modern industry produces, lithium battery blanking delivering sorting machine and work thereof be one from blanking, detect, classify, transmit and the process of rewinding, and jointly coordinated overall work by multiple operating mechanisms, but, during Gai, not an operation can complete only with a mechanism, it is possible to the multiple mechanisms of operation needs combine work and just can be accomplished.Such as existing blanking mechanism, frequently be feed hopper, electromagnetism conveying structure, adjust vibrating disk and work successively or transmit and material tentatively could be sent in first transmission belt, therefore the most numerous and diverse tediously long for material process；For another example commonly use testing agency mostly be take out from transmission belt and be placed in testing agency detect, it is sent to again in transmission belt after detection, detecting step is more, and the transmission location of material can be affected, for the detection of lithium battery, part electronic product can be by the mode of scanning and quickly detects, but the detection of lithium battery is to need to contact battery the two poles of the earth to complete detection, therefore commonly use testing agency comparatively laborious in the application of lithium battery detection work, and job requirement is high；And for work such as classification, transmission and rewindings; owing to volume volume for some led, circular little electronics or other electricity products of lithium battery is bigger; heavier-weight; and surface quality more needs to protect with caution; the most existing work equipment there is also equally needs multiple step jointly to complete the defect of work just like testing agency, and the blanking delivering sorting equipment of the most existing lithium battery needs to overcome numerous defect to complete with being just able to high-efficiency high-precision.
Summary of the invention
For solving the problems referred to above, it is contemplated that disclose the blanking delivering sorting equipment of a kind of lithium battery, espespecially a kind of Full-automatic lithium battery battery quick blanking delivering sorting machine and method of work thereof.
For achieving the above object, the technical solution used in the present invention is: a kind of Full-automatic lithium battery battery quick blanking delivering sorting machine, mainly include work table, control system and actuating unit, it is characterized in that: described actuating unit mainly includes blanking box mechanism, rotates mechanism for testing, connecting gear, material grapple structure, sorting doffer, wherein
nullDescribed blanking box mechanism mainly includes square flat-shaped box body、It is arranged on the blanking structure of inboard wall of cartridge、And it is arranged on the blanking transmission belt bottom box body，Blanking structure is mainly by buffering dividing plate、Gripper shoe、Marker board、Feeding plate and rolling wheel feeding tube composition，Buffering dividing plate is vertically installed at the center line place on the upper side of inboard wall of cartridge，Marker board、Feeding plate the most down tilts to extend from inwall dual-side respectively，Simultaneously feeding plate be arranged on marker board partial below so that lithium battery at marker board buffer arrangement tailing edge feeding plate buffer blanking at rolling wheel feeding tube，Rolling wheel feeding tube is arranged on bottom inwall and is engaged on feeding plate end，For turning wheel-like structure by the cylinder of central axis，Runner sidewall offers the battery case of 6-12 circular matrix arrangement，So that runner is involved in the lithium battery of feeding plate whereabouts and in rotational direction exports lithium battery in rotation process to blanking transmission belt when rotating；
Described connecting gear mainly includes that longitudinal transmission belt, rolling wheel transfer feeding tube and lateral transport band, longitudinal transmission belt head end therein is installed with blanking transmission belt neighboring vertical, end is installed with lateral transport band neighboring vertical, and rolling wheel transfers the junction that feeding tube is arranged between lateral transport band and longitudinal transmission belt simultaneously；
Described rotates the junction that mechanism for testing is arranged between longitudinal transmission belt and blanking transmission belt, mainly include that rolling wheel detects feeding tube, test probe groups, Test driver device and the fixing seat of rotation test, rolling wheel detection feeding tube is set to tubular rotaring wheel structure, it is axially mounted to rotate on the fixing seat of test by rotary shaft activity, its sidewall offers the battery case of 4-6 circular matrix arrangement, its sidewall adjoins with blanking transmission belt simultaneously, its rotary shaft is arranged with longitudinal transmission belt coaxial direction, at the battery case of side, the lithium battery that blanking transmission belt transmits is received when rolling wheel detection feeding tube rotates, then lithium battery is axially exported to longitudinal transmission belt from the battery case of bottom；Described test probe groups is movably arranged on the fixing seat of rotation test by horizontal extension bar, including two probes, two probes are separately positioned on the two ends of rolling wheel detection feeding tube top battery groove, and just to the positive and negative polarities at lithium battery, by horizontal extension bar drive probe stretch contact lithium battery both positive and negative polarity to detect, test probe groups be connected to transmit detected value by the signal of telecommunication with control system；
Described material grapple structure is arranged on the top of lateral transport band, mainly grabbed assembly, inducing receiver and cylinder driver formed by a pair long rails, longitudinal slide rail, cross slide, material, a pair long rails is fixed on above work table by pillar, the two ends of longitudinal slide rail are slidably mounted on two long rails, cross slide, material are grabbed assembly and are movably arranged on respectively on longitudinal slide rail, cross slide, and cylinder driver is connected rear drive connection longitudinal direction slide rail with the inducing receiver signal of telecommunication, assembly grabbed by cross slide, material；
Described sorting doffer is arranged on the dead ahead of lateral transport band, main body is monoblock type rectangle rewinding cavity volume, rewinding cavity volume mainly includes the rewinding chamber, left and right district that symmetrical structure is arranged, and left and right collection tankage, the inner chamber bottom surface in rewinding chamber, left and right district is downward-sloping to form the blanking gradient-structure in inner chamber gradient sliding toward left and right both sides at the axis of symmetry respectively；Simultaneously, left and right district's rewinding intracavity portion is provided perpendicular to some demarcation strips of the axis of symmetry respectively, some demarcation strip parallel interval arrange to be divided into some zonules receiving vat of classification blanking, by some zonules receiving vat according to the difference categorised collection lithium battery of test result；Left and right collection tankage is the step trough splicing and being less than bottom surface, rewinding chamber at left and right district rewinding chamber end and bottom surface.
Described work table includes work top, board casing, upper board support and lower board support, board casing fixedly mounts with lower board support parallel type, work top level covers and is arranged on board casing and the end face of lower board support, upper board support is arranged on above work top, the power part of actuating unit is arranged on work top and by the firm protection of upper board support simultaneously, in the driving means of actuating unit is arranged on board casing and electrically drive connection power part.
The gripper shoe of described blanking structure is vertically connected to marker board bottom surface and gripper shoe end is fixed at the bottom of inboard wall of cartridge along to support marker board stationary positioned.
The rolling wheel of described connecting gear is transferred feeding tube and is turned wheel-like structure by central axis formation, runner sidewall offers the battery case of 3-6 circular matrix arrangement, by the battery case lithium battery that longitudinally the longitudinal transmission belt of input transmits from bottom when runner rotates, then laterally export lithium battery to lateral transport band from sidewall.
It is provided with cylindric protective housing, the through hole that surface of shell is passed when offering probe contact lithium battery the two poles of the earth of test probe groups outside described rolling wheel detection feeding tube.
Material toggling sheet is installed quickly to be dialled in battery case by lithium battery at described rolling wheel feeding tube, rolling wheel detection feeding tube, the battery input slot of rolling wheel transfer feeding tube and output magazine, at non-input groove or output magazine, it is provided with baffle plate, prevents battery from departing from battery case by baffle plate.
In described material grapple structure, two long rails are long straight guide shape, and inside offers longitudinal chute, and longitudinal slide rail slides to form the structure that is slidably installed in being movably nested at longitudinal chute by slide block；The upper surface that cross slide is arranged on longitudinal slide rail by sliding part realizes sliding with the longitudinal slide rail in edge, and the sliding part of cross slide is vertically connected with lateral support and grabs assembly to install material simultaneously.
Described material is grabbed assembly and is mainly included material sucking port, material sucking port support and lowering or hoisting gear, and material sucking port support is the space framework shape with upper and lower plate, is assembled into one by expansion link between upper and lower plate；Lowering or hoisting gear is fixedly mounted on the upper plate top of material sucking port support, mainly cylinder, lifting slide bar, lifting base is driven to form by lifting, lifting top end of sliding rod connects lifting base for fixing end, and bottom is run through from upper plate upper surface and is connected to lower plate, drives lower plate elevating movement by lifting slide bar；Material sucking port is opened in the lower plate bottom surface of material sucking port support, material sucking port is set to several transversely arranged and downward opening arc suction inlets, arc suction inlet is half edge profile shape of lithium battery, and material sucking port is connected with air pump by exhaust tube, the lithium battery of absorption workbench under air-extraction function.
The method of work of a kind of Full-automatic lithium battery battery quick blanking delivering sorting machine, it is characterised in that described method of work comprises the following steps:
1) first, above marker board, appropriate lithium battery product material is inserted inwards from the open top of blanking box mechanism, lithium battery is irregular alignment blanking in the space that buffering dividing plate and marker board are formed, when along the marker board buffering tilted in dropping process gradually marshalling, continue buffer blanking when falling feeding plate and make the further proper alignment of battery, fall in rolling wheel feeding tube the most one by one, when rolling wheel feeding tube rotates, it is involved in lithium battery from the battery case at top, at the battery case of side, exports lithium battery to blanking transmission belt along rotation direction simultaneously；
2) then, lithium battery cross drive to the rolling wheel rotating mechanism for testing is detected inside feeding tube by blanking transmission belt successively, in rolling wheel detection feeding tube rotation process, utilize the two poles of the earth of the lithium battery within probe contact of test probe groups to detect the internal resistance voltage of lithium battery, detected value is sent to control system and by control system record numerical value by test probe groups, after detection, rolling wheel detection feeding tube is rotated further, and when the lithium battery completing to detect turns to bottom, longitudinal output is sent in longitudinal transmission belt of connecting gear then；
3) subsequently, the lithium battery of longitudinal transmission belt flows to longitudinally be transferred to rolling wheel from bottom according to transmission and transfers in feeding tube, then exports lithium battery from the side of the transverse to lateral transport band in rolling wheel transfers feeding tube rotation process；
4) last, on lateral transport band, the lithium battery of transmission arrives successively and expects that the material of grapple structure is grabbed below assembly, controls material sucking port support by lowering or hoisting gear and declines to adsorb lithium battery from material sucking port, and after completing lithium battery absorption, control material sucking port support rises；Control system calculates this lithium battery and arrives displacement required during corresponding zonule receiving vat according to the lithium battery detection numerical value of record, material is grabbed above the zonule receiving vat that assembly moves to according to required separation distance set under the control of azimuth of longitudinal slide rail and cross slide simultaneously, then the absorption affinity of material sucking port is eliminated thus in the zonule receiving vat of blanking of being classified by lithium battery extremely correspondence, by the lithium battery in rewinding chamber, left and right district to the left and right collection tankage corresponding test number of corresponding classified storage.
Beneficial effects of the present invention is embodied in: the present invention passes through lithium battery blanking, tests, transports and sort the automatic programmings such as rewinding to complete the work of full automatic blanking delivering sorting；The blanking box mechanism width that the present invention uses mates with lithium battery length; although malalinement when lithium battery transmits in blanking box mechanism; but will not be the most uneven; and can the most regularly arranged and safe blanking under the cushioning effect of blanking structure; both can ground in good order blanking, it is also possible to the total quality of protection material；Used rotates mechanism for testing between the transmission of blanking transmission belt and connecting gear joins simultaneously, can be rapidly completed lithium battery to detect work and sends result by rolling wheel detection feeding tube then export the work to transmission belt to control system during rotating；Lithium battery is continued the operating position being sent to expect grapple structure with sorting doffer by the connecting gear used, then the material grapple structure used can make to expect that grabbing assembly quick adsorption lithium battery the most quickly position to the receiving vat sorting doffer, thus high efficiency, complete complete lithium battery blanking accurately, test, transport and sort the work such as rewinding.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention.
Fig. 2 is the structural representation of actuating unit of the present invention.
Fig. 3 is the structural representation of blanking box mechanism of the present invention.
Fig. 4 is the close-up schematic view of A in Fig. 2 of the present invention.
Fig. 5 is the close-up schematic view of B in Fig. 2 of the present invention.
nullAccompanying drawing mark explanation: 1-work table，2-blanking box mechanism，3-rotates mechanism for testing，4-connecting gear，5-expects grapple structure，6-sorts doffer，11-work top，12-board casing，13-upper board support，Board support under 14-，21-box body，22-blanking structure，23-blanking transmission belt，24-buffers dividing plate，25-gripper shoe，26-marker board，27-feeding plate，28-rolling wheel feeding tube，31-rolling wheel detection feeding tube，32-tests probe groups，33-Test driver device，34-rotates the fixing seat of test，41-longitudinal direction transmission belt，42-rolling wheel transfers feeding tube，43-lateral transport band，51-long rails，52-longitudinal direction slide rail，53-cross slide，Assembly grabbed by 54-material，55-cylinder driver，541-material sucking port，542-material sucking port support，543-lowering or hoisting gear，61-rewinding chamber，62-collection tankage，63-demarcation strip.
Detailed description of the invention
Describe the detailed description of the invention of the present invention below in conjunction with the accompanying drawings in detail:
A kind of Full-automatic lithium battery battery quick blanking delivering sorting machine, mainly include work table 1, control system and actuating unit, described work table 1 includes work top 11, board casing 12, upper board support 13 and lower board support 14, board casing 12 fixedly mounts with lower board support 14 parallel type, work top 11 level covers and is arranged on board casing 12 and the end face of lower board support 14, upper board support 13 is arranged on above work top 11, the power part of actuating unit is arranged on work top 11 and by the upper firm protection of board support 13 simultaneously, in the driving means of actuating unit is arranged on board casing 12 and electrically drive connection power part；Described control system carries out manipulation by central processing system, visual monitor system and PLC programming Control system to actuating unit and transmits with information；
Described actuating unit mainly includes blanking box mechanism 2, rotate mechanism for testing 3, connecting gear 4, material grapple structure 5, sorting doffer 6, wherein, described blanking box mechanism 2 mainly includes square flat-shaped box body 21, it is arranged on the blanking structure 22 of box body 21 inwall, and it is arranged on the blanking transmission belt 23 bottom box body 21, blanking structure 22 is mainly by buffering dividing plate 24, gripper shoe 25, marker board 26, feeding plate 27 and rolling wheel feeding tube 28 form, buffering dividing plate 24 is vertically installed at the center line place on the upper side of box body 21 inwall, marker board 26, feeding plate 27 the most down tilts to extend from inwall dual-side respectively, gripper shoe 25 is vertically connected to marker board 26 bottom surface and gripper shoe 25 end is fixed at the bottom of box body 21 inwall along to support marker board 26 stationary positioned；Simultaneously feeding plate 27 be arranged on marker board 26 partial below so that lithium battery at marker board 26 buffer arrangement tailing edge feeding plate 27 buffer blanking at rolling wheel feeding tube 28, rolling wheel feeding tube 28 is arranged on bottom inwall and is engaged on feeding plate 27 end, for turning wheel-like structure by the cylinder of central axis, runner sidewall offers the battery case of 6-12 circular matrix arrangement, so that being involved in the lithium battery of feeding plate 27 whereabouts when runner rotates and in rotational direction exporting lithium battery in rotation process to blanking transmission belt 23；
Described connecting gear 4 mainly includes that longitudinal transmission belt 41, rolling wheel transfer feeding tube 42 and lateral transport band 43, longitudinal transmission belt 41 head end therein is installed with blanking transmission belt 23 neighboring vertical, end is installed with lateral transport band 43 neighboring vertical, and rolling wheel transfers the junction that feeding tube 42 is arranged between lateral transport band 43 and longitudinal transmission belt 41 simultaneously；The rolling wheel of described connecting gear 4 is transferred feeding tube 42 and is turned wheel-like structure by central axis formation, runner sidewall offers the battery case of 3-6 circular matrix arrangement, by the battery case lithium battery that longitudinally the longitudinal transmission belt 41 of input transmits from bottom when runner rotates, then laterally export lithium battery to lateral transport band 43 from sidewall；
Described rotates the junction that mechanism for testing 3 is arranged between longitudinal transmission belt 41 and blanking transmission belt 23, mainly include that rolling wheel detects feeding tube 31, test probe groups 32, Test driver device 33 and the fixing seat 34 of rotation test, rolling wheel detection feeding tube 31 is set to tubular rotaring wheel structure, it is axially mounted to rotate on the fixing seat 34 of test by rotary shaft activity, its sidewall offers the battery case of 4-6 circular matrix arrangement, its sidewall adjoins with blanking transmission belt 23 simultaneously, its rotary shaft is arranged with longitudinal transmission belt 41 coaxial direction, at the battery case of side, the lithium battery that blanking transmission belt 23 transmits is received when rolling wheel detection feeding tube 31 rotates, then lithium battery is axially exported to longitudinal transmission belt 41 from the battery case of bottom；Described test probe groups 32 is movably arranged on the fixing seat 34 of rotation test by horizontal extension bar, including two probes, two probes are separately positioned on the two ends of rolling wheel detection feeding tube 31 top battery groove, and just to the positive and negative polarities at lithium battery, drive probe to stretch by horizontal extension bar and contact the both positive and negative polarity of lithium battery to detect, can detect the internal resistance voltage of lithium battery, test probe groups 32 is connected to transmit detected value by the signal of telecommunication with control system；Described rolling wheel detection feeding tube 31 is outside is provided with cylindric protective housing, the through hole that surface of shell is passed when offering probe contact lithium battery the two poles of the earth of test probe groups 32；
Described material grapple structure 5 is arranged on the top of lateral transport band 43, main by a pair long rails 51, longitudinal slide rail 52, cross slide 53, assembly 54 grabbed by material, inducing receiver and cylinder driver 55 form, a pair long rails 51 is fixed on above work table 1 by pillar, the two ends of longitudinal slide rail 52 are slidably mounted on two long rails 51, cross slide 53, material is grabbed assembly 54 and is movably arranged on longitudinal slide rail 52 respectively, on cross slide 53, cylinder driver 55 is connected rear drive and connects longitudinal slide rail 52 with the inducing receiver signal of telecommunication, cross slide 53, assembly 54 grabbed by material；In described material grapple structure 5, two long rails 51 are long straight guide shape, and inside offers longitudinal chute, and longitudinal slide rail 52 slides to form the structure that is slidably installed in being movably nested at longitudinal chute by slide block；The upper surface that cross slide 53 is arranged on longitudinal slide rail 52 by sliding part realizes sliding with the longitudinal slide rail 52 in edge, and the sliding part of cross slide 53 is vertically connected with lateral support and grabs assembly 54 to install material simultaneously；Described material is grabbed assembly 54 and is mainly included material sucking port 541, material sucking port support 542 and lowering or hoisting gear 543, and material sucking port support 542 is the space framework shape with upper and lower plate, is assembled into one by expansion link between upper and lower plate；Lowering or hoisting gear 543 is fixedly mounted on the upper plate top of material sucking port support 542, mainly cylinder, lifting slide bar, lifting base is driven to form by lifting, lifting top end of sliding rod connects lifting base for fixing end, bottom is run through from upper plate upper surface and is connected to lower plate, drives lower plate elevating movement by lifting slide bar；Material sucking port 541 is opened in the lower plate bottom surface of material sucking port support 542, material sucking port 541 is set to several transversely arranged and downward opening arc suction inlets, arc suction inlet is half edge profile shape of lithium battery, material sucking port 541 is connected with air pump by exhaust tube, the lithium battery of absorption workbench under air-extraction function；Described cylinder driver 55 mainly includes driving longitudinal slide rail 52, the linear motion cylinder of cross slide 53 motion and the low friction pen cylinder driving material to grab assembly 54 elevating movement；
Described sorting doffer 6 is arranged on the dead ahead of lateral transport band 43, main body is monoblock type rectangle rewinding cavity volume, rewinding cavity volume mainly includes the rewinding chamber, left and right district 61 that symmetrical structure is arranged, and left and right collection tankage 62, the inner chamber bottom surface in rewinding chamber, left and right district 61 is downward-sloping to form the blanking gradient-structure in inner chamber gradient sliding toward left and right both sides at the axis of symmetry respectively；Simultaneously, rewinding chamber 61, left and right district is internal is respectively arranged with the some demarcation strips 63 being perpendicular to the axis of symmetry, some demarcation strip 63 parallel interval arrange to be divided into some zonules receiving vat of classification blanking, by some zonules receiving vat according to the difference categorised collection lithium battery of test result；Left and right collection tankage 62 is the step trough splicing and being less than bottom surface, rewinding chamber 61 at left and right district rewinding chamber 61 end and bottom surface；
Material toggling sheet is installed quickly to be dialled in battery case by lithium battery at described rolling wheel feeding tube 28, rolling wheel detection feeding tube 31, the battery input slot of rolling wheel transfer feeding tube 42 and output magazine, at non-input groove or output magazine, it is provided with baffle plate, prevents battery from departing from battery case by baffle plate.
A kind of method of work of Full-automatic lithium battery battery quick blanking delivering sorting machine, described method of work comprises the following steps:
1) first, above marker board 26, appropriate lithium battery product material is inserted inwards from blanking box mechanism 2 open top, lithium battery is irregular alignment blanking in the space that buffering dividing plate 24 and marker board 26 are formed, when buffering along the marker board 26 tilted in dropping process gradually marshalling, continue buffer blanking when falling feeding plate 27 and make the further proper alignment of battery, fall in rolling wheel feeding tube 28 the most one by one, when rolling wheel feeding tube 28 rotates, it is involved in lithium battery from the battery case at top, at the battery case of side, export lithium battery to blanking transmission belt 23 along rotation direction simultaneously；
2) then, blanking transmission belt 23 is successively by internal for lithium battery cross drive to the rolling wheel detection feeding tube 31 rotating mechanism for testing 3, in rolling wheel detection feeding tube 31 rotation process, utilize the two poles of the earth of the lithium battery within probe contact of test probe groups 32 to detect the internal resistance voltage of lithium battery, detected value is sent to control system and by control system record numerical value by test probe groups 32, after detection, rolling wheel detection feeding tube 31 is rotated further, and when the lithium battery completing to detect turns to bottom, longitudinal output is sent in longitudinal transmission belt 41 of connecting gear 4 then；
3) subsequently, the lithium battery of longitudinal transmission belt 41 flows to longitudinally be transferred to rolling wheel from bottom according to transmission and transfers in feeding tube 42, then exports lithium battery from the side of the transverse to lateral transport band 43 in rolling wheel transfers feeding tube 42 rotation process；
4) last, on lateral transport band 43, the lithium battery of transmission arrives successively and expects that the material of grapple structure 5 is grabbed below assembly 54, control material sucking port support 542 by lowering or hoisting gear 543 to decline to adsorb lithium battery from material sucking port 541, after completing lithium battery absorption, control material sucking port support 542 rise；Control system calculates this lithium battery and arrives displacement required during corresponding zonule receiving vat according to the lithium battery detection numerical value of record, material is grabbed above the zonule receiving vat that assembly 54 moves to according to required separation distance set under the control of azimuth of longitudinal slide rail 52 and cross slide 53 simultaneously, then the absorption affinity of material sucking port 541 is eliminated thus in the zonule receiving vat of blanking of being classified by lithium battery extremely correspondence, by the lithium battery in rewinding chamber, left and right district 61 to the left and right collection tankage 62 corresponding test number of corresponding classified storage.
The above, it it is only presently preferred embodiments of the present invention, not the technical scope of the present invention is imposed any restrictions, the technical staff of the industry, under the inspiration of the technical program, some deformation and amendment, every any amendment, equivalent variations and modification above embodiment made according to the technical spirit of the present invention can be made, all still fall within the range of technical solution of the present invention.
Claims (9)
1. a Full-automatic lithium battery battery quick blanking delivering sorting machine, mainly include work table, control system and actuating unit, it is characterized in that: described actuating unit mainly includes blanking box mechanism, rotates mechanism for testing, connecting gear, material grapple structure, sorting doffer, wherein
nullDescribed blanking box mechanism mainly includes square flat-shaped box body、It is arranged on the blanking structure of inboard wall of cartridge、And it is arranged on the blanking transmission belt bottom box body，Blanking structure is mainly by buffering dividing plate、Gripper shoe、Marker board、Feeding plate and rolling wheel feeding tube composition，Buffering dividing plate is vertically installed at the center line place on the upper side of inboard wall of cartridge，Marker board、Feeding plate the most down tilts to extend from inwall dual-side respectively，Simultaneously feeding plate be arranged on marker board partial below so that lithium battery at marker board buffer arrangement tailing edge feeding plate buffer blanking at rolling wheel feeding tube，Rolling wheel feeding tube is arranged on bottom inwall and is engaged on feeding plate end，For turning wheel-like structure by the cylinder of central axis，Runner sidewall offers the battery case of 6-12 circular matrix arrangement，So that runner is involved in the lithium battery of feeding plate whereabouts and in rotational direction exports lithium battery in rotation process to blanking transmission belt when rotating；
Described connecting gear mainly includes that longitudinal transmission belt, rolling wheel transfer feeding tube and lateral transport band, longitudinal transmission belt head end therein is installed with blanking transmission belt neighboring vertical, end is installed with lateral transport band neighboring vertical, and rolling wheel transfers the junction that feeding tube is arranged between lateral transport band and longitudinal transmission belt simultaneously；
Described rotates the junction that mechanism for testing is arranged between longitudinal transmission belt and blanking transmission belt, mainly include that rolling wheel detects feeding tube, test probe groups, Test driver device and the fixing seat of rotation test, rolling wheel detection feeding tube is set to tubular rotaring wheel structure, it is axially mounted to rotate on the fixing seat of test by rotary shaft activity, its sidewall offers the battery case of 4-6 circular matrix arrangement, its sidewall adjoins with blanking transmission belt simultaneously, its rotary shaft is arranged with longitudinal transmission belt coaxial direction, at the battery case of side, the lithium battery that blanking transmission belt transmits is received when rolling wheel detection feeding tube rotates, then lithium battery is axially exported to longitudinal transmission belt from the battery case of bottom；Described test probe groups is movably arranged on the fixing seat of rotation test by horizontal extension bar, including two probes, two probes are separately positioned on the two ends of rolling wheel detection feeding tube top battery groove, and just to the positive and negative polarities at lithium battery, by horizontal extension bar drive probe stretch contact lithium battery both positive and negative polarity to detect, test probe groups be connected to transmit detected value by the signal of telecommunication with control system；
Described material grapple structure is arranged on the top of lateral transport band, mainly grabbed assembly, inducing receiver and cylinder driver formed by a pair long rails, longitudinal slide rail, cross slide, material, a pair long rails is fixed on above work table by pillar, the two ends of longitudinal slide rail are slidably mounted on two long rails, cross slide, material are grabbed assembly and are movably arranged on respectively on longitudinal slide rail, cross slide, and cylinder driver is connected rear drive connection longitudinal direction slide rail with the inducing receiver signal of telecommunication, assembly grabbed by cross slide, material；
Described sorting doffer is arranged on the dead ahead of lateral transport band, main body is monoblock type rectangle rewinding cavity volume, rewinding cavity volume mainly includes the rewinding chamber, left and right district that symmetrical structure is arranged, and left and right collection tankage, the inner chamber bottom surface in rewinding chamber, left and right district is downward-sloping to form the blanking gradient-structure in inner chamber gradient sliding toward left and right both sides at the axis of symmetry respectively；Simultaneously, left and right district's rewinding intracavity portion is provided perpendicular to some demarcation strips of the axis of symmetry respectively, some demarcation strip parallel interval arrange to be divided into some zonules receiving vat of classification blanking, by some zonules receiving vat according to the difference categorised collection lithium battery of test result；Left and right collection tankage is the step trough splicing and being less than bottom surface, rewinding chamber at left and right district rewinding chamber end and bottom surface.
A kind of Full-automatic lithium battery battery quick blanking delivering sorting machine the most according to claim 1, it is characterized in that, described work table includes work top, board casing, upper board support and lower board support, board casing fixedly mounts with lower board support parallel type, work top level covers and is arranged on board casing and the end face of lower board support, upper board support is arranged on above work top, the power part of actuating unit is arranged on work top and by the firm protection of upper board support simultaneously, the driving means of actuating unit is arranged in board casing and electrical drive connection power part.
A kind of Full-automatic lithium battery battery quick blanking delivering sorting machine the most according to claim 1, it is characterised in that the gripper shoe of described blanking structure is vertically connected to marker board bottom surface and gripper shoe end is fixed at the bottom of inboard wall of cartridge along to support marker board stationary positioned.
A kind of Full-automatic lithium battery battery quick blanking delivering sorting machine the most according to claim 1, it is characterized in that, the rolling wheel of described connecting gear is transferred feeding tube and is turned wheel-like structure by central axis formation, runner sidewall offers the battery case of 3-6 circular matrix arrangement, by the battery case lithium battery that longitudinally the longitudinal transmission belt of input transmits from bottom when runner rotates, then laterally export lithium battery to lateral transport band from sidewall.
A kind of Full-automatic lithium battery battery quick blanking delivering sorting machine the most according to claim 1; it is characterized in that; it is provided with cylindric protective housing, the through hole that surface of shell is passed when offering probe contact lithium battery the two poles of the earth of test probe groups outside described rolling wheel detection feeding tube.
A kind of Full-automatic lithium battery battery quick blanking delivering sorting machine the most according to claim 1, it is characterized in that, material toggling sheet is installed quickly to be dialled in battery case by lithium battery at described rolling wheel feeding tube, rolling wheel detection feeding tube, the battery input slot of rolling wheel transfer feeding tube and output magazine, at non-input groove or output magazine, it is provided with baffle plate, prevents battery from departing from battery case by baffle plate.
A kind of Full-automatic lithium battery battery quick blanking delivering sorting machine the most according to claim 1, it is characterized in that, in described material grapple structure, two long rails are long straight guide shape, inside offers longitudinal chute, and longitudinal slide rail slides to form the structure that is slidably installed in being movably nested at longitudinal chute by slide block；The upper surface that cross slide is arranged on longitudinal slide rail by sliding part realizes sliding with the longitudinal slide rail in edge, and the sliding part of cross slide is vertically connected with lateral support and grabs assembly to install material simultaneously.
8. according to a kind of Full-automatic lithium battery battery quick blanking delivering sorting machine described in claim 1 or 7, it is characterized in that, described material is grabbed assembly and is mainly included material sucking port, material sucking port support and lowering or hoisting gear, material sucking port support is the space framework shape with upper and lower plate, is assembled into one by expansion link between upper and lower plate；Lowering or hoisting gear is fixedly mounted on the upper plate top of material sucking port support, mainly cylinder, lifting slide bar, lifting base is driven to form by lifting, lifting top end of sliding rod connects lifting base for fixing end, and bottom is run through from upper plate upper surface and is connected to lower plate, drives lower plate elevating movement by lifting slide bar；Material sucking port is opened in the lower plate bottom surface of material sucking port support, material sucking port is set to several transversely arranged and downward opening arc suction inlets, arc suction inlet is half edge profile shape of lithium battery, and material sucking port is connected with air pump by exhaust tube, the lithium battery of absorption workbench under air-extraction function.
9. the method for work of the use a kind of Full-automatic lithium battery battery quick blanking delivering sorting machine described in claim 1, it is characterised in that described method of work comprises the following steps:
1) first, above marker board, appropriate lithium battery product material is inserted inwards from the open top of blanking box mechanism, lithium battery is irregular alignment blanking in the space that buffering dividing plate and marker board are formed, when along the marker board buffering tilted in dropping process gradually marshalling, continue buffer blanking when falling feeding plate and make the further proper alignment of battery, fall in rolling wheel feeding tube the most one by one, when rolling wheel feeding tube rotates, it is involved in lithium battery from the battery case at top, at the battery case of side, exports lithium battery to blanking transmission belt along rotation direction simultaneously；
2) then, lithium battery cross drive to the rolling wheel rotating mechanism for testing is detected inside feeding tube by blanking transmission belt successively, in rolling wheel detection feeding tube rotation process, utilize the two poles of the earth of the lithium battery within probe contact of test probe groups to detect the internal resistance voltage of lithium battery, detected value is sent to control system and by control system record numerical value by test probe groups, after detection, rolling wheel detection feeding tube is rotated further, and when the lithium battery completing to detect turns to bottom, longitudinal output is sent in longitudinal transmission belt of connecting gear then；
3) subsequently, the lithium battery of longitudinal transmission belt flows to longitudinally be transferred to rolling wheel from bottom according to transmission and transfers in feeding tube, then exports lithium battery from the side of the transverse to lateral transport band in rolling wheel transfers feeding tube rotation process；
4) last, on lateral transport band, the lithium battery of transmission arrives successively and expects that the material of grapple structure is grabbed below assembly, controls material sucking port support by lowering or hoisting gear and declines to adsorb lithium battery from material sucking port, and after completing lithium battery absorption, control material sucking port support rises；Control system calculates this lithium battery and arrives displacement required during corresponding zonule receiving vat according to the lithium battery detection numerical value of record, material is grabbed above the zonule receiving vat that assembly moves to according to required separation distance set under the control of azimuth of longitudinal slide rail and cross slide simultaneously, then the absorption affinity of material sucking port is eliminated thus in the zonule receiving vat of blanking of being classified by lithium battery extremely correspondence, by the lithium battery in rewinding chamber, left and right district to the left and right collection tankage corresponding test number of corresponding classified storage.
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| CN109823821A (en) * | 2019-03-07 | 2019-05-31 | 苏州振畅智能科技有限公司 | Steel shell arranging machine |
| CN110641979A (en) * | 2019-09-19 | 2020-01-03 | 惠州攸特电子股份有限公司 | Filter discharge conveying mechanism and conveying equipment thereof |
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| CN112429475B (en) * | 2020-09-29 | 2023-06-30 | 贵州大学 | Capsule sequencing material feeding unit |
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