CN202498047U - Full-automatic battery scanning test separation system - Google Patents
Full-automatic battery scanning test separation system Download PDFInfo
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- CN202498047U CN202498047U CN2012200248357U CN201220024835U CN202498047U CN 202498047 U CN202498047 U CN 202498047U CN 2012200248357 U CN2012200248357 U CN 2012200248357U CN 201220024835 U CN201220024835 U CN 201220024835U CN 202498047 U CN202498047 U CN 202498047U
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Abstract
The utility model provides a full-automatic battery scanning test separation system which comprises a test scanning mechanism, a feed channel and a separation mechanism electrically connected with a PLC (programmable logic controller) of the system and arranged sequentially, wherein the test scanning mechanism comprises a turntable, a feed box arranged on the turntable as well as a scanning device and a test device which are located on the two stations in the rotation direction of the turntable; the separation mechanism comprises a shift device and a separation device; the shift device comprises a stop block at the tail end of the feed channel and a shift table; the shift table is located below the stop block; the separation device comprises multiple dividing channels, collection boxes at the tail ends of the dividing channels, a cross beam erected above the dividing channels, a manipulator arranged on the cross beam in a movable manner, and a cross beam mover for enabling the cross beam to longitudinally move along the dividing channels; and the shift table is arranged between the tail end of the feed channel and the dividing channels in a movable manner. The system provided by the utility model can perform full-automatic scanning test separation, thereby improving the working efficiency.
Description
[technical field]
The utility model relates to a kind of sweep test separation system of battery.
[background technology]
Lithium cell is the present electric core of domestic main practicality, is widely used in notebook computer, electric motor car, fields such as electric tool.Along with developing rapidly of technical fields such as electronics, communication, the scope of application of lithium cell is more and more wider, lithium cell before dispatch from the factory must through after the strict voltage internal resistance test according to the battery performance stepping of classifying.Internal resistance test device is mainly adopted in present domestic electric core sorting, divides a plurality of operations to carry out manual testing's sorting.Defective mainly shows: 1, the low labour intensity of testing, sorting efficient is big.2, screening accuracy is low, takes place easily to mix to put.3, input internal resistance appearance is many, and the equipment input cost is high.
[summary of the invention]
The technical problem that the utility model will solve is to provide a kind of full-automatic battery sweep test separation system, and it can full automaticly carry out the sweep test sorting, has improved operating efficiency.
The utility model is achieved in that a kind of full-automatic battery sweep test separation system; It comprises test scan mechanism, deflector chute, the sorting mechanism that is electrically connected and sets gradually with the PLC of system, and said test scan mechanism comprises rotating disk, is arranged at the feed box on the rotating disk; Lay respectively at scanning means, testing arrangement on two stations of rotating disk direction of rotation front and back; Said rotating disk is connected to sorting mechanism through deflector chute, and said sorting mechanism comprises shifting apparatus and sorting unit, and shifting apparatus comprises the stopper that is positioned at the deflector chute end; And load transfer station; Load transfer station is positioned at stopper below, and said sorting unit comprises a plurality of material-dividing grooves and be positioned at the terminal rewinding box of material-dividing groove, stands on the crossbeam of material-dividing groove top, movably is arranged at manipulator on the crossbeam; The crossbeam shifter that crossbeam is vertically moved along material-dividing groove, said load transfer station is arranged between deflector chute end and the material-dividing groove in a movable manner.
Further; Said test scan mechanism specifically comprises: said rotating disk upper end connects feed box through clamping structure; The neighboring of rotating disk is provided with some axial notches that are used to place electric core, is respectively arranged with scanning means and testing arrangement at former and later two stations of the direction of rotation of rotating disk, and said scanning means comprises scanning rotary cylinder, scanning stepper motor, scanner; Said scanning rotary cylinder connects the scanning stepper motor; The scanning stepper motor is provided with sweeping magnet towards the one side of rotating disk, and the direction of scanner is corresponding with sweeping magnet, and said testing arrangement comprises tested cylinder; Tested cylinder is provided with test probe towards the one side of rotating disk, and said test probe is connected to internal resistance test device.
Further; Said shifting apparatus comprises load transfer station; Be arranged at terminal last stopper of deflector chute and following stopper, said stopper and the following stopper gone up is being provided with stopper lower end under said load transfer station is positioned at the mode that can between deflector chute and material-dividing groove, move up and down towards deviating from the mode that the deflector chute direction moves; Said load transfer station is provided with the transfer groove corresponding with electric core, and said transfer groove is provided with telescopic cylinder.
Further, said sorting unit comprises crossbeam, manipulator; The crossbeam shifter, a plurality of material-dividing grooves, rewinding box; Said crossbeam is positioned at the material-dividing groove top; Said manipulator is connected with crossbeam with the mode that can on crossbeam, move, and said crossbeam shifter is can connect crossbeam in the mode that material-dividing groove vertically moves, the baffle plate cylinder that the end of said material-dividing groove is provided with baffle plate and is connected with baffle plate.
Further, said manipulator comprises screw mandrel, is used to limit first travel switch of magnet fixed head displacement; Be used to limit second travel switch of screw mandrel displacement; Lift cylinder, the magnet fixed head, said magnet fixed head is provided with a plurality of absorption magnet; Said lift cylinder connects screw mandrel, and said screw mandrel lower end connects the magnet fixed head.
The advantage of the utility model is:
The utility model comprises test scan mechanism, the sorting mechanism that connects through deflector chute, and said test scan mechanism comprises rotating disk, is arranged at the feed box on the rotating disk; Lay respectively at scanning means, testing arrangement on two stations of rotating disk direction of rotation front and back, said rotating disk is connected to sorting mechanism through deflector chute, and electric core gets into rotating disk through feed box; Scan successively then and test; Get into sorting mechanism then, carry out automatic sorting, whole workflow is full-automatic process; Overcome manually-operated in the past deficiency, improved operating efficiency.
[description of drawings]
Combine embodiment that the utility model is further described with reference to the accompanying drawings.
Fig. 1 is the structural representation of the utility model.
Fig. 2 is the structural representation of the test scan mechanism of the utility model.
Fig. 3 is the structural representation of the shifting apparatus of the utility model.
Fig. 4 is the structural representation of the sorting unit of the utility model.
[specific embodiment]
See also Fig. 1 to shown in Figure 4, the embodiment of the utility model is carried out detailed explanation.
Consult Fig. 1, a kind of full-automatic battery sweep test separation system, it comprises test scan mechanism, deflector chute 15, the sorting mechanism that is electrically connected and sets gradually with the PLC of system.Said test scan mechanism, sorting mechanism connect through deflector chute 15, and said test scan mechanism comprises rotating disk 11, is arranged at the feed box 12 on the rotating disk 11, lay respectively at scanning means 13, testing arrangement 14 on the station before and after rotating disk 11 direction of rotation.Said rotating disk 11 is connected to sorting mechanism through deflector chute 15, and said deflector chute 15 drives conveyer belt through gear motor 151 and carries.Consult Fig. 2; Said test scan mechanism specifically comprises: said rotating disk 11 upper ends connect feed boxes 12 through clamping structure 16; The neighboring of rotating disk 11 is provided with some axial notches 111 that are used to place electric core, on former and later two stations of the direction of rotation of rotating disk 11, is respectively arranged with scanning means 13 and testing arrangement 14, and said scanning means 13 comprises scanning rotary cylinder 131, scanning stepper motor 132, scanner 133; Said scanning rotary cylinder 131 connects scanning stepper motor 132; Scanning stepper motor 132 is provided with sweeping magnet 134 towards the one side of rotating disk 11, and the direction of scanner 133 is corresponding with sweeping magnet 134, and said testing arrangement comprises tested cylinder 141; Tested cylinder 141 is provided with test probe 142 towards the one side of rotating disk, and said test probe 142 is connected to internal resistance test device.
Said sorting mechanism comprises shifting apparatus 2 and sorting unit 3; Shifting apparatus 2 comprises the stopper 21 that is positioned at deflector chute 15 ends; And load transfer station 22; Load transfer station 22 is positioned at stopper 21 belows, and the rewinding box 32 that said sorting unit 3 comprises a plurality of material-dividing grooves 31 and is positioned at material-dividing groove 31 ends stands on the crossbeam 33 of material-dividing groove 31 tops, the manipulator 34 that can on crossbeam 33, move; The crossbeam shifter 35 that crossbeam 33 is vertically moved, said load transfer station 22 can move between deflector chute 15 ends and material-dividing groove 31.
Consult Fig. 3; Said shifting apparatus 2 specifically comprises: load transfer station 22; Fast 21 promptly go up stopper 211 and following stopper 212 to be arranged at deflector chute 15 terminal stopping, the said stopper 211 of going up is provided with up and down with following stopper 212, and all can move towards deviating from deflector chute 15 directions; Said load transfer station 22 is positioned at stopper 212 lower ends down with the mode that can between deflector chute 15 and material-dividing groove 31, move; Said load transfer station 22 is provided with the transfer groove 221 corresponding with electric core shape, and said transfer groove 221 is provided with telescopic cylinder 222, and said telescopic cylinder 222 is used for carrying out spacing to electric core.
Consult Fig. 4, said sorting unit 3 comprises a plurality of material-dividing grooves 31, rewinding box 32; One crossbeam 33; One manipulator, 34, one crossbeam shifters 35, said crossbeam 33 is positioned at material-dividing groove 31 tops; Said manipulator 34 is connected with crossbeam 33 with the mode that can on crossbeam 33, move; Said crossbeam 33 carries out moving longitudinally along material-dividing groove 31 through crossbeam shifter 35, and the baffle plate cylinder 37 that the end of said material-dividing groove 31 is provided with electric core baffle plate 36 and is connected with electric core baffle plate 36, said baffle plate cylinder 37 are used to control moving of electric core baffle plate 36.
Said manipulator 34 comprises a screw mandrel 341, first travel switch 342, second travel switch 343, lift cylinder 344, magnet fixed head 345; Said magnet fixed head 345 is provided with a plurality of absorption magnet; Said lift cylinder 344 connects screw mandrel 341; Said screw mandrel 341 lower ends connect the displacement that magnet fixed head 345, the first travel switches 342 are used to limit magnet fixed head 345, and second travel switch 343 is used to limit the displacement of screw mandrel 341.
The operation principle of the utility model is following:
After feed box 12 is filled material; Electric core in the feed box 12 is through the axial notch 16 of clamping structure 16 entering rotating disks 11, and PLC control rotating disk 11 rotates to electric core and is positioned at the scanning station, scans rotary cylinder 131 this moment and promotes scanning stepper motor 132; Make sweeping magnet 134 hold electric core; 133 pairs of electric cores of scanner scan, and the sweeping magnet 134 that scanning rotary cylinder 131 promotes on the scanning stepper motors 132 is rotated, and make electric core revolve to turn around and scan.After scanning was accomplished, rotating disk 11 rotated to test station again, this moment tested cylinder 141 push to test probes 142, test probe 142 compresses electric core, makes internal resistance test device test the voltage internal resistance of electric core.Behind the internal resistance EOT, rotating disk 11 is rotated further, and electric core just drops to deflector chute 15, drives conveyer belt through gear motor 151 on the deflector chute 15 and carries, and said electric core is sent to deflector chute 15 ends, and last stopper 211 keeps stopping electric core.Last stopper 211 is to after-contraction (deviating from deflector chute 15), and electric core just drops to down on the stopper 212, and last stopper 211 stretches (towards deflector chute 15) immediately forward, restores to the original state, and keeps stopping the electric core of the next one.In like manner, following stopper 212 is to after-contraction (deviating from deflector chute 15), and electric core just drops on the transfer groove 221 of load transfer station 22, and following stopper 212 stretches (towards deflector chute 15) immediately forward, restores to the original state.PLC is according to the test data of this electricity core in test station, and control load transfer station 22 moves to corresponding material-dividing groove 31, and telescopic cylinder 222 shrinks, and makes electric core get into material-dividing groove 31 from transfer groove 221, and material-dividing groove 31 terminal electric core baffle plates 36 keep stopping electric core.After material-dividing groove 31 was filled electric core, manipulator 34 just moved to top, corresponding material-dividing groove 31 positions through crossbeam 33.It is downward that screw mandrel 341 promotes magnet fixed head 345, and the absorption magnet until magnet fixed head 345 lower surfaces adsorbs electric core, and under the effect of baffle plate cylinder 37, electric core baffle plate 36 is made a concession then, and screw mandrel 341 promotes magnet fixed head 345 and moves up.Under the effect of crossbeam shifter 35, crossbeam 33 and the manipulator 34 that is arranged on the crossbeam 33 move to the end of material-dividing groove 31, until the top that is positioned at corresponding rewinding box 32 then.Manipulator 34 descends, under the effect of lift cylinder 344, and the 345 upwards liftings of magnet fixed head, absorption magnet and electric core space out, and make electric core lose magnetic force and drop on the rewinding box 32.The utility model is promptly by circulating with upper type.
The above; Be merely the utility model preferred embodiment; So can not limit the scope that the utility model is implemented according to this, the equivalence of promptly doing according to the utility model claim and description changes and modifies, and all should still belong in the scope that the utility model contains.
Claims (5)
1. full-automatic battery sweep test separation system; It is characterized in that: it comprises test scan mechanism, deflector chute, the sorting mechanism that is electrically connected and sets gradually with the PLC of system, and said test scan mechanism comprises rotating disk, is arranged at the feed box on the rotating disk; Lay respectively at scanning means, testing arrangement on two stations of rotating disk direction of rotation front and back; Said rotating disk is connected to sorting mechanism through deflector chute, and said sorting mechanism comprises shifting apparatus and sorting unit, and shifting apparatus comprises the stopper that is positioned at the deflector chute end; And load transfer station; Load transfer station is positioned at stopper below, and said sorting unit comprises a plurality of material-dividing grooves and be positioned at the terminal rewinding box of material-dividing groove, stands on the crossbeam of material-dividing groove top, movably is arranged at manipulator on the crossbeam; The crossbeam shifter that crossbeam is vertically moved along material-dividing groove, said load transfer station is arranged between deflector chute end and the material-dividing groove in a movable manner.
2. a kind of full-automatic battery sweep test separation system according to claim 1; It is characterized in that: said test scan mechanism specifically comprises: said rotating disk upper end connects feed box through clamping structure; The neighboring of rotating disk is provided with some axial notches that are used to place electric core, is respectively arranged with scanning means and testing arrangement at former and later two stations of the direction of rotation of rotating disk, and said scanning means comprises scanning rotary cylinder, scanning stepper motor, scanner; Said scanning rotary cylinder connects the scanning stepper motor; The scanning stepper motor is provided with sweeping magnet towards the one side of rotating disk, and the direction of scanner is corresponding with sweeping magnet, and said testing arrangement comprises tested cylinder; Tested cylinder is provided with test probe towards the one side of rotating disk, and said test probe is connected to internal resistance test device.
3. a kind of full-automatic battery sweep test separation system according to claim 1; It is characterized in that: said shifting apparatus comprises load transfer station; Be arranged at terminal last stopper of deflector chute and following stopper; Said stopper and the following stopper gone up is being provided with up and down towards deviating from the mode that the deflector chute direction moves; Said load transfer station is positioned at stopper lower end down with the mode that can between deflector chute and material-dividing groove, move, and said load transfer station is provided with the transfer groove corresponding with electric core, and said transfer groove is provided with telescopic cylinder.
4. a kind of full-automatic battery sweep test separation system according to claim 1, it is characterized in that: said sorting unit comprises crossbeam, manipulator; The crossbeam shifter, a plurality of material-dividing grooves, rewinding box; Said crossbeam is positioned at the material-dividing groove top; Said manipulator is connected with crossbeam with the mode that can on crossbeam, move, and said crossbeam shifter is can connect crossbeam in the mode that material-dividing groove vertically moves, the baffle plate cylinder that the end of said material-dividing groove is provided with baffle plate and is connected with baffle plate.
5. a kind of full-automatic battery sweep test separation system according to claim 1, it is characterized in that: said manipulator comprises screw mandrel, is used to limit first travel switch of magnet fixed head displacement; Be used to limit second travel switch of screw mandrel displacement; Lift cylinder, the magnet fixed head, said magnet fixed head is provided with a plurality of absorption magnet; Said lift cylinder connects screw mandrel, and said screw mandrel lower end connects the magnet fixed head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200248357U CN202498047U (en) | 2012-01-18 | 2012-01-18 | Full-automatic battery scanning test separation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200248357U CN202498047U (en) | 2012-01-18 | 2012-01-18 | Full-automatic battery scanning test separation system |
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| Publication Number | Publication Date |
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| CN202498047U true CN202498047U (en) | 2012-10-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012200248357U Withdrawn - After Issue CN202498047U (en) | 2012-01-18 | 2012-01-18 | Full-automatic battery scanning test separation system |
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| CN (1) | CN202498047U (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527649A (en) * | 2012-01-18 | 2012-07-04 | 福州开发区星云电子自动化有限公司 | Full-automatic scan test and sorting system of batteries |
| CN103926452A (en) * | 2014-04-28 | 2014-07-16 | 曙鹏科技（深圳）有限公司 | Automatic OCV testing device for cylindrical battery |
| CN105966878A (en) * | 2016-07-30 | 2016-09-28 | 东莞市台工电子机械科技有限公司 | Fully-automatic lithium battery quick feeding, conveying and sorting machine and working method thereof |
| CN106044131A (en) * | 2016-07-30 | 2016-10-26 | 东莞市台工电子机械科技有限公司 | Intelligent lithium battery blanking, conveying and separating machine and working method thereof |
| CN107235321A (en) * | 2017-07-10 | 2017-10-10 | 福建星云电子股份有限公司 | A kind of automatic barcode scanning test device of battery core |
| CN108787501A (en) * | 2018-06-14 | 2018-11-13 | 杭州显庆科技有限公司 | A kind of screening installation of cylindrical lithium battery |
| CN108855996A (en) * | 2018-06-11 | 2018-11-23 | 东莞市德胜自动化设备有限公司 | A kind of cylindrical battery barcode scanning sorting machine |
| CN108906665A (en) * | 2018-06-21 | 2018-11-30 | 游诚琦 | A kind of automation battery core method for separating |
| CN108906664A (en) * | 2018-06-21 | 2018-11-30 | 游诚琦 | A kind of automation battery core screening installation |
| CN111167749A (en) * | 2020-01-09 | 2020-05-19 | 深圳市汇鼎智能制造技术有限公司 | Automatic material loading test sorting facilities of electricity core |
| CN118321208A (en) * | 2024-03-06 | 2024-07-12 | 科立鑫(珠海)新能源有限公司 | Retired battery recycling and classifying device and method |
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2012
- 2012-01-18 CN CN2012200248357U patent/CN202498047U/en not_active Withdrawn - After Issue
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527649B (en) * | 2012-01-18 | 2013-06-19 | 福州开发区星云电子自动化有限公司 | Full-automatic scan test and sorting system of batteries |
| CN102527649A (en) * | 2012-01-18 | 2012-07-04 | 福州开发区星云电子自动化有限公司 | Full-automatic scan test and sorting system of batteries |
| CN103926452A (en) * | 2014-04-28 | 2014-07-16 | 曙鹏科技（深圳）有限公司 | Automatic OCV testing device for cylindrical battery |
| CN105966878A (en) * | 2016-07-30 | 2016-09-28 | 东莞市台工电子机械科技有限公司 | Fully-automatic lithium battery quick feeding, conveying and sorting machine and working method thereof |
| CN106044131A (en) * | 2016-07-30 | 2016-10-26 | 东莞市台工电子机械科技有限公司 | Intelligent lithium battery blanking, conveying and separating machine and working method thereof |
| CN107235321B (en) * | 2017-07-10 | 2022-09-23 | 福建星云电子股份有限公司 | Automatic yard testing arrangement that sweeps of electricity core |
| CN107235321A (en) * | 2017-07-10 | 2017-10-10 | 福建星云电子股份有限公司 | A kind of automatic barcode scanning test device of battery core |
| CN108855996A (en) * | 2018-06-11 | 2018-11-23 | 东莞市德胜自动化设备有限公司 | A kind of cylindrical battery barcode scanning sorting machine |
| CN108787501A (en) * | 2018-06-14 | 2018-11-13 | 杭州显庆科技有限公司 | A kind of screening installation of cylindrical lithium battery |
| CN108906664A (en) * | 2018-06-21 | 2018-11-30 | 游诚琦 | A kind of automation battery core screening installation |
| CN108906665B (en) * | 2018-06-21 | 2020-06-02 | 杨贵珍 | Automatic core sorting method |
| CN108906665A (en) * | 2018-06-21 | 2018-11-30 | 游诚琦 | A kind of automation battery core method for separating |
| CN111167749A (en) * | 2020-01-09 | 2020-05-19 | 深圳市汇鼎智能制造技术有限公司 | Automatic material loading test sorting facilities of electricity core |
| CN118321208A (en) * | 2024-03-06 | 2024-07-12 | 科立鑫(珠海)新能源有限公司 | Retired battery recycling and classifying device and method |
| CN118321208B (en) * | 2024-03-06 | 2024-09-17 | 科立鑫(珠海)新能源有限公司 | Retired battery recycling and classifying device and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20121024 Effective date of abandoning: 20130619 |
|
| RGAV | Abandon patent right to avoid regrant |