CN106505414B - An automatic clamping and conveying device for the busbar of a power distribution cabinet - Google Patents
An automatic clamping and conveying device for the busbar of a power distribution cabinet Download PDFInfo
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- CN106505414B CN106505414B CN201610949623.2A CN201610949623A CN106505414B CN 106505414 B CN106505414 B CN 106505414B CN 201610949623 A CN201610949623 A CN 201610949623A CN 106505414 B CN106505414 B CN 106505414B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/20—Bus-bar or other wiring layouts, e.g. in cubicles, in switchyards
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
- G01N35/10—Devices for transferring samples or any liquids to, in, or from, the analysis apparatus, e.g. suction devices, injection devices
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B3/00—Apparatus specially adapted for the manufacture, assembly, or maintenance of boards or switchgear
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- Press Drives And Press Lines (AREA)
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Abstract
Description
技术领域technical field
本发明涉及配关柜技术领域,具体的说是一种配电柜母线自动夹持输送装置。The invention relates to the technical field of distribution cabinets, in particular to an automatic clamping and conveying device for a busbar of a distribution cabinet.
背景技术Background technique
配电柜是一种电气设备,是各种电器的总控制中心,对各种电器提供保护、监视和控制,也是自动化生产不可或缺的配电辅助设备,主要结构包括柜体、仪表、母线、母排、接地母排和电器元件等组成部件,其中母线是各电气原件进行汇集、分配和传送电能的导体,因此母线的质量好坏直接影响配电柜的工作性能,现有母线种类中应用最广泛的就是铜排母线,铜排母线的主要是由两端为Ω型结构的导电环、中间为扁状铜排导线组成的,母线在应用之前通常需要进行质量检测,质量检测主要分为导电性检测和表面损伤状况检测,现在母线质量检测主要为辅助工装人工检测,这种母线人工检测方式存在以下缺陷:需要人工通过夹线钳从收集箱中拿取母线安放到辅助工装上等待检测,这种人工夹取安放方式存在操作复杂、劳动强度大、夹取安放速度慢、自动化程度低、工作效率低下等缺陷。The power distribution cabinet is a kind of electrical equipment. It is the general control center of various electrical appliances. It provides protection, monitoring and control for various electrical appliances. It is also an indispensable power distribution auxiliary equipment for automated production. The main structure includes cabinets, instruments, and busbars. , busbar, grounding busbar and electrical components and other components, among which the busbar is the conductor for the collection, distribution and transmission of electrical energy by various electrical components, so the quality of the busbar directly affects the working performance of the power distribution cabinet. Among the existing types of busbars The most widely used is the copper busbar. The copper busbar is mainly composed of a conductive ring with an Ω-shaped structure at both ends and a flat copper busbar wire in the middle. The busbar usually requires quality inspection before application. The quality inspection mainly includes: For conductivity detection and surface damage detection, the current busbar quality inspection is mainly manual inspection of auxiliary tooling. This manual busbar inspection method has the following defects: it is necessary to manually take the busbar from the collection box with wire clamps and place it on the auxiliary tooling. Inspection, this manual clamping and placement method has defects such as complicated operation, high labor intensity, slow clamping and placement speed, low degree of automation, and low work efficiency.
发明内容Contents of the invention
为了解决上述问题,本发明提供了一种配电柜母线自动夹持输送装置,可以解决现有配电柜母线人工检测方式存在的操作复杂、劳动强度大、夹取安放速度慢、自动化程度低和工作效率低下等难题,可以实现配电柜母线的自动夹持输送功能,操作简便,无需人工操作,具有夹取输送速度快、自动化程度高和工作效率高等优点。In order to solve the above problems, the present invention provides an automatic clamping and conveying device for the busbar of the power distribution cabinet, which can solve the problems of complicated operation, high labor intensity, slow clamping and placement speed and low degree of automation existing in the manual detection method of the busbar of the power distribution cabinet and low work efficiency, it can realize the automatic clamping and conveying function of the busbar of the power distribution cabinet. It is easy to operate and does not require manual operation. It has the advantages of fast clamping and conveying speed, high degree of automation and high work efficiency.
为了实现上述目的,本发明采用以下技术方案来实现:一种配电柜母线自动夹持输送装置,包括基板,所述基板的上端面安装有两根一号直线滑轨,每根一号直线滑轨上均安装有一根动柱,两根一号直线滑轨的两根动柱上端安装有动模,动模中部通过螺纹安装有一号丝杠,一号丝杠的左端设置有手轮,一号丝杠的右端通过轴承安装有定模,定模的后端面对称焊接有两根定柱,两根定柱下端安装在基板上,两根定柱起到固定支撑定模的作用,操作工人通过手轮带动一号丝杠在定模上转动,一号丝杠带动定模移动,定模通过两根动柱在两根一号直线滑轨上平稳移动,从而调节了定模与动模之间的距离,使得本发明适用于不同长度的母线下料,同时本发明中的手轮也可替换成现有伺服电机进行直接驱动实现定模与动模之间距离的自动调节;所述动模的内壁上设置有一号模腔,定模的内壁上设置有与一号模腔相对应的二号模腔,一号模腔和二号模腔的作为母线的下料通道,动模的外壁上安装有第一升降导向机构,定模的外壁上安装有与第一升降导向机构相对应的第二升降导向机构,通过第一升降导向机构和第二升降导向机构自动接住从一号模腔和二号模腔下料的母线,然后母线通过第一升降导向机构和第二升降导向机构进行升降传输到指定高度;所述基板的上端面安装有两个安装板,两个安装板之间对称安装有两根导向轴,位于基板左侧的安装板内壁上通过轴承安装有二号丝杠,二号丝杠的右端通过联轴器安装有移动电机,移动电机通过电机座安装在位于基板右侧的安装板内壁上,且二号丝杠位于两根导向轴之间;所述二号丝杠上通过螺纹安装有移动块,移动块的上下两端通过滑动配合方式分别安装在两根导向轴上,两根导向轴起到限位辅助运动,使得移动块可以平稳水平移动,而不会出现转动的现象,通过移动电机带动二号丝杠转动,在两根导向轴的限位辅助下使得二号丝杠带动移动块稳定进行左右移动;所述移动块的内壁上安装有夹持机构,夹持机构可在移动块上进行左右移动,本发明通过夹持机构自动夹取第一升降导向机构和第二升降导向机构升降传输下来的母线,夹持机构包括安装在移动块内壁上的两个二号液压缸,两个二号液压缸的中部固定安装在固定框上,固定框焊接在移动块内壁上,固定框起到固定支撑两个二号液压缸的作用,两个二号液压缸的顶端通过法兰安装有夹持基板,通过两个二号液压缸稳定带动夹持基板作伸缩运动,夹持基板的内壁上焊接有定夹板,夹持基板内壁上对称安装有两块夹持支板,每个夹持支板上均安装有两个三号液压缸,两块夹持支板的四个三号液压缸顶端通过法兰安装有动夹板,通过四个三号液压缸稳定带动动夹板上下运动,从而调节了动夹板与定夹板之间的距离,通过动夹板与定夹板之间形成的夹持力来自动夹持传输下来的母线,动夹板的下端两侧通过两个缓冲弹簧分别与两块夹持支板相连,缓冲弹簧起到良好的缓冲作用,防止动夹板速度过快损伤母线铜排的现象。In order to achieve the above object, the present invention adopts the following technical solutions: an automatic clamping and conveying device for the busbar of a power distribution cabinet, including a base plate, two No. 1 linear slide rails are installed on the upper surface of the base plate, each A moving column is installed on the slide rails, and a moving mold is installed on the upper ends of the two moving columns of the two No. 1 linear slide rails. The middle part of the moving mold is installed with a No. 1 screw through the thread, and the left end of the No. 1 screw is provided with a hand wheel. The right end of the No. 1 lead screw is installed with a fixed mold through a bearing. The rear end of the fixed mold is symmetrically welded with two fixed columns. The lower ends of the two fixed columns are installed on the base plate. The two fixed columns play the role of fixing and supporting the fixed mold. Workers drive the No. 1 screw to rotate on the fixed mold through the hand wheel, and the No. 1 screw drives the fixed mold to move, and the fixed mold moves smoothly on the two No. The distance between the molds makes the present invention suitable for busbar blanking of different lengths. At the same time, the hand wheel in the present invention can also be replaced by an existing servo motor for direct drive to realize automatic adjustment of the distance between the fixed mold and the movable mold; The inner wall of the movable mold is provided with a No. 1 cavity, and the inner wall of the fixed mold is provided with a No. 2 cavity corresponding to the No. 1 cavity. The No. 1 cavity and the No. 2 cavity serve as the feeding channel for the busbar. A first lifting guide mechanism is installed on the outer wall of the mold, and a second lifting guide mechanism corresponding to the first lifting guide mechanism is installed on the outer wall of the fixed mold. No. 1 cavity and No. 2 cavity blanking busbar, and then the busbar is lifted and transported to the specified height through the first lifting guide mechanism and the second lifting guide mechanism; two mounting plates are installed on the upper end of the base plate, two There are two guide shafts installed symmetrically between the mounting plates. The No. 2 screw is installed on the inner wall of the mounting plate on the left side of the base plate through a bearing. The right end of the No. 2 screw is equipped with a moving motor through a coupling. The moving motor passes through the motor seat It is installed on the inner wall of the mounting plate on the right side of the base plate, and the No. 2 screw is located between the two guide shafts; the No. 2 screw is threaded with a moving block, and the upper and lower ends of the moving block are separated by sliding fit. Installed on two guide shafts, the two guide shafts play a limited auxiliary movement, so that the moving block can move smoothly and horizontally without turning. With the help of the limited position, the No. 2 lead screw drives the moving block to move stably from side to side; the inner wall of the moving block is equipped with a clamping mechanism, which can move left and right on the moving block. Clamp the busbar that is lifted and transmitted by the first lifting guide mechanism and the second lifting guide mechanism. The clamping mechanism includes two No. 2 hydraulic cylinders installed on the inner wall of the moving block. The middle parts of the two No. 2 hydraulic cylinders are fixed on the fixed frame. Above, the fixed frame is welded on the inner wall of the moving block, and the fixed frame plays the role of fixing and supporting the two No. 2 hydraulic cylinders. The tops of the two No. The clamping base plate is stably driven to perform telescopic movement. The inner wall of the clamping base plate is welded with a fixed splint. Two clamping support plates are symmetrically installed on the inner wall of the clamping base plate. Each clamping support plate has a Two No. 3 hydraulic cylinders are installed, and the top of the four No. 3 hydraulic cylinders holding the support plate is equipped with a movable splint through the flange. The movable splint is stably driven by the four No. 3 hydraulic cylinders to move up and down, thereby adjusting the movable splint. The distance between the fixed splint and the clamping force formed between the movable splint and the fixed splint automatically clamps the transmitted busbar, and the two sides of the lower end of the movable splint are respectively connected to the two clamping support plates through two buffer springs , The buffer spring plays a good buffering role to prevent the phenomenon that the movable splint is too fast to damage the busbar copper bar.
作为本发明的一种优选技术方案,所述一号模腔从动模上端面贯穿至下端面,二号模腔从定模上端面贯穿至下端面,一号模腔和二号模腔为形状、大小均相等的Ω型结构,使得一号模腔和二号模腔的结构与母线两端结构相同,从而可以进行限位精准下料,且一号模腔和二号模腔上端均向外倾斜延伸设置有导向模架,导向模架为与一号模腔和二号模腔均相对应的Ω型结构,导向模架起到导引母线下料的作用,当母线调至导向模架内壁上,可以借助导向模架的倾斜延伸结构自动滑入一号模腔和二号模腔中,从而提高了母线下料的效率。As a preferred technical solution of the present invention, the No. 1 mold cavity penetrates from the upper end surface of the movable mold to the lower end surface, and the No. 2 mold cavity penetrates from the upper end surface of the fixed mold to the lower end surface. The No. 1 mold cavity and the No. 2 mold cavity are The Ω-shaped structure with equal shape and size makes the structures of the No. There is a guide formwork extending obliquely outward. The guide formwork is an Ω-shaped structure corresponding to the No. 1 cavity and the No. 2 cavity. On the inner wall of the mold base, it can automatically slide into the No. 1 mold cavity and the No. 2 mold cavity by means of the inclined extension structure of the guide mold base, thereby improving the efficiency of busbar blanking.
作为本发明的一种优选技术方案,所述第一升降导向机构和第二升降导向机构的形状、结构、大小均相同,第一升降导向机构和第二升降导向机构为相同机构,便于同步运动,第一升降导向机构包括焊接在动模外壁上的导向基块,导向基块上安装有一号液压缸,一号液压缸的中部固定在导向定板上,导向定板焊接在动模外壁上,导向定板起到固定支撑一号液压缸中部的作用,一号液压缸的顶端通过法兰安装有升降板,且升降板的右端正好位于一号模腔的正下方,通过一号液压缸带动升降板进行母线上下升降传输工作。As a preferred technical solution of the present invention, the shape, structure and size of the first lifting guide mechanism and the second lifting guide mechanism are the same, and the first lifting guide mechanism and the second lifting guide mechanism are the same mechanism, which is convenient for synchronous movement , the first lifting guide mechanism includes a guide base block welded on the outer wall of the movable mold, on which there is a No. 1 hydraulic cylinder, and the middle part of the No. 1 hydraulic cylinder is fixed on the guide fixed plate, which is welded on the outer wall of the movable mold , the guide fixed plate plays the role of fixing and supporting the middle part of the No. 1 hydraulic cylinder. The top of the No. 1 hydraulic cylinder is equipped with a lifting plate through the flange, and the right end of the lifting plate is just below the No. 1 cavity. Drive the lifting plate to carry out the lifting and lowering transmission work on the busbar.
作为本发明的一种优选技术方案,所述定夹板和动夹板的内壁上均设置有橡胶垫,橡胶垫起到保护母线铜排表面的作用,防止定夹板和动夹板之间的加持力过大损伤母线铜排表面的现象。As a preferred technical solution of the present invention, rubber pads are provided on the inner walls of the fixed splint and the movable splint, and the rubber pads play a role in protecting the surface of the busbar copper bars, preventing the clamping force between the fixed splint and the movable splint from being too high. A phenomenon that greatly damages the surface of the busbar copper bar.
工作时,首先根据母线的长度确定定模与动模之间的宽度,操作工人通过手轮带动一号丝杠在定模上转动,一号丝杠带动动模移动,动模通过两根动柱在两根一号直线滑轨上平稳移动,从而调节了定模与动模之间的距离,从而调节了一号模腔和二号模腔之间的宽度,距离调节好之后将母线两端放入到一号模腔和二号模腔中,母线两端穿过一号模腔和二号模腔分别掉到第一升降导向机构和第二升降导向机构上,然后第一升降导向机构和第二升降导向机构同步开始工作将母线升降传输至指定高度,然后夹持机构开始工作,两个二号液压缸带动夹持基板作伸缩运动,夹持基板带动动夹板与定夹板运动至母线铜排的上下两端,此时四个三号液压缸开始工作,四个三号液压缸在两个缓冲弹簧的缓冲力作用下带动动夹板缓慢往下运动,通过动夹板与定夹板之间形成的夹持力夹持住传输下来的母线中部,此时两个二号液压缸再次运动伸缩回原来位置,接着移动电机开始工作,移动电机带动二号丝杠转动,在两根导向轴的限位辅助下使得二号丝杠带动移动块稳定进行左右移动,移动块带动夹持机构将母线传输至指定位置,以便于进行下一步的检测工作,实现了配电柜母线的自动夹持输送功能,操作简便,无需人工运动,自动化程度高,夹取输送速度快。When working, first determine the width between the fixed mold and the movable mold according to the length of the busbar. The operator drives the No. 1 screw to rotate on the fixed mold through the hand wheel, and the No. 1 screw drives the movable mold to move. The column moves smoothly on the two No. 1 linear slide rails, thereby adjusting the distance between the fixed mold and the moving mold, thereby adjusting the width between the No. 1 cavity and the No. 2 cavity. After the distance is adjusted, the busbar two The two ends of the busbar are put into the No. 1 and No. 2 mold cavities, and the two ends of the busbar pass through the No. 1 and No. 2 mold cavities and drop onto the first lifting guide mechanism and the second lifting guide mechanism respectively, and then the first lifting guide The mechanism and the second lifting guide mechanism start to work synchronously to lift and transmit the busbar to the specified height, and then the clamping mechanism starts to work, the two No. At the upper and lower ends of the bus bar, the four No. 3 hydraulic cylinders start to work at this time. Under the buffer force of the two buffer springs, the four No. 3 hydraulic cylinders drive the moving splint to move down slowly. The clamping force formed between clamps the middle part of the transmitted busbar. At this time, the two No. 2 hydraulic cylinders move and stretch back to the original position again, and then the moving motor starts to work, and the moving motor drives the No. 2 screw to rotate. With the help of the limited position, the No. 2 lead screw drives the moving block to move stably left and right, and the moving block drives the clamping mechanism to transfer the busbar to the designated position, so as to facilitate the next detection work and realize the automatic clamping of the busbar of the power distribution cabinet Conveying function, easy to operate, no manual movement, high degree of automation, fast clamping and conveying speed.
本发明的有益效果是:相比现有技术,本发明通过一号丝杠调节定模与动模之间距离到合适距离,借助导向模架的倾斜延伸结构使得母线两端能够自动滑入一号模腔和二号模腔中下料,然后通过第一升降导向机构和第二升降导向机构自动接住从一号模腔和二号模腔下料的母线并进行向下传输至合适位置,然后夹持机构将自动夹取母线,最后在移动电机的作用下通过二号丝杠带动移动块运动,移动块带动夹持机构将母线运动至合适位置,实现了配电柜母线的自动夹持输送功能,操作简便,无需人工运动,自动化程度高,夹取输送速度快,解决了现有配电柜母线人工检测方式存在的操作复杂、劳动强度大、夹取安放速度慢、自动化程度低和工作效率低下等难题。The beneficial effects of the present invention are: compared with the prior art, the present invention adjusts the distance between the fixed die and the movable die to an appropriate distance through the No. 1 screw, and the two ends of the bus bar can automatically slide into a The material is unloaded in the No. 1 cavity and the No. 2 cavity, and then automatically catches the busbar that is unloaded from the No. 1 cavity and the No. 2 cavity through the first lifting guide mechanism and the second lift guide mechanism and transports it downward to a suitable position. , then the clamping mechanism will automatically clamp the busbar, and finally, under the action of the moving motor, the No. 2 screw drives the moving block to move, and the moving block drives the clamping mechanism to move the busbar to a suitable position, realizing the automatic clamping of the busbar in the power distribution cabinet Holding and conveying function, easy to operate, no need for manual movement, high degree of automation, fast clamping and conveying speed, which solves the problems of complex operation, high labor intensity, slow clamping and placement speed, and low degree of automation existing in the existing manual detection method of the busbar of the power distribution cabinet and low work efficiency.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的第一结构示意图;Fig. 1 is the first structural representation of the present invention;
图2是本发明的第二结构示意图;Fig. 2 is the second structural representation of the present invention;
图3是本发明夹持机构的结构示意图。Fig. 3 is a structural schematic diagram of the clamping mechanism of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific illustrations.
如图1至图3所示,一种配电柜母线自动夹持输送装置,包括基板31,所述基板31的上端面安装有两根一号直线滑轨32,每根一号直线滑轨32上均安装有一根动柱33,两根一号直线滑轨32的两根动柱33上端安装有动模34,动模34中部通过螺纹安装有一号丝杠35,一号丝杠35的左端设置有手轮36,一号丝杠35的右端通过轴承安装有定模37,定模37的后端面对称焊接有两根定柱38,两根定柱38下端安装在基板31上,两根定柱38起到固定支撑定模37的作用,操作工人通过手轮36带动一号丝杠35在定模37上转动,一号丝杠35带动定模37移动,定模37通过两根动柱33在两根一号直线滑轨32上平稳移动,从而调节了定模37与动模34之间的距离,使得本发明适用于不同长度的母线下料,同时本发明中的手轮36也可替换成现有伺服电机进行直接驱动实现定模37与动模34之间距离的自动调节;所述动模34的内壁上设置有一号模腔,定模37的内壁上设置有与一号模腔相对应的二号模腔,一号模腔和二号模腔的作为母线的下料通道,动模34的外壁上安装有第一升降导向机构39,定模37的外壁上安装有与第一升降导向机构39相对应的第二升降导向机构310,通过第一升降导向机构39和第二升降导向机构310自动接住从一号模腔和二号模腔下料的母线,然后母线通过第一升降导向机构39和第二升降导向机构310进行升降传输到指定高度;所述基板31的上端面安装有两个安装板311,两个安装板311之间对称安装有两根导向轴312,位于基板31左侧的安装板311内壁上通过轴承安装有二号丝杠313,二号丝杠313的右端通过联轴器安装有移动电机314,移动电机314通过电机座安装在位于基板31右侧的安装板311内壁上,且二号丝杠313位于两根导向轴312之间;所述二号丝杠313上通过螺纹安装有移动块315,移动块315的上下两端通过滑动配合方式分别安装在两根导向轴312上,两根导向轴312起到限位辅助运动,使得移动块315可以平稳水平移动,而不会出现转动的现象,通过移动电机314带动二号丝杠313转动,在两根导向轴312的限位辅助下使得二号丝杠313带动移动块315稳定进行左右移动;所述移动块315的内壁上安装有夹持机构316,夹持机构316可在移动块315上进行左右移动,本发明通过夹持机构316自动夹取第一升降导向机构39和第二升降导向机构310升降传输下来的母线,夹持机构316包括安装在移动块315内壁上的两个二号液压缸3161,两个二号液压缸3161的中部固定安装在固定框3162上,固定框3162焊接在移动块315内壁上,固定框3162起到固定支撑两个二号液压缸3161的作用,两个二号液压缸3161的顶端通过法兰安装有夹持基板3163,通过两个二号液压缸3161稳定带动夹持基板3163作伸缩运动,夹持基板3163的内壁上焊接有定夹板3164,夹持基板3163内壁上对称安装有两块夹持支板3165,每个夹持支板3165上均安装有两个三号液压缸3166,两块夹持支板3165的四个三号液压缸3166顶端通过法兰安装有动夹板3167,通过四个三号液压缸3166稳定带动动夹板3167上下运动,从而调节了动夹板3167与定夹板3164之间的距离,通过动夹板3167与定夹板3164之间形成的夹持力来自动夹持传输下来的母线,动夹板3167的下端两侧通过两个缓冲弹簧3168分别与两块夹持支板3165相连,缓冲弹簧3168起到良好的缓冲作用,防止动夹板3167速度过快损伤母线铜排的现象。As shown in Figures 1 to 3, an automatic clamping and conveying device for the busbar of a power distribution cabinet includes a base plate 31. Two No. 1 linear slide rails 32 are installed on the upper surface of the base plate 31. A moving column 33 is installed on the 32, and the upper ends of the two moving columns 33 of the two No. 1 linear slide rails 32 are equipped with a moving mold 34, and the middle part of the moving mold 34 is threaded with a No. The left end is provided with a hand wheel 36, the right end of the No. 1 leading screw 35 is equipped with a fixed mold 37 through a bearing, and the rear end face of the fixed mold 37 is welded with two fixed columns 38 symmetrically, and the lower ends of the two fixed columns 38 are installed on the base plate 31. The fixed column 38 plays the role of fixing and supporting the fixed mold 37. The operator drives the No. 1 screw 35 to rotate on the fixed mold 37 through the hand wheel 36, and the No. 1 screw 35 drives the fixed mold 37 to move. The fixed mold 37 passes through two The moving column 33 moves smoothly on the two No. 1 linear slide rails 32, thereby adjusting the distance between the fixed mold 37 and the moving mold 34, so that the present invention is suitable for busbar blanking of different lengths, and the handwheel in the present invention 36 can also be replaced with existing servo motors and carry out direct drive to realize the automatic regulation of the distance between the fixed mold 37 and the movable mold 34; The No. 2 mold cavity corresponding to the No. 1 mold cavity, the No. 1 mold cavity and the No. 2 mold cavity are used as the feeding channel of the busbar, the first lifting guide mechanism 39 is installed on the outer wall of the movable mold 34, and the first lifting guide mechanism 39 is installed on the outer wall of the fixed mold 37. The second lifting guide mechanism 310 corresponding to the first lifting guide mechanism 39 is installed, and the bus bar that is unloaded from the first and second mold cavities is automatically caught by the first lifting guide mechanism 39 and the second lifting guide mechanism 310 , and then the busbar is lifted and transmitted to the specified height through the first lifting guide mechanism 39 and the second lifting guide mechanism 310; two mounting plates 311 are installed on the upper surface of the base plate 31, and two mounting plates 311 are symmetrically installed between them. A guide shaft 312, on the inner wall of the mounting plate 311 on the left side of the base plate 31, a No. 2 screw 313 is installed through a bearing, and a mobile motor 314 is installed on the right end of the No. 2 screw 313 through a coupling, and the mobile motor 314 is installed through a motor base On the inner wall of the mounting plate 311 located on the right side of the base plate 31, and the No. 2 lead screw 313 is located between the two guide shafts 312; the No. 2 lead screw 313 is threadedly equipped with a moving block 315, and the upper and lower sides of the moving block 315 The ends are respectively installed on two guide shafts 312 by sliding fit, and the two guide shafts 312 play a limited auxiliary movement, so that the moving block 315 can move smoothly and horizontally without turning. No. leading screw 313 rotates, and under the position-limiting assistance of two guide shafts 312, No. 2 leading screw 313 drives moving block 315 to stably move left and right; a clamping mechanism 316 is installed on the inner wall of said moving block 315, and the clamping mechanism 316 can move left and right on the moving block 315, and the present invention automatically clamps the first lifting guide mechanism 39 and the second lifting guide mechanism 310 through the clamping mechanism 316 and lifts them down. The clamping mechanism 316 includes two No. 2 hydraulic cylinders 3161 installed on the inner wall of the moving block 315, the middle parts of the two No. 2 hydraulic cylinders 3161 are fixedly installed on the fixed frame 3162, and the fixed frame 3162 is welded on the inner wall of the moving block 315 Above, the fixed frame 3162 plays the role of fixing and supporting the two No. 2 hydraulic cylinders 3161. The top of the two No. 2 hydraulic cylinders 3161 is equipped with a clamping base plate 3163 through the flange, and the two No. 2 hydraulic cylinders 3161 stably drive and clamp The base plate 3163 performs telescopic movement, and the inner wall of the clamping base plate 3163 is welded with a fixed splint 3164, and two clamping support plates 3165 are symmetrically installed on the inner wall of the clamping base plate 3163, and each clamping support plate 3165 is equipped with two three No. hydraulic cylinder 3166, four No. three hydraulic cylinders 3166 tops of two clamping support plates 3165 are equipped with movable splints 3167 through flanges, and four No. three hydraulic cylinders 3166 stably drive movable splints 3167 to move up and down, thereby adjusting the dynamic The distance between the clamping plate 3167 and the fixed clamping plate 3164 automatically clamps the transmitted bus through the clamping force formed between the movable clamping plate 3167 and the fixed clamping plate 3164. The two clamping support plates 3165 are connected, and the buffer spring 3168 plays a good buffering role to prevent the phenomenon that the moving splint 3167 is too fast and damages the busbar copper bars.
所述一号模腔从动模34上端面贯穿至下端面,二号模腔从定模37上端面贯穿至下端面,一号模腔和二号模腔为形状、大小均相等的Ω型结构,使得一号模腔和二号模腔的结构与母线两端结构相同,从而可以进行限位精准下料,且一号模腔和二号模腔上端均向外倾斜延伸设置有导向模架341,导向模架341为与一号模腔和二号模腔均相对应的Ω型结构,导向模架341起到导引母线下料的作用,当母线调至导向模架341内壁上,可以借助导向模架341的倾斜延伸结构自动滑入一号模腔和二号模腔中,从而提高了母线下料的效率。The No. 1 mold cavity penetrates from the upper end surface of the movable mold 34 to the lower end surface, and the No. 2 mold cavity penetrates from the upper end surface of the fixed mold 37 to the lower end surface. The No. 1 mold cavity and the No. 2 mold cavity are Ω-shaped with equal shape and size. structure, so that the structures of the No. 1 and No. 2 die cavities are the same as those of the two ends of the bus bar, so that the limit and precise cutting can be carried out, and the upper ends of the No. 1 and No. 2 die cavities are inclined outwards and provided with guide dies. Frame 341, the guide mold frame 341 is an Ω-shaped structure corresponding to the No. 1 mold cavity and the No. 2 mold cavity. , can automatically slide into the No. 1 mold cavity and the No. 2 mold cavity by means of the inclined extension structure of the guide mold frame 341, thereby improving the efficiency of busbar blanking.
所述第一升降导向机构39和第二升降导向机构310的形状、结构、大小均相同,第一升降导向机构39和第二升降导向机构310为相同机构,便于同步运动,第一升降导向机构39包括焊接在动模34外壁上的导向基块391,导向基块391上安装有一号液压缸392,一号液压缸392的中部固定在导向定板393上,导向定板393焊接在动模34外壁上,导向定板393起到固定支撑一号液压缸392中部的作用,一号液压缸392的顶端通过法兰安装有升降板394,且升降板394的右端正好位于一号模腔的正下方,通过一号液压缸392带动升降板394进行母线上下升降传输工作。The shape, structure, and size of the first lifting guide mechanism 39 and the second lifting guiding mechanism 310 are all the same, and the first lifting guiding mechanism 39 and the second lifting guiding mechanism 310 are the same mechanism, which is convenient for synchronous movement. 39 includes a guide base block 391 welded on the outer wall of the movable mold 34, a No. 1 hydraulic cylinder 392 is installed on the guide base block 391, the middle part of the No. 1 hydraulic cylinder 392 is fixed on the guide fixed plate 393, and the guide fixed plate 393 is welded on the movable mold On the outer wall of 34, the guide fixed plate 393 plays the role of fixing and supporting the middle part of the No. 1 hydraulic cylinder 392. The top of the No. 1 hydraulic cylinder 392 is equipped with a lifting plate 394 through the flange, and the right end of the lifting plate 394 is just at the top of the No. 1 cavity. Directly below, the lifting plate 394 is driven by the No. 1 hydraulic cylinder 392 to carry out the work of lifting and lowering the busbar.
所述定夹板3164和动夹板3167的内壁上均设置有橡胶垫,橡胶垫起到保护母线铜排表面的作用,防止定夹板3164和动夹板3167之间的加持力过大损伤母线铜排表面的现象。Rubber pads are provided on the inner walls of the fixed splint 3164 and the movable splint 3167, and the rubber pads play a role in protecting the surface of the busbar copper bars, preventing the excessive force between the fixed splint 3164 and the movable splint 3167 from damaging the surface of the busbar copper bars The phenomenon.
工作时,首先根据母线的长度确定定模37与动模34之间的宽度,操作工人通过手轮36带动一号丝杠35在定模37上转动,一号丝杠35带动动模34移动,动模34通过两根动柱33在两根一号直线滑轨32上平稳移动,从而调节了定模37与动模34之间的距离,从而调节了一号模腔和二号模腔之间的宽度,距离调节好之后将母线两端放入到一号模腔和二号模腔中,母线两端穿过一号模腔和二号模腔分别掉到第一升降导向机构39和第二升降导向机构310上,然后第一升降导向机构39和第二升降导向机构310同步开始工作将母线升降传输至指定高度,然后夹持机构316开始工作,两个二号液压缸3161带动夹持基板3163作伸缩运动,夹持基板3163带动动夹板3167与定夹板3164运动至母线铜排的上下两端,此时四个三号液压缸3166开始工作,四个三号液压缸3166在两个缓冲弹簧3168的缓冲力作用下带动动夹板3167缓慢往下运动,通过动夹板3167与定夹板3164之间形成的夹持力夹持住传输下来的母线中部,此时两个二号液压缸3161再次运动伸缩回原来位置,接着移动电机314开始工作,移动电机314带动二号丝杠313转动,在两根导向轴312的限位辅助下使得二号丝杠313带动移动块315稳定进行左右移动,移动块315带动夹持机构316将母线传输至指定位置,以便于进行下一步的检测工作,实现了配电柜母线的自动夹持输送功能,操作简便,无需人工运动,自动化程度高,夹取输送速度快,解决了现有配电柜母线人工检测方式存在的操作复杂、劳动强度大、夹取安放速度慢、自动化程度低和工作效率低下等难题,达到了目的。When working, first determine the width between the fixed mold 37 and the movable mold 34 according to the length of the busbar, the operator drives the No. 1 screw 35 to rotate on the fixed mold 37 through the handwheel 36, and the No. 1 screw 35 drives the movable mold 34 to move , the moving mold 34 moves smoothly on the two No. 1 linear slide rails 32 through the two moving columns 33, thereby adjusting the distance between the fixed mold 37 and the moving mold 34, thereby adjusting the No. 1 mold cavity and the No. 2 mold cavity After the width and the distance are adjusted, put the two ends of the busbar into the No. 1 mold cavity and the No. 2 mold cavity. and the second lift guide mechanism 310, then the first lift guide mechanism 39 and the second lift guide mechanism 310 start to work synchronously to lift the busbar to the specified height, then the clamping mechanism 316 starts to work, and the two No. 2 hydraulic cylinders 3161 drive The clamping base plate 3163 performs a telescopic movement, and the clamping base plate 3163 drives the movable splint 3167 and the fixed splint 3164 to move to the upper and lower ends of the busbar copper bar. At this time, the four No. 3 hydraulic cylinders 3166 start to work, and the four No. 3 hydraulic cylinders 3166 Under the action of the buffering force of the two buffer springs 3168, the movable splint 3167 moves down slowly, and the middle part of the transmitted bus is clamped by the clamping force formed between the movable splint 3167 and the fixed splint 3164. At this time, the two No. 2 hydraulic pressure The cylinder 3161 moves and stretches back to the original position again, and then the moving motor 314 starts to work, and the moving motor 314 drives the No. 2 lead screw 313 to rotate. With the limit assistance of the two guide shafts 312, the No. 2 lead screw 313 drives the moving block 315 to move steadily. Moving left and right, the moving block 315 drives the clamping mechanism 316 to transfer the busbar to the designated position, so as to facilitate the next step of detection work, and realizes the automatic clamping and conveying function of the busbar of the power distribution cabinet, which is easy to operate, does not require manual movement, and has a high degree of automation , The clamping and conveying speed is fast, which solves the problems of complex operation, high labor intensity, slow clamping and placement speed, low degree of automation and low work efficiency existing in the existing manual detection method of the busbar of the distribution cabinet, and achieves the goal.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the specification only illustrate the principles of the present invention, and without departing from the spirit and scope of the present invention, the present invention will also There are various changes and improvements which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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| CN115840103B (en) * | 2023-02-20 | 2023-04-18 | 深圳市振勤电子科技有限公司 | Copper bar bus conductive performance detection device |
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Effective date of registration: 20180710 Address after: 236000 Yingzhou District, Yingzhou District, Fuyang, Anhui, west of Yingyi road and nineteen State Road, Yingzhou Economic Development Zone, Anhui. Applicant after: ANHUI TIANSHUN ELECTRIC Co.,Ltd. Address before: 276700 No. 286, West Village, West Village, Zhu Cang Township, Linshu County, Linyi, Shandong Applicant before: Wang Fei |
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Denomination of invention: An automatic clamping and conveying device for busbar of power distribution cabinet Effective date of registration: 20221125 Granted publication date: 20180814 Pledgee: Huishang Bank Co.,Ltd. Fuyang Yingzhou Sub branch Pledgor: ANHUI TIANSHUN ELECTRIC Co.,Ltd. Registration number: Y2022980023570 |