CN110328807B - Punching detection packaging equipment and working method thereof - Google Patents
Punching detection packaging equipment and working method thereof Download PDFInfo
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- CN110328807B CN110328807B CN201910573902.7A CN201910573902A CN110328807B CN 110328807 B CN110328807 B CN 110328807B CN 201910573902 A CN201910573902 A CN 201910573902A CN 110328807 B CN110328807 B CN 110328807B
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- packaging system
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 157
- 238000004080 punching Methods 0.000 title claims abstract description 128
- 238000001514 detection method Methods 0.000 title claims abstract description 53
- 238000000034 method Methods 0.000 title claims description 11
- 239000000463 material Substances 0.000 claims abstract description 152
- 230000002950 deficient Effects 0.000 claims abstract description 92
- 238000007599 discharging Methods 0.000 claims abstract description 24
- 238000004804 winding Methods 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 44
- 238000003860 storage Methods 0.000 claims description 16
- 239000005022 packaging material Substances 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 9
- 238000007664 blowing Methods 0.000 claims description 8
- 238000007689 inspection Methods 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 5
- 239000011796 hollow space material Substances 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000001746 injection moulding Methods 0.000 abstract description 8
- 238000012856 packing Methods 0.000 description 13
- 238000013461 design Methods 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000010191 image analysis Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000000523 sample Substances 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241001085205 Prenanthella exigua Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
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- 230000000694 effects Effects 0.000 description 1
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- 238000003384 imaging method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
- B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
The invention discloses punching detection packaging equipment which comprises a frame, a material belt driving system, an image detection system, a punching system, a pneumatic propelling guide rail, an automatic packaging system, a material belt discharging and winding system and an electric system, wherein the material belt driving system, the image detection system, the punching system, the pneumatic propelling guide rail, the automatic packaging system, the material belt discharging and winding system and the electric system are arranged on the frame; the punching system is internally provided with a defective product punching station and a defective product punching station which are sequentially arranged; the automatic packaging system is a material pipe packaging system or a combined packaging system of the material pipe packaging system and one of a carrier tape packaging system and a rectangular tray packaging system. According to the material belt conveying type injection molding product punching detection packaging equipment, all systems are controlled to automatically operate through an electrical system, and automatic feeding, automatic detection, automatic punching and automatic packaging are adopted, so that the working efficiency is improved, the cost is reduced, and the product quality is more stable.
Description
Technical Field
The invention relates to the technical field of machining, in particular to punching detection packaging equipment and a working method thereof.
Background
In the material belt type mold insert injection molding production line, after injection molding, how to stably punch down a product from a material belt, how to realize automatic detection and packaging, plays a very important role in quality and cost control of the product, how to design novel punching packaging equipment, realize automatic detection of the product, automatic punching and separation of the product, automatic counting of the product and entering into a packaging material pipe or a carrier belt, automatic switching of the full packaging material pipe, automatic material belt discharging and material belt after rolling punching.
Disclosure of Invention
The invention aims at: the punching detection packaging equipment can automatically detect products, automatically punch and separate the products, automatically count the products and enter the packaging material pipe or the carrier tape, automatically switch the packaging material pipe full of the materials, and automatically discharge the material tape and roll the material tape after punching; and a carrier band packaging system and a rectangular tray packaging system are additionally arranged on a horizontal moving platform of the material pipe switching system, so that the material pipe packaging system and the carrier band packaging system or the rectangular tray packaging system can be shared.
The technical scheme of the invention is as follows: a punching detection packaging device comprises a frame, a material belt driving system, an image detection system, a punching system, a pneumatic propelling guide rail, an automatic packaging system, a material belt discharging and winding system and an electric system, wherein the material belt driving system, the image detection system, the punching system, the pneumatic propelling guide rail, the automatic packaging system, the material belt discharging and winding system and the electric system are arranged on the frame; the punching system is internally provided with a defective product punching station and a defective product punching station which are sequentially arranged; the material belt discharging and winding system comprises a raw material discharging wheel and a waste material collecting machine, which are respectively positioned in front of and behind the punching system; the automatic packaging system is a material pipe packaging system or a combined packaging system of the material pipe packaging system and one of a carrier tape packaging system and a rectangular tray packaging system.
Preferably, the automatic packaging system is a tube packaging system; the material pipe packaging system comprises an empty material pipe storage frame, a propelling mechanism, a jacking mechanism, a material pipe horizontal moving platform and empty material pipes stacked on the empty material pipe storage frame; the empty material pipe storage frame consists of two vertical guide posts with concave cross sections, the concave surfaces of the two guide posts are opposite, the empty material pipes can be stacked and limited in the vertical surface at the inner side of the guide posts, the bottommost end of the guide posts is fixedly connected to a material pipe horizontal moving platform, and a notch with the height larger than that of one material pipe is formed at the front side of the guide posts and close to the bottom end of the guide posts; the front end of the propelling mechanism is provided with a material pipe placing groove; the upper end of the jacking mechanism is provided with a guide groove with a wide upper end and a narrow lower end, and the width of the lower end of the guide groove is equal to the width of the empty pipe; the material pipe packaging system further comprises at least one spring pressing block fixedly connected above the material pipe horizontal moving platform; the spring pressing block is arranged vertically above the charging position; the spring pressing block consists of a spring and a concave pressing block with a downward opening, wherein the spring and the concave pressing block are sequentially connected up and down.
Preferably, when the automatic packaging system is a material pipe packaging system and a carrier tape packaging system, the carrier tape packaging system is arranged at the rear of the material pipe packaging system, a material pipe of a packaging station in the material pipe packaging system is a hollow guide pipe, and the punched good products move forward along the guide rail and enter a carrier tape on the carrier tape packaging system through the hollow material pipe.
Preferably, when the automatic packaging system is one of a material pipe packaging system, a carrier tape packaging system and a rectangular tray packaging system, a sliding workbench is arranged on the automatic packaging system, the sliding direction of the sliding workbench is vertical to the advancing direction of the material tape on a horizontal plane, and the use mode of each packaging system is switched by switching the position of the sliding workbench.
Preferably, the pneumatic pushing guide rail comprises a guide rail and a blowing device, and the guide rail is connected with the punching system and the automatic packaging system; the upper part of the guide rail is provided with a sealing cover, the guide rail is in sealing connection with a material pipe of the automatic packaging system 5, when the air blowing device blows air towards the automatic packaging system on the guide rail, the guide rail close to the punching system locally generates vacuum, and a finished product after punching can be sucked and blown into a material pipe or a carrier tape; the sealing cover above the guide rail is detachably connected with the guide rail and is fixed by a magnet.
Preferably, the defective product punching station and the defective product punching station in the punching system adopt a main punching cylinder; a switching cylinder is horizontally arranged at the side of the defective product punching station, and a lower inclined plane is arranged at the front end part of a telescopic rod of the switching cylinder; the defective punching station is provided with a defective punching head which is connected in a die of the punching system through a spring and can move up and down in the vertical direction, and the upper end face of the defective punching head is provided with an upper inclined plane matched with the lower inclined plane; when the good products run to the defective product punching station, the telescopic rod of the switching cylinder is in a retracted state, the lower inclined plane is not contacted with the upper inclined plane, and the defective punch is not contacted with the good products on the material belt when the main punching cylinder is pressed down; when the defective products run to the defective product punching station, the telescopic rod of the switching cylinder moves forward, the lower inclined plane is attached to the upper inclined plane, and the defective products are cut off by the defective punch in a descending mode when the main punching cylinder is pressed down.
Preferably, a defective product channel is arranged in a die of the punching system, the defective product channel is arranged under the defective product channel, a slide block capable of moving left and right to switch a channel opening is arranged at the upper end of the defective product channel, an upper end inclined plane of the slide block is connected with an inclined plane of the telescopic rod through a swing rod, and when defective products run to a defective product punching station, the telescopic rod moves forward to drive the swing rod to rotate clockwise so as to enable the slide block to move backwards to open the defective product channel.
Preferably, the image detection system is provided with at least one camera station, and the camera station comprises a first image station positioned at the front side of the punching system and a second image station positioned at the rear side of the punching system.
Preferably, the image detection system of the first image station comprises a camera and a camera rotating frame, wherein the camera rotating frame mainly comprises a bottom plate, a rotating cylinder, an elastic sliding table, a sliding shaft pin and an arc-shaped sliding groove; the rotary cylinder is fixedly connected below the bottom plate, an output shaft of the rotary cylinder penetrates through the bottom plate and is fixedly connected with the elastic sliding table, the camera is fixedly connected above a sliding block of the elastic sliding table, and the sliding block drives the camera to slide on the elastic sliding table; the arc chute is arranged on the bottom plate, the arc chute is in a C shape, and the C-shaped opening is opposite to the material belt; the sliding shaft pin is fixedly connected below the front end of the camera, penetrates through the elastic sliding table and can slide back and forth in the arc-shaped sliding groove. According to the specific quality requirement of the workpiece, if only one picture is required to be taken, the camera can be fixed without a camera rotating frame; if pictures with a plurality of surfaces are required to be shot, special design is required to be carried out on the shape and the size of the arc-shaped chute of the camera rotating frame, the distance between the lens of the camera and the workpiece is ensured to be consistent in the shooting process, and focusing is ensured to be consistent.
Preferably, the image detection system of the second image station comprises a fixed camera and a workpiece rotating mechanism, wherein the workpiece rotating mechanism mainly comprises a rotary ring, a driving wheel, a plurality of driven wheels and a workpiece sucker; the driving wheel and the driven wheels are uniformly distributed on the outer circumference of the rotary ring and are used for driving and limiting the rotary ring; the rotary ring is sleeved on the pneumatic propulsion guide rail, and the workpiece is positioned in the axial middle of the rotary ring; a detection skylight is arranged on the side wall of the rotary ring; the partial guide rail of the pneumatic propulsion guide rail positioned in the limiting rotating ring can move along with the rotating ring. According to the specific quality requirement of the workpiece, if only one picture of the surface is required to be taken, the rotating mechanism is not required, if a plurality of pictures of the surface are required to be taken, the rotating mechanism is provided with a plurality of middle stop positions, the last middle stop position is used for removing defective products and enabling the defective products to fall into a defective product box below, and the operating principle is that the workpiece is discharged from a detection skylight of a rotating ring by loosening a workpiece sucker and other components for fixing the workpiece at the last middle stop position and falls into the defective product box.
The working method of the material pipe packaging system comprises the following working steps of:
(1) Arranging and stacking a plurality of empty pipes in an empty pipe storage rack, wherein one empty pipe positioned at the lowest layer falls on a propelling mechanism;
(2) The pushing mechanism pushes the lowest empty pipe in the empty pipe storage rack to the vertical lower part of the loading position;
(3) The jacking mechanism moves upwards, the empty material pipe below the charging position is jacked to a position in butt joint with the pneumatic propelling guide rail through the guide groove, and the propelling mechanism moves backwards and resets;
(4) The punched good products go forward along the guide rail and enter the packaging material pipe through the counter; when one packaging material pipe is filled with a set quantity of products, the packaging material pipe falls onto a material pipe horizontal moving platform to prepare for switching the next empty material pipe;
(5) And the propelling mechanism simultaneously forwards propelling the filled packaging material pipes when forwards propelling the next empty material pipe, and the packaging material pipes are sequentially arranged on the material pipe horizontal moving platform.
The invention has the advantages that:
1. According to the punching detection packaging equipment for the material belt conveying type injection molding products, all systems are controlled to automatically operate through an electrical system, and automatic feeding, automatic detection, automatic punching and automatic packaging are adopted, so that the working efficiency is improved, and the manpower resource cost is reduced;
2. the automatic packaging system in the device can be used in a single function, for example, the material pipe packaging system is independently arranged in the device for use; the packaging system can be switched at will according to the product packaging requirement, and the switching is quick and convenient;
3. The material pipe packaging system in the equipment has reasonable structural design, automatically replaces the material pipes, quantitatively packages, has high working efficiency and works stably and reliably;
4. The image detection system is provided with two image stations, two different shooting methods are adopted, one is that a camera rotates a workpiece and is not moved, and the other is that the camera does not move the workpiece; the cameras as few as possible are selected according to the detection requirements of the parts to carry out multi-face shooting, so that the size is reduced, and the cost is reduced;
5. The equipment is flexible to use, can run on a single machine, and can also be wired online; in the on-line wiring, the single-machine on-line wiring can be realized, and the double-machine on-line wiring can also be realized.
Drawings
The invention is further described below with reference to the accompanying drawings and examples:
FIG. 1 is a schematic diagram of a first embodiment;
FIG. 2 is an enlarged schematic view of FIG. 1 at A;
FIG. 3 is a schematic partial side view of an automated packaging system according to the first embodiment;
fig. 4 is a schematic structural diagram of a second embodiment;
FIG. 5 is an enlarged schematic view of FIG. 4 at B;
FIG. 6 is a schematic diagram of the third embodiment (in carrier packaging system mode);
FIG. 7 is a schematic top view of an automated packaging system according to the third embodiment in a tube packaging system mode;
FIG. 8 is a schematic top view of an automatic packing system in a carrier tape packing system mode according to the third embodiment;
FIG. 9 is a schematic diagram of the structure of the fourth embodiment (in rectangular tray packaging system mode);
FIG. 10 is an enlarged schematic view of FIG. 9 at C;
FIG. 11 is a schematic top view of an automatic packaging system in a tube packaging system mode in accordance with the fourth embodiment;
FIG. 12 is a schematic top view of an automated packaging system in a rectangular tray packaging system mode in accordance with the fourth embodiment;
FIG. 13 is a schematic view of a partial construction of a two-in-one die cutting system;
FIG. 14 is an enlarged schematic view of FIG. 13 at D;
FIG. 15 is a schematic view of a partial construction of a bisecting die cutting system;
FIG. 16 is a schematic side view of the dual-machine wiring of the apparatus of the present invention;
FIG. 17 is a schematic view of a partial structure of the first image station camera when it is tilted left;
FIG. 18 is a schematic view of a partial structure of the first image station camera with the first image station camera centered;
FIG. 19 is a schematic view of a partial structure of the first image station camera when the camera is right;
FIG. 20 is a schematic view of a portion of an image detection system of a second image station;
FIG. 21 is a schematic diagram of a workpiece rotation mechanism in the image inspection system of FIG. 20;
Wherein: 1. a material belt driving system; 2. an image detection system; 3. a die cutting system; 4. pneumatically propelling the guide rail; 31. switching the cylinder; 32. a telescopic rod; 33. a lower inclined plane; 34. defective product punch; 35. a spring; 36. an upper inclined plane; 37. a defective product channel; 38. a slide block; 39. swing rod; 5. an automatic packaging system; 51. a tube packaging system; 51-1, empty pipe storage rack; 51-2, propulsion mechanism; 51-3, a jacking mechanism; 51-4, a horizontal moving platform of the material pipe; 51-5, empty material pipes; 6. the material belt discharging and winding system; 52. a carrier tape packaging system; 6-1, a raw material discharging wheel; 6-2, a waste material receiving machine; 6-3, carrying a belt discharging wheel; 6-4, a product receiving machine.
Detailed Description
Embodiment one:
Referring to fig. 1-3, a punching detection packaging device comprises a frame, a material belt driving system 1, an image detection system 2, a punching system 3, a pneumatic pushing guide rail 4, an automatic packaging system 5, a material belt discharging and winding system 6 and an electric system, wherein the material belt driving system 1, the image detection system 2, the punching system 3, the pneumatic pushing guide rail 4, the automatic packaging system 5, the material belt discharging and winding system 6 and the electric system are arranged on the frame; a defective product punching station and a good product punching station which are sequentially arranged are arranged in the punching system 3; the material belt discharging and winding system 6 comprises a raw material discharging wheel 6-1 and a waste material collecting machine 6-2, and the raw material discharging wheel and the waste material collecting machine are respectively positioned in front of and behind the punching system 3. The material belt driving system 1 mainly comprises a material belt driving gear ratchet wheel, a material belt limiting member, a driving fixing member, a cover plate, a servo motor, a transmission, a servo motor driver and the like, and drives a material belt to act according to a program according to instructions of a control unit and conveys the material belt to a set accurate distance according to the pitch of a workpiece on the material belt and the requirement of punching shooting. If the stroke of the material belt to be conveyed is fixed, the material belt can also be driven by a cylinder.
As shown in fig. 2-3, the automatic packaging system 5 is a tube packaging system 51; the material pipe packaging system 51 comprises an empty material pipe storage frame 51-1, a propelling mechanism 51-2, a jacking mechanism 51-3, a material pipe horizontal moving platform 51-4 and empty material pipes 51-5 stacked on the empty material pipe storage frame 51-1; the cross section of the empty pipe 51-5 is usually rectangular or nearly rectangular, the cross section of the empty pipe 51-5 is totally enclosed, the interior of the empty pipe 51-5 is profiled according to the shape of the workpiece, a necessary sliding gap is reserved for the workpiece, the structure is simpler than that of a guide rail, at least one surface for bearing the workpiece and at least one anti-rotation clamping groove structure are needed, the workpiece can only move forward in sequence and smoothly in the pipe without overlapping or clamping, and free rotation of the workpiece in the guide rail is avoided. The empty material pipe storage frame 51-1 consists of two perpendicular guide posts with concave cross sections, the concave surfaces of the two guide posts are opposite, the empty material pipe stack can be limited in the vertical surface of the inner side of the guide posts, the bottommost end of the guide posts is fixedly connected to the material pipe horizontal moving platform 51-4, and a notch which is larger than the height of one material pipe is formed at the front side of the guide posts and close to the bottom end of the guide posts; the front end of the propulsion mechanism 51-2 is provided with a material pipe placing groove; the upper end of the jacking mechanism 51-3 is provided with a guide groove with a wide upper end and a narrow lower end, and the width of the lower end of the guide groove is equal to that of the empty material pipe 51-5, so that the empty material pipe can be conveniently guided into the guide groove and the position of the empty material pipe can be conveniently guided.
The working method of the material pipe packaging system comprises the following working steps:
(1) Arranging and stacking a plurality of empty tubes 51-5 in an empty tube storage rack 51-1, wherein one empty tube 51-5 positioned at the lowest layer falls on a propelling mechanism 51-2;
(2) The pushing mechanism 51-2 pushes the lowest empty pipe 51-5 in the empty pipe storage rack 51-1 forward to the position vertically below the loading position;
(3) The lifting mechanism 51-3 moves upwards, the empty material pipe 51-5 below the charging position is lifted to a position in butt joint with the pneumatic propulsion guide rail 4 through the guide groove, and the propulsion mechanism 51-2 moves backwards to reset;
(4) The punched good products go forward along the guide rail and enter the packaging material pipe through the counter; after one packaging tube is filled with a set quantity of products, the packaging tube falls onto the tube horizontal moving platform 51-4 to prepare for switching the next empty tube;
(5) The advancing mechanism 51-2 advances the filled packaging tube simultaneously as the next empty tube is advanced, sequentially arranged on the horizontal moving platform 51-4 of the material pipe.
The pneumatic propulsion guide rail 4 comprises a guide rail and an air blowing device, and the guide rail is connected with the punching system 3 and the automatic packaging system 5; the cross section design of the guide rail is required to be determined according to the shape of a workpiece, the appearance of the cross section of the guide rail can be designed into a rectangular or nearly rectangular cross section, the interior of the guide rail is designed into a profiling structure according to the shape of the workpiece, a sliding gap which is necessary for the movement of the workpiece is reserved, the structure is simplified, at least one surface for bearing the workpiece and at least one anti-rotation clamping groove structure are required, the workpiece can only move forward in sequence and smoothly in the guide rail, and the phenomenon that the workpiece is overlapped or clamped and free rotation in the guide rail can not occur. The section of the guide rail is semi-closed, the upper part of the guide rail is opened, and the opened part of the guide rail is sealed by a sealing cover to form a closed space; the guide rail is usually made of metal materials, the sealing cover is usually made of nonmetal transparent materials, and the cross section of the guide rail is semi-closed, so that the guide rail is convenient to be cleaned when the guide rail is blocked, and the transparent sealing cover is convenient to observe the condition of a workpiece on the guide rail. A compressed air blowing nozzle (the nozzle is hidden in the guide rail or the sealing cover and does not block the movement of the workpiece) is arranged at the position, close to the material pipe, in the length direction of the guide rail, and blows air in the direction of obliquely facing the material pipe in the guide rail, so that the workpiece can be blown from the guide rail to the material pipe, and continuously moves along the material pipe, and when the material pipe in front of the blown workpiece is full of the workpiece, the workpiece stops moving forwards; and at the rear of the compressed air blowing nozzle, as the compressed air moves forward to form negative pressure (vacuum), the workpiece at the rear of the blowing nozzle is sucked, the sucked workpiece has a certain moving speed, and the workpiece rapidly passes through the nozzle area and then enters the material pipe, so that the sequential flow of the workpiece is formed. The tail end of the empty pipe is provided with a rubber plug, the rubber plug is provided with a vent hole (such as the inner cross section of the empty pipe in figure 3 is in an inverted U shape, the rubber plug can be designed into a rectangle matched with the upper half part of the inner cross section of the empty pipe, and then the two rectangles on the two sides of the lower part are reserved as the vent hole) so that compressed air blown into the pipe can be discharged in time, an air flow is formed in the pipe, and a finished product is driven to enter the pipe and advance along the pipe. The sealing cover above the guide rail is detachably connected with the guide rail, the magnet is adopted for fixation, and when faults such as blocking occur, the cover is convenient to open and reset, the faults in production can be eliminated in time, and the shutdown rate is reduced.
The working flow of the equipment is as follows: the material belt after injection molding is released, is guided to a guide groove of punching packaging equipment to be conveyed forward, stops when being conveyed to the front of a camera of an image detection system, a workpiece fixing cylinder above the material belt is pressed down to fix a product, a probe can be arranged on the cylinder head and used for measuring important individual external dimensions of the product and conductive and insulating properties of the product, and the relative position of a shot picture after fixing the product is fixed; the image detection system is provided with a plurality of cameras with different angles according to the technical characteristics of the product, for example, one camera is arranged before a punching process, one camera is arranged after the punching process, and different light and background configurations are adopted to achieve clear-outline shooting effect through adjustment; the material belt continuously advances, enters a guide rail in the middle of a punching system after exiting the guide groove, firstly punches off the detected defective products on the material belt at a defective product punching station in the front section of the punching system, so that the detected defective products fall into a defective product box, the defective products are continuously conveyed forward along with the material belt on the guide rail, enter a defective product punching station in the rear section of the punching system, punch off the defective products on the material belt, continuously advance along the guide rail, and enter a packaging material pipe through a counter; when one packaging material pipe is filled with a set quantity of products, the next material pipe is automatically switched; at the same time, the blank strips after punching are automatically rolled up.
Embodiment two:
Referring to fig. 4 and 5, a punching detection packaging device comprises a frame, a material belt driving system 1, an image detection system 2, a punching system 3, a pneumatic pushing guide rail 4, an automatic packaging system 5, a material belt discharging and winding system 6 and an electric system, wherein the material belt driving system 1, the image detection system 2, the punching system 3, the pneumatic pushing guide rail 4, the automatic packaging system 5, the material belt discharging and winding system 6 and the electric system are arranged on the frame; a defective product punching station 31 and a defective product punching station 32 which are sequentially arranged are arranged in the punching system 3; the automatic packaging system 5 is composed of a tube packaging system 51 and a carrier tape packaging system 52. The carrier tape packaging system comprises a carrier tape packaging machine, a carrier tape discharging wheel 6-3 and a product receiving machine 6-4. In this embodiment, the tube packaging system 51 and the carrier tape packaging system 52 are designed in the same packaging apparatus, facilitating replacement of the automatic packaging system according to product packaging requirements. When the carrier tape packaging system 52 is arranged behind the carrier tape packaging system 51 and the carrier tape packaging system 52 is used for packaging products, a material pipe of a packaging station in the carrier tape packaging system 51 is a hollow guide pipe, a punched good product moves forward along the guide rail and enters a carrier tape on the carrier tape packaging machine through the hollow material pipe, the tail end of the hollow material pipe is connected with a blanking member, the blanking member is controlled by an electric system, after a cavity on the carrier tape moves in place, the blanking member is opened, so that a workpiece vertically falls into the cavity on the carrier tape, and finally a finished product is automatically wound up by the product winding machine 6-4; at the same time, the blank after punching is automatically rolled up by the scrap collecting machine 6-2. Since the carrier tape packaging machine is a prior art, it can be assembled into the apparatus using a carrier tape packaging machine directly purchased in the market, and thus a description of the structure and operation principle of the carrier tape packaging machine is omitted here. The rest is the same as the first embodiment.
Embodiment III:
Referring to fig. 6,7 and 8, the automatic packaging system 5 is composed of a tube packaging system 51 and a carrier tape packaging system 52, and employs a slide table to switch the modes of the packaging systems. As shown in fig. 7, the tube packing system 51 is operated in a mode in which the slide table is slid to a certain position and then switched to the carrier tape packing system 52 as shown in fig. 6 and 8. The structure design is reasonable, the operation is convenient, and the packaging system can be randomly switched according to the product requirement. The rest of the structure is the same as that of the first embodiment.
Embodiment four:
Referring to fig. 9 to 12, the automatic packing system 5 is composed of a tube packing system 51 and a rectangular tray packing system 53, and employs a slide table to switch the modes of the packing systems. The rectangular tray packing system 53 mainly comprises a rectangular containing tray 53-1 which moves in a X, Y horizontal direction. As shown in fig. 11, the working mode of the tube packing system 51 is adopted, as shown in fig. 9, 10 and 12, the sliding table is slid for a certain position and then is switched into the working mode of the rectangular tray packing system 53, the bottom of the tail end of the pneumatic pushing guide rail is provided with a guide rail opening component, the component is controlled by an electric system, and after the cavity on the rectangular tray moves into place, the component is opened so that a workpiece falls into the cavity on the rectangular tray. The structure design is reasonable, the operation is convenient, and the packaging system can be randomly switched according to the product requirement. Since the rectangular tray packing system 53 is a prior art, a description of the specific structure and operation principle of the rectangular tray packing system 53 is omitted here. The rest of the structure is the same as that of the first embodiment.
The punching system in the four embodiments can be a two-in-one punching system, that is, the unqualified product and the qualified product are finished on the same pair of punching dies, or a one-in-two punching system, that is, the unqualified product and the qualified product are respectively finished on two pairs of small punching dies.
The two-in-one die cutting system embodiment: 13 and 14, a main punching cylinder is adopted for the defective product punching station and the good product punching station in the punching system 3; a switching cylinder 31 is horizontally arranged at the side of the defective product punching station, and a lower inclined plane 33 is arranged at the front end part of a telescopic rod 32 of the switching cylinder 31; a defective punching head 34 is arranged on the defective punching station, the defective punching head 34 is connected in a die of the punching system 3 through a spring 35 and can move up and down in the vertical direction, and an upper inclined surface 36 matched with the lower inclined surface 33 is arranged on the upper end surface of the defective punching head 34; when the good products run to the defective product punching station, the telescopic rod 32 of the switching cylinder 31 is in a retracted state, the lower inclined surface 33 is not contacted with the upper inclined surface 36, and the defective punch 34 is not contacted with the good products on the material belt when the main punching cylinder is pressed down; when the defective products run to the defective product punching station, the telescopic rod 32 of the switching cylinder 31 moves forward, the lower inclined surface 33 is attached to the upper inclined surface 36, and the defective product is cut off by the defective punch 34 while the main punching cylinder is pressed down. Be equipped with defective products passageway 37 in die of die-cut system 3, defective products passageway 37 sets up under defective products drift 34, defective products passageway 37's upper end is equipped with the slider 38 that can be moved about and be used for the switch access way mouth, slider 38's upper end inclined plane passes through pendulum rod 39 and links to each other with a inclined plane of telescopic link 32, and when defective products moved to the die-cut station of defective products, telescopic link 32 forward movement drove pendulum rod 39 clockwise rotation and then makes slider 38 move backward and open defective products passageway 37. And the good product punching cutter performs punching every time.
The described one-to-two die cutting system embodiments: referring to fig. 15, two main punching cylinders are adopted to respectively punch unqualified products and qualified products on two small punching dies, and the two punching stations act relatively independently to finish respective punching. Because the two punching stations are relatively independent, the maintenance and the fault removal are more convenient.
The device can be wired alone or online; when single-machine wiring is adopted, a material belt discharging and winding system is required to be provided with a material belt discharging machine to release the coiled material belt, and then the coiled material belt is introduced into punching and packaging equipment through a guide wheel; when on-line wiring is used, the material strip after injection molding can be directly introduced into punching packaging equipment through guide wheels. When on-line wiring is carried out, if the die on the injection molding machine is operated by double material belts, matched punching and packaging equipment also needs double-machine wiring; when the double-machine wiring is carried out, as shown in figure 16, the two-side operation and the single-side operation are arranged in different modes, wherein the two-side operation arrangement modes are that the punching packaging equipment is arranged symmetrically along the central line, the operation mode of an operator is similar to that of a single machine, the disadvantage is that the operator needs to walk from one side of the machine to the other side, the single-side operation arrangement mode needs to consider the ergonomics, the two sets of punching packaging equipment are arranged in a staggered mode in a front-low back-high mode, so that the operation and the maintenance are convenient, the operator does not need to walk from one side to the other side, and the operation is more convenient.
For further explanation of the above technical solution, at least 2 image capturing stations are disposed in the image detecting system 2, including a first image station located at the front side of the punching system 3 and a second image station located at the rear side of the punching system 3.
The image detection system 2 mainly comprises a camera, a light source, a reflecting mirror, a background, an image analysis unit, a workpiece guiding, fixing and measuring device, a bracket, an adjusting component and the like. The camera, the light source, the reflector and the background are mutually coordinated in a multi-variable combination mode, so that images with clear edge outlines and favorable for image analysis are shot. And the image analysis unit is used for automatically comparing the shot image with the standard image by the camera, and obtaining a conclusion whether the product is qualified or not by software analysis. Cameras are configured according to the content of image detection required by the product, the cameras are as few as possible, and each camera shoots for many times; the material belt can stay in the place where photographing is needed under the drive of the servo motor. The light source adopts polychromatic light, and light source position adjustment increases contrast for taking pictures of different positions, like: some pictures require side light, some require backlight, etc. For different shooting characteristics of the same workpiece, different light configurations are adopted, so that the shot pictures have clear edge lines. The background is different for the metal and plastic parts of the product according to the different colors. For example: for the metal part, after lighting, the metal part appears bright white, and a dark background is adopted, so that the contrast ratio is relatively large, and clean edge lines are provided; for the plastic part, since the plastic is black, a white background is adopted, the contrast ratio is relatively large, and clean edge lines are formed. The improvement of the picture quality plays an important role in improving the precision of an image system. The workpiece guiding, fixing and measuring device consists of mainly guide slot, workpiece fixing cylinder, detecting head, etc. Because the material belt runs and needs a gap, the workpiece on the material belt is controlled in the chute at the photographing position, but a movable space of about 1 mm still exists, so that the position of the workpiece is deviated up and down, the picture deviation after photographing is larger, and the image analysis is also deviated, therefore, the workpiece is pressed by the cylinder before photographing, the deviation of the upper and lower positions of the workpiece is avoided, the picture deviation caused by the deviation is avoided, and the cylinder is loosened after photographing, so that the running of the material belt in the chute is not influenced. The probe arranged on the cylinder head can measure the important individual external dimension and the conductive and insulating properties of the product, and the relative position of the shot picture after fixing the product is fixed, so that the analysis and judgment of a computer on the picture are facilitated; of course, if it is desired to measure the probe position of the product on the other side, it is necessary to provide additional cylinder-driven probes or with self-driven displacement sensors to detect size and other attendant properties. In addition, the background color for photographing can be set at the photographing position of the workpiece at the part of the guide groove, if the color of the part of the guide groove meets the requirement of the background color, the guide groove is directly used as the background, otherwise, the background color is needed to be additionally added.
The first image station of the image detection system shoots by utilizing the distance between the workpieces on the material belt, which is generated due to the injection molding process, and shoots the front surface and the left and right surfaces. According to the specific conditions of the workpiece, the angles of the pictures on the left and right sides and the number of the pictures are set, so that the surface information of the influence quality on the left and right sides of the product is acquired. The second image station of the image detection system can enable the photographed workpiece to rotate because the photographed workpiece is punched, the camera can relatively still photograph the workpiece with different angles, as for the installation position of the camera, the surface of the important technical feature of the workpiece which is not photographed is usually selected as a first photographing surface, and the camera is aligned to the first photographing surface at the original position for photographing.
As shown in fig. 17, 18 and 19, the image detection system 2 of the first image station includes a camera 21 and a camera rotating frame, wherein the camera rotating frame mainly includes a bottom plate 22, a rotating cylinder, an elastic sliding table 23, a sliding shaft pin 24 and an arc chute 25; the rotary cylinder is fixedly connected below the bottom plate 22, an output shaft of the rotary cylinder penetrates through the bottom plate and is fixedly connected with the elastic sliding table 23, the camera 21 is fixedly connected above a sliding block of the elastic sliding table 23, and the sliding block drives the camera 21 to slide on the elastic sliding table 23; the arc chute 25 is arranged on the bottom plate 22, and an arc opening of the arc chute is opposite to the material belt; the sliding shaft pin 24 is fixedly connected below the front end of the camera, and the sliding shaft pin 24 penetrates through the elastic sliding table 23 and can slide back and forth in the arc-shaped sliding groove 25. The working principle of the image detection system 2 is as follows: when the elastic sliding table is reset by the elastic force, the sliding table is at an original position (corresponding to the middle position in the figure), a camera and lamplight bound on the camera are fixed above a sliding block on the elastic sliding table, and a sliding shaft pin is fixed at one end of the sliding block; the sliding shaft pin is connected to the arc chute on the bottom plate through a bearing, so that the sliding shaft pin can slide along the arc chute on the bottom plate; the camera fixed above the sliding block rotates along with the rotating arm of the rotating cylinder and slides along with the sliding block. The camera rotating frame can ensure that the distance between the lens of the camera and the photographed workpiece is kept consistent when the camera rotates. When the rotary cylinder is at the middle position, the rotary cylinder is beneficial to keeping the middle position due to the influence of the elasticity of the elastic sliding block, and of course, the positioning of the rotary cylinder can be enhanced by adopting an elastic collision bead; the rotary cylinder may also be replaced by an electric cylinder, or a pneumatic index plate or an electric index plate. Because of the problem of the service life of zoom cameras, fixed focal length cameras are generally adopted in industry, and therefore, a rotating frame of the camera is required, the design of an arc chute on a bottom plate needs to consider the movement of a sliding shaft pin, and a lens of the camera is driven to automatically 'follow' a photographed workpiece and keep the distance consistent. The shape and the size of the arc chute of the camera rotating frame in the structure are required to be calculated and designed according to actual conditions, and the distance between the lens of the camera and a workpiece is ensured to be consistent when photographing each time in the operation process. When the product to be detected enters the photographing area of the image detection system 2 of the first image station, a plurality of pictures are required to be taken, and then the camera rotating frame is provided with a plurality of middle stop positions to take a plurality of pictures at a plurality of angles of the same product. Of course, if only one picture is required, the camera may be fixed without the camera rotating frame.
As shown in fig. 20 and 21, the image detection system 2 of the second image station includes a fixed camera 21 and a workpiece rotation mechanism 26, wherein the workpiece rotation mechanism 26 mainly includes a rotary ring 26-1, a driving wheel 26-2, a plurality of driven wheels 26-3 and a workpiece chuck 26-4; a driving wheel 26-2 and a plurality of driven wheels 26-3 are uniformly distributed on the outer circumference of the rotary ring 26-1 for driving and limiting the rotary ring 26-1; the rotary ring 26-1 is sleeved on the pneumatic propulsion guide rail 4, and the work is positioned in the axial middle of the rotary ring 26-1; a detection skylight is arranged on the side wall of the rotary ring 26-1; the partial guide rail of the pneumatic propulsion guide rail 4 positioned in the limiting rotary ring 26-1 can move along with the rotary ring 26-1. The working principle of the image detection system 2 is as follows: on a guide rail for conveying the workpiece, a workpiece rotating mechanism 26 is adopted to fix and rotate the photographed workpiece to an angle required to be photographed, a sucker or a claw is arranged on the workpiece rotating mechanism 26, the photographed workpiece is firstly sucked or fixed by using a photographed surface on the workpiece, and then the photographed workpiece is rotated for photographing by a camera, so that the surface required to be photographed on the photographed workpiece can be conveniently aligned with the camera; according to the shape of the product, if pictures of a plurality of surfaces need to be shot for detection, the rotating mechanism is provided with a plurality of middle stop positions, and the last middle stop position is used for removing defective products. When the shot picture is judged to be unqualified, a unqualified product window on the workpiece rotating mechanism 26 is opened, a sucking disc or a claw on the workpiece rotating mechanism 26 loosens a shot workpiece, and the shot workpiece falls into a unqualified product box; when the photographed picture is judged to be qualified, the micro rotator is turned back to the original position, and the photographed workpiece can be conveyed forwards along the guide rail. Of course, if only one side of the picture is to be taken, the rotation mechanism may not be used.
For photographing after the workpiece is punched (i.e., the second imaging station), another embodiment is: the guide rail for conveying the workpiece is designed into an S shape (or a spiral shape), the workpiece automatically turns over along the S shape (or the spiral shape) of the guide rail when the S shape (or the spiral shape) guide rail runs, a camera is arranged on a moving frame above or beside the guide rail, the moving frame can be driven by an electric ball screw, the action of the moving frame is controlled by a PLC (programmable logic controller), the workpiece is automatically followed and kept consistent in distance, and multiple multi-face shooting can be performed. The shooting point of the S-shaped (or spiral) guide rail is provided with a shot hole (also called a shooting window, a shot workpiece is limited in the guide rail and can only slide in the guide rail, the shot surface of the workpiece can be seen in the shooting window), a stopper is adopted to stop the workpiece moving in the guide rail, so that the workpiece is suspended, a camera on a movable frame is suspended immediately during shooting, the stopper is released after shooting, the workpiece continues to move forwards, the camera on the movable frame automatically 'follows' the shot workpiece to shoot pictures, and the camera returns to the original point after one cycle of multiple multi-surface shooting is completed, so that the next cycle is ready to be carried out; the stopper can be pneumatic or electric, and is small in size. The software of the image detection system can memorize the position of the shot workpiece and the corresponding picture and automatically analyze defective products; a defective product separating opening is also arranged on the S-shaped (or spiral) guide rail, a photoelectric switch is arranged below the defective product separating opening, and when the shot workpiece is judged to be defective, the defective product separating opening on the S-shaped (or spiral) guide rail is automatically opened, and then the defective product is separated out, so that the defective product is not packaged in the next step; when the defective product separating opening on the guide rail is opened, the photoelectric switch below the defective product separating opening receives a signal of the falling of the defective product workpiece, the equipment runs normally and can continue to run automatically, if the photoelectric switch does not receive the signal of the falling of the defective product workpiece, the defective product does not fall into the defective product box, the control system sends an abnormal alarm pause signal of the equipment, and after the processing of an operator, the normal running of the equipment is restored. At the end point of the guide rail, a photoelectric switch is also arranged, and the workpiece with good quality has similar functions when falling. When good products fall into the carrier tape or the rectangular disc normally, the photoelectric switch receives a signal that the good products fall down, and the equipment runs normally and can continue to run automatically; otherwise, if the good workpiece does not normally fall, the photoelectric switch does not receive the falling signal of the good workpiece, the control system sends out an equipment abnormality alarm pause signal, and after the equipment is processed by an operator, the normal operation of the equipment is restored.
The position and the number of the cameras on the equipment are designed according to the detection requirement of the parts, if the parts can be judged to be qualified or not only by shooting one surface, only the first image station is required to be reserved, and the cameras do not need to rotate.
The above embodiments are merely illustrative of the principles of the present invention and its effectiveness, and are not intended to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations which can be accomplished by persons skilled in the art without departing from the spirit and technical spirit of the present invention shall be covered by the appended claims.
Claims (8)
1. Punching detection packaging equipment, its characterized in that: the automatic feeding device comprises a frame, a material belt driving system (1), an image detection system (2), a punching system (3), a pneumatic propelling guide rail (4), an automatic packaging system (5), a material belt discharging and winding system (6) and an electric system, wherein the material belt driving system (1), the image detection system (2), the punching system (3), the pneumatic propelling guide rail (4), the material belt discharging and winding system and the electric system are arranged on the frame; a defective product punching station and a good product punching station which are sequentially arranged are arranged in the punching system (3); the material belt discharging and winding system (6) comprises a raw material discharging wheel (6-1) and a waste material collecting machine (6-2) which are respectively positioned in front of and behind the punching system (3); the automatic packaging system (5) is a material pipe packaging system (51) or a combined packaging system of the material pipe packaging system (51) and one of a carrier tape packaging system (52) and a rectangular disc packaging system (53); at least 2 camera stations are arranged in the image detection system (2), and the camera stations comprise a first image station positioned at the front side of the punching system (3) and a second image station positioned at the rear side of the punching system (3);
a defective product punching station and a good product punching station in the punching system (3) adopt a main punching cylinder; a switching cylinder (31) is horizontally arranged at the side of the defective product punching station, and a lower inclined plane (33) is arranged at the front end part of a telescopic rod (32) of the switching cylinder (31); the defective punching station is provided with a defective punching head (34), the defective punching head (34) is connected in a die of the punching system (3) through a spring (35) and can move up and down in the vertical direction, and the upper end surface of the defective punching head (34) is provided with an upper inclined surface (36) matched with the lower inclined surface (33); when the good products run to the defective product punching station, the telescopic rod (32) of the switching cylinder (31) is in a retracted state, the lower inclined surface (33) is not contacted with the upper inclined surface (36), and the defective punch (34) is not contacted with the good products on the material belt when the main punching cylinder is pressed down; when the defective products run to a defective product punching station, a telescopic rod (32) of a switching cylinder (31) moves forwards, the lower inclined surface (33) is attached to the upper inclined surface (36), and a defective punch (34) simultaneously cuts off the defective products in a descending manner when the main punching cylinder is pressed down; be equipped with defective products passageway (37) in the mould of die-cut system (3), defective products passageway (37) set up under defective products drift (34), the upper end of defective products passageway (37) is equipped with slider (38) that can control the removal and be used for the switch access way mouth, the upper end inclined plane of slider (38) links to each other with an inclined plane of telescopic link (32) through pendulum rod (39), and when defective products moved to defective products die-cut station, telescopic link (32) forward movement drove pendulum rod (39) clockwise rotation and then makes slider (38) backward movement open defective products passageway (37).
2. A die cut inspection packaging apparatus as claimed in claim 1, wherein: the automatic packaging system (5) is a material pipe packaging system (51); the material pipe packaging system (51) comprises an empty material pipe storage frame (51-1), a propelling mechanism (51-2), a jacking mechanism (51-3), a material pipe horizontal moving platform (51-4) and empty material pipes (51-5) stacked on the empty material pipe storage frame (51-1); the empty material pipe storage frame (51-1) consists of two perpendicular guide posts with 'concave' cross sections, the 'concave' surfaces of the two guide posts are opposite, the empty material pipe stack can be limited in the vertical surface at the inner side of the guide posts, the bottommost end of the guide posts is fixedly connected to a material pipe horizontal moving platform (51-4), and a notch which is larger than the height of one material pipe is formed at the front side of the guide posts and close to the bottom end of the guide posts; the front end of the propelling mechanism (51-2) is provided with a material pipe placing groove; the upper end of the jacking mechanism (51-3) is provided with a guide groove with a wide upper end and a narrow lower end, and the width of the lower end of the guide groove is equal to that of the empty pipe (51-5); the material pipe packaging system (51) further comprises at least one spring pressing block (51-6) fixedly connected above the material pipe horizontal moving platform (51-4); the spring pressing block (51-6) is arranged vertically above the charging position; the spring pressing block (51-6) consists of a spring (51-61) and a concave pressing block (51-62) with a downward opening, which are sequentially connected up and down.
3. A die cut inspection packaging apparatus as claimed in claim 1, wherein: the automatic packaging system (5) is a combination of a material pipe packaging system (51) and a carrier tape packaging system (52), the carrier tape packaging system (52) is arranged at the rear of the material pipe packaging system (51), a material pipe of a packaging station in the material pipe packaging system (51) is a hollow guide pipe, and punched good products move forwards along a guide rail and enter a carrier tape on the carrier tape packaging system through the hollow material pipe.
4. A die cut inspection packaging apparatus as claimed in claim 1, wherein: the automatic packaging system (5) is a combination of a material pipe packaging system (51), a carrier tape packaging system (52) and a rectangular disc packaging system (53), a sliding workbench (54) is arranged on the automatic packaging system (5), the sliding direction of the sliding workbench (54) is perpendicular to the advancing direction of the material tape on a horizontal plane, and the use mode of each packaging system is switched by switching the position of the sliding workbench (54).
5. A die cut inspection packaging apparatus according to any one of claims 1 to 4, wherein: the pneumatic propelling guide rail (4) comprises a guide rail and an air blowing device, and the guide rail is connected with the punching system (3) and the automatic packaging system (5); the upper part of the guide rail is provided with a sealing cover, the guide rail is in sealing connection with a material pipe or a carrier tape of the automatic packaging system (5), when the air blowing device blows air on the guide rail towards the direction of the automatic packaging system (5), partial vacuum is generated near the guide rail of the punching system (3), a punched finished product can be sucked, and then the finished product is blown into the material pipe or the carrier tape; the sealing cover above the guide rail is detachably connected with the guide rail and is fixed by a magnet.
6. A die cut inspection packaging apparatus as claimed in claim 1, wherein: the image detection system (2) of the first image station comprises a camera (21) and a camera rotating frame, wherein the camera rotating frame mainly comprises a bottom plate (22), a rotating cylinder, an elastic sliding table (23), a sliding shaft pin (24) and an arc-shaped sliding groove (25); the rotary cylinder is fixedly connected below the bottom plate (22), an output shaft of the rotary cylinder penetrates through the bottom plate and is fixedly connected with the elastic sliding table (23), the camera (21) is fixedly connected above a sliding block of the elastic sliding table (23), and the sliding block drives the camera (21) to slide on the elastic sliding table (23); the arc chute (25) is arranged on the bottom plate (22), the arc chute (25) is in a C shape, and the C-shaped opening is opposite to the material belt; the sliding shaft pin (24) is fixedly connected below the front end of the camera, and the sliding shaft pin (24) penetrates through the elastic sliding table (23) and can slide back and forth in the arc-shaped sliding groove (25).
7. A die cut inspection packaging apparatus as claimed in claim 1, wherein: the image detection system (2) of the second image station comprises a fixed camera (21) and a workpiece rotating mechanism (26), wherein the workpiece rotating mechanism (26) mainly comprises a rotary ring (26-1), a driving wheel (26-2), a plurality of driven wheels (26-3) and a workpiece sucker (26-4); a driving wheel (26-2) and a plurality of driven wheels (26-3) are uniformly distributed on the outer circumference of the rotary ring (26-1) and are used for driving and limiting the rotary ring (26-1); the rotary ring (26-1) is sleeved on the pneumatic propulsion guide rail (4), and the workpiece is positioned in the axial middle of the rotary ring (26-1); a detection skylight is arranged on the side wall of the rotary ring (26-1); the partial guide rail of the pneumatic propulsion guide rail (4) positioned in the limiting rotary ring (26-1) can move along with the rotary ring (26-1).
8. A method of operating a tube packaging system comprising the tube packaging system of claim 2, wherein: the working steps are as follows:
(1) Arranging and stacking a plurality of empty pipes (51-5) in an empty pipe storage frame (51-1), wherein one empty pipe (51-5) positioned at the lowest layer falls on a propelling mechanism (51-2);
(2) The pushing mechanism (51-2) pushes the lowest empty pipe (51-5) in the empty pipe storage rack (51-1) to the vertical lower part of the charging position;
(3) The lifting mechanism (51-3) moves upwards, the empty material pipe (51-5) below the charging position is lifted to a position in butt joint with the pneumatic propelling guide rail (4) through the guide groove, and the propelling mechanism (51-2) moves backwards to reset;
(4) The punched good products go forward along the guide rail and enter the packaging material pipe through the counter; when one packaging tube is filled with a set quantity of products, the packaging tube falls onto a tube horizontal moving platform (51-4) to prepare for switching the next empty tube;
(5) The propelling mechanism (51-2) simultaneously forwards the filled packaging material pipe when forwards pushing the next empty material pipe, sequentially arranged on a horizontal moving platform (51-4) of the material pipe.
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| CN114308693B (en) * | 2021-12-10 | 2023-07-07 | 昆山市富德隆智能科技有限公司 | Automatic USB female head assembling, detecting and packaging machine |
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