CN216460216U - Finished cigarette disassembly and inspection device - Google Patents

Finished cigarette disassembly and inspection device Download PDF

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Publication number
CN216460216U
CN216460216U CN202122742258.7U CN202122742258U CN216460216U CN 216460216 U CN216460216 U CN 216460216U CN 202122742258 U CN202122742258 U CN 202122742258U CN 216460216 U CN216460216 U CN 216460216U
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CN
China
Prior art keywords
cigarette
plate
roller
conveying
pushing
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Active
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CN202122742258.7U
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Chinese (zh)
Inventor
李宏彬
杨树青
蒋仕飞
阚晖
李治
王润
刘飞
耿昭鋆
李佳田
施四龙
陈俊吉
李海秦
杨辉
陈伟
罗金星
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Yunnan Hiking Technology Co ltd
Yunnan Tobacco Machinery Co ltd
Original Assignee
Yunnan Hiking Technology Co ltd
Yunnan Tobacco Machinery Co ltd
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Priority to CN202122742258.7U priority Critical patent/CN216460216U/en
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Publication of CN216460216U publication Critical patent/CN216460216U/en
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Abstract

The utility model relates to a finished cigarette dismantling and inspecting device. Tear shell equipment and tobacco bale outward appearance check out test set up including the strip cigarette the rear end that shell equipment was torn open to the strip cigarette, the shell equipment is torn open to the strip cigarette includes side cut transport mechanism, terminal surface excision subassembly, centre gripping conveying assembly and takes out the shell subassembly, the left and right sides of side cut transport mechanism direction of transfer sets up terminal surface excision subassembly respectively, side cut transport mechanism's tail end is accepted and is set up centre gripping conveying assembly, centre gripping conveying assembly tail end is accepted and is set up and take out the shell subassembly. The device for disassembling and inspecting cigarettes and cigarette packets can automatically disassemble the cigarettes, the cigarette packets or the cigarettes and can also inspect the quality of the cigarettes, the cigarette packets or the cigarettes, thereby achieving multiple purposes. The use of the device can ensure the stability of quality inspection quality; the labor cost of enterprises can be effectively reduced; the management difficulty is reduced, the standardized operation is realized, and the intelligent manufacturing of the tobacco industry is realized.

Description

Finished cigarette disassembly and inspection device
Technical Field
The utility model relates to the field of cigarette quality control, in particular to a finished cigarette disassembly and inspection device.
Background
The cigarette manufacturing process mainly comprises three processes of cigarette rolling, cigarette packet packaging and strip cigarette packaging; with the development of the tobacco industry, the quality of cigarette rods and cigarette packets directly sold to consumers is taken as a key for controlling the quality of finished cigarette products by cigarette manufacturers, and from a certain angle, finished cigarette quality inspection is the last inspection in the production process of the cigarette packets and is a process most close to the requirements of customers, so that the quality control method plays a very key role in the quality control of the cigarette rods, the cigarette packets and the cigarettes. In order to improve the competitiveness of cigarettes in the market, the key point is to ensure the quality of the cigarettes. In order to ensure the quality of finished cigarettes, normally produced cigarette packets or defective cigarette packets are generally taken out of a cigarette production line before delivery, and then sent to a laboratory for a series of rechecks. However, since the cigarettes are usually packaged in complete packets after normal production, the cigarettes need to be disassembled again. Present tobacco bale reinspection often relies on manual operation, and when the tobacco bale that need disassemble was too much, the mode efficiency of manual unpacking was comparatively low, and the effect is unsatisfactory, therefore generally, this kind of manual unpacking mode efficiency is comparatively low, and the rate of choosing of substandard product receives the human factor to influence greatly moreover, and the effect is unsatisfactory, has influenced going on of relevant detection achievement. At present, no equipment capable of automatically disassembling and separating a carton and a cigarette packet and performing quality detection exists in the market, so that the equipment capable of automatically disassembling finished cigarettes and detecting the appearance quality of the cigarette packet and the appearance quality of a cigarette is provided, and the equipment has important significance for the tobacco packaging quality detection process.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provides a finished cigarette dismantling and inspecting device capable of automatically dismantling finished cigarettes and simultaneously inspecting the quality of the finished cigarettes.
The utility model provides a finished cigarette dismantling and inspecting device, which adopts the technical scheme that:
the utility model provides a finished product cigarette is torn open and is examined device, tears shell equipment and tobacco bale outward appearance check out test set up including the strip cigarette and tear shell equipment's rear end open, the strip cigarette tears shell equipment open and includes side cut transport mechanism, terminal surface excision subassembly, centre gripping conveying assembly and take out the shell subassembly, the left and right sides of side cut transport mechanism direction of transfer sets up the terminal surface excision subassembly respectively, side cut transport mechanism's tail end is accepted and is set up centre gripping conveying assembly, centre gripping conveying assembly tail end is accepted and is set up the shell subassembly of taking out.
Preferably, the trimming conveying mechanism comprises a power unit and a die box, a push plate is arranged on a sliding block of the power unit, the die box comprises a bearing plate and a pressing strip, the bearing plate is arranged on the sliding block of the power unit, the push plate is vertically arranged on the bearing plate, and the pressing strip is arranged on the upper portion of the push plate.
Preferably, the end face cutting assembly comprises a cutter, a cutter support and an extrusion block, the cutter is arranged on the cutter support, the extrusion block is arranged beside the cutter, and the cigarette carton is extruded by the extrusion block before passing through the cutter, so that a larger gap is reserved on the end face of the cigarette carton.
Preferably, the clamping and conveying assembly comprises a side belt and/or a bottom belt, and the side belt and/or the bottom belt are respectively connected with a driving device; the side belts are arranged on the left side and the right side of the bottom belt to form a clamping conveying channel, and the distance between the side belts is adapted to the running width of the cigarettes; the shell drawing assembly comprises an upper roller frame and a lower roller frame, wherein an upper roller is arranged on the upper roller frame, a lower roller is arranged on the lower roller frame, and the upper roller and the lower roller form a pair roller; and the upper roller frame is provided with a stop block, and the stop block is over against the tail end of the clamping and conveying assembly.
Preferably, the shell removing equipment further comprises a steering device, the steering device comprises a power unit and a pushing frame, the pushing frame is arranged on a sliding block of the power unit, the moving sliding direction of the sliding block and the moving direction of the clamping conveying assembly are on the same straight line and are perpendicular to the moving direction of the trimming conveying mechanism, and the pushing frame is over against the clamping conveying channel of the clamping conveying assembly.
Preferably, tear shell equipment open still includes hoisting device, hoisting device includes spacing passageway, lifting plate and side push pedal, spacing passageway about the limiting plate encloses is spacing, the lifting plate can be in spacing passageway and promote the action from top to bottom, the side push pedal sets up the upper end at spacing passageway, lifting plate and side push pedal connect power device respectively, hoisting device's upper end butt joint tobacco bale outward appearance check out test set's entry.
Preferably, the cigarette packet appearance detection device comprises a first conveying track, a second conveying track and a turnover mechanism, wherein an imaging device is arranged around the first conveying track, an imaging device is arranged around the second conveying track, and the turnover mechanism is arranged at the junction of the first conveying track and the second conveying track.
Preferably, a first imaging device, a second imaging device and a third imaging device are arranged around the first conveying track, the first imaging device is arranged at the upper part of the first conveying track, and the second imaging device and the third imaging device are respectively arranged at two side edges of the first conveying track;
and a fourth imaging device, a fifth imaging device and a sixth imaging device are arranged around the second conveying rail, the fourth imaging device is arranged at the upper part of the second conveying rail, and the fifth imaging device and the sixth imaging device are respectively arranged at two sides of the second conveying rail.
Preferably, the turnover mechanism comprises a rotary die box and a pushing assembly, the front end of the rotary die box is connected to the tail end of the first conveying track in a bearing mode, the rotary die box is arranged between the pushing assembly and the second conveying track, and the pushing assembly is used for pushing box-shaped objects in the rotary die box to the second conveying track; the turnover mechanism comprises a rotary die box and an arc plate, wherein the rotary die box is provided with two containing cavities which are symmetrically arranged and used for containing cigarette packets, a rotating shaft is arranged between the two containing cavities and connected with a rotary power unit; the arc plate is an arc plate, and the inner side surface of the arc plate is adaptively matched with the rotating track of the rotating die box.
Preferably, the pushing assembly comprises a linear motion unit, a second pushing head and a power unit, the power unit is arranged on a sliding block of the linear motion unit, the second pushing head is vertically arranged on a rotating shaft of the power unit, and the second pushing head moves linearly along the linear motion unit to push the cigarette packet to the second conveying track;
the detection equipment also comprises a defective cigarette packet collecting box and a rejecting push rod driven by a motor or a cylinder; the rejecting push rod is arranged at the rear end of the second conveying track, and the moving direction of the rejecting push rod is perpendicular to the second conveying track.
Preferably, the disassembly and inspection device further comprises tobacco bale glass paper disassembling equipment, and the tobacco bale glass paper disassembling equipment is connected to the working rear end of the tobacco bale appearance detection equipment; the tobacco bale cellophane paper disassembling equipment comprises a side film beveling device, a pushing device, a facial mask beveling device and a film disassembling device, wherein the front end and the rear end of the pushing device are respectively butted with the side film beveling device and the facial mask beveling device, the side film beveling device and the facial mask beveling device are used for cutting a film of a tobacco bale into two parts, and the film disassembling device is connected to the rear end of the facial mask beveling device in a bearing mode.
Preferably, the film removing device comprises an upper roller set and a lower roller set, a cigarette packet channel is formed by matching the upper roller set and the lower roller set, the upper roller set comprises a pair of upper clamping rollers, the lower roller set also comprises a pair of lower clamping rollers, and the two pairs of clamping rollers are respectively arranged on two opposite angles of the cigarette packet channel;
the upper roller set further comprises an upper seat plate and an upper auxiliary roller, the upper seat plate is perpendicular to the upper clamping roller, the upper auxiliary roller is parallel to the upper clamping roller and is arranged at the edge of the cigarette packet channel, and a transmission belt is arranged between the upper auxiliary roller and the upper clamping roller; the lower roller set further comprises a lower seat plate and a lower auxiliary roller, the lower seat plate is perpendicular to the lower clamping roller, the lower auxiliary roller is parallel to the lower clamping roller and is arranged at the edge of the cigarette packet channel, and a transmission belt is arranged between the lower auxiliary roller and the lower clamping roller;
the side membrane splitting device comprises a third conveying track, a first channel plate and a second channel plate, the first channel plate and the second channel plate are respectively arranged on two sides of the third conveying track, the first channel plate and the second channel plate are connected through a connecting rod, side cutter seats are arranged on the first channel plate and the second channel plate, side cutter blades are arranged on the side cutter seats, and the first channel plate and the second channel plate are fixed through supports; a tobacco bale placing table is arranged on the third conveying track, and a placing surface of the tobacco bale placing table and a horizontal plane have an inclination angle;
the pushing device comprises a first pushing assembly, a fourth conveying rail and a second pushing assembly, the first pushing assembly is arranged at the front end of the fourth conveying rail, the second pushing assembly is arranged at the rear end of the fourth conveying rail, a third pushing head of the first pushing assembly is over against a terminal station of the side film beveling device, the moving direction of the third pushing head is vertical to the fourth conveying rail, and a fourth pushing head of the second pushing assembly is over against a cigarette packet channel, and the moving direction of the fourth pushing head is vertical to the fourth conveying rail;
the mask splitting device comprises an upper sleeve plate, a lower sleeve plate and a face cutting blade, the upper sleeve plate and the lower sleeve plate are vertically matched to form a cigarette packet channel, gaps are formed in the upper sleeve plate and the lower sleeve plate, and the face cutting blade is located at the gaps; when the cigarette packet passes through a cigarette packet channel formed by the upper sleeve plate and the lower sleeve plate, the face cutting blade cuts two surfaces of the packaging film.
Preferably, the disassembly and inspection device further comprises a tobacco bale reversing and conveying device which comprises a reverser, a vertical input channel, a pushing device and a guide mechanism, wherein the vertical input channel is arranged above the reverser, and the pushing device and the guide mechanism are respectively arranged at two ends of the reverser in the output direction;
the commutator comprises a base plate, a rotary cylinder, a connecting plate, a supporting rod, a bearing plate and a protective plate, wherein the rotary cylinder is arranged on the base plate, the connecting plate is arranged on a rotary part of the rotary cylinder, the supporting rod is arranged on the connecting plate, the bearing plate is horizontally arranged on the supporting rod, the protective plate is vertically arranged on the bearing plate, and the protective plates are arranged in parallel and form an accommodating groove in the middle;
the vertical input channel comprises a back plate, side baffles and a front baffle, wherein the side baffles are vertically arranged on two side surfaces of the back plate, the front baffle is fixedly arranged on the side baffles, the front baffle is arranged opposite to the back plate, the side baffles and the front baffle are matched to form a vertical channel, and the bottom end of the channel is butted with the accommodating groove;
the push-out device comprises a push rod, the push rod is matched with the accommodating groove in a pushing mode, and a guide mechanism is arranged in the outlet direction of the accommodating groove.
Preferably, the pushing device comprises a mounting seat, a linear power unit, a right-angle connecting piece and a pushing head, wherein the linear power unit is arranged on the mounting seat, the right-angle connecting piece is arranged on a moving slide block of the linear power unit, the pushing head is horizontally arranged on the right-angle connecting piece, and the pushing head is matched with the accommodating cavity in a pushing mode; the linear power unit is a cylinder, an electric linear module or a linear motor; the guide mechanism comprises a support rod, a bottom plate and guide plates, the bottom plate is horizontally arranged on the support rod, the guide plates are vertically arranged on the bottom plate, the two guide plates are arranged in a horn mouth shape to form a guide channel, and the inlet end of the guide channel is arranged corresponding to the outlet of the accommodating groove; the vertical input channel also comprises a barrier strip which is fixedly arranged at the lower end of the side baffle; the vertical input channel further comprises a connecting piece, the connecting piece is a right-angle block, waist grooves are formed in two right-angle surfaces of the right-angle block, and a right-angle surface of the right-angle block is connected with the side baffle through bolts.
Preferably, the disassembling and inspecting device further comprises a cigarette packet disassembling equipment, the cigarette packet disassembling equipment is connected to the working rear end of the cigarette packet cellophane disassembling equipment, the cigarette packet disassembling equipment comprises a workbench, a die box, a flip device, an aluminum paper pull piece disassembling device, an aluminum paper stretching device and an extruding device, the die box is arranged on the workbench, and the flip device, the aluminum paper pull piece disassembling device, the aluminum paper stretching device and the extruding device are sequentially arranged along the moving direction of the workbench and correspond to the die box;
the workbench is a rotating wheel disc, and the flip device, the aluminum paper pulling piece dismantling device, the aluminum paper stretching device and the extrusion device are sequentially arranged along the rotating direction of the rotating wheel disc and correspond to the die box; or the workbench is a linear mounting table, and the flip device, the aluminum paper pulling piece dismantling device, the aluminum paper stretching device and the extrusion device are sequentially arranged along the linear motion direction of the linear mounting table and correspond to the die box;
the cover turning device comprises two clamping parts, and the clamping parts are connected with a first rotating motor;
the clamping part is arranged on a first clamping part adjusting unit, the first clamping part adjusting unit is arranged on a second clamping part adjusting unit, and the second clamping part adjusting unit and the first clamping part adjusting unit are driven by a motor or a cylinder;
the aluminum paper pulling piece dismounting device comprises two brushes and a clamping device, and the brushes are connected with a second rotating motor; the brush and the clamping device are arranged on the first brush adjusting unit, and the clamping device is connected with the tension detecting device; the first brush adjusting unit is arranged on the second brush adjusting unit, and the first brush adjusting unit and the second brush adjusting unit are driven by a motor or a cylinder; the aluminum paper spreading device comprises two shifting pieces, the shifting pieces are arranged on a first shifting piece adjusting unit, the first shifting piece adjusting unit is arranged on a second shifting piece adjusting unit, and the second shifting piece adjusting unit is arranged on a third shifting piece adjusting unit; the first shifting piece adjusting unit, the second shifting piece adjusting unit and the third shifting piece adjusting unit are driven by a motor or an air cylinder.
The extrusion device comprises two extrusion heads, and the extrusion heads are arranged on a first extrusion head adjusting unit; the first extrusion head adjusting unit is arranged on the second extrusion head adjusting unit; the extrusion device is fixedly installed through the installation seat; the first extrusion head adjusting unit and the second extrusion head adjusting unit are driven by a motor or a cylinder;
the cigarette packet shell removing equipment further comprises an aluminum paper hasp detection camera, a cigarette end face detection camera and a white card detection camera, wherein the aluminum paper hasp detection camera is arranged behind the station of the cover turning device and corresponds to the cigarette packet mould box; the cigarette end face detection camera is arranged behind the station of the aluminum paper spreading device and corresponds to the cigarette packet mold box; the white card detection camera is arranged behind the station of the aluminum paper pulling piece dismounting device and corresponds to the cigarette packet mold box.
Preferably, the disassembly and inspection device further comprises a cigarette state conversion device, the cigarette state conversion device comprises a bearing device, a rotating mechanism and a limiting mechanism, the bearing device comprises a material box, a sealing cover cylinder, a connecting seat, a movable sealing plate, a material box mounting seat and a rotating shaft, a material cavity is formed in the material box, and an opening surface is formed in the upper surface and one side surface of the material cavity; a sealing cover cylinder is arranged on the material box, a connecting seat is arranged at the telescopic end of the sealing cover cylinder, the connecting seat is connected with a movable sealing plate, and the movable sealing plate is matched with an opening side cover on the material cavity; the material box is characterized in that rotating shafts are coaxially arranged on two opposite side end faces of the material box and connected with a material box mounting seat;
the rotating mechanism comprises a linear power unit, a rack connecting rod, a rack and a gear, the rack connecting rod is connected to a sliding seat of the linear motion unit, the rack is connected to the other end of the rack connecting rod, the rack is in transmission fit with the gear, the gear is fixedly connected to the material box, and the axis of the gear and the axis of the rotating shaft are on the same straight line; the limiting mechanism limits the motion track of the rack connecting rod. The upper end of the material cavity is in butt joint with an extrusion device station of the cigarette packet shell removing equipment to receive falling cigarettes.
Preferably, stop gear includes mount pad, eccentric even axle and spacing bearing, set up eccentric even axle on the mount pad, eccentric even axle both ends axle is the eccentric relation of axis, and eccentric even one end of axle is connected on the mount pad, and the other end sets up spacing bearing, spacing bearing and the spacing cooperation of rack and bar linkage, material intracavity portion sets up movable slip table, the cross sectional shape of movable slip table suits with the cross sectional shape in material chamber, movable slip table connects sliding cylinder, and sliding cylinder's flexible direction is parallel with the length direction in material chamber, sliding cylinder fixed connection is on the material box.
Preferably, it still includes a cigarette outward appearance check out test set to tear open the inspection device, a cigarette outward appearance check out test set accepts a cigarette state conversion equipment's work rear end, a cigarette outward appearance check out test set includes a cigarette slewing mechanism, determine module and driving system, its characterized in that: the cigarette slewing mechanism is characterized in that a detection assembly is arranged around the cigarette slewing mechanism, the cigarette slewing mechanism comprises a conveying belt, a follow-up roller set and a rotation driving device, the follow-up roller set is arranged on the conveying belt and is formed by a plurality of follow-up rollers in parallel, the follow-up roller set is matched with the rotation driving device in a rotating mode, and the conveying belt is connected with a power system. After the cigarette state conversion device converts the cigarette from the vertical state to the horizontal state, the cigarette falls onto the cigarette rotation mechanism from the material box to continue to work below.
Preferably, the follower roller comprises a mandrel and a movable roller, the movable roller is arranged on the mandrel through a bearing, a rotating matching part is arranged on the movable roller, the rotating matching part is in rotating matching with a rotating driving device, and the end part of the mandrel is connected with the conveying belt;
the detection assembly comprises a side detection device and a cylindrical surface detection device, the side detection device is arranged on the left side and the right side of the running direction of the cigarette rotating mechanism, and the cylindrical surface detection device is arranged above the cigarette rotating mechanism;
the side detection device comprises a first detection camera and a second detection camera, and the first detection camera and the second detection camera are respectively arranged on the left side and the right side of the cigarette rotating mechanism; the cylindrical surface detection device comprises a third detection camera, a fourth detection camera and a fifth detection camera, and the third detection camera, the fourth detection camera and the fifth detection camera are sequentially arranged above the cigarette rotating mechanism along the running direction of the cigarette rotating mechanism; a matching light source is arranged beside each detection camera and is used for irradiating the imaging position of the detection camera;
the rotary matching part is arranged to be a rough roller surface, the rotary driving device is arranged to be a rubber pad, and the rough roller surface is in friction fit with the rubber pad; or the rotation matching part is arranged as a gear, the rotation driving device is arranged as a rack, and the gear is in rotation matching with the rack;
the power system comprises a motor, an intermediate transmission assembly and a transmission wheel, the motor drives the intermediate transmission assembly, the tail end of the intermediate transmission assembly drives the transmission wheel, the transmission wheel drives two conveyor belts, the two conveyor belts are arranged in parallel and are respectively connected with two ends of a mandrel of the follower roller, the rotation matching part is arranged in the middle of the follower roller group, and the rotation driving device is arranged below the follower roller group and is in rotation matching with the rotation matching part; the cylinder detection device is arranged above the follow-up roller set, the side detection devices are arranged on two side faces of the follow-up roller set, and the classification recovery device is arranged at the rear end of the detection assembly.
The implementation of the utility model comprises the following technical effects:
the finished cigarette dismantling and inspecting device can automatically disassemble the cigarette cartons and the cigarette packets, can detect the quality of the cigarette packets or the cigarettes, achieves multiple purposes, and fills up the technical blank of related equipment. On the one hand, the working strength of quality inspectors can be reduced, on the other hand, the detection result can be quantized, the detection data can be automatically stored, the problem of the quality defect cigarette can be quickly found, and the quality management level is improved. The use of the device can ensure the stability of quality inspection quality; the labor cost of enterprises can be effectively reduced; the management difficulty is reduced, the standardized operation is realized, and the intelligent manufacturing of the tobacco industry is realized.
Drawings
FIG. 1 is a schematic structural diagram of a finished cigarette dismantling and inspecting apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic perspective view of a cigarette carton unpacking device 200;
FIG. 3 is a schematic partial perspective view of an end face cut-away assembly of the cigarette carton unpacking device 200;
FIG. 4 is a schematic perspective view of the extraction assembly and the lifting device of the cigarette carton unpacking device 200;
FIG. 5 is a schematic perspective view of a portion of the shell removing assembly of the cigarette carton unpacking device 200;
FIG. 6 is a schematic view of the lower roller frame of the cigarette carton unpacking device 200 in a three-dimensional structure;
FIG. 7 is a schematic view of the lifting mechanism of the cigarette carton unpacking device 200;
fig. 8 is a schematic perspective view of a cigarette package appearance detection device 300;
fig. 9 is a schematic view of a rotary die box of the cigarette packet appearance inspection apparatus 300;
fig. 10 is a perspective view of a first conveying track of the cigarette packet appearance detecting device 300;
fig. 11 is a perspective view of a second conveying track of the cigarette packet appearance inspection apparatus 300;
fig. 12 is a schematic perspective view of tobacco bale cellophane paper disassembling equipment 400;
fig. 13 is a schematic perspective view of a side film slitting device of a cigarette packet cellophane paper disassembling apparatus 400;
fig. 14 is a schematic perspective structure view of a mask splitting device of a cigarette packet cellophane paper disassembling device 400;
fig. 15 is a schematic perspective view of a film removing device of a cigarette packet cellophane paper removing device 400;
fig. 16 is a partial perspective view of a film removing device of the cigarette packet cellophane paper removing device 400;
fig. 17 is a schematic view of the operation principle of the tobacco bale cellophane paper dismantling device 400;
fig. 18 is a schematic perspective view of a cigarette packet unpacking device 500;
fig. 19 is a schematic perspective view of a lid turning device of the cigarette packet unpacking device 500;
fig. 20 is a schematic perspective view of an aluminum paper pull tab removing device of the cigarette packet shelling equipment 500;
fig. 21 is a schematic perspective view of an aluminum paper spreading device of the cigarette packet unpacking device 500;
fig. 22 is a schematic perspective view of an extrusion device of a cigarette packet unpacking device 500;
FIG. 23 is a perspective view of a cigarette appearance inspection apparatus 600;
FIG. 24 is a schematic top view of a cigarette appearance inspection apparatus 600;
FIG. 25 is a schematic view of the cross-sectional structure A-A of FIG. 24;
FIG. 26 is a partially enlarged (circled portion in FIG. 25) view of the rack portion;
FIG. 27 is a perspective view of a follower roller;
fig. 28 is a schematic perspective view of a tobacco bale conveying and reversing device 700;
fig. 29 is a schematic perspective view of an input channel of a tobacco bale conveying and reversing device 700;
fig. 30 is a schematic partial structural view of a diverter in a tobacco bale conveying reversing device 700;
fig. 31 is a schematic structural view of a guide mechanism in a tobacco bale conveying reversing device 700;
fig. 32 is a perspective view of the cigarette state switching device 800;
FIG. 33 is a view showing a structure of a receiving device of the cigarette state switching device 800;
FIG. 34 is another perspective view of FIG. 33;
fig. 35 is a structural view of a rotating mechanism of the cigarette state switching device 800;
fig. 36 is a structural view of a stopper mechanism of the cigarette state switching device 800;
in the figure:
100. a frame;
200. a cigarette carton shell removing device;
201. an edge cutting conveying mechanism; 202. a clamping and conveying assembly; 203. pushing the frame; 205. an end face resection component; 250. a cutter; 251. a cutter holder; 252. extruding the block; 253. a conveying pair roller; 206. a shell extraction assembly; 260. a stopper; 261. a bottom belt; 262. a side belt; 263. an upper roller frame; 264. a lower roller; 265. an upper roller; 266. a lower roll stand; 267. a blade; 268. a connecting seat; 207. a cigarette carton mold box; 208. an end face collecting box; 209. a packaging shell collecting box; 210. a lifting device; 211. a limiting channel; 212. a lifting plate; 213. a side push plate; 214. a first cylinder; 215. pushing the plate; 216. a carrier plate; 217. and (7) pressing strips.
300. Cigarette packet appearance detection equipment;
301. a first transfer track; 311. a first left guide plate; 312. a first right guide plate; 313. a first transfer belt; 302. a second transfer rail; 321. a second left limiting plate; 322. a second right limiting plate; 323. a second transfer belt; 305. a turnover mechanism; 350. rotating the mold box; 351. a rotary power unit; 352. an accommodating chamber; 353. a mounting seat; 354. a linear motion unit; 355. a second pushing head; 356. a power unit; 357. an arc plate; 358. a connecting plate; 306. cigarette packets; 370. a first imaging device; 371. a second imaging device; 372. a third imaging device; 373. a fourth imaging device; 374. a fifth imaging device; 375. a sixth imaging device; 376. a defective cigarette packet collecting box; 377. removing the push rod; 378. a light source.
400. Tobacco bale glass paper disassembling equipment;
401. a side film beveling device; 410. a third transfer rail; 411. a first channel plate; 412. a second channel plate; 413. a connecting rod; 414. a side cutter seat; 415. a side cutting blade; 416. a tobacco bale placing table; 402. a mask beveling device; 421. an upper sheathing plate; 422. a lower sheathing plate; 423. a gap; 424. adjusting the tool apron; 425. a dough cutting blade; 426. a fourth transfer rail; 403. a membrane detaching device; 430. an upper roller set; 4300. an upper nip roller; 4301. an upper auxiliary roller; 4302. an upper tension wheel; 4303. an upper conveying roller; 4304. an upper seat plate; 431. a lower roller set; 4310. a lower nip roller; 4311. a lower auxiliary roller; 4312. a lower tension wheel; 4313. a lower conveying roller; 4314. a lower seat plate; 432. a cigarette packet channel; 433. a cellophane collection box; 434. a third cylinder; 435. a static eliminator; 404. a first pushing assembly; 440. a third pushing head; 405. a second pushing assembly; 450. and a fourth pushing head.
500. Cigarette packet shell removing equipment;
501. a flip cover device; 510. a clamping portion; 511. a first rotating electrical machine; 512. a first clamping part adjusting unit; 513. a second clamping part adjusting unit; 502. an aluminum paper hasp detection camera; 503. an aluminum paper pull piece dismounting device; 530. an aluminum paper pull tab collecting box; 531. a brush; 532. a clamping device; 533. a second rotating electrical machine; 534. a tension detection device; 535. a first brush adjusting unit; 536. a second brush adjusting unit; 537. a white card detection camera; 504. an aluminum paper spreading device; 505. a cigarette end face detection camera; 550. a shifting sheet; 551. a first plectrum adjusting unit; 552. a second plectrum adjusting unit; 553. a third plectrum adjusting unit; 554. a fixed seat; 506. an extrusion device; 560. an extrusion head; 561. a first extrusion head adjusting unit; 562. a second extrusion head adjusting unit; 507. a cigarette case collecting box; 508. rotating the wheel disc; 509. cigarette packet mould box.
600. Cigarette appearance detection equipment;
610. cigarettes; 611. a repository; 612. adjusting the chain; 620. a fixed mount; 621. a first detection camera; 622. a second detection camera; 623. a third detection camera; 624. a fourth detection camera; 625. and a fifth detection camera. 630. A rotation fitting portion; 631. a conveyor belt; 632. a driving wheel; 633. a power system; 634. a motor; 635. a side plate; 636. a mandrel; 637. a movable roller; 638. a bearing; 639. a belt mounting hole; 640. a rotation driving device; 641. a rack mount; 650. a movable baffle; 651. a shield; 652. a waste collection bin; 653. and (6) a recycling bin.
700. A cigarette packet conveying reversing device;
710. a commutator; 711. a substrate; 712. a rotating cylinder; 713. connecting plates; 714. a support bar; 715. a bearing plate; 716. a guard plate; 720. an input channel; 721. a back plate; 722. a side dam; 723. a front baffle; 724. blocking strips; 725. a connecting member; 730. a push-out device; 731. a mounting seat; 732. a linear motion unit 733, a right-angle link; 734. outputting the pushing head; 740. a guide mechanism; 741. a strut; 742. a base plate; 743. a guide plate.
800. A cigarette state conversion device;
810. the material box comprises a bearing device, 811, a material box, an 8110 material cavity, an 8111-guide block, 8112, a guide bar, 8113, a guide groove, 812, a sealing cover cylinder, 813, a connecting seat, 814, a movable sealing plate, 815, a material box mounting seat, 816, a rotating shaft, 817, a gear, 818, a sliding cylinder, 819, a movable sliding table, 820, a rotating mechanism, 821, a linear power unit, 822, a rack connecting rod, 823, a rack, 830, a limiting mechanism, 831, a shaft mounting seat 832, an eccentric connecting shaft, 833 and a limiting bearing.
Detailed Description
The present invention will be described in detail below with reference to embodiments and drawings, it being noted that the described embodiments are only intended to facilitate the understanding of the present invention, and do not limit it in any way.
Referring to fig. 1, a finished cigarette unpacking device 200 provided by this embodiment, referring to fig. 2 to fig. 7, includes a trimming conveying mechanism 201, an end face cutting assembly 205, a clamping conveying assembly 202, and a shell extracting assembly 206, where the end face cutting assembly 205 is respectively disposed on the left and right sides of the trimming conveying mechanism 201 in the conveying direction, the clamping conveying assembly 202 is disposed on the tail end of the trimming conveying mechanism 201 in a supporting manner, and the shell extracting assembly 206 is disposed on the tail end of the clamping conveying assembly 202 in a supporting manner. By way of example, the face cutting assembly 205 includes a first face cutting assembly and a second face cutting assembly for cutting two faces, respectively, and when the cigarette carton 104 reaches this position, the two faces of the cigarette carton 104 are cut off and transported to the shell extraction assembly 206 for shelling.
Referring to fig. 4 and 5, the shell extracting assembly 206 includes an upper roller frame 263 and a lower roller frame 266, the upper roller frame 263 is provided with an upper roller 265, the lower roller frame 266 is provided with a lower roller 264, and the upper roller 265 and the lower roller 264 form a pair roller; the upper roller frame 263 is provided with a stop 260, and the stop 260 faces the tail end of the clamping and conveying assembly 202. Referring to fig. 10, the upper roller frame 263 is connected with the lower roller frame 266 through a connecting seat 268, a blade 267 is arranged on the lower roller 264, a knife slot is arranged on the upper roller 265, the blade 267 is arranged in the knife slot, the connecting seat 268 is in the same straight line with the blade 267, and the lower roller 264 is connected with a driving device; the blade 267 is used for scratching the packaging shell, so that the connecting seat is prevented from blocking the packaging shell from being conveyed forwards, and the shell is separated more conveniently. As another example, the upper roller 265 and the lower roller 264 are connected to the driving device, in this embodiment, the upper roller 265 and the lower roller 264 may be fixed to a fixing frame which does not pass through, respectively, because the upper roller 265 and the lower roller 264 may be supported without a connection seat, and thus a blade is not required.
Referring to fig. 5, the clamping and conveying assembly 202 comprises a side belt 262 and/or a bottom belt 261, and the side belt 262 and/or the bottom belt 261 are respectively connected with a driving device. The stopper 260 is used for abutting against the packing object in the packing case, and the bottom belt 261 and/or the side belt 262 are used for driving the packing case to move forwards so as to separate the packing case from the packing object. The side belts 262 are disposed on the left and right sides of the bottom belt 261, and the distance between the side belts 262 is adapted to the running width dimension of the cigarette carton 104.
Referring to fig. 3, the end face cutting assembly 205 includes a cutting knife 250, a cutting knife holder 251 and a pressing block 252, respectively, the cutting knife 250 is disposed on the cutting knife holder 251, the pressing block 252 is disposed beside the cutting knife 250, and the cigarette 104 is pressed by the pressing block 252 before passing through the cutting knife 250, so that a larger gap is left on the end face of the cigarette 104 to prevent the cutting knife 250 from cutting the wrapper in the cigarette 104. The cutter holder 251 is further provided with a conveying pair roller 253, and the conveying pair roller 253 is disposed at the working rear end of the cutter 250. The conveying roller pair 253 is used for conveying the cut cigarette 104 away from the side, and the end face collecting box 208 is arranged below the end face cutting assembly 205 and used for collecting the cut end face of the cigarette 104.
Referring to fig. 3, the trim feed mechanism 201 includes a power unit and a push plate 215, and the push plate 215 is provided on a slider of the power unit. The pusher plate 215 is used to push the cigarette rod 104 forward. The trimming conveying mechanism 201 further comprises a bearing plate 216 and a batten 217, the bearing plate 216 is arranged on a sliding block of the power unit, the push plate 215 is vertically arranged on the bearing plate 216, the batten 217 is arranged on the upper portion of the push plate 215, the bearing plate 216 and the batten 217 form a die box 207, and the die box 207 can move back and forth in the trimming conveying mechanism 201.
Referring to fig. 3 and 4, the cigarette carton with the cut end face enters the cigarette carton mold box 207, the shell removing device further comprises a steering device, the steering device comprises a power unit and a pushing frame 203, the pushing frame 203 is arranged on a sliding block of the power unit, the moving sliding direction of the sliding block and the moving direction of the clamping and conveying assembly 202 are on the same straight line and are perpendicular to the moving direction of the trimming and conveying mechanism 201, the pushing frame 203 is arranged opposite to a conveying belt of the clamping and conveying assembly 202, and the pushing frame 203 pushes the cigarette carton in the mold box 207 into the shell removing assembly.
Referring to fig. 3 and 7, the shell removing apparatus further includes a lifting device 210, the lifting device 210 includes a limiting passage 211, a lifting plate 212 and a side pushing plate 213, the limiting passage 211 is an upper and lower passage surrounded by limiting plates, the lifting plate 212 can lift up and down in the limiting passage 211, the side pushing plate 213 is disposed at the upper end of the limiting passage 211, the lifting plate 212 and the side pushing plate 213 are respectively connected to a power device, and the power device is an air cylinder 214. The lifting device 210 is used to lift the inner package within the package housing into a further track.
The strip cigarette is conveyed forwards through the trimming conveying mechanism 201, and the strip cigarette 104 is extruded by an extruding block 252 before passing through a cutter 250, so that a larger gap is reserved on the end face of the strip cigarette 104; the end faces are cut off through the end face cutting assemblies 205 arranged on two sides of the trimming conveying mechanism 201, the cut end faces fall into the end face collecting box 208 through the conveying of the conveying pair rollers 253, and then the cigarette carton with the cut end faces is turned 90 degrees through the turning device and enters the clamping conveying assembly 202; after the packaging shell is pushed to move forwards by the bottom belt 261 and/or the side belt 262, the packaging shell enters a device formed by the upper roller 265 and the lower roller 264, the stopper 50 blocks a packaging material in the strip cigarette 104, the packaging shell is clamped by the upper roller 265 and the lower roller 264 to move forwards continuously, the packaging shell is separated from the cigarette packet, the packaging shell falls into the packaging shell collecting box 209, the cigarette packet enters the limiting channel 211 of the lifting device 210, the lifting plate 212 can lift up and down in the limiting channel 211, the cigarette packet is lifted and then is conveyed to another track, and shell disassembly is completed.
The lifting device 210 of the cigarette carton unpacking device 200 is connected with the first conveying track 301 of the cigarette packet appearance detecting device 300, and conveys the cigarette packet to the cigarette packet appearance detecting device 300.
Referring to fig. 8 to 11, the cigarette packet appearance detecting apparatus 300 provided in this embodiment includes a first conveying rail 301, a second conveying rail 302, and a turnover mechanism 305, where the first conveying rail 301 and the second conveying rail 302 are disposed at an angle, preferably 90 degrees, to each other, an imaging device is disposed around the first conveying rail 301 for detecting the appearance of the cigarette packet 306, an imaging device is disposed around the second conveying rail 302 for detecting the appearance of the cigarette packet 306, the turnover mechanism 305 is disposed at a junction of the first conveying rail 301 and the second conveying rail 302, the turnover mechanism 305 includes a rotary mold box 350 and a pushing assembly, a front end of the rotary mold box 350 is supported at a tail end of the first conveying rail 301, the rotary mold box 350 is disposed between the pushing assembly and the second conveying rail 302, the pushing assembly is configured to push the cigarette packet 306 in the rotary mold box 350 to the second conveying rail 302, the rotary die box 350 can be rotated by 180 degrees by the rotary power unit 351.
The full-appearance detection equipment for the cigarette packet 306 in the embodiment detects appearances of three surfaces of the cigarette packet 306 on the upper surface and two side surfaces of the first conveying rail 301 respectively by using three cameras, then the cigarette packet 306 enters the rotary mold box 350 to rotate 180 degrees, the bottom surface is turned upwards, the first conveying rail 301 and the second conveying rail 302 are arranged at 90 degrees, three surfaces, which are not detected by the cigarette packet 306 before, are changed to two side edges and the upper surface of the second conveying rail 302, and then the appearances of the other three surfaces of the cigarette packet 306 are detected on the upper surface and the two side surfaces of the second conveying rail 302 by using the three cameras respectively, so that images of all the surfaces of the cigarette packet 306 are obtained to perform defect analysis. In the embodiment, the six sides of the cigarette packet 306 can be completely detected by the ingenious design of the turnover mechanism 305.
Referring to fig. 8, a first image forming device 370, a second image forming device 371, and a third image forming device 372 are disposed around the first conveying rail 301, the first image forming device 370 is disposed at an upper portion of the first conveying rail 301, and the second image forming device 371 and the third image forming device 372 are disposed at both side edges of the first conveying rail 301, respectively. The three imaging devices respectively acquire images of three sides of the cigarette packet 306. A fourth image forming device 373, a fifth image forming device 374 and a sixth image forming device 375 are disposed around the second transfer rail 302, the fourth image forming device 373 is disposed at an upper portion of the second transfer rail 302, and the fifth image forming device 374 and the sixth image forming device 375 are disposed at both side edges of the second transfer rail 302, respectively. The three imaging devices respectively acquire images of the other three sides of the cigarette packet 306.
Referring to fig. 8, 10 and 11, the first conveying rail 301 includes a first conveying belt 313, a first left guide plate 311 and a first right guide plate 312, the first left guide plate 311 and the first right guide plate 312 are disposed at left and right sides of the first conveying belt 313, respectively, a second image forming device 371 is disposed at a working rear end of the first left guide plate 311, and third image forming devices 372 are disposed at a working rear end of the first right guide plate 312, respectively. The second transfer rail 302 includes a second transfer belt 323, a second left restriction plate 321, and a second right restriction plate 322, the second left restriction plate 321 and the second right restriction plate 322 are respectively disposed at left and right sides of the second transfer belt 323, a sixth image forming device 375 is disposed at an operation rear end of the second left restriction plate 321, and a fifth image forming device 374 is disposed at an operation rear end of the second right restriction plate 322. The left guide plate and the right guide plate have a limiting function, so that the position of the cigarette packet can be corrected, and the image taking position of the imaging device is more accurate.
Referring to fig. 9, the rotary mold box 350 includes two accommodating cavities 352 symmetrically disposed to each other for accommodating the cigarette packet 306, a rotating shaft is disposed between the two accommodating cavities 352, the rotating shaft is connected to a rotary power unit 351, and the rotary power unit 351 is a rotary cylinder or a rotary motor. The rotating mechanism comprises an arc plate 357, the arc plate 357 is an arc plate, the inner side surface of the arc plate is adaptively matched with the rotating track of the rotating die box, and the arc plate 357 is connected with the rotating die box 350 through a connecting plate 358. The pushing assembly comprises a linear motion unit 354, a second pushing head 355 and a power unit 356, the linear motion unit 354 is arranged on the mounting seat 353, the power unit 356 is arranged on a sliding block of the linear motion unit 354, the second pushing head 355 is vertically arranged on a rotating shaft of the power unit 356, the second pushing head 355 pushes the cigarette packet 306 to the second conveying track 302 along the linear motion unit 354 in a linear motion mode, and the power unit 356 is a rotary cylinder or a rotary motor. The detection equipment further comprises a defective cigarette packet collecting box 376 and a removing push rod 377 driven by a motor or an air cylinder, wherein the removing push rod 377 is arranged at the rear end of the second conveying rail 302, and the movement direction of the removing push rod 377 is perpendicular to the second conveying rail 302.
Further, the first imaging device 370, the second imaging device 371, the third imaging device 372, the fourth imaging device 373, the fifth imaging device 374, and the sixth imaging device 375 respectively include a camera and an auxiliary light source 378, and the auxiliary light source 378 is directed to an imaging position of the camera. The first imaging device 370, the second imaging device 371, the third imaging device 372, the fourth imaging device 373, the fifth imaging device 374 and the sixth imaging device 375 transmit the appearance detection image of the cigarette packet 306 to the service processor, the service processor analyzes the appearance defect of the cigarette packet 306, sends a removing signal of the cigarette packet 306 with the appearance defect to the control device, drives the removing push rod 377 to push the defective cigarette packet 306 out of the second conveying track 302 and fall into the defective cigarette packet collecting box 376. The service processor can record the appearance defect images of the cigarette packet 306, and when the appearance defect of the cigarette packet 306 is detected, the industrial personal computer automatically stores the defect images and can check the defect images in time to help operation and maintenance personnel to control the product quality; the device can automatically and accurately remove defective cigarette packets, once the defective cigarette packet 306 is detected, the PLC starts to count steps and shift, and when the condition is met, the PLC sends out a signal to open a removing valve to remove the defective cigarette packet 306.
The second conveying rail 302 of the cigarette packet appearance detecting device 300 is connected to the third conveying rail 410 of the cigarette packet cellophane paper disassembling device 400, and conveys the cigarette packet to the cigarette packet cellophane paper disassembling device 400 for disassembling, or pushes the cigarette packet to a cigarette packet placing table 416 described below through a removing push rod 314.
Referring to fig. 12 to 17, a cigarette packet cellophane dismantling device 400 provided in this embodiment includes a side film splitting device 401, a pushing device, a mask film splitting device 402 and a film dismantling device 403, where the front end and the rear end of the pushing device are respectively abutted to the side film splitting device 401 and the mask film splitting device 402, the side film splitting device 401 and the mask film splitting device 402 are used to cut a film of a cigarette packet 306 into two parts, specifically, as shown in fig. 19 to 21, the film dismantling device 403 includes an upper roller set 430 and a lower roller set 431, the upper roller set 430 and the lower roller set 431 are cooperatively formed into a cigarette packet channel 432, the upper roller set 430 includes a pair of upper clamping rollers 4300, the pair of upper clamping rollers 4300 are respectively in contact with two side surfaces of the cigarette packet 306, and the clamping rollers rotate to clamp a part of a packaging film; the lower roller set 431 also includes a pair of lower pick-up rollers 4310, the lower pick-up rollers 4310 are respectively contacted with two side surfaces of the cigarette packet 306, the lower pick-up rollers 4310 rotate to pick up another part of the packaging film, and the two pairs of pick-up rollers are respectively arranged on two opposite diagonal corners of the cigarette packet channel 432. The electrostatic eliminator 435 is arranged at the tail end of the upper conveying roller 4303 and the lower conveying roller 4313, the electrostatic eliminator 435 can eliminate static electricity on the film, electrostatic attraction is avoided, the packaging film can be removed more conveniently, and the film detaching device 403 can be driven by the third air cylinder 434. Referring to fig. 21, one of the gripping rollers can be rotated clockwise and the other roller can be rotated counterclockwise.
Referring to fig. 15, the upper roller set 430 further includes an upper seat plate 4304 and an upper auxiliary roller 4301, the upper seat plate 4304 is perpendicular to the upper pinch roller 4300, the upper auxiliary roller 4301 is parallel to the upper pinch roller 4300 and is disposed at the edge of the cigarette packet channel 432, a transmission belt is disposed between the upper auxiliary roller 4301 and the upper pinch roller 4300, and the upper auxiliary roller 4301 contacts with one surface of the cigarette packet 306, so as to assist the movement of the packaging film; the upper roller group 430 further includes an upper conveying roller 4303, the upper conveying roller 4303 is parallel to the upper pinch roller 4300 and is disposed on the upper seat plate 4304, a conveying belt is disposed between the upper conveying roller 4303 and the upper pinch roller 4300 to be connected, and the upper conveying roller 4303 is configured to convey a film clamped by the upper pinch roller 4300 to the cellophane collecting box 433. The upper roller group 430 further includes an upper tension pulley 4302 for adjusting the tension of the upper gripping roller 4300 and the upper auxiliary roller 4301. Similarly, the lower roller set 431 further includes a lower seat plate 4314 and a lower auxiliary roller 4311, the lower seat plate 4314 is disposed perpendicular to the lower nip roller 4310, the lower auxiliary roller 4311 is parallel to the lower nip roller 4310 and disposed at the edge of the cigarette packet channel 432, a transmission belt is disposed between the lower auxiliary roller 4311 and the lower nip roller 4310, and the lower auxiliary roller 4311 contacts with one surface of the cigarette packet 306 to assist the movement of the packaging film; the lower roller group 431 further includes a lower conveying roller 4313, the lower conveying roller 4313 is parallel to the lower pinch roller 4310 and is disposed on the lower seat plate 4314, a conveying belt is disposed between the lower conveying roller 4313 and the lower pinch roller 4310 to connect, and the lower conveying roller 4313 is configured to convey the film nipped by the lower pinch roller 4310 to the cellophane collecting box 433. The lower roller group 431 further includes a lower tension wheel 4312 for adjusting the tension of the lower gripping roller 4310 and the lower auxiliary roller 4311.
Referring to fig. 12 and 13, the side film slitting device 401 is used for slitting the films on the opposite surfaces of the cigarette packets 306 along a diagonal line, the mask film slitting device 402 is used for slitting the films on the opposite surfaces of the cigarette packets 306 along a straight line, and the cutting line of the side film slitting device 401 is connected with the cutting line of the mask film slitting device 402 to divide the packaging film into two parts. In fig. 21, the dashed lines are cut-out lines and the back side has corresponding cut-out lines, which are not shown.
Referring to fig. 12, the side film slitting device 401 includes a third conveying rail 410, a first channel plate 411 and a second channel plate 412, the first channel plate 411 and the second channel plate 412 are respectively disposed at both sides of the third conveying rail 410, the first channel plate 411 and the second channel plate 412 are connected by a link 413, a side cutter holder 414 is disposed on each of the first channel plate 411 and the second channel plate 412, a side cutter 415 is disposed on the side cutter holder 414, and the first channel plate 411 and the second channel plate 412 are fixed by a holder. The limiting structure is simple, and the packaging film is conveniently cut to be broken.
Referring to fig. 12, a cigarette packet placing table 416 is arranged on the third conveying rail 410, a placing surface of the cigarette packet placing table 416 has an inclined angle with a horizontal plane, the third conveying rail 410 is driven by a motor or a cylinder to move the cigarette packet 306 forward, and when the cigarette packet 306 passes through a space formed by the first channel plate 411 and the second channel plate 412, the side cutting blades 415 on the two sides cut two side surfaces of the packaging film, so that an oblique line can be cut from the upper left corner to the lower right corner of the packaging film.
Referring to fig. 12, the pushing device further includes a first pushing assembly 404, a fourth conveying rail 426, and a second pushing assembly 405, the first pushing assembly 404 is disposed at the front end of the fourth conveying rail 426, the second pushing assembly 405 is disposed at the rear end of the fourth conveying rail 426, a third pushing head 440 of the first pushing assembly 404 faces an end station of the side film beveling device 401, and the moving direction of the third pushing head is perpendicular to the fourth conveying rail 426, and a pushing head of the second pushing assembly 405 faces the cigarette packet channel 432, and the moving direction of the second pushing assembly 405 is perpendicular to the fourth conveying rail 426. The first pushing assembly 404 includes a power unit and a third pushing head 440, the third pushing head 440 is disposed on a reciprocating slide block of the power unit, and the power unit is a pneumatic linear motion unit or an electric linear motion unit. The second pushing assembly 405 comprises a power unit and a fourth pushing head 450, wherein the fourth pushing head 450 is arranged on a reciprocating slide block of the power unit, and the power unit is a pneumatic linear motion unit or an electric linear motion unit. The fourth pushing head 450 is used for pushing the cigarette packet 306 into one or more of the mask splitting device 402, the membrane splitting device 403 or the membrane splitting device 403.
Referring to fig. 14, the facial mask bisecting device 402 includes an upper sleeve plate 412, a lower sleeve plate 422 and a facial cutting blade 425, the upper sleeve plate 412 and the lower sleeve plate 422 are vertically matched to form a cigarette packet channel, gaps 423 are respectively formed in the upper sleeve plate 412 and the lower sleeve plate 422, the facial cutting blade 425 is arranged on an adjusting tool holder 424, and the facial cutting blade 425 is located at the gaps 423. When cigarette packet 306 passes through the cigarette packet passage formed by upper sleeve plate 412 and lower sleeve plate 422, face cutting blade 425 cuts two surfaces of the packaging film, and the cutting line is crossed with the oblique cutting line. The upper sheathing plate 412 and the lower sheathing plate 422 form two gaps 423, which are respectively arranged at the opposite corners of the cigarette packet channel. The limiting structure is simple, and the packaging film is conveniently cut into two parts.
The automatic film removing equipment of the embodiment cuts the film of the cigarette packet 306 into two parts by arranging the side film beveling device 401 and the facial film beveling device 402, and separates the packaging film from the commodity in the film in a friction mode by the upper clamping roller 4300 of the upper roller set 430 and the lower clamping roller 4310 of the lower roller set 431, so that the automatic film removing is realized, the structure is simple, the operation is convenient, and the automatic film removing equipment is particularly suitable for removing the film on the cigarette packet.
The tobacco bale glass paper disassembling equipment 400 is connected with the tobacco bale conveying reversing device 700, and is pushed into the tobacco bale shell disassembling equipment after reversing through the tobacco bale conveying reversing device, and specifically, the tobacco bale after being disassembled with the glass paper enters the tobacco bale conveying reversing device.
Referring to fig. 28 to 31, a cigarette packet pushed out by the fourth pushing head 450 in the cigarette packet cellophane paper dismantling device 400 enters an inlet at the upper end of the vertical input channel 720, and drops into the accommodating groove 717 from an outlet, the rotating part of the rotating cylinder 712 can drive the protective plate 716 thereon to rotate simultaneously, so as to perform angular rotation on a conveyed packing box in the accommodating groove 716, when the conveyed packing box rotates to a target position, the pushing device works, the linear power unit 732 of the pushing device drives the output pushing head to push the packing box out of the accommodating groove and enter the guide mechanism 740, the guide plate 743 of the guide mechanism limits the conveying direction of the packing box to a certain proper orientation, and then the rear end of the guide plate abuts against the inlet of the cigarette packet dismantling device 500.
Referring to fig. 18 to 22, the cigarette packet unpacking device 500 provided by the present embodiment includes a rotating wheel 508, a cigarette packet mold box 509, a flip device 501, an aluminum paper pull tab dismantling device 503, an aluminum paper opening device 504 and an extruding device 506, where the cigarette packet mold box 509 is disposed on the rotating wheel 508, and the flip device 501, the aluminum paper pull tab dismantling device 503, the aluminum paper opening device 504 and the extruding device 506 are sequentially disposed along a rotating direction of the rotating wheel 508 and correspond to the cigarette packet mold box 509. The rotary wheel 508 is provided on the wheel shaft, and the power device can drive the rotary wheel 508 to rotate. The cigarette packet mold box 509 is used for placing the cigarette packet 306, the flip device 501 is used for clamping a flip of the cigarette packet 306 and then flipping, the aluminum paper pull piece detaching device 503 is used for detaching an aluminum paper pull piece, the aluminum paper opening device 504 is used for opening the aluminum paper, and the extruding device 506 is used for extruding the cigarette packet 306 and then pouring out cigarettes in the cigarette packet 306.
Referring to fig. 19, the lid-turning device 501 includes two clamping portions 510, the clamping portions 510 are connected to a first rotating motor 511, the first rotating motor 511 can drive the clamping portions 510 to rotate, so as to turn the lid of the cigarette packet 306 open, the clamping portions 510 are mounted on a first clamping portion adjusting unit 512, the first clamping portion adjusting unit 512 can drive the clamping portions 510 to move linearly, so as to clamp the end cover of the cigarette packet 306, the first clamping portion adjusting unit 512 is mounted on a second clamping portion adjusting unit 513, so as to adjust the clamping portions 510 to align with the lid of the cigarette packet 306, and the second clamping portion adjusting unit 513 and the first clamping portion adjusting unit 512 are driven by a motor or an air cylinder. First clamping part adjusting unit 512 and second clamping part adjusting unit 513 set up perpendicularly, can adjust clamping part 510 in X axle direction and Y axle direction and aim at flip, then drive clamping part 510 through first rotating electrical machines 511 and rotate, open the flip of tobacco bale 306. The structure can realize multidimensional adjustment and has higher accuracy.
Referring to fig. 18, the cigarette packet case removing device further includes an aluminum paper hasp detection camera 502, after the flip cover of the cigarette packet 306 is opened, the aluminum paper hasp detection camera 502 is used for obtaining an appearance image of the aluminum paper hasp, and a light source is disposed beside the aluminum paper hasp detection camera 502. The aluminum paper hasp detection camera 502 is arranged behind the station of the flip cover device 501 and is arranged corresponding to the cigarette packet mould box 509. Preferably, after the cigarette packet is opened, a white card (i.e. lining paper) in the cigarette packet may have a problem of packaging quality, and therefore, a white card detection camera 537 may be further disposed on the rotating wheel disc 508, the white card detection camera 537 is used for detecting the lining paper in the cigarette packet, the white card detection camera 537 is disposed after the station of the aluminum paper tab removing device 503 and is disposed corresponding to the cigarette packet mold box 509, and a light source is disposed beside the white card detection camera 537.
Referring to fig. 20, the aluminum paper tab detaching device 503 comprises two brushes 531 and a clamping device 532, the brushes 531 are connected to a second rotating motor 533, the second rotating motor 533 can drive the brushes 531 to rotate to brush away the aluminum paper of the cigarette packet 306, the brushes 531 and the clamping device 532 are installed on a first brush adjusting unit 535, the clamping device 532 is connected to a tension detecting device 534, the clamping device 532 is used for clamping the aluminum paper tab, the tension detecting device 534 is used for detecting the tension of the aluminum paper tab, the first brush adjusting unit 535 can drive the clamping device 532 to move to pull the aluminum paper tab, the detached aluminum paper tab is placed in the aluminum paper tab collecting box 530, the first brush adjusting unit 535 is installed on a second brush adjusting unit 536, for adjusting the alignment of the brush 531 and the grip 532 with the aluminum paper tab, the first brush adjusting unit 535 and the second brush adjusting unit 536 are driven by a motor or an air cylinder. The first and second brush adjusting units 535 and 536 are vertically disposed to adjust the brushes 531 and the holding device 532 in the X-axis direction and the Y-axis direction to align the aluminum paper tab. The structure can realize multidimensional adjustment and has higher accuracy.
Referring to fig. 21, the aluminum paper spreading device 504 includes two shifting pieces 550, the shifting piece 550 is installed on a first shifting piece adjusting unit 551, the first shifting piece adjusting unit 551 can drive the shifting piece 550 to make a reciprocating linear motion for spreading the aluminum paper, the first shifting piece adjusting unit 551 is installed on a second shifting piece adjusting unit 552 for adjusting the position of spreading the aluminum paper, and the second shifting piece adjusting unit 552 is installed on a third shifting piece adjusting unit 553. The aluminum paper spreading device 504 is fixedly installed through a fixing seat 554. The first paddle adjustment unit 551, the second paddle adjustment unit 552, and the third paddle adjustment unit 553 are vertically disposed, and can adjust the paddle 550 to align with the aluminum paper in the X-axis direction, the Y-axis direction, and the Z-axis direction, and then prop the aluminum paper open by the paddle 550. The structure can realize multidimensional adjustment and has higher accuracy. The first paddle adjustment unit 551, the second paddle adjustment unit 552, and the third paddle adjustment unit 553 are driven by a motor or an air cylinder.
Referring to fig. 18, the cigarette packet unpacking device further includes a cigarette end face detection camera 505, after the aluminum paper is set aside, the cigarette end face detection camera 505 is used to obtain an appearance image of the cigarette end face, and a light source is disposed beside the cigarette end face detection camera 505. The cigarette end face detection camera 505 is arranged behind the station of the aluminum paper spreading device 504 and is arranged corresponding to the cigarette packet mold box.
Referring to fig. 22, the extrusion device 506 includes two extrusion heads 560, the extrusion heads 560 are installed on a first extrusion head adjusting unit 561, the first extrusion head adjusting unit 561 is used for driving the clamping portion 510 to generate a holding force, and the cigarettes in the cigarette packet 306 are poured out after the cigarette packet 306 is extruded, and the first extrusion head adjusting unit 561 is installed on a second extrusion head adjusting unit 562. The compression device 506 is fixedly mounted by a mounting block. The first extrusion head adjusting unit 561 and the second extrusion head adjusting unit 562 are vertically arranged, and can adjust the extrusion head 560 to align with the cigarette packet 306 in the X-axis direction and the Y-axis direction. The structure can realize multidimensional adjustment and has higher accuracy. The first extrusion head adjusting unit 561 and the second extrusion head adjusting unit 562 are driven by a motor or a cylinder.
Referring to fig. 18, a plurality of cigarette packet mold boxes 509 are uniformly arranged on the circumference of the rotating wheel 508, eight cigarette packet mold boxes 509 are arranged on the embodiment, and a pressing cylinder is arranged on the cigarette packet mold boxes 509 and used for pressing cigarette packets in the cigarette packet mold boxes to fix the cigarette packets in the cigarette packet mold boxes, so that the cigarette packets are prevented from falling off when rotating. The first station cigarette packet mold box is over against the direction of a cigarette packet inlet, the second station cigarette packet mold box is over against the flip device 501, the third station cigarette packet mold box is over against the aluminum paper hasp detection camera 502, the fourth station cigarette packet mold box is over against the aluminum paper pull piece dismounting device 503, the fifth station cigarette packet mold box is over against the aluminum paper opening device 504, the sixth station cigarette packet mold box is over against the cigarette end face detection camera 505, the seventh station cigarette packet mold box is over against the extrusion device 506, the eighth station cigarette packet mold box is over against the removing device (not shown in the figure), the removing device comprises a power unit and a pushing head arranged on a power unit slide block, and the pushing head is over against the eighth station cigarette packet mold box. The cigarette packets are unpacked as they are transported on the rotating wheel 508.
The cigarette packet shell removing equipment of the embodiment is characterized in that a cigarette packet mold box 509 is arranged on a rotating wheel disc 508, then a flip device 501 is arranged around the rotating wheel disc 508, an aluminum paper hasp detection camera 502, an aluminum paper pull sheet removing device 503, an aluminum paper opening device 504, a cigarette end face detection camera 505, an extrusion device 506 and other equipment are arranged on the side of removing the cigarette packet to form the appearance quality in the detection box, the structure is simple, the cigarette packet can be automatically removed, the cigarette quality in the cigarette packet 306 can also be detected, multiple purposes are achieved, and the technical blank of related equipment is filled.
Can be used in the laboratory as the laboratory equipment who replaces quality control person, can reduce quality control person's working strength on the one hand, on the other hand can make the testing result quantization, and the automatic storage of test data discovers the problem place of quality defect cigarette fast, improves the quality control level. The use of the device can ensure the stability of quality inspection quality; the labor cost of enterprises can be effectively reduced; the management difficulty is reduced, the standardized operation is realized, and the intelligent manufacturing of the tobacco industry is realized.
As another example, a rotating wheel disc structure may not be provided, that is, the cigarette packet unpacking device includes a linear mounting platform, a mold box, a flip device, an aluminum paper pulling sheet unpacking device and an extruding device, the mold box is disposed on the linear mounting platform, the flip device, the aluminum paper pulling sheet unpacking device and the extruding device are sequentially disposed along the linear motion direction of the linear mounting platform and correspond to the mold box, the cigarette packet is sequentially unpacked, and the detecting device is also disposed on the linear mounting platform. Other structures are the same as or similar to the structures of the above examples, and are not described in detail herein.
As shown in fig. 32 to 36, an opening at the upper end of a material cavity 8110 of a material box 811 is opposite to a station at the lowest end of a rotating wheel disc, namely, a station for extruding and dropping cigarettes by an extruding device, after the cigarettes enter the material cavity 8110, a sliding cylinder 818 works to drive a movable sliding table 819 in the material cavity to retract, so that the cigarettes entering the material cavity 8110 fully enter, and the working purposes of the sliding cylinder 818 and the movable sliding table 819 are to reduce the dropping stroke of the cigarettes entering the material cavity and avoid the damage of the cigarettes; after cigarettes fully enter the material cavity, the slide block operated by the linear motion unit drives the rack connecting rod 822 to act, and the rack 823 is pushed to be in rotary fit with the gear 817, so that the material cavity is rotated, and the position state of the material in the material cavity 8110 is driven to change; after the material position state reaches the required target position, the cover cylinder 812 drives the movable sealing plate to work, so that the opening surfaces of the movable sealing plate 814 and the material cavity 8110 are opened, and the cigarettes in the material cavity 8110 smoothly fall out of the repository 611 of the cigarette appearance detection equipment.
Referring to fig. 23 to 27, the cigarette appearance detecting apparatus 600 provided in this embodiment includes a cigarette rotating mechanism, a detecting component, and a power system 633, the detecting component is disposed around the cigarette rotating mechanism, the cigarette rotating mechanism includes a conveyor belt 631, a follower roller set, and a rotation driving device 640, the conveyor belt 631 is provided with the follower roller set, the follower roller set is formed by a plurality of follower rollers arranged in parallel, the follower roller set is in rotation fit with the rotation driving device 640, and the conveyor belt 631 is connected to the power system 633. The cigarette rotation mechanism is used for rotating the cigarette 610; the detection assembly comprises a side detection device and a cylindrical surface detection device which are fixed on the fixing frame 620, the side detection device is arranged on the left side and the right side of the running direction of the cigarette rotating mechanism, and the cylindrical surface detection device is arranged above the cigarette rotating mechanism. Side detection device includes first detection camera 621 and second detection camera 622, first detection camera 621 and second detection camera 622 set up respectively in a cigarette slewing mechanism's the left and right sides, cylinder detection device includes third detection camera 623, fourth detection camera 624 and fifth detection camera 625, third detection camera 623, fourth detection camera 624 and fifth detection camera 625 set gradually in a cigarette slewing mechanism's top along a cigarette slewing mechanism's traffic direction, every other cooperation light source that all sets up of detection camera, cooperation light source is shone to the imaging position who detects the camera. The first detection camera 621, the second detection camera 622, the third detection camera 623, the fourth detection camera 624 and the fifth detection camera 625 transmit the shot appearance detection images to the service processor, the service processor analyzes the appearance defects of the cigarettes 610, sends the removing signals of the cigarettes 610 with the appearance defects to the control device, and pushes out the defective cigarettes 610 to fall into the waste collection box 652. The service processor can record the appearance defect images of the cigarettes 610, and when the appearance defects of the cigarettes 610 are detected, the industrial personal computer automatically stores the defect images and can check the defect images in time to help operation and maintenance personnel to control the product quality; the device can automatically and accurately remove cigarettes with defects. Cigarette 610 to be tested is preferably a cigarette.
Referring to fig. 25 to 27, the follower roller includes a mandrel 636 and a movable roller 637, the movable roller 637 is disposed on the mandrel 636 through a bearing 638, a rotation fitting portion 630 is disposed on the movable roller 637, the rotation fitting portion 630 is rotatably fitted to a rotation driving device 640, an end of the mandrel 636 is connected to the conveyor belt 631, specifically, the mandrel 636 is connected to the conveyor belt 631 through a belt mounting hole 639 at the end, and a plurality of follower rollers are connected to form a follower roller group. Referring to fig. 30 and fig. 31, as an embodiment, the rotation matching portion 630 is a gear, the rotation driving device 640 is a rack, the gear and the rack are in rotation matching, the gear can drive the movable roller 637 to rotate after rotating, so as to drive the cigarettes on the follower roller set to rotate, and further realize the omnibearing detection, and the rack is fixed on the rack mounting seat 641. The rack transmission structure has the advantage of controlling precision. Through setting up the meshing distance of rack and gear, can rotate a cigarette a certain halving angle, for example 120 degrees at every turn, rotate 1/3 faces with a cigarette 610, perhaps 180 degrees at every turn, rotate 1/2 faces with a cigarette 610, realize order outward appearance and detect. Mandrel 636 of follow-up roller moves along with conveyer belt 631, and movable roll 637 that sets up through bearing 638 on mandrel 636 and rotation drive device 30 cooperation back can carry out rotary motion, and cigarette between movable roll 637 also follows rotatoryly, and in rotatory in-process, utilizes the camera to take a picture from a cigarette top to realize the detection of camera to 360 circumferential surface of cigarette. In another embodiment, the rotation engaging portion 630 is configured as a rough roller surface (not shown), and the rotation driving device 640 is configured as a rubber pad, and the rough roller surface is in friction fit with the rubber pad to rotate the cigarette by friction.
Referring to fig. 23, the power system includes a motor 634, an intermediate transmission assembly and a transmission wheel 632, the intermediate transmission assembly may be a belt, a chain or a gear, the motor 634 drives the intermediate transmission assembly, the tail end of the intermediate transmission assembly drives the transmission wheel 632, the transmission wheel 632 drives the transmission belts 631, the two transmission belts 631 are arranged in parallel, the two transmission belts 631 are respectively connected to two ends of a mandrel 636 of the follower roller, the rotation matching portion 630 is arranged in the middle of the follower roller, and the rotation driving device 640 is arranged below the follower roller and is in rotation matching with the rotation matching portion 630; and a cylindrical surface detection device is arranged above the follow-up roller set, side surface detection devices are arranged on two side surfaces of the follow-up roller set, and a classification recovery device is arranged at the rear end of the detection assembly. Referring to fig. 27 and 28, the sorting and recycling device further comprises a movable baffle 650, a shield 651, a waste collection box 652 and a recycling box 653, wherein the movable baffle 650 is arranged at the outlet of the cigarette rotating mechanism, and the movable baffle 650 can be lifted or lowered under the driving of the motor 634; the shield 651 is disposed at the baffle, and a waste collection tank 652 and a recovery tank 653 are disposed around the baffle. When defective cigarette 610 is present, flapper 650 is raised and defective cigarette 610 falls into waste collection bin 652, and when cigarette 610 is tested properly, flapper 650 is lowered and cigarette 610 falls into recovery bin 653. The powertrain 633 may optionally be driven by the motor 634. Side plates 635 are arranged on two sides of the cigarette rotating mechanism.
Referring to fig. 23, the detecting apparatus further includes a storage warehouse 611, the storage warehouse 611 is disposed at the initial end of the follow-up roller set, the storage warehouse 611 includes a cigarette storage box and an adjusting chain 612, the cigarette storage box is provided with an opening at the upper and lower sides, a cigarette outlet is disposed on the face of the cigarette outlet in the cigarette discharging direction of the cigarette storage box, the adjusting chain 612 is disposed on the cigarette outlet, the adjusting chain 612 is in rolling fit with the follow-up roller set, and the adjusting chain 612 is used for straightening up the cigarettes 610. When the cigarettes 610 are conveyed on the follower roller group, the cigarettes 610 may not be all placed in sequence, and when a plurality of cigarettes 610 are arranged among the transverse cigarettes 610, the inclined cigarettes 610 and the adjacent follower rollers, the cigarettes 610 are adjusted to a set position after the rolling wheels on the adjusting chain 612 block the cigarettes 610. Because only one end of the adjusting chain 612 is movably connected and fixed, the adjusting chain 612 cannot excessively press the cigarette 610, so that the cigarette 610 is damaged.
According to the appearance detection equipment for the cigarettes 610, by arranging the adjusting chain 612, when the cigarettes 610 are conveyed on the cigarette rotating mechanism, transverse cigarettes and inclined cigarettes are adjusted to be arranged between the adjacent follower rollers, and only one cigarette is arranged between the follower rollers; the appearance image of the end face of the cigarette 610 is shot by using the end face detection camera, and the appearance image before the rotation of the cigarette 610 and the appearance image after the rotation are shot by using more than two cylindrical surface detection cameras to obtain a complete image of the end face and the circumferential surface of the cigarette 610. This check out test set simple structure can carry out comprehensive outward appearance to a cigarette 610 and detect. This check out test set can be used for rechecking the quality of a cigarette 610 in the laboratory, also can the on-line measuring cigarette 610's quality, is particularly useful for detecting a cigarette.
It should be noted that the terms "front/back", "up/down", "left/right", "vertical/horizontal", "inside/outside", etc. indicating the orientation or positional relationship may appear in the description of the present invention based on the orientation or positional relationship shown in the drawings only for the convenience of describing the present invention and simplifying the description, but not for indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not limiting in any order, nor are they to be construed as indicating or implying relative importance. For convenience of description, the terms "left", "right", "up" and "down" used hereinafter are the same as the left, right, up and down directions of the drawings themselves, but do not limit the structure of the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (19)

1. The utility model provides a finished product cigarette is torn open and is examined device which characterized in that: tear shell equipment and tobacco bale outward appearance check out test set up including the strip cigarette the rear end that shell equipment was torn open to the strip cigarette, the shell equipment is torn open to the strip cigarette includes side cut transport mechanism, terminal surface excision subassembly, centre gripping conveying assembly and takes out the shell subassembly, the left and right sides of side cut transport mechanism direction of transfer sets up terminal surface excision subassembly respectively, side cut transport mechanism's tail end is accepted and is set up centre gripping conveying assembly, centre gripping conveying assembly tail end is accepted and is set up and take out the shell subassembly.
2. A finished cigarette unpacking device as set forth in claim 1, wherein: the trimming conveying mechanism comprises a power unit and a die box, a push plate is arranged on a sliding block of the power unit, the die box comprises a bearing plate and a pressing strip, the bearing plate is arranged on the sliding block of the power unit, the push plate is vertically arranged on the bearing plate, and the pressing strip is arranged on the upper portion of the push plate.
3. A finished cigarette unpacking device as claimed in claim 1 or claim 2, in which: the end face cutting assembly comprises a cutter, a cutter support and an extrusion block, the cutter is arranged on the cutter support, the extrusion block is arranged beside the cutter, and the strip cigarette is extruded by the extrusion block before passing through the cutter, so that a larger gap is reserved on the end face of the strip cigarette.
4. A finished cigarette unpacking device as set forth in claim 2, wherein: the clamping and conveying assembly comprises a side belt and/or a bottom belt, and the side belt and/or the bottom belt are respectively connected with a driving device; the side belts are arranged on the left side and the right side of the bottom belt to form a clamping conveying channel, and the distance between the side belts is adapted to the running width of the cigarettes; the shell drawing assembly comprises an upper roller frame and a lower roller frame, wherein an upper roller is arranged on the upper roller frame, a lower roller is arranged on the lower roller frame, and the upper roller and the lower roller form a pair roller; and the upper roller frame is provided with a stop block, and the stop block is over against the tail end of the clamping and conveying assembly.
5. A finished cigarette unpacking device as claimed in claim 1 or claim 2, in which: the shell disassembling equipment further comprises a steering device, the steering device comprises a power unit and a pushing frame, the pushing frame is arranged on a sliding block of the power unit, the moving sliding direction of the sliding block and the moving direction of the clamping conveying assembly are on the same straight line and perpendicular to the moving direction of the trimming conveying mechanism, and the pushing frame is right opposite to the clamping conveying channel of the clamping conveying assembly.
6. A finished cigarette unpacking device as claimed in claim 1 or claim 2, in which: the shell disassembling equipment further comprises a lifting device, the lifting device comprises a limiting channel, a lifting plate and a side pushing plate, the limiting channel is an upper channel and a lower channel which are surrounded by limiting plates, the lifting plate can lift up and down in the limiting channel, the side pushing plate is arranged at the upper end of the limiting channel, the lifting plate and the side pushing plate are respectively connected with a power device, and the upper end of the lifting device is in butt joint with an inlet of the cigarette packet appearance detection equipment.
7. A finished cigarette unpacking device as set forth in claim 1, wherein: the cigarette packet appearance detection equipment comprises a first conveying track, a second conveying track and a turnover mechanism, wherein an imaging device is arranged around the first conveying track, an imaging device is arranged around the second conveying track, and the turnover mechanism is arranged at the junction of the first conveying track and the second conveying track.
8. A finished cigarette unpacking device as recited in claim 7, wherein: a first imaging device, a second imaging device and a third imaging device are arranged around the first conveying track, the first imaging device is arranged at the upper part of the first conveying track, and the second imaging device and the third imaging device are respectively arranged at two side edges of the first conveying track;
and a fourth imaging device, a fifth imaging device and a sixth imaging device are arranged around the second conveying rail, the fourth imaging device is arranged at the upper part of the second conveying rail, and the fifth imaging device and the sixth imaging device are respectively arranged at two side edges of the second conveying rail.
9. A finished cigarette unpacking device as claimed in claim 7 or claim 8, in which: the turnover mechanism comprises a rotary die box and a pushing assembly, the front end of the rotary die box is connected to the tail end of the first conveying track in a bearing mode, the rotary die box is arranged between the pushing assembly and the second conveying track, and the pushing assembly is used for pushing box-shaped objects in the rotary die box to the second conveying track; the turnover mechanism comprises a rotary die box and an arc plate, wherein the rotary die box is provided with two containing cavities which are symmetrically arranged and used for containing cigarette packets, a rotating shaft is arranged between the two containing cavities and connected with a rotary power unit; the arc plate is an arc plate, and the inner side surface of the arc plate is adaptively matched with the rotating track of the rotating die box.
10. A finished cigarette unpacking device as recited in claim 9, wherein: the pushing assembly comprises a linear motion unit, a second pushing head and a power unit, the power unit is arranged on a sliding block of the linear motion unit, the second pushing head is vertically arranged on a rotating shaft of the power unit, and the second pushing head moves linearly along the linear motion unit to push the cigarette packet to the second conveying track;
the detection equipment also comprises a defective cigarette packet collecting box and a rejecting push rod driven by a motor or a cylinder; the rejecting push rod is arranged at the rear end of the second conveying track, and the moving direction of the rejecting push rod is perpendicular to the second conveying track.
11. A finished cigarette unpacking device as recited in claim 10, wherein: the tobacco bale glass paper disassembling equipment is connected to the working rear end of the tobacco bale appearance detection equipment; the tobacco bale cellophane paper disassembling equipment comprises a side film beveling device, a pushing device, a facial mask beveling device and a film disassembling device, wherein the front end and the rear end of the pushing device are respectively butted with the side film beveling device and the facial mask beveling device, the side film beveling device and the facial mask beveling device are used for cutting a film of a tobacco bale into two parts, and the film disassembling device is connected to the rear end of the facial mask beveling device in a bearing mode.
12. A finished cigarette unpacking device as recited in claim 11, wherein: the film removing device comprises an upper roller set and a lower roller set, a cigarette packet channel is formed by matching the upper roller set and the lower roller set, the upper roller set comprises a pair of upper clamping rollers, the lower roller set also comprises a pair of lower clamping rollers, and the two pairs of clamping rollers are respectively arranged on two opposite diagonal angles of the cigarette packet channel;
the upper roller set further comprises an upper seat plate and an upper auxiliary roller, the upper seat plate is perpendicular to the upper clamping roller, the upper auxiliary roller is parallel to the upper clamping roller and is arranged at the edge of the cigarette packet channel, and a transmission belt is arranged between the upper auxiliary roller and the upper clamping roller; the lower roller set further comprises a lower seat plate and a lower auxiliary roller, the lower seat plate is perpendicular to the lower clamping roller, the lower auxiliary roller is parallel to the lower clamping roller and is arranged at the edge of the cigarette packet channel, and a transmission belt is arranged between the lower auxiliary roller and the lower clamping roller;
the side film splitting device comprises a third conveying track, a first channel plate and a second channel plate, the first channel plate and the second channel plate are respectively arranged on two sides of the third conveying track, the first channel plate and the second channel plate are connected through a connecting rod, side cutter seats are arranged on the first channel plate and the second channel plate, side cutter blades are arranged on the side cutter seats, and the first channel plate and the second channel plate are fixed through supports; a tobacco bale placing table is arranged on the third conveying track, and a placing surface of the tobacco bale placing table and a horizontal plane have an inclination angle;
the pushing device comprises a first pushing assembly, a fourth conveying rail and a second pushing assembly, the first pushing assembly is arranged at the front end of the fourth conveying rail, the second pushing assembly is arranged at the rear end of the fourth conveying rail, a third pushing head of the first pushing assembly is over against a terminal station of the side film beveling device, the moving direction of the third pushing head is vertical to the fourth conveying rail, and a fourth pushing head of the second pushing assembly is over against a cigarette packet channel, and the moving direction of the fourth pushing head is vertical to the fourth conveying rail;
the mask splitting device comprises an upper sleeve plate, a lower sleeve plate and a face cutting blade, the upper sleeve plate and the lower sleeve plate are vertically matched to form a cigarette packet channel, gaps are formed in the upper sleeve plate and the lower sleeve plate, and the face cutting blade is located at the gaps; when the cigarette packet passes through a cigarette packet channel formed by the upper sleeve plate and the lower sleeve plate, the face cutting blade cuts two surfaces of the packaging film.
13. A finished cigarette unpacking device as recited in claim 11, wherein: the disassembly and inspection device also comprises a tobacco bale conveying reversing device, wherein the tobacco bale conveying reversing device comprises a reverser, a vertical input channel, a pushing device and a guide mechanism, the vertical input channel is arranged above the reverser, and the pushing device and the guide mechanism are respectively arranged at two ends of the reverser in the output direction;
the commutator comprises a base plate, a rotary cylinder, a connecting plate, a supporting rod, a bearing plate and a protective plate, wherein the rotary cylinder is arranged on the base plate, the connecting plate is arranged on a rotary part of the rotary cylinder, the supporting rod is arranged on the connecting plate, the bearing plate is horizontally arranged on the supporting rod, the protective plate is vertically arranged on the bearing plate, and the protective plates are arranged in parallel and form an accommodating groove in the middle;
the vertical input channel comprises a back plate, side baffles and a front baffle, wherein the side baffles are vertically arranged on two side surfaces of the back plate, the front baffle is fixedly arranged on the side baffles, the front baffle is arranged opposite to the back plate, the side baffles and the front baffle are matched to form a vertical channel, and the bottom end of the channel is butted with the accommodating groove;
the push-out device comprises a push rod, the push rod is matched with the accommodating groove in a pushing mode, and a guide mechanism is arranged in the outlet direction of the accommodating groove.
14. A finished cigarette unpacking device as recited in claim 13, wherein: the push-out device comprises a mounting seat, a linear power unit, a right-angle connecting piece and a push head, wherein the linear power unit is arranged on the mounting seat, the right-angle connecting piece is arranged on a moving slide block of the linear power unit, the push head is horizontally arranged on the right-angle connecting piece, and the push head is in push fit with the accommodating cavity; the linear power unit is an air cylinder, an electric linear module or a linear motor; the guide mechanism comprises a support rod, a bottom plate and guide plates, the bottom plate is horizontally arranged on the support rod, the guide plates are vertically arranged on the bottom plate, the two guide plates are arranged in a horn mouth shape to form a guide channel, and the inlet end of the guide channel is arranged corresponding to the outlet of the accommodating groove; the vertical input channel also comprises a barrier strip which is fixedly arranged at the lower end of the side baffle; the vertical input channel further comprises a connecting piece, the connecting piece is a right-angle block, waist grooves are formed in two right-angle surfaces of the right-angle block, and a right-angle surface of the right-angle block is connected with the side baffle through bolts.
15. A finished cigarette unpacking device as recited in claim 13, wherein: the disassembly and inspection device further comprises cigarette packet disassembling equipment, the cigarette packet disassembling equipment is connected to the working rear end of the cigarette packet conveying reversing device, the cigarette packet disassembling equipment comprises a workbench, a die box, a flip device, an aluminum paper pull piece disassembling device, an aluminum paper stretching device and an extruding device, the die box is arranged on the workbench, and the flip device, the aluminum paper pull piece disassembling device, the aluminum paper stretching device and the extruding device are sequentially arranged along the moving direction of the workbench and correspond to the die box;
the workbench is a rotating wheel disc, and the flip device, the aluminum paper pulling piece dismantling device, the aluminum paper stretching device and the extrusion device are sequentially arranged along the rotating direction of the rotating wheel disc and correspond to the die box; or the workbench is a linear mounting table, and the flip device, the aluminum paper pulling piece dismantling device, the aluminum paper stretching device and the extrusion device are sequentially arranged along the linear motion direction of the linear mounting table and correspond to the die box;
the flip device comprises two clamping parts, and the clamping parts are connected with a first rotating motor;
the clamping part is arranged on a first clamping part adjusting unit, the first clamping part adjusting unit is arranged on a second clamping part adjusting unit, and the second clamping part adjusting unit and the first clamping part adjusting unit are driven by a motor or a cylinder;
the aluminum paper pulling piece dismounting device comprises two brushes and a clamping device, and the brushes are connected with a second rotating motor; the brush and the clamping device are arranged on the first brush adjusting unit, and the clamping device is connected with the tension detecting device; the first brush adjusting unit is arranged on the second brush adjusting unit, and the first brush adjusting unit and the second brush adjusting unit are driven by a motor or a cylinder; the aluminum paper spreading device comprises two shifting pieces, the shifting pieces are arranged on a first shifting piece adjusting unit, the first shifting piece adjusting unit is arranged on a second shifting piece adjusting unit, and the second shifting piece adjusting unit is arranged on a third shifting piece adjusting unit; the first shifting piece adjusting unit, the second shifting piece adjusting unit and the third shifting piece adjusting unit are driven by a motor or a cylinder;
the extrusion device comprises two extrusion heads, and the extrusion heads are arranged on a first extrusion head adjusting unit; the first extrusion head adjusting unit is arranged on the second extrusion head adjusting unit; the extrusion device is fixedly installed through the installation seat; the first extrusion head adjusting unit and the second extrusion head adjusting unit are driven by a motor or a cylinder;
the cigarette packet shell removing equipment further comprises an aluminum paper hasp detection camera, a cigarette end face detection camera and a white card detection camera, wherein the aluminum paper hasp detection camera is arranged behind the station of the cover turning device and corresponds to the cigarette packet mould box; the cigarette end face detection camera is arranged behind the station of the aluminum paper spreading device and corresponds to the cigarette packet mold box; the white card detection camera is arranged behind the station of the aluminum paper pulling piece dismounting device and corresponds to the cigarette packet mold box.
16. A finished cigarette unpacking device as recited in claim 15, wherein: the disassembly and inspection device further comprises a cigarette state conversion device, the cigarette state conversion device is arranged below the extrusion device and comprises a bearing device, a rotating mechanism and a limiting mechanism, the bearing device comprises a material box, a sealing cover cylinder, a connecting seat, a movable sealing plate, a material box mounting seat and a rotating shaft, a material cavity is formed in the material box, and the upper surface and one side surface of the material cavity are provided with opening surfaces; a sealing cover cylinder is arranged on the material box, a connecting seat is arranged at the telescopic end of the sealing cover cylinder, the connecting seat is connected with a movable sealing plate, and the movable sealing plate is matched with an opening side cover on the material cavity; the material box is characterized in that rotating shafts are coaxially arranged on two opposite side end faces of the material box and connected with a material box mounting seat;
the rotating mechanism comprises a linear power unit, a rack connecting rod, a rack and a gear, the rack connecting rod is connected to a sliding seat of the linear motion unit, the rack is connected to the other end of the rack connecting rod, the rack is in transmission fit with the gear, the gear is fixedly connected to the material box, and the axis of the gear and the axis of the rotating shaft are on the same straight line; the limiting mechanism limits the motion trail of the rack connecting rod.
17. A finished cigarette unpacking device as recited in claim 16, wherein: stop gear includes axle mount pad, eccentric even axle and spacing bearing, set up eccentric even axle on the axle mount pad, eccentric even axle both ends axle is the eccentric relation of axis, and the one end of eccentric even axle is connected on the axle mount pad, and the other end sets up spacing bearing, spacing bearing and the spacing cooperation of rack and bar connecting rod, material intracavity portion sets up movable sliding table, the cross sectional shape of movable sliding table suits with the cross sectional shape in material chamber, movable sliding table connects sliding cylinder, and sliding cylinder's flexible direction is parallel with the length direction in material chamber, sliding cylinder fixed connection is on the material box.
18. A finished cigarette unpacking device as recited in claim 16, wherein: the device is examined in tearing open still includes a cigarette outward appearance check out test set, a cigarette outward appearance check out test set accepts the tobacco bale tears shell equipment's work rear end open, a cigarette outward appearance check out test set includes a cigarette slewing mechanism, determine module and driving system, a cigarette slewing mechanism sets up determine module around the, a cigarette slewing mechanism includes conveyer belt, follow-up roller set and rotation drive arrangement, set up the follow-up roller set on the conveyer belt, the follow-up roller set comprises a plurality of follow-up roller parallel arrangement, follow-up roller set and rotation drive arrangement normal running fit, driving system is connected to the conveyer belt.
19. A finished cigarette unpacking device as recited in claim 18, wherein: the follow-up roller comprises a mandrel and a movable roller, the movable roller is arranged on the mandrel through a bearing, a rotation matching part is arranged on the movable roller, the rotation matching part is in rotating matching with a rotation driving device, and the end part of the mandrel is connected with a conveying belt;
the detection assembly comprises a side detection device and a cylindrical surface detection device, the side detection device is arranged on the left side and the right side of the running direction of the cigarette rotating mechanism, and the cylindrical surface detection device is arranged above the cigarette rotating mechanism;
the side detection device comprises a first detection camera and a second detection camera, and the first detection camera and the second detection camera are respectively arranged on the left side and the right side of the cigarette rotating mechanism; the cylindrical surface detection device comprises a third detection camera, a fourth detection camera and a fifth detection camera, and the third detection camera, the fourth detection camera and the fifth detection camera are sequentially arranged above the cigarette rotating mechanism along the running direction of the cigarette rotating mechanism; a matching light source is arranged beside each detection camera and is used for irradiating the imaging position of the detection camera;
the rotary matching part is arranged to be a rough roller surface, the rotary driving device is arranged to be a rubber pad, and the rough roller surface is in friction fit with the rubber pad; or the rotation matching part is arranged as a gear, the rotation driving device is arranged as a rack, and the gear is in rotation matching with the rack;
the power system comprises a motor, an intermediate transmission assembly and a transmission wheel, the motor drives the intermediate transmission assembly, the tail end of the intermediate transmission assembly drives the transmission wheel, the transmission wheel drives two conveyor belts, the two conveyor belts are arranged in parallel and are respectively connected with two ends of a mandrel of the follower roller, the rotation matching part is arranged in the middle of the follower roller group, and the rotation driving device is arranged below the follower roller group and is in rotation matching with the rotation matching part; the cylinder detection device is arranged above the follow-up roller set, the side detection devices are arranged on two side faces of the follow-up roller set, and the classification recovery device is arranged at the rear end of the detection assembly.
CN202122742258.7U 2021-11-10 2021-11-10 Finished cigarette disassembly and inspection device Active CN216460216U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122742258.7U CN216460216U (en) 2021-11-10 2021-11-10 Finished cigarette disassembly and inspection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122742258.7U CN216460216U (en) 2021-11-10 2021-11-10 Finished cigarette disassembly and inspection device

Publications (1)

Publication Number Publication Date
CN216460216U true CN216460216U (en) 2022-05-10

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CN202122742258.7U Active CN216460216U (en) 2021-11-10 2021-11-10 Finished cigarette disassembly and inspection device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113996558A (en) * 2021-11-10 2022-02-01 云南烟草机械有限责任公司 Finished cigarette dismantling and inspecting device and dismantling and inspecting method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113996558A (en) * 2021-11-10 2022-02-01 云南烟草机械有限责任公司 Finished cigarette dismantling and inspecting device and dismantling and inspecting method thereof
CN113996558B (en) * 2021-11-10 2024-04-26 云南烟草机械有限责任公司 Finished cigarette disassembling and inspecting device and disassembling and inspecting method thereof

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