CN113996558B - Finished cigarette disassembling and inspecting device and disassembling and inspecting method thereof - Google Patents
Finished cigarette disassembling and inspecting device and disassembling and inspecting method thereof Download PDFInfo
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- CN113996558B CN113996558B CN202111326451.0A CN202111326451A CN113996558B CN 113996558 B CN113996558 B CN 113996558B CN 202111326451 A CN202111326451 A CN 202111326451A CN 113996558 B CN113996558 B CN 113996558B
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- conveying
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 377
- 238000000034 method Methods 0.000 title abstract description 18
- 241000208125 Nicotiana Species 0.000 claims abstract description 207
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 207
- 230000005540 biological transmission Effects 0.000 claims abstract description 32
- 238000007689 inspection Methods 0.000 claims abstract description 29
- 238000001514 detection method Methods 0.000 claims description 137
- 230000007246 mechanism Effects 0.000 claims description 92
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 90
- 229910052782 aluminium Inorganic materials 0.000 claims description 90
- 238000005520 cutting process Methods 0.000 claims description 75
- 238000003384 imaging method Methods 0.000 claims description 74
- 239000000463 material Substances 0.000 claims description 59
- 238000001125 extrusion Methods 0.000 claims description 53
- 230000033001 locomotion Effects 0.000 claims description 33
- 229920000298 Cellophane Polymers 0.000 claims description 21
- 238000007789 sealing Methods 0.000 claims description 20
- 230000002950 deficient Effects 0.000 claims description 18
- 239000011521 glass Substances 0.000 claims description 18
- 229920006280 packaging film Polymers 0.000 claims description 17
- 239000012785 packaging film Substances 0.000 claims description 17
- 238000009966 trimming Methods 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 11
- 230000007306 turnover Effects 0.000 claims description 10
- 238000011084 recovery Methods 0.000 claims description 8
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 230000004888 barrier function Effects 0.000 claims description 5
- 210000001503 joint Anatomy 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 230000003044 adaptive effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000012360 testing method Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000007723 transport mechanism Effects 0.000 abstract 3
- 238000012546 transfer Methods 0.000 description 18
- 230000007547 defect Effects 0.000 description 17
- 238000004806 packaging method and process Methods 0.000 description 9
- 238000003860 storage Methods 0.000 description 8
- 239000002699 waste material Substances 0.000 description 7
- 239000000779 smoke Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000003068 static effect Effects 0.000 description 5
- 238000007726 management method Methods 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000007704 transition Effects 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0033—Unpacking of articles or materials, not otherwise provided for by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention relates to a finished cigarette disassembling and inspecting device and a disassembling and inspecting method thereof. Including strip cigarette tear shell equipment and tobacco bale outward appearance check out test set up the rear end of strip cigarette tear shell equipment open, strip cigarette tear shell equipment open including side cut transport mechanism, terminal surface excision subassembly, centre gripping transport subassembly and take out the shell subassembly, side cut transport mechanism transmission direction's left and right sides sets up the terminal surface excision subassembly respectively, side cut transport mechanism's tail end is accepted and is set up the centre gripping transport subassembly, the centre gripping transport subassembly tail end is accepted and is set up and take out the shell subassembly. The beneficial effects are as follows: the disassembling and inspecting device can automatically disassemble cigarettes and cigarette bags, and simultaneously can detect the quality of the cigarettes and the cigarette bags or cigarettes. The equipment can ensure the stability of quality inspection quality; the labor cost of enterprises can be effectively reduced; the management difficulty is reduced, the standardized operation is realized, and the intelligent manufacturing of the tobacco industry is realized.
Description
Technical Field
The invention relates to the field of cigarette quality control, in particular to a finished cigarette disassembling and detecting device and a disassembling and detecting method.
Background
The cigarette manufacturing process flow mainly comprises three processes of cigarette rolling, cigarette packet packaging and strip cigarette packaging; with the development of the tobacco industry, the quality of tobacco rods and tobacco packages sold directly to consumers is already taken as a key for controlling the quality of finished cigarettes by cigarette manufacturers, and from a certain point of view, the quality inspection of the finished cigarettes is the last inspection in the production process of the tobacco packages and is also the process closest to the demands of customers, so that the quality inspection of the tobacco rods, the tobacco packages and the tobacco packages plays a very key role in quality control. In order to improve the competitiveness of cigarettes in the market, it is critical to ensure the quality of cigarettes. In order to ensure the quality of the finished cigarettes, before leaving the factory, normally produced cigarette packets are generally taken out from a cigarette production line or defective cigarette packets are selected and sent to a laboratory for a series of rechecks. However, since cigarettes are usually complete packets of cigarettes after normal production, they need to be disassembled again. At present, the tobacco bale rechecking often depends on manual operation, and when the tobacco bale to be disassembled is too much, the efficiency of the manual unpacking mode is lower, and the effect is not ideal, so that the efficiency of the manual unpacking mode is lower as a whole, the sorting rate of the defective products is greatly influenced by human factors, the effect is not ideal, and the performance of related detection work is influenced. At present, no equipment capable of automatically disassembling and separating a carton from a tobacco packet and detecting quality exists in the market, so that the equipment capable of automatically disassembling a finished product tobacco and detecting the appearance quality of the tobacco packet and the appearance quality of a tobacco rod is provided, and has important significance for a tobacco packing quality detection process.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a finished product smoke disassembling and detecting device and a method thereof, wherein the device and the method can automatically disassemble finished product smoke and detect the quality of the finished product smoke at the same time.
The invention provides a finished cigarette disassembling and detecting device, which has the technical scheme that:
The utility model provides a finished product cigarette is torn open and is examined device, includes that cigarette case removing equipment and tobacco bale outward appearance check out test set up cigarette bale outward appearance check out test set up the rear end that the case removing equipment was torn open to the cigarette, the case removing equipment is torn open to the cigarette includes side cut conveying mechanism, terminal surface excision subassembly, centre gripping conveying subassembly and takes out the shell subassembly, the left and right sides of side cut conveying mechanism direction of delivery sets up the terminal surface excision subassembly respectively, the tail end of side cut conveying mechanism accepts and sets up centre gripping conveying subassembly, centre gripping conveying subassembly tail end is accepted and is set up and take out the shell subassembly.
Preferably, the trimming conveying mechanism comprises a power unit and a die box, the push plate is arranged on a sliding block of the power unit, the die box comprises a bearing plate and a pressing strip, the bearing plate is arranged on the sliding block of the power unit, the push plate is vertically arranged on the bearing plate, and the pressing strip is arranged on the upper portion of the push plate.
Preferably, the end face cutting assembly comprises a cutter, a cutter support and an extrusion block respectively, the cutter is arranged on the cutter support, the extrusion block is arranged beside the cutter, and the strip cigarette is extruded by the extrusion block before passing through the cutter, so that a larger gap is reserved on the end face of the strip cigarette.
Preferably, the clamping and conveying assembly comprises a side belt and/or a bottom belt, and the side belt and/or the bottom belt are/is respectively connected with a driving device; the side belts are arranged on the left side and the right side of the bottom belt to form clamping conveying channels, and the distance between the side belts is matched with the running width of the cigarettes; the shell drawing assembly comprises an upper roller frame and a lower roller frame, wherein an upper roller is arranged on the upper roller frame, a lower roller is arranged on the lower roller frame, and the upper roller and the lower roller form a pair roller; and a stop block is arranged on the upper roller frame and is opposite to the tail end of the clamping and conveying assembly.
Preferably, the shell removing device further comprises a steering device, the steering device comprises a power unit and a pushing frame, the pushing frame is arranged on a sliding block of the power unit, the moving sliding direction of the sliding block is on the same straight line with the moving direction of the clamping and conveying assembly and is perpendicular to the moving direction of the trimming and conveying mechanism, and the pushing frame is opposite to the clamping and conveying channel of the clamping and conveying assembly.
Preferably, the shell removing device further comprises a lifting device, the lifting device comprises a limiting channel, a lifting plate and a side pushing plate, the limiting channel is an upper channel and a lower channel which are surrounded by the limiting plates, the lifting plate can do up-down lifting motion in the limiting channel, the side pushing plate is arranged at the upper end of the limiting channel, the lifting plate and the side pushing plate are respectively connected with a power device, and the upper end of the lifting device is connected with an inlet of the cigarette packet appearance detecting device.
Preferably, the cigarette packet appearance detection device comprises a first conveying track, a second conveying track and a turnover mechanism, wherein an imaging device is arranged around the first conveying track, an imaging device is arranged around the second conveying track, and the turnover mechanism is arranged at the junction of the first conveying track and the second conveying track.
Preferably, a first imaging device, a second imaging device and a third imaging device are arranged around the first conveying track, the first imaging device is arranged at the upper part of the first conveying track, and the second imaging device and the third imaging device are respectively arranged at two sides of the first conveying track;
A fourth imaging device, a fifth imaging device and a sixth imaging device are arranged around the second conveying track, the fourth imaging device is arranged at the upper part of the second conveying track, and the fifth imaging device and the sixth imaging device are respectively arranged at two sides of the second conveying track.
Preferably, the turnover mechanism comprises a rotary die box and a pushing assembly, the front end of the rotary die box is connected to the tail end of the first conveying track, the rotary die box is arranged between the pushing assembly and the second conveying track, and the pushing assembly is used for pushing boxes in the rotary die box to the second conveying track; the turnover mechanism comprises a rotary die box and an arc plate, wherein two accommodating cavities which are symmetrically arranged on the rotary die box and used for accommodating cigarette packets are arranged on the rotary die box, a rotating shaft is arranged between the two accommodating cavities, and the rotating shaft is connected with a rotary power unit; the arc plate is arranged as an arc plate, and the inner side surface of the arc plate is matched with the rotating track of the rotating die box in an adaptive manner.
Preferably, the pushing assembly comprises a linear motion unit, a second pushing head and a power unit, wherein the power unit is arranged on a sliding block of the linear motion unit, the second pushing head is vertically arranged on a rotating shaft of the power unit, and the second pushing head pushes the cigarette packet to a second conveying track along the linear motion of the linear motion unit;
The detection equipment also comprises a defective tobacco bale collecting box and a removing push rod driven by a motor or a cylinder; the removing push rod is arranged at the rear end of the second conveying track, and the moving direction of the removing push rod is perpendicular to the second conveying track.
Preferably, the disassembling and inspecting device further comprises a tobacco package cellophane disassembling device, wherein the tobacco package cellophane disassembling device is connected to the working rear end of the tobacco package appearance detecting device; the tobacco bale cellophane disassembling equipment comprises a side film cutting device, a pushing device, a mask cutting device and a film disassembling device, wherein the front end and the rear end of the pushing device are respectively abutted to the side film cutting device and the mask cutting device, the side film cutting device and the mask cutting device are used for cutting a film of a tobacco bale into two parts, and the film disassembling device is connected to the rear end of the mask cutting device.
Preferably, the film removing device comprises an upper roller set and a lower roller set, a tobacco packet channel is formed by matching the upper roller set and the lower roller set, the upper roller set comprises a pair of upper clamping rollers, the lower roller set also comprises a pair of lower clamping rollers, and the two pairs of clamping rollers are respectively arranged on opposite angles of the tobacco packet channel;
the upper roller set further comprises an upper seat plate and an upper auxiliary roller, the upper seat plate is vertically arranged with the upper clamping roller, the upper auxiliary roller is parallel to the upper clamping roller and is arranged at the edge of the tobacco bale channel, and a transmission belt is arranged between the upper auxiliary roller and the upper clamping roller; the lower roller set further comprises a lower seat plate and a lower auxiliary roller, the lower seat plate is vertically arranged with the lower clamping roller, the lower auxiliary roller is parallel to the lower clamping roller and is arranged at the edge of the tobacco bale channel, and a transmission belt is arranged between the lower auxiliary roller and the lower clamping roller;
The side film bisection device comprises a third conveying track, a first channel plate and a second channel plate, wherein the first channel plate and the second channel plate are respectively arranged on two sides of the third conveying track and are connected by a connecting rod, side cutter seats are respectively arranged on the first channel plate and the second channel plate, side cutter blades are arranged on the side cutter seats, and the first channel plate and the second channel plate are fixed through a support; a tobacco bale placing table is arranged on the third conveying track, and the placing surface of the tobacco bale placing table has an inclination angle with the horizontal plane;
The pushing device comprises a first pushing component, a fourth conveying track and a second pushing component, the first pushing component is arranged at the front end of the fourth conveying track, the second pushing component is arranged at the rear end of the fourth conveying track, a third pushing head of the first pushing component is right opposite to the tail end station of the side film bisecting device, the moving direction of the third pushing head is vertical to the fourth conveying track, and a fourth pushing head of the second pushing component is right opposite to the tobacco packet channel, and the moving direction of the fourth pushing head of the second pushing component is vertical to the fourth conveying track;
The mask bisection device comprises an upper sleeve plate, a lower sleeve plate and a face cutting blade, wherein the upper sleeve plate and the lower sleeve plate are matched up and down to form a tobacco packet channel, gaps are formed in the upper sleeve plate and the lower sleeve plate, and the face cutting blade is positioned at the gaps; when the cigarette packet passes through a cigarette packet channel formed by the upper sleeve plate and the lower sleeve plate, the two surfaces of the packaging film are cut by the surface cutting blade.
Preferably, the disassembling and inspecting device further comprises a tobacco bale reversing and conveying device, and comprises a reverser, a vertical input channel, a pushing device and a guide mechanism, wherein the vertical input channel is arranged above the reverser, and the pushing device and the guide mechanism are respectively arranged at two ends of the reverser in the output direction;
the commutator comprises a base plate, a rotary air cylinder, a connecting plate, a supporting rod, a receiving plate and a guard plate, wherein the rotary air cylinder is arranged on the base plate, the connecting plate is arranged on the rotary part of the rotary air cylinder, the supporting rod is arranged on the connecting plate, the receiving plate is horizontally arranged on the supporting rod, the guard plate is vertically arranged on the receiving plate, and the guard plates are arranged in parallel and form a receiving groove in the middle;
The vertical input channel comprises a back plate, side baffles and a front baffle, wherein the side baffles are vertically arranged on two side surfaces of the back plate, the front baffle is fixedly arranged on the side baffles, the front baffle is arranged opposite to the back plate, the side baffles and the front baffle are matched to form a vertical channel, and the bottom end of the channel is in butt joint with the accommodating groove;
The pushing device comprises a push rod, the push rod is matched with the accommodating groove in a pushing mode, and a guide mechanism is arranged in the outlet direction of the accommodating groove.
Preferably, the pushing device comprises a mounting seat, a linear power unit, a right-angle connecting piece and a pushing head, wherein the linear power unit is arranged on the mounting seat, the right-angle connecting piece is arranged on a movable sliding block of the linear power unit, the pushing head is horizontally arranged on the right-angle connecting piece, and the pushing head is matched with the accommodating cavity in a pushing manner; the linear power unit is an air cylinder, an electric linear module or a linear motor; the guide mechanism comprises a supporting rod, a bottom plate and guide plates, wherein the bottom plate is horizontally arranged on the supporting rod, the guide plates are vertically arranged on the bottom plate, the two guide plates are arranged in a horn mouth shape to form a guide channel, and the inlet end of the guide channel is correspondingly arranged with the outlet of the accommodating groove; the vertical input channel further comprises a barrier strip, and the barrier strip is fixedly arranged at the lower end of the side baffle; the vertical input channel further comprises a connecting piece, the connecting piece is a right-angle block, waist grooves are formed in two right-angle faces of the right-angle block, and the right-angle faces of the right-angle block are connected with the side baffle plates through bolts.
Preferably, the disassembling and inspecting device further comprises a tobacco package shell disassembling device, the tobacco package shell disassembling device is connected to the working rear end of the tobacco package cellophane disassembling device, the tobacco package shell disassembling device comprises a workbench, a die box, a flip device, an aluminum paper pulling piece disassembling device, an aluminum paper stretching device and an extrusion device, the die box is arranged on the workbench, and the flip device, the aluminum paper pulling piece disassembling device, the aluminum paper stretching device and the extrusion device are sequentially arranged along the motion direction of the workbench and correspond to the die box;
The workbench is a rotary wheel disc, and the flip device, the aluminum paper pulling-on piece removing device, the aluminum paper supporting device and the extruding device are sequentially arranged along the rotation direction of the rotary wheel disc and correspond to the die box; or the workbench is a linear mounting table, and the flip device, the aluminum paper pulling-on piece removing device, the aluminum paper supporting device and the extruding device are sequentially arranged along the linear movement direction of the linear mounting table and correspond to the die box;
The flip device comprises two clamping parts, and the clamping parts are connected with the first rotating motor;
the clamping part is arranged on a first clamping part adjusting unit, the first clamping part adjusting unit is arranged on a second clamping part adjusting unit, and the second clamping part adjusting unit and the first clamping part adjusting unit are driven by a motor or a cylinder;
The aluminum paper pulling-on piece dismantling device comprises two hairbrushes and a clamping device, and the hairbrushes are connected with a second rotating motor; the hairbrush and the clamping device are arranged on the first hairbrush adjusting unit, and the clamping device is connected with the tension detecting device; the first hairbrush adjusting unit is arranged on the second hairbrush adjusting unit, and the first hairbrush adjusting unit and the second hairbrush adjusting unit are driven by a motor or a cylinder; the aluminum paper stretching device comprises two poking sheets, and the poking sheets are arranged on the first poking sheet adjusting unit; the first plectrum adjusting unit is arranged on the second plectrum adjusting unit, and the second plectrum adjusting unit is arranged on the third plectrum adjusting unit; the first plectrum adjusting unit, the second plectrum adjusting unit and the third plectrum adjusting unit are driven by a motor or a cylinder.
The extrusion device comprises two extrusion heads, and the extrusion heads are arranged on the first extrusion head adjusting unit; the first extrusion head adjusting unit is arranged on the second extrusion head adjusting unit; the extrusion device is fixedly installed through the installation seat; the first extrusion head adjusting unit and the second extrusion head adjusting unit are driven by a motor or a cylinder;
The cigarette packet shell removing equipment further comprises an aluminum paper hasp detecting camera, a cigarette end face detecting camera and a white card detecting camera, wherein the aluminum paper hasp detecting camera is arranged behind the station of the flip device and corresponds to the cigarette packet die box; the cigarette end face detection camera is arranged behind the aluminum paper stretching device station and corresponds to the cigarette packet die box; the white card detection camera is arranged behind the station of the aluminum paper pulling-on piece dismantling device and corresponds to the tobacco bale die box.
Preferably, the disassembling and inspecting device further comprises a cigarette state conversion device, the cigarette state conversion device comprises a receiving device, a rotating mechanism and a limiting mechanism, the receiving device comprises a material box, a sealing cover cylinder, a connecting seat, a movable sealing plate, a material box mounting seat and a rotating shaft, a material cavity is arranged on the material box, and the upper surface and one side surface of the material cavity are provided with opening surfaces; the material box is provided with a sealing cover cylinder, the telescopic end of the sealing cover cylinder is provided with a connecting seat, the connecting seat is connected with a movable sealing plate, and the movable sealing plate is matched with a side opening surface sealing cover on the material cavity; the two opposite side end surfaces of the material box are coaxially provided with rotating shafts which are connected with a material box mounting seat;
The rotating mechanism comprises a linear power unit, a rack connecting rod, a rack and a gear, wherein the rack connecting rod is connected to a sliding seat of the linear motion unit, the other end of the rack connecting rod is connected with the rack, the rack is matched with the gear in a transmission manner, the gear is fixedly connected to the material box, and the axis of the gear and the axis of the rotating shaft are in the same straight line; and the limiting mechanism limits the movement track of the rack connecting rod. The upper end of the material cavity is connected with the station of the extruding device of the cigarette packet shell removing equipment in a butt joint manner and used for receiving the dropped cigarettes.
Preferably, the stop gear includes mount pad, eccentric even axle and limit bearing, set up eccentric even axle on the mount pad, eccentric even axle both ends axle is the axis eccentric relation, and eccentric even axle's one end is connected on the mount pad, and the other end sets up limit bearing, limit bearing and the spacing cooperation of rack connecting rod, the inside movable sliding table that sets up of material chamber, the cross-sectional shape of movable sliding table suits with the cross-sectional shape in material chamber, movable sliding table connects the slip cylinder, and the flexible direction of slip cylinder is parallel with the length direction in material chamber, slip cylinder fixed connection is on the material box.
Preferably, the disassembling and inspecting device further comprises a cigarette appearance detecting device, the cigarette appearance detecting device is connected to the working rear end of the cigarette state converting device, the cigarette appearance detecting device comprises a cigarette rotating mechanism, a detecting component and a power system, the detecting component is arranged around the cigarette rotating mechanism, the cigarette rotating mechanism comprises a conveying belt, a follow-up roller set and a rotation driving device, the follow-up roller set is arranged on the conveying belt and is composed of a plurality of follow-up rollers in parallel, the follow-up roller set is in running fit with the rotation driving device, and the conveying belt is connected with the power system. After the cigarette state conversion device converts the cigarette from the vertical state to the horizontal state, the cigarette falls from the material box to the cigarette rotating mechanism to continue working below.
Preferably, the follow-up roller comprises a mandrel and a movable roller, the movable roller is arranged on the mandrel through a bearing, a rotating fit part is arranged on the movable roller, the rotating fit part is in rotating fit with a rotating driving device, and the end part of the mandrel is connected with a conveyor belt;
the detection assembly comprises a side detection device and a cylindrical surface detection device, the side detection device is arranged at the left side and the right side of the running direction of the cigarette rotating mechanism, and the cylindrical surface detection device is arranged above the cigarette rotating mechanism;
The side detection device comprises a first detection camera and a second detection camera, and the first detection camera and the second detection camera are respectively arranged at the left side and the right side of the cigarette rotating mechanism; the cylindrical surface detection device comprises a third detection camera, a fourth detection camera and a fifth detection camera, and the third detection camera, the fourth detection camera and the fifth detection camera are sequentially arranged above the cigarette rotating mechanism along the running direction of the cigarette rotating mechanism; each detection camera is provided with a matched light source beside, and the matched light source irradiates an imaging position of the detection camera;
The rotating fit part is arranged as a rough roller surface, the rotating drive device is arranged as a rubber pad, and the rough roller surface is in friction fit with the rubber pad; or the rotating fit part is provided with a gear, the rotating drive device is provided with a rack, and the gear is in rotating fit with the rack;
The power system comprises a motor, an intermediate transmission assembly and a transmission wheel, wherein the motor drives the intermediate transmission assembly, the tail end of the intermediate transmission assembly drives the transmission wheel, the transmission wheel drives two transmission belts, the two transmission belts are arranged in parallel, the two transmission belts are respectively connected with two ends of a mandrel of the follow-up roller, the rotating fit part is arranged in the middle of the follow-up roller set, and the rotating drive device is arranged below the follow-up roller set and is in rotating fit with the rotating fit part; the cylinder detection device is arranged above the follow-up roller set, the side detection devices are arranged on two side surfaces of the follow-up roller set, and the sorting recovery device is arranged at the rear end of the detection assembly.
A method of finished cigarette inspection comprising the steps of:
Step one, a tobacco strip shell removing step
Firstly, cutting end faces of two ends of the strip cigarettes in the length direction, then conveying the strip cigarettes with the cut end faces to a shell drawing assembly, blocking packages in the strip cigarettes through a stop block, and driving the package shell to move forwards through a bottom belt and/or a side belt so as to separate the package shell from the packages.
Step two, the appearance detection step of the tobacco package
After the package of the package shell is removed and lifted through a channel of a lifting device, pushing the package into a first conveying track by a side pushing plate, acquiring images of three sides of a cigarette packet by a first imaging device, a second imaging device and a third imaging device on the upper surface and two sides of the first conveying track, conveying the cigarette packet into a rotary die box, rotating for 180 degrees, and turning the bottom surface upwards before; pushing the tobacco package into a second conveying track by using a second pushing head, and acquiring images of the other three surfaces of the tobacco package by using a fourth imaging device, a fifth imaging device and a sixth imaging device which are arranged on the upper surface of the second conveying track and on two side surfaces to finish the full-appearance detection of the tobacco package;
step three, the glass paper of the tobacco bale is removed
Firstly, cutting a packaging film of a cigarette packet into two parts, then pushing the cigarette packet into a film detaching device, and pulling out the packaging film by the film detaching device through two clamping rollers;
fourth, the reversing step of the packaging box
The tobacco bale is adjusted to a required position state through a conveying channel steering device, and is automatically pushed into a box-entering station of the tobacco bale shell-removing equipment;
Step five, a tobacco bale shell removing step
1) A flip station for flipping the flip of the tobacco bale through the clamping part of the rotating motor;
2) The aluminum paper pulling-on piece dismantling station comprises the steps of firstly brushing the aluminum paper pulling-on piece open by using a hairbrush, and then pulling the aluminum paper pulling-on piece open by using a clamping device;
3) A pulling-on piece support Zhang Gongwei, which pulls the aluminum paper pulling-on piece open by the pulling-on piece;
4) The extrusion station is used for extruding two sides of the cigarette packet through the extrusion head and pouring out cigarettes in the cigarette packet;
Step six, cigarette adjustment
After the poured cigarettes enter the cigarette adjusting device, an adjusting cavity of the cigarette following adjusting device is adjusted from a vertical state to a horizontal state, and the cigarettes are freely placed in a vertical state, such as cigarette appearance detecting equipment;
seventh, the appearance detection step of cigarettes
And placing the cigarettes between adjacent follow-up rollers for forward transmission, shooting appearance images of the end faces of the cigarettes by using a first detection camera and a second detection camera, shooting appearance images of cylindrical parts of the cigarettes by using a third detection camera, rotating the cigarettes by matching a rotating matching part with a rotating driving device, shooting appearance images of other parts of the cylindrical parts of the cigarettes by using other detection cameras, and obtaining complete images of the end faces and the circumferential surfaces of the cigarettes.
In the first step, the cigarettes are extruded by an extrusion block before passing through a cutter, so that larger gaps are reserved on the end faces of the cigarettes; cutting end surfaces through end surface cutting assemblies arranged on two sides of the edge cutting conveying mechanism, and then realizing 90-degree turning of strip cigarettes with the end surfaces cut through the clamping conveying assembly; after the packaging shell is pushed by the bottom belt and/or the side belt to move forwards, the packaging shell enters a device formed by an upper roller and a lower roller, and the packaging shell is clamped by the upper roller and the lower roller to move forwards continuously;
In the third step, the film removing method is used for removing the glass paper of the tobacco package, putting the tobacco package on a tobacco package placing table with an inclined angle, then using two side cutting blades to cut two side surfaces of the glass paper of the tobacco package along the diagonal direction, then using a pushing head to push the tobacco package into a mask bisecting device, and then using two side cutting blades to cut two surfaces of the glass paper of the tobacco package, so that the glass paper of the tobacco package is divided into two parts; pushing the tobacco bale into a film removing device by using a pushing head, extracting half of the glass paper by using two upper clamping rollers of an upper roller set, extracting the other half of the glass paper by using two lower clamping rollers of a lower roller set, and finishing film removing;
Step five, after the step 1) is completed, a camera is used for obtaining an appearance image of the aluminum paper hasp; obtaining an appearance image of the end face of the cigarette through a cigarette end face detection camera;
In the sixth step, the method is used for detecting cigarettes, and firstly, an adjusting chain is used for adjusting the axial cigarettes, the inclined cigarettes and redundant cigarettes arranged between adjacent follow-up rollers to a set position; removing cigarettes with appearance defects through a control device after the appearance detection of the cigarettes is finished, and storing the cigarettes in a waste collecting box; and conveying the cigarettes without appearance defects to a recycling bin. The implementation of the invention comprises the following technical effects:
The finished cigarette disassembling and inspecting device can automatically disassemble cigarettes and cigarette bags, can detect the quality of the cigarette bags or cigarettes, has multiple purposes, and fills the technical blank of related equipment. On one hand, the working intensity of a quality inspector can be reduced, on the other hand, the detection result can be quantized, the detection data is automatically stored, the problem of quality defect cigarettes is rapidly found, and the quality management level is improved. The equipment can ensure the stability of quality inspection quality; the labor cost of enterprises can be effectively reduced; the management difficulty is reduced, the standardized operation is realized, and the intelligent manufacturing of the tobacco industry is realized.
Drawings
Fig. 1 is a schematic structural diagram of a finished product smoke removing and detecting device according to an embodiment of the invention.
Fig. 2 is a schematic perspective view of a cigarette case removing apparatus 200.
Fig. 3 is a schematic partial perspective view of an end face cutting assembly of the cigarette case removing apparatus 200.
Fig. 4 is a schematic perspective view of a shell drawing assembly and a lifting device of the cigarette case removing apparatus 200.
Fig. 5 is a schematic partial perspective view of a shell drawing assembly of the cigarette case removing apparatus 200.
Fig. 6 is a schematic perspective view of a lower roller frame of the cigarette case removing apparatus 200.
Fig. 7 is a schematic view of a lifting device structure of the cigarette case removing apparatus 200.
Fig. 8 is a schematic perspective view of a pack appearance detecting apparatus 300.
Fig. 9 is a schematic diagram of a rotary die box of the pack appearance detection apparatus 300.
Fig. 10 is a schematic perspective view of a first conveying track of the pack appearance detecting apparatus 300.
Fig. 11 is a schematic perspective view of a second conveying track of the pack appearance detecting apparatus 300.
Fig. 12 is a schematic perspective view of a tobacco bale cellophane disassembling apparatus 400.
Fig. 13 is a schematic perspective view of a side film cutting device of the tobacco bale cellophane disassembling apparatus 400.
Fig. 14 is a schematic perspective view of a mask cutting device of the tobacco bale cellophane disassembling apparatus 400.
Fig. 15 is a schematic perspective view of a film detaching device of the tobacco bale cellophane detaching apparatus 400.
Fig. 16 is a schematic partial perspective view of a film removing device of the tobacco bale cellophane removing apparatus 400.
Fig. 17 is a schematic diagram of the principle of operation of the tobacco bale cellophane disassembling apparatus 400.
Fig. 18 is a schematic perspective view of a tobacco bale case removing apparatus 500.
Fig. 19 is a schematic perspective view of a flip cover device of the tobacco bale case removing apparatus 500.
Fig. 20 is a schematic perspective view of an aluminum paper pull tab removing device of the tobacco bale case removing apparatus 500.
Fig. 21 is a schematic perspective view of an aluminum paper stretching device of the tobacco bale case removing apparatus 500.
Fig. 22 is a schematic perspective view of an extrusion device of the tobacco bale case removing apparatus 500.
Fig. 23 is a schematic perspective view of a cigarette appearance inspection 600.
Fig. 24 is a schematic top view of a cigarette appearance detecting apparatus 600.
FIG. 25 is a schematic view of the cross-sectional structure A-A of FIG. 24.
Fig. 26 is a partially enlarged (circled portion in fig. 25) structural schematic view of the rack portion.
Fig. 27 is a schematic perspective view of a follower roller.
Fig. 28 is a schematic perspective view of a packet transfer reversing device 700.
Fig. 29 is a schematic perspective view of an input channel of the packet transfer reversing device 700.
Fig. 30 is a schematic view of a part of the diverter in the packet conveying and diverting device 700.
Fig. 31 is a schematic structural view of a guide mechanism in the packet transfer reversing device 700.
Fig. 32 is a perspective view of the cigarette state transition device 800.
Fig. 33 is a block diagram of a receiving device of the cigarette state transition device 800.
Fig. 34 is another view from the perspective of fig. 33.
Fig. 35 is a structural view of a rotation mechanism of the cigarette state transition device 800.
Fig. 36 is a block diagram of a stopper mechanism of the cigarette state transition device 800.
In the figure:
100. A frame;
200. the cigarette case removing device;
201. A trimming conveying mechanism; 202. clamping the conveying assembly; 203. pushing a frame; 205. an end face cutting assembly; 250. a cutter; 251. a cutter support; 252. extruding a block; 253. conveying the paired rollers; 206. a shell drawing assembly; 260. a stop block; 261. a bottom belt; 262. a side belt; 263. an upper roller frame; 264. a lower roller; 265. an upper roller; 266. a lower roll frame; 267. a blade; 268. a connecting seat; 207. a cigarette carton; 208. an end face collection box; 209. a packaging shell collecting box; 210. a lifting device; 211. a limiting channel; 212. a lifting plate; 213. a side push plate; 214. a first cylinder; 215. a push plate; 216. a carrier plate; 217. and (5) layering.
300. A tobacco packet appearance detection device;
301. a first transfer rail; 311. a first left side guide plate; 312. a first right side guide; 313. a first conveyor belt; 302. a second transfer rail; 321. a second left limiting plate; 322. a second right limiting plate; 323. a second conveyor belt; 305. a turnover mechanism; 350. rotating the die box; 351. a rotary power unit; 352. a receiving chamber; 353. a mounting base; 354. a linear motion unit; 355. a second push head; 356. a power unit; 357. an arc plate; 358. a connecting plate; 306. a tobacco package; 370. a first imaging device; 371. a second imaging device; 372. a third imaging device; 373. a fourth imaging device; 374. a fifth imaging device; 375. a sixth imaging device; 376. a defective tobacco bale collecting box; 377. removing the push rod; 378. a light source.
400. The tobacco bale cellophane disassembling equipment;
401. A side membrane bisecting device; 410. a third transfer rail; 411. a first channel plate; 412. a second channel plate; 413. a connecting rod; 414. a side cutter holder; 415. a side cutting blade; 416. a tobacco bale placing table; 402. a mask bisection device; 421. a top sleeve plate; 422. a lower sleeve plate; 423. a slit; 424. adjusting the tool apron; 425. a face cutting blade; 426. a fourth transfer rail; 403. film removing device; 430. an upper roller set; 4300. an upper clamping roller; 4301. an upper auxiliary roller; 4302. a tensioning wheel is arranged; 4303. an upper conveying roller; 4304. an upper seat plate; 431. a lower roller set; 4310. a lower clamping roller; 4311. a lower auxiliary roller; 4312. a lower tensioning wheel; 4313. a lower conveying roller; 4314. a lower seat plate; 432. a tobacco bale channel; 433. a cellophane collection box; 434. a third cylinder; 435. a static eliminator; 404. a first pushing assembly; 440. a third push head; 405. a second pushing assembly; 450. and a fourth push head.
500. The tobacco bale case removing device;
501. A flip cover device; 510. a clamping part; 511. a first rotating electric machine; 512. a first clamping part adjusting unit; 513. a second clamping part adjusting unit; 502. an aluminum paper hasp detection camera; 503. an aluminum paper pulling-on piece dismantling device; 530. aluminum paper pulling-on piece collection box; 531. a brush; 532. a clamping device; 533. a second rotating electric machine; 534. a tension detecting device; 535. a first brush adjusting unit; 536. a second brush adjusting unit; 537. a white card detection camera; 504. an aluminum paper stretching device; 505. a cigarette end face detection camera; 550. a pulling piece; 551. a first plectrum adjusting unit; 552. a second plectrum adjusting unit; 553. a third plectrum adjusting unit; 554. a fixing seat; 506. an extrusion device; 560. an extrusion head; 561. a first squeeze head adjusting unit; 562. a second squeeze head adjusting unit; 507. a cigarette case collection box; 508. rotating the wheel disc; 509. a tobacco bale die box.
600. A cigarette appearance detection device;
610. A cigarette; 611. a repository; 612. an adjustment chain; 620. a fixing frame; 621. a first detection camera; 622. a second detection camera; 623. a third detection camera; 624. a fourth detection camera; 625. and a fifth detection camera. 630. A rotating fit portion; 631. a conveyor belt; 632. a driving wheel; 633. a power system; 634. a motor; 635. a side plate; 636. a mandrel; 637. a movable roller; 638. a bearing; 639. a belt mounting hole; 640. a rotation driving device; 641. a rack mounting seat; 650. a movable baffle; 651. a shield; 652. a waste collection tank; 653. and (5) a recovery box.
700. A tobacco bale conveying reversing device;
710. a commutator; 711. a substrate; 712. a rotary cylinder; 713. a connecting plate; 714. a support rod; 715. a receiving plate; 716. a guard board; 720. an input channel; 721. a back plate; 722. side baffles; 723. a front baffle; 724. a barrier strip; 725. a connecting piece; 730. an ejector; 731. a mounting base; 732. linear motion units, 733, right angle links; 734. outputting a push head; 740. a guide mechanism; 741. a support rod; 742. a bottom plate; 743. and a guide plate.
800. A cigarette state conversion device;
810. The device comprises a receiving device, 811, a material box, a 8110 material cavity, 8111-guide blocks, 8112, guide bars, 8113, guide grooves, 812, a sealing cover cylinder, 813, a connecting seat, 814, a movable sealing plate, 815, a material box mounting seat, 816, a rotating shaft, 817, gears, 818, a sliding cylinder, 819, a movable sliding table, 820, a rotating mechanism, 821, a linear power unit, 822, a rack connecting rod, 823, a rack, 830, a limiting mechanism, 831, a shaft mounting seat, 832, an eccentric connecting shaft, 833 and a limiting bearing.
Detailed Description
The invention will now be described in detail with reference to the following examples and the accompanying drawings, it being pointed out that the examples described are intended only to facilitate an understanding of the invention and are not intended to be limiting in any way.
Referring to fig. 1, referring to fig. 2 to 7, a finished cigarette disassembly and inspection device provided in this embodiment, a cigarette case disassembly device 200 provided in this embodiment includes a trimming conveying mechanism 201, an end face cutting component 205, a clamping conveying component 202 and a case pulling component 206, the end face cutting component 205 is respectively disposed at left and right sides of a conveying direction of the trimming conveying mechanism 201, a clamping conveying component 202 is disposed at a tail end of the trimming conveying mechanism 201, and a case pulling component 206 is disposed at a tail end of the clamping conveying component 202. By way of example, the end face removal assembly 205 includes a first end face removal assembly and a second end face removal assembly for removing two end faces, respectively, and when the cigarette carton 104 reaches this position, the two end faces of the cigarette carton 104 are removed and the end faces are removed and transferred to the shell extraction assembly 206 for shell removal.
Referring to fig. 4 and 5, the shell assembly 206 includes an upper roller frame 263 and a lower roller frame 266, the upper roller frame 263 is provided with an upper roller 265, the lower roller frame 266 is provided with a lower roller 264, and the upper roller 265 and the lower roller 264 form a pair of rollers; the upper roller frame 263 is provided with a stop 260, and the stop 260 is opposite to the tail end of the clamping and conveying assembly 202. Referring to fig. 10, an upper roller frame 263 is connected with a lower roller frame 266 through a connecting seat 268, a blade 267 is arranged on the lower roller 264, a knife slot is arranged on the upper roller 265, the blade 267 is arranged in the knife slot, the connecting seat 268 and the blade 267 are on the same straight line, and the lower roller 264 is connected with a driving device; the blade 267 is used for tearing the package, avoiding the connection seat from blocking the package from being conveyed forward, and separating the shell more conveniently. As another example, the upper roller 265 and the lower roller 264 are both connected to a driving device, and in this embodiment, the upper roller 265 and the lower roller 264 may be respectively fixed on a non-passing fixed frame, because the upper roller 265 and the lower roller 264 support may not be provided with a connecting seat, and thus a blade is not required.
Referring to fig. 5, the clamp transfer assembly 202 includes a side belt 262 and/or a bottom belt 261, the side belt 262 and/or the bottom belt 261 being respectively coupled to a drive device. Stop 260 is used to abut against the package in the package, and bottom belt 261 and/or side belt 262 are used to drive the package forward to separate the package from the package. Side belts 262 are provided on both left and right sides of the bottom belt 261, and a distance between the side belts 262 is adapted to the running width dimension of the cigarette rod 104.
Referring to fig. 3, the end face cutting assembly 205 includes a cutter 250, a cutter holder 251 and an extrusion block 252, the cutter 250 is disposed on the cutter holder 251, the extrusion block 252 is disposed beside the cutter 250, and the strip cigarette 104 is extruded by the extrusion block 252 before passing through the cutter 250, so that a larger gap is left on the end face of the strip cigarette 104, and the cutter 250 is prevented from cutting the package in the strip cigarette 104. The cutter holder 251 is further provided with a transfer pair roller 253, and the transfer pair roller 253 is disposed at the working rear end of the cutter 250. The conveying pair roller 253 is used for conveying the cut cigarette sticks 104 laterally away, and an end face collecting box 208 is arranged below the end face cutting assembly 205 and is used for collecting cut end faces of the cigarette sticks 104.
Referring to fig. 3, the trim delivery mechanism 201 includes a power unit and a push plate 215, the push plate 215 being disposed on a slider of the power unit. The pusher plate 215 is used to push the cigarette rod 104 forward. The trimming conveying mechanism 201 further comprises a carrier plate 216 and a pressing strip 217, the carrier plate 216 is arranged on a sliding block of the power unit, the push plate 215 is vertically arranged on the carrier plate 216, the pressing strip 217 is arranged on the upper portion of the push plate 215, and the push plate 215, the carrier plate 216 and the pressing strip 217 form a die box 207, so that the die box 207 can move back and forth in the trimming conveying mechanism 201.
Referring to fig. 3 and 4, the cigarette with the end face cut enters the cigarette carton 207, the shell removing device further comprises a steering device, the steering device comprises a power unit and a pushing frame 203, the pushing frame 203 is arranged on a sliding block of the power unit, the sliding direction of the sliding block is in the same straight line with the moving direction of the clamping and conveying assembly 202 and is perpendicular to the moving direction of the edge cutting and conveying mechanism 201, the pushing frame 203 is arranged opposite to a conveying belt of the clamping and conveying assembly 202, the pushing frame 203 pushes the cigarette carton in the carton 207 into the shell extracting assembly, and the structure is convenient for conveying the cigarette carton and is beneficial for steering the cigarette carton.
Referring to fig. 3 and 7, the shell removing apparatus further includes a lifting device 210, where the lifting device 210 includes a limiting channel 211, a lifting plate 212 and a side pushing plate 213, the limiting channel 211 is an up-down channel surrounded by four limiting plates, the lifting plate 212 can lift up and down in the limiting channel 211, the side pushing plate 213 is disposed at an upper end of the limiting channel 211, the lifting plate 212 and the side pushing plate 213 are respectively connected with a power device, and the power device is an air cylinder 214. The lifting device 210 is used to lift the inner package within the package into a further track.
The strip cigarettes are conveyed forwards through the trimming conveying mechanism 201, and the strip cigarettes 104 are extruded by the extrusion block 252 before passing through the cutter 250, so that larger gaps are reserved on the end faces of the strip cigarettes 104; the end face is cut off through the end face cutting assemblies 205 arranged on two sides of the edge cutting conveying mechanism 201, the cut end face falls into the end face collecting box 208 through the conveying of the conveying pair roller 253, and then the strip cigarettes 104 with the cut end face are subjected to 90-degree turning through the turning device and enter the clamping conveying assembly 202; after the package is pushed to move forward by the bottom belt 261 and/or the side belt 262, the package enters a device formed by the upper roller 265 and the lower roller 264, the stop block 50 stops the package in the cigarette strip 104, the upper roller 265 and the lower roller 264 clamp the package to move forward continuously, the package is separated from the cigarette packet, the package falls into the package collecting box 209, the cigarette packet enters the limiting channel 211 of the lifting device 210, the lifting plate 212 can lift up and down in the limiting channel 211, and the cigarette packet is conveyed to another track after being lifted, so that the disassembly of the package is completed.
The lifting device 210 of the cigarette carton and shell removing apparatus 200 is connected with the first conveying rail 301 of the cigarette packet appearance detecting apparatus 300, and conveys the cigarette packet to the cigarette packet appearance detecting apparatus 300.
Referring to fig. 8 to 11, the apparatus 300 for detecting the appearance of a tobacco bale provided in this embodiment includes a first conveying rail 301, a second conveying rail 302, and a turning mechanism 305, where the first conveying rail 301 and the second conveying rail 302 are disposed at an angle to each other, preferably at an angle of 90 degrees to each other, an imaging device is disposed around the first conveying rail 301 for detecting the appearance of a tobacco bale 306, an imaging device is disposed around the second conveying rail 302 for detecting the appearance of a tobacco bale 306, the turning mechanism 305 is disposed at the junction of the first conveying rail 301 and the second conveying rail 302, the turning mechanism 305 includes a rotary die case 350 and a pushing assembly, the rotary die case 350 is disposed between the pushing assembly and the second conveying rail 302, the pushing assembly is configured to push the tobacco bale 306 in the rotary die case 350 to the second conveying rail 302, and the rotary die case 350 is capable of rotating 180 degrees under the driving of the rotary power unit 351.
The full-appearance detection device for the tobacco bale 306 of this embodiment detects the appearance of three sides of the tobacco bale 306 on the upper side and the two sides of the first conveying track 301 by using three cameras, then the tobacco bale 306 enters the rotary die box 350 and rotates 180 degrees to turn the bottom surface upwards, and because the first conveying track 301 and the second conveying track 302 are arranged at 90 degrees, the three sides which are not detected by the tobacco bale 306 before are replaced to the two sides and the upper side of the second conveying track 302, and then the appearance of the other three sides of the tobacco bale 306 is detected on the upper side and the two sides of the second conveying track 302 by using three cameras, so that images of all sides of the tobacco bale 306 are obtained for defect analysis. In this embodiment, six sides of the tobacco bale 306 can be completely detected through the smart design of the turnover mechanism 305.
Referring to fig. 8, a first imaging device 370, a second imaging device 371, and a third imaging device 372 are disposed around the first transfer rail 301, the first imaging device 370 is disposed at an upper portion of the first transfer rail 301, and the second imaging device 371 and the third imaging device 372 are disposed at both sides of the first transfer rail 301, respectively. The three imaging devices respectively acquire images of three sides of the tobacco bale 306. A fourth imaging device 373, a fifth imaging device 374, and a sixth imaging device 375 are provided around the second conveying rail 302, the fourth imaging device 373 being provided at an upper portion of the second conveying rail 302, the fifth imaging device 374 and the sixth imaging device 375 being provided at both sides of the second conveying rail 302, respectively. The three imaging devices respectively acquire images of the other three faces of the pack 306.
Referring to fig. 8, 10 and 11, the first transfer rail 301 includes a first transfer belt 313, a first left guide 311 and a first right guide 312, the first left guide 311 and the first right guide 312 being disposed at left and right sides of the first transfer belt 313, respectively, a second imaging device 371 being disposed at a working rear end of the first left guide 311, and a third imaging device 372 being disposed at a working rear end of the first right guide 312, respectively. The second conveying track 302 includes a second conveying belt 323, a second left limiting plate 321 and a second right limiting plate 322, the second left limiting plate 321 and the second right limiting plate 322 are respectively disposed on the left side and the right side of the second conveying belt 323, a sixth imaging device 375 is disposed at the working rear end of the second left limiting plate 321, and a fifth imaging device 374 is disposed at the working rear end of the second right limiting plate 322. The left guide plate and the right guide plate have a limiting function, and can correct the position of the cigarette packet, so that the imaging position of the imaging device is more accurate.
Referring to fig. 9, the rotary die case 350 includes two accommodating chambers 352 that are symmetrically disposed to each other and accommodate the tobacco bale 306, a rotating shaft is disposed between the two accommodating chambers 352, the rotating shaft is connected to a rotary power unit 351, and the rotary power unit 351 is a rotary cylinder or a rotary motor. The rotating mechanism comprises an arc plate 357, wherein the arc plate 357 is arranged as an arc plate, the inner side surface of the arc plate is matched with the rotating track of the rotating die box in a fit manner, and the arc plate 357 is connected with the rotating die box 350 through a connecting plate 358. The pushing component comprises a linear motion unit 354, a second pushing head 355 and a power unit 356, wherein the linear motion unit 354 is arranged on a mounting seat 353, the power unit 356 is arranged on a sliding block of the linear motion unit 354, the second pushing head 355 is vertically arranged on a rotating shaft of the power unit 356, the second pushing head 355 pushes the cigarette packet 306 to the second conveying track 302 along the linear motion of the linear motion unit 354, and the power unit 356 is a rotary cylinder or a rotary motor. The detection device further comprises a defective tobacco packet collecting box 376 and a removing push rod 377 driven by a motor or a cylinder, wherein the removing push rod 377 is arranged at the rear end of the second conveying track 302, and the moving direction of the removing push rod 377 is perpendicular to the second conveying track 302.
Further, the first, second, third, fourth, fifth, and sixth imaging devices 370, 371, 372, 373, 374, 375 include a camera and an auxiliary light source 378, respectively, the auxiliary light source 378 illuminating an imaging position of the camera. The first, second, third, fourth, fifth, and sixth imaging devices 370, 371, 372, 373, 374, 375 transmit the appearance detection images of the packets 306 to a service processor, which analyzes the appearance defects of the packets 306 and sends reject signals of the defective packets 306 to a control device, which drives a reject push rod 377 to push the defective packets 306 out of the second transfer rail 302 into a defective packet collection box 376. The service processor can record the appearance defect image of the cigarette packet 306, and when detecting that the appearance of the cigarette packet 306 is defective, the industrial personal computer automatically stores the defect image and can check the defect image in time to help an operation maintenance personnel to control the product quality; the device can automatically and accurately reject defective tobacco packages, once defective tobacco packages 306 are detected, the PLC starts to perform step counting displacement, and when the conditions are met, the PLC sends out a signal to open a reject valve to reject defective tobacco packages 306.
The second conveying rail 302 of the tobacco bale appearance detecting apparatus 300 is connected to the third conveying rail 410 of the tobacco bale glass paper disassembling apparatus 400, and the tobacco bale is conveyed to the tobacco bale glass paper disassembling apparatus 400 for disassembly, and may be pushed onto a tobacco bale placing table 416 through a reject push rod 314.
Referring to fig. 12 to 17, the apparatus 400 for disassembling a glass paper of a tobacco packet provided in this embodiment includes a side film cutting device 401, a pushing device, a mask cutting device 402, and a film disassembling device 403, wherein the front end and the rear end of the pushing device are respectively abutted against the side film cutting device 401 and the mask cutting device 402, the side film cutting device 401 and the mask cutting device 402 are used for cutting a film of the tobacco packet 306 into two parts, specifically referring to fig. 19 to 21, the film disassembling device 403 includes an upper roller group 430 and a lower roller group 431, a tobacco packet channel 432 is formed by cooperation between the upper roller group 430 and the lower roller group 431, the upper roller group 430 includes a pair of upper clamping rollers 4300, the upper clamping rollers 4300 are respectively contacted with two sides of the tobacco packet 306, and the clamping rollers rotate to clamp a part of the packaging film; the lower roller set 431 also includes a pair of lower gripping rollers 4310, where the pair of lower gripping rollers 4310 are respectively in contact with two sides of the tobacco bale 306, and the lower gripping rollers 4310 rotate to grip another portion of the packaging film, and the two pairs of gripping rollers are respectively disposed on opposite corners of the tobacco bale channel 432. The static eliminator 435 is arranged at the conveying tail ends of the upper conveying roller 4303 and the lower conveying roller 4313, the static eliminator 435 can eliminate static on the film, the static attraction is avoided, the packaging film is more conveniently removed, and the film detaching device 403 can be driven by the third air cylinder 434. Referring to fig. 21, one of the pinch rollers can rotate clockwise and the other roller can rotate counterclockwise.
Referring to fig. 15, the upper roller set 430 further includes an upper seat plate 4304 and an upper auxiliary roller 4301, where the upper seat plate 4304 is disposed perpendicular to the upper clamping roller 4300, the upper auxiliary roller 4301 is parallel to the upper clamping roller 4300 and is disposed at the edge of the tobacco packet channel 432, a driving belt is disposed between the upper auxiliary roller 4301 and the upper clamping roller 4300, and the upper auxiliary roller 4301 contacts with one surface of the tobacco packet 306, so as to assist movement of the packaging film; the upper roller set 430 further includes an upper conveying roller 4303, the upper conveying roller 4303 is parallel to the upper clamping roller 4300 and is disposed on the upper seat plate 4304, a conveying belt is disposed between the upper conveying roller 4303 and the upper clamping roller 4300, and the upper conveying roller 4303 is used for conveying the film clamped by the upper clamping roller 4300 to the cellophane collecting box 433. The upper roller set 430 also includes an upper tensioner 4302 for adjusting the tension of the upper nip roller 4300 and the upper auxiliary roller 4301. Similarly, the lower roller group 431 further includes a lower seat plate 4314 and a lower auxiliary roller 4311, the lower seat plate 4314 is perpendicular to the lower clamping roller 4310, the lower auxiliary roller 4311 is parallel to the lower clamping roller 4310 and is arranged at the edge of the cigarette packet channel 432, a transmission belt is arranged between the lower auxiliary roller 4311 and the lower clamping roller 4310, and the lower auxiliary roller 4311 contacts with one surface of the cigarette packet 306 to assist the movement of the packaging film; the lower roller set 431 further includes a lower conveying roller 4313, the lower conveying roller 4313 is parallel to the lower clamping roller 4310 and is disposed on the lower seat plate 4314, a conveying belt is disposed between the lower conveying roller 4313 and the lower clamping roller 4310, and the lower conveying roller 4313 is used for conveying the film clamped by the lower clamping roller 4310 to the cellophane collecting box 433. The lower roller set 431 further includes a lower tensioning wheel 4312 for adjusting the tightness of the lower pinch roller 4310 and the lower auxiliary roller 4311.
Referring to fig. 12 and 13, a side film cutting device 401 is used for cutting the film on the opposite side of the cigarette packet 306 along a diagonal line, a mask cutting device 402 is used for cutting the film on the opposite side of the cigarette packet 306 along a straight line, and the cutting line of the side film cutting device 401 is connected with the cutting line of the mask cutting device 402 to divide the packaging film into two parts. The dashed line portions in fig. 21 are cut lines, and the back surface has corresponding cut lines, which are not shown.
Referring to fig. 12, the side film bisecting device 401 includes a third conveying track 410, a first channel plate 411 and a second channel plate 412, the first channel plate 411 and the second channel plate 412 are respectively disposed on two sides of the third conveying track 410, the first channel plate 411 and the second channel plate 412 are connected by a connecting rod 413, side cutter seats 414 are disposed on the first channel plate 411 and the second channel plate 412, side cutter blades 415 are disposed on the side cutter seats 414, and the first channel plate 411 and the second channel plate 412 are fixed by a support. The limiting structure is simple, and the packaging film is convenient to cut.
Referring to fig. 12, a cigarette packet placement table 416 is disposed on the third conveying track 410, a placement surface of the cigarette packet placement table 416 has an inclination angle with a horizontal plane, the third conveying track 410 is driven by a motor or a cylinder to move the cigarette packet 306 forward, and when the cigarette packet 306 passes through a space formed by the first channel plate 411 and the second channel plate 412, two side cutting blades 415 on two sides cut two side surfaces of the packaging film, so that the packaging film can be cut into a slant line from the upper left corner to the lower right corner.
Referring to fig. 12, the pushing device further includes a first pushing component 404, a fourth conveying track 426, and a second pushing component 405, where the first pushing component 404 is disposed at the front end of the fourth conveying track 426, the second pushing component 405 is disposed at the rear end of the fourth conveying track 426, a third pushing head 440 of the first pushing component 404 faces the end station of the side film bisecting device 401 and its moving direction is perpendicular to the fourth conveying track 426, and a pushing head of the second pushing component 405 faces the tobacco packet channel 432 and its moving direction is perpendicular to the fourth conveying track 426. The first pushing assembly 404 includes a power unit and a third pushing head 440, the third pushing head 440 is disposed on a reciprocating slider of the power unit, and the power unit is a pneumatic linear motion unit or an electric linear motion unit. The second pushing component 405 includes a power unit and a fourth pushing head 450, where the fourth pushing head 450 is disposed on a reciprocating slider of the power unit, and the power unit is a pneumatic linear motion unit or an electric linear motion unit. The fourth pushing head 450 is used for pushing the cigarette packet 306 into the mask cutting device 402, pushing out the mask cutting device 402, pushing in the film removing device 403, or pushing out any one or more of the film removing devices 403.
Referring to fig. 14, the mask cutting device 402 includes an upper sleeve plate 412, a lower sleeve plate 422 and a surface cutting blade 425, the upper sleeve plate 412 and the lower sleeve plate 422 are vertically matched to form a tobacco packet channel, the upper sleeve plate 412 and the lower sleeve plate 422 are both provided with a slit 423, the surface cutting blade 425 is arranged on the adjusting tool holder 424, and the surface cutting blade 425 is positioned at the slit 423. The face cutting blade 425 cuts both surfaces of the wrapping film as the packet 306 passes through the packet passage formed by the upper and lower sleeve plates 412, 422, the cut line intersecting the oblique cut line. The upper and lower sleeve plates 412, 422 form two slits 423, which are respectively provided at opposite corners of the pack passage. The limiting structure is simple, and the packaging film is conveniently cut into two parts.
The automatic film removing device of the embodiment cuts the film of the tobacco packet 306 into two parts by arranging the side film bisecting device 401 and the surface film bisecting device 402, and separates the packaging film from the products in the film by friction force through the upper clamping roller 4300 of the upper roller group 430 and the lower clamping roller 4310 of the lower roller group 431, so that the automatic film removing device is simple in structure and convenient to operate, and is particularly suitable for removing the film on the tobacco packet.
The tobacco bale glass paper disassembling device 400 is connected with the tobacco bale conveying reversing device 700, and is reversed through the tobacco bale conveying reversing device and then pushed into the tobacco bale shell disassembling device, specifically, the tobacco bale with glass paper disassembled enters the tobacco bale conveying reversing device.
Referring to fig. 28 to 31, a tobacco packet pushed out by the fourth push head 450 in the tobacco packet glass paper disassembling device 400 enters an inlet at the upper end of the vertical input channel 720, and falls into the accommodating groove 717 from an outlet, the rotating part of the rotating cylinder 712 can drive the guard plate 716 on the rotating cylinder to rotate simultaneously, so as to perform angle rotation on a conveying packing box in the accommodating groove 716, when the rotating cylinder rotates to a target position, the pushing device works, the linear power unit 732 of the pushing device drives the output push head to push the packing box out of the accommodating groove and enter the guide mechanism 740, and after the conveying direction of the packing box is limited to a certain proper direction, the rear end of the guide plate 743 of the guide mechanism is in butt joint with the inlet of the tobacco packet shell disassembling device 500.
Referring to fig. 18 to 22, the apparatus 500 for removing a casing of a tobacco bale provided in this embodiment includes a rotary wheel 508, a tobacco bale case 509, a flip device 501, an aluminum paper pull tab removing device 503, an aluminum paper stretching device 504 and an extrusion device 506, where the tobacco bale case 509 is disposed on the rotary wheel 508, and the flip device 501, the aluminum paper pull tab removing device 503, the aluminum paper stretching device 504 and the extrusion device 506 are sequentially disposed along the rotation direction of the rotary wheel 508 and correspond to the tobacco bale case 509. The rotary wheel 508 is disposed on a wheel shaft, and the power device can drive the rotary wheel 508 to rotate. The tobacco bale die box 509 is used for placing the tobacco bale 306, the flip cover device 501 is used for clamping the flip cover of the tobacco bale 306 and then turning over, the aluminum paper pulling sheet removing device 503 is used for removing the aluminum paper pulling sheet, the aluminum paper supporting device 504 is used for pulling out aluminum paper, and the extruding device 506 is used for extruding the tobacco bale 306 and then pouring out cigarettes in the tobacco bale 306.
Referring to fig. 19, the flip device 501 includes two clamping portions 510, the clamping portions 510 are connected with a first rotating motor 511, the first rotating motor 511 can drive the clamping portions 510 to rotate, flip the lid of the tobacco packet 306 open, the clamping portions 510 are mounted on a first clamping portion adjusting unit 512, the first clamping portion adjusting unit 512 can drive the clamping portions 510 to linearly move, and clamp the end cover of the tobacco packet 306, the first clamping portion adjusting unit 512 is mounted on a second clamping portion adjusting unit 513 for adjusting the clamping portions 510 to align with the flip lid of the tobacco packet 306, and the second clamping portion adjusting unit 513 and the first clamping portion adjusting unit 512 are driven by a motor or a cylinder. The first clamping part adjusting unit 512 and the second clamping part adjusting unit 513 are vertically arranged, and can adjust the clamping part 510 to align with the flip cover in the X-axis direction and the Y-axis direction, and then the first rotating motor 511 drives the clamping part 510 to rotate so as to flip the flip cover of the tobacco bale 306. The structure can realize multidimensional adjustment, and the accuracy is higher.
Referring to fig. 18, the apparatus for removing the shell of the tobacco bale further includes an aluminum paper hasp detecting camera 502, and after the flip cover of the tobacco bale 306 is turned over, the aluminum paper hasp detecting camera 502 is used for obtaining an appearance image of the aluminum paper hasp, and a light source is disposed beside the aluminum paper hasp detecting camera 502. An aluminum paper hasp detection camera 502 is provided behind the station of the flip device 501 and is provided corresponding to the pack case 509. Preferably, after the cigarette packet is turned over, there may be a problem of packaging quality of the white card (i.e. the liner paper) in the cigarette packet, so that a white card detection camera 537 may be further disposed on the rotary wheel 508, the white card detection camera 537 is used for detecting the liner paper in the cigarette packet, and the white card detection camera 537 is disposed after the station of the aluminum paper pulling-tab removing device 503 and is disposed corresponding to the cigarette packet die box 509, and a light source is disposed beside the white card detection camera 537.
Referring to fig. 20, the aluminum paper tab removing device 503 includes two brushes 531 and a clamping device 532, the brushes 531 are connected with a second rotating motor 533, the second rotating motor 533 can drive the brushes 531 to rotate to brush aluminum paper of the cigarette packet 306 open, the brushes 531 and the clamping device 532 are mounted on a first brush adjusting unit 535, the clamping device 532 is connected with a tension detecting device 534, the clamping device 532 is used for clamping the aluminum paper tab, the tension detecting device 534 is used for detecting tension of the aluminum paper tab, the first brush adjusting unit 535 can drive the clamping device 532 to move to pull the aluminum paper tab open, the removed aluminum paper tab is placed in an aluminum paper tab collecting box 530, the first brush adjusting unit 535 is mounted on a second brush adjusting unit 536 for adjusting the brushes 531 and the clamping device 532 to be aligned with the aluminum paper tab, and the first brush adjusting unit 535 and the second brush adjusting unit 536 are driven by a motor or a cylinder. The first brush adjusting unit 535 and the second brush adjusting unit 536 are vertically disposed, and the brush 531 and the clamping device 532 can be adjusted in the X-axis direction and the Y-axis direction to be aligned with the aluminum paper tab. The structure can realize multidimensional adjustment, and the accuracy is higher.
Referring to fig. 21, the aluminum paper stretching device 504 includes two paddles 550, the paddles 550 are mounted on a first paddle adjusting unit 551, the first paddle adjusting unit 551 can drive the paddles 550 to reciprocate linearly for stretching the aluminum paper, the first paddle adjusting unit 551 is mounted on a second paddle adjusting unit 552 for adjusting the position of the aluminum paper to be stretched, and the second paddle adjusting unit 552 is mounted on a third paddle adjusting unit 553. The aluminum paper tensioning device 504 is fixedly mounted by a fixing seat 554. The first plectrum adjusting unit 551, the second plectrum adjusting unit 552 and the third plectrum adjusting unit 553 are vertically arranged, and can adjust the plectrum 550 to align with the aluminum paper in the X-axis direction, the Y-axis direction and the Z-axis direction, and then the aluminum paper is spread by the plectrum 550. The structure can realize multidimensional adjustment, and the accuracy is higher. The first, second and third blade adjustment units 551, 552 and 553 are driven by a motor or a cylinder.
Referring to fig. 18, the device for removing the shell of the tobacco bale further includes a tobacco end face detection camera 505, after the aluminum paper is pulled out, the tobacco end face detection camera 505 is used for obtaining an appearance image of the tobacco end face, and a light source is arranged beside the tobacco end face detection camera 505. The cigarette end face detection camera 505 is arranged behind the station of the aluminum paper supporting device 504 and corresponds to the cigarette packet die box.
Referring to fig. 22, the extruding device 506 includes two extruding heads 560, the extruding heads 560 are mounted on a first extruding head adjusting unit 561, the first extruding head adjusting unit 561 is used for driving the clamping part 510 to generate holding force, and after the tobacco packet 306 is extruded, the cigarettes in the tobacco packet 306 are poured out, and the first extruding head adjusting unit 561 is mounted on a second extruding head adjusting unit 562. The pressing device 506 is fixedly installed through the installation seat. The first extrusion head adjusting unit 561 and the second extrusion head adjusting unit 562 are vertically arranged, and can adjust the extrusion head 560 to be aligned with the tobacco bale 306 in the X-axis direction and the Y-axis direction. The structure can realize multidimensional adjustment, and the accuracy is higher. The first and second head adjusting units 561 and 562 are driven by a motor or a cylinder.
Referring to fig. 18, a plurality of tobacco bale cases 509 are uniformly arranged along the circumference of the rotary wheel 508, eight tobacco bale cases 509 are provided in this embodiment, a compression cylinder is arranged on the tobacco bale cases 509, and the compression cylinder is used for pressing tobacco bales in the tobacco bale cases, so that the tobacco bales are fixed in the tobacco bale cases, and falling during rotation is avoided. The first station tobacco bale die box is opposite to the tobacco bale inlet direction, the second station tobacco bale die box is opposite to the flip device 501, the third station tobacco bale die box is opposite to the aluminum paper hasp detection camera 502, the fourth station tobacco bale die box is opposite to the aluminum paper pulling piece dismantling device 503, the fifth station tobacco bale die box is opposite to the aluminum paper supporting device 504, the sixth station tobacco bale die box is opposite to the cigarette end face detection camera 505, the seventh station tobacco bale die box is opposite to the extrusion device 506, the eighth station tobacco bale die box is opposite to the removing device (not shown in the figure), and the removing device comprises a power unit and a push head arranged on a power unit sliding block, and the push head is opposite to the eighth station tobacco bale die box. The packets are disassembled as they are transported over the rotating wheel 508.
The cigarette packet shell removing device of the embodiment is simple in structure, can automatically disassemble a cigarette packet, can detect the quality of cigarettes in the cigarette packet 306, and fills the technical blank of related devices by arranging the cigarette packet die box 509 on the rotary wheel 508, and then arranging the flip device 501, the aluminum paper buckle detecting camera 502, the aluminum paper pulling piece removing device 503, the aluminum paper supporting device 504, the cigarette end face detecting camera 505, the extruding device 506 and other devices around the rotary wheel 508.
The device can be used as laboratory equipment for replacing a quality inspector in a laboratory, on one hand, the working intensity of the quality inspector can be reduced, on the other hand, the detection result can be quantized, the detection data is automatically stored, the problem of quality defect smoke is rapidly found, and the quality management level is improved. The equipment can ensure the stability of quality inspection quality; the labor cost of enterprises can be effectively reduced; the management difficulty is reduced, the standardized operation is realized, and the intelligent manufacturing of the tobacco industry is realized.
As another example, the rotary wheel disc structure may not be provided, that is, the tobacco bale breaking apparatus includes a linear mounting table, a die case, a flip device, an aluminum paper pull tab removing device, an aluminum paper stretching device and an extrusion device, the die case is disposed on the linear mounting table, the flip device, the aluminum paper pull tab removing device, the aluminum paper stretching device and the extrusion device are sequentially disposed along a linear movement direction of the linear mounting table and correspond to the die case, the tobacco bale is sequentially broken, and the detection device is also disposed on the linear mounting table. Other structures are the same as or similar to those of the above examples, and will not be described in detail here.
As shown in fig. 32 to 36, the upper end opening pair of the material cavity 8110 of the material box 811 presses the cigarettes from the lowest end station of the rotary wheel disc, namely the station where the cigarettes fall down through the pressing device, after the cigarettes enter the material cavity 8110, the sliding cylinder 818 works to drive the movable sliding table 819 in the material cavity to retract, so that the cigarettes entering the material cavity 8110 fully enter, and the sliding cylinder 818 and the movable sliding table 819 work to reduce the falling stroke of the cigarettes entering the material cavity and avoid the damage of the cigarettes; after the cigarettes fully enter the material cavity, the sliding block of the linear motion unit drives the rack connecting rod 822 to act so as to push the rack 823 to be matched with the gear 817 in a rotating way, so that the material cavity rotates, and the material position state in the material cavity 8110 is driven to change; after the material position state reaches the required target position, the cover cylinder 812 drives the movable sealing plate to work, so that the movable sealing plate 814 and the opening surface of the material cavity 8110 are opened, and cigarettes in the material cavity 8110 smoothly fall into the storage bin 611 of the cigarette appearance detection device.
Referring to fig. 23 to 27, the cigarette appearance detecting apparatus 600 provided in this embodiment includes a cigarette rotating mechanism, a detecting assembly and a power system 633, the detecting assembly is disposed around the cigarette rotating mechanism, the cigarette rotating mechanism includes a conveyor belt 631, a follower roller set and a rotation driving device 640, the conveyor belt 631 is provided with the follower roller set, the follower roller set is formed by a plurality of follower rollers disposed in parallel, the follower roller set is in rotation fit with the rotation driving device 640, and the conveyor belt 631 is connected with the power system 633. The cigarette rotating mechanism is used for rotating the cigarette 610; the detecting assembly includes a lateral detecting device and a cylindrical detecting device fixed on the fixing frame 620, the lateral detecting device is disposed on the left and right sides of the running direction of the cigarette rotating mechanism, and the cylindrical detecting device is disposed above the cigarette rotating mechanism. The side detection device comprises a first detection camera 621 and a second detection camera 622, the first detection camera 621 and the second detection camera 622 are respectively arranged on the left side and the right side of the cigarette rotating mechanism, the cylindrical surface detection device comprises a third detection camera 623, a fourth detection camera 624 and a fifth detection camera 625, the third detection camera 623, the fourth detection camera 624 and the fifth detection camera 625 are sequentially arranged above the cigarette rotating mechanism along the running direction of the cigarette rotating mechanism, and a matched light source is arranged beside each detection camera and is matched with the light source to irradiate the imaging position of the detection camera. The first, second, third, fourth and fifth detection cameras 621, 622, 623, 624, 625 transmit the photographed appearance detection images to the service processor, which analyzes the appearance defects of the cigarettes 610 and sends reject signals of the cigarettes 610 with the appearance defects to the control device, pushing out the defective cigarettes 610 to fall into the waste collection bin 652. The service processor can record the appearance defect image of the cigarette 610, and when detecting that the appearance of the cigarette 610 is defective, the industrial personal computer automatically stores the defect image and can check the defect image in time to help an operation maintenance personnel to control the product quality; the device can automatically and accurately reject defective cigarettes. The cigarette 610 to be detected is preferably a cigarette.
As shown in fig. 25 to 27, the follower roller includes a spindle 636 and a movable roller 637, the movable roller 637 is provided on the spindle 636 through a bearing 638, a rotation fitting portion 630 is provided on the movable roller 637, the rotation fitting portion 630 is rotatably fitted with a rotation driving device 640, an end portion of the spindle 636 is connected with a conveyor belt 631, specifically, the spindle 636 is connected with the conveyor belt 631 through a belt mounting hole 639 of the end portion, and a plurality of follower rollers are connected to constitute a follower roller group. Referring to fig. 30 and 31, as an embodiment, the rotating fit portion 630 is provided as a gear, the rotation driving device 640 is provided as a rack, the gear is in rotating fit with the rack, and the gear can drive the movable roller 637 to rotate after rotating, so as to drive the cigarettes on the follower roller set to rotate, thereby realizing omnibearing detection, and the rack is fixed on the rack mounting seat 641. The rack transmission structure has the advantage of control precision. By setting the meshing distance between the rack and the gear, the cigarette can be rotated by a certain equal division angle, for example, every 120 degrees, the cigarette 610 is rotated by 1/3 surface, or every 180 degrees, the cigarette 610 is rotated by 1/2 surface, so that sequential appearance detection is realized. The mandrel 636 of the follower roller moves along with the conveyor belt 631, and after the movable roller 637 arranged on the mandrel 636 through the bearing 638 is matched with the rotation driving device 30, the cigarette between the movable rollers 637 also rotates along with the rotation, and in the rotation process, the camera is used for photographing from above the cigarette, so that the 360-degree circumferential surface of the cigarette is detected by the camera. As another embodiment, the rotating engaging portion 630 is configured as a rough roller surface (not shown in the drawings), the rotating driving device 640 is configured as a rubber pad, and the rough roller surface is in friction engagement with the rubber pad, so as to drive the cigarette to rotate by friction force.
Referring to fig. 23, the power system includes a motor 634, an intermediate transmission assembly and a driving wheel 632, the intermediate transmission assembly may be a belt, a chain or a gear, the motor 634 drives the intermediate transmission assembly, the tail end of the intermediate transmission assembly drives the driving wheel 632, the driving wheel 632 drives the conveyor belt 631, the conveyor belts 631 are arranged in parallel, the two conveyor belts 631 are respectively connected with two ends of a mandrel 636 of the follower roller, the running fit portion 630 is arranged in the middle of the follower roller, and the running drive device 640 is arranged below the follower roller and is in running fit with the running fit portion 630; the cylinder detection device is arranged above the follow-up roller set, the side detection devices are arranged on two side surfaces of the follow-up roller set, and the sorting recovery device is arranged at the rear end of the detection assembly. Referring to fig. 27 and 28, the sorting and recycling device further includes a movable baffle 650, a shield 651, a waste collection tank 652 and a recycling tank 653, wherein the movable baffle 650 is disposed at the outlet of the cigarette rotating mechanism, and the movable baffle 650 can be lifted or lowered under the drive of the motor 634; a shield 651 is provided at the baffle plate, and a waste collection tank 652 and a recovery tank 653 are provided around the baffle plate. When a defective cigarette 610 is detected, the flap 650 is lifted, the defective cigarette 610 falls into the waste collection bin 652, and when the cigarette 610 detects normal, the flap 650 is lowered, and the cigarette 610 falls into the recovery bin 653. Power system 633 may be selectively driven by motor 634. Side plates 635 are provided on both sides of the cigarette rotating mechanism.
Referring to fig. 23, the detecting apparatus further includes a storage bin 611, where the storage bin 611 is disposed at a working initial end of the follower roller set, the storage bin 611 includes a cigarette storage box and an adjusting chain 612, an opening is disposed on an upper and a lower sides of the cigarette storage box, a cigarette outlet is disposed on a face in a cigarette outlet direction of the cigarette storage box, an adjusting chain 612 is disposed on the cigarette outlet, the adjusting chain 612 is in rolling fit with the follower roller set, and the adjusting chain 612 is used for straightening cigarettes 610. When the cigarettes 610 are transported on the follow-up roller set, the cigarettes 610 may not all be placed in sequence, and when a plurality of cigarettes 610 are placed between the transverse cigarettes 610, the oblique cigarettes 610 and the adjacent follow-up rollers, the cigarettes 610 are adjusted to the set position after the cigarettes 610 are blocked by the rolling wheels on the adjusting chain 612. Because the adjusting chain 612 is fixed with only one end movably connected, the adjusting chain 612 cannot excessively squeeze the cigarette 610, so that the cigarette 610 is damaged.
The appearance detection device of the cigarette 610 in this embodiment adjusts the transverse cigarette and the oblique cigarette to be between the adjacent follower rollers by arranging the adjusting chain 612 when the cigarette 610 is transmitted on the cigarette rotating mechanism, and only one cigarette is placed between the follower rollers; and shooting the appearance image of the end face of the cigarette 610 by using an end face detection camera, and shooting the appearance image before the rotation of the cigarette 610 and the appearance image after the rotation by using more than two cylindrical face detection cameras to obtain the complete images of the end face and the circumferential surface of the cigarette 610. The detection device is simple in structure and can detect the overall appearance of the cigarette 610. The detection device can be used for rechecking the quality of the cigarettes 610 in a laboratory, can also be used for detecting the quality of the cigarettes 610 on line, and is particularly suitable for detecting the cigarettes.
The embodiment also provides a finished product smoke removing and detecting method, which comprises the following steps:
Step one, a tobacco strip shell removing step
Referring to fig. 2 to 7, in the automatic case removing method for cigarettes of the present embodiment, first, any two opposite end surfaces of the cigarettes 104 are cut off, then the cigarettes 104 with the cut end surfaces are transferred to the case removing assembly 206, the packages in the cigarettes 104 are blocked by the block 260, and the package case is driven to move forward by the bottom belt 261 and/or the side belt 262, so that the package case is separated from the packages. Preferably, the strip cigarette 104 is extruded by the extrusion block 252 before passing through the cutter 250, so that a larger gap is reserved on the end face of the strip cigarette 104; the end face is cut by the end face cutting assemblies 205 arranged on two sides of the edge cutting conveying mechanism 201, and then the cigarette strips 104 with the end faces cut are turned 90 degrees by the clamping conveying assembly 202; after the package is pushed forward by the bottom belt 261 and/or the side belt 262, the cigarettes 104 enter the device formed by the upper roller 265 and the lower roller 264, and the upper roller 265 and the lower roller 264 clamp the package to continue to move forward.
Step two, the appearance detection step of the tobacco package
Referring to fig. 8 to 11, in the full-appearance inspection method of the tobacco bale of the present embodiment, the first imaging device 370, the second imaging device 371, and the third imaging device 372 disposed on the upper surface and both sides of the first transfer rail 301 are used to acquire images of three surfaces of the tobacco bale 306, and then the tobacco bale 306 is transferred into the rotary die case 350 to rotate 180 degrees, with the previous bottom surface turned upward; the second pushing head 355 is used for pushing the cigarette packet into the second conveying track 302, and the fourth imaging device 373, the fifth imaging device 374 and the sixth imaging device 375 which are arranged on the upper surface and the two sides of the second conveying track 302 are used for acquiring images of the other three surfaces of the cigarette packet 306, so that the full-appearance detection of the cigarette packet 306 is completed.
Step three, the glass paper of the tobacco bale is removed
Referring to fig. 12 to 17, in the automatic film removing method of the present embodiment, the packaging film of the tobacco packet 306 is first cut into two parts, and then the tobacco packet 306 is pushed into the film removing device 403, and the film removing device 403 withdraws the packaging film by two pairs of gripping rollers. Specifically, the pack is placed on a pack placement table having an inclined angle, then both sides of the pack cellophane are cut in a diagonal direction using both side cutting blades 415, then the pack is pushed into the mask cutting device 402 using a push head, and both surfaces of the pack cellophane are cut using both side cutting blades 425, thereby dividing the pack cellophane into two parts; the cigarette packet is pushed into the film removing device 403 by the pushing head, one half of the cellophane is pulled out by a pair of upper clamping rollers 4300 of the upper roller set 430, the other half of the cellophane is pulled out by a pair of lower clamping rollers 4310 of the lower roller set 431, and film removing is completed.
Fourth, the reversing step of the packaging box
Referring to fig. 28 to 31, three kinds of tobacco packages for drawing cellophane in the steps enter the inlet at the upper end of the vertical input channel 720, and drop into the accommodating groove 717 from the outlet, the rotating part of the rotating cylinder 712 can drive the guard plate 716 thereon to rotate simultaneously, so as to perform angular rotation on the transported package in the accommodating groove 716, when the package is rotated to the target position, the pushing device works, the linear power unit 732 of the pushing device drives the pushing head to push the package out of the accommodating groove and enter the guiding mechanism 740, and the rear end is in butt joint with the inlet of the next step after the transportation direction of the package is limited to a certain suitable direction by the guide plate 743 of the guiding mechanism.
Step five, a tobacco bale shell removing step
Referring to fig. 18 to 22, the unpacking method of the tobacco package of the present embodiment includes the following steps:
the outlet end tobacco bale of the previous step is automatically pushed into a tobacco bale die box 509 of the box station;
1) A flip station for flipping the flip of the tobacco bale 306 open by the clamping portion 510 of the rotating motor;
2) The aluminum paper pulling-on piece removing station comprises the steps of firstly brushing the aluminum paper pulling-on piece open by using a hairbrush 531, and then pulling the aluminum paper pulling-on piece open by using a clamping device 532;
3) The plectrum 550 supports Zhang Gongwei, and aluminum paper is poked through the plectrum 550;
4) The extrusion station is used for extruding two sides of the tobacco bale 306 through an extrusion head 560 and pouring out cigarettes in the tobacco bale 306;
5) The cigarette packet recovery station pushes the cigarette packet out of the cigarette packet die box through the push head and puts the cigarette packet die box into the cigarette packet collecting box 507.
After the step 2) is completed, the camera is used for obtaining the appearance image of the aluminum paper hasp, and after the step 3) is completed, the cigarette end face detection camera is used for obtaining the appearance image of the cigarette end face.
Specifically, in step 1), the first clamping part adjusting unit 512 and the second clamping part adjusting unit 513 adjust the clamping part 510 to align with the flip cover in the X-axis direction and the Y-axis direction to clamp, and then the first rotating motor 511 drives the clamping part 510 to rotate, so as to flip the flip cover of the tobacco packet 306;
In step 2), the brushes 531 and the clamping devices 532 are adjusted to align the aluminum paper tabs in the X-axis direction and the Y-axis direction by the first brush adjusting unit 535 and the second brush adjusting unit 536; the pulling force of the aluminum paper pulling-on piece is detected through the pulling force detecting device 534 while the aluminum paper pulling-on piece is pulled apart;
In step 3), the first plectrum adjusting unit 551, the second plectrum adjusting unit 552 and the third plectrum adjusting unit 553 adjust the plectrum 550 to align with the aluminum paper in the X-axis direction, the Y-axis direction and the Z-axis direction, and then the aluminum paper is spread by the plectrum 550.
In step 4), the first extrusion head adjustment unit 561 and the second extrusion head adjustment unit 562 adjust the extrusion head 560 to align with the tobacco bale 306 in the X-axis direction and the Y-axis direction, and then the poured tobacco rod is extruded.
Step six, cigarette adjustment
After the poured cigarettes enter the cigarette adjusting device, an adjusting cavity of the cigarette following adjusting device is adjusted from a vertical state to a horizontal state, and the cigarettes are freely placed in a vertical state, such as cigarette appearance detecting equipment; as shown in fig. 26 to 30, the upper end opening pair of the material cavity 8110 of the material box 811 presses and drops the cigarettes from the lowest end station of the rotary wheel disc, namely the station where the cigarettes are pressed and dropped by the pressing device, after the cigarettes enter the material cavity 8110, the sliding cylinder 818 works to drive the movable sliding table 819 in the material cavity to retract, so that the cigarettes entering the material cavity 8110 fully enter, and the sliding cylinder 818 and the movable sliding table 819 work to reduce the dropping stroke of the cigarettes entering the material cavity and avoid the damage of the cigarettes; after the cigarettes fully enter the material cavity, the sliding block of the linear motion unit drives the rack connecting rod 822 to act so as to push the rack 823 to be matched with the gear 817 in a rotating way, so that the material cavity rotates, and the material position state in the material cavity 8110 is driven to change; after the material position state reaches the required target position, the cover cylinder 812 drives the movable sealing plate to work, so that the movable sealing plate 814 and the opening surface of the material cavity 8110 are opened, and cigarettes in the material cavity 8110 smoothly fall into the storage bin 611 of the cigarette appearance detection device.
Seventh, the appearance detection step of cigarettes
Referring to fig. 23 to 27, in the appearance detection method of the cigarette of the present embodiment, a cigarette 610 is placed between adjacent follower rollers and is conveyed forward, an appearance image of an end face of the cigarette 610 is photographed by using a first detection camera 621 and a second detection camera 622, an appearance image of 1/3 face of the cigarette is photographed by using a third detection camera 623, the cigarette 610 is rotated by 1/3 face by cooperation of a rotation-fit portion 630 and a rotation-drive device 640, an appearance image of another 1/3 face of the cigarette 610 is photographed by using a fourth detection camera 624, the cigarette 610 is rotated by 1/3 face by cooperation of the rotation-fit portion 630 and the rotation-drive device 640, and an appearance image of another 1/3 face of the cigarette 610 is photographed by using a fifth detection camera 625, so that a complete image of the end face and the circumferential surface of the cigarette 610 is obtained. It should be noted that, the detection can be realized by rotating the cigarette by a certain equal angle, for example, the detection camera may be used to shoot an appearance image of 1/2 surface of the cigarette every time by rotating the cigarette by a certain equal angle, the rotation matching portion 630 is matched with the rotation driving device 640 to rotate the cigarette 610 by 1/2 surface, then the other detection cameras are used to shoot an appearance image of the other 1/2 surface of the cigarette 610, so as to obtain a complete image of the end surface and the circumferential surface of the cigarette 610, and the circumferential surface of the cigarette can be completely shot by only arranging two cylindrical detection cameras; of course, 1/4 or 1/5 of the same may be performed, and the description thereof will not be repeated here. When the cigarette 610 is rotated, the cigarette 610 can be rotated by matching a rack with a gear, or the cigarette 610 can be rotated by friction fit of a rough roller surface with a rubber pad.
Further, first, an adjusting chain 612 is used to adjust the axial cigarettes, the inclined cigarettes and the redundant cigarettes arranged between the adjacent follow-up rollers to a set position; the cigarettes are positioned between the adjacent follow-up rollers, and only one cigarette is placed between the adjacent follow-up rollers; removing cigarettes with appearance defects through a control device after the appearance detection of the cigarettes is finished, and storing the cigarettes in a waste collecting box 652; cigarettes without appearance defects are stored in a recovery box 653.
It should be noted that, in the description of the present invention, the terms "front/back", "up/down", "left/right", "vertical/horizontal", "inside/outside", and the like indicate orientations or positional relationships, which may be referred to, based on the orientations or positional relationships shown in the drawings, only to facilitate the description of the present invention and simplify the description, and do not indicate or imply that the apparatus or element to be referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," second, "and third" are used for descriptive purposes only and not for any order limiting purposes, nor are they to be construed as indicating or implying relative importance. For convenience of description, the terms "left", "right", "upper", "lower" and "upper" are used hereinafter in accordance with the left, right, upper and lower directions of the drawings themselves, but do not limit the structure of the present invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention.
Claims (18)
1. A finished product cigarette unpick and examine device, its characterized in that: the device comprises a cigarette case removing device and a cigarette case appearance detecting device, wherein the cigarette case appearance detecting device is arranged at the rear end of the cigarette case removing device, the cigarette case removing device comprises a trimming conveying mechanism, an end face cutting assembly, a clamping conveying assembly and a case drawing assembly, the end face cutting assembly is respectively arranged at the left side and the right side of the conveying direction of the trimming conveying mechanism, the clamping conveying assembly is arranged at the tail end of the trimming conveying mechanism in a bearing way, and the case drawing assembly is arranged at the tail end of the clamping conveying assembly in a bearing way;
The disassembly and inspection device further comprises tobacco bale glass paper disassembly equipment and a tobacco bale conveying reversing device, the tobacco bale glass paper disassembly equipment is connected to the working rear end of the tobacco bale appearance detection equipment, the tobacco bale conveying reversing device is connected to the rear end of the tobacco bale glass paper disassembly equipment, the tobacco bale conveying reversing device comprises a reverser, a vertical input channel, a pushing device and a guide mechanism, the vertical input channel is arranged above the reverser, and the pushing device and the guide mechanism are respectively arranged at two ends of the reverser in the output direction;
the commutator comprises a base plate, a rotary air cylinder, a connecting plate, a supporting rod, a receiving plate and a guard plate, wherein the rotary air cylinder is arranged on the base plate, the connecting plate is arranged on the rotary part of the rotary air cylinder, the supporting rod is arranged on the connecting plate, the receiving plate is horizontally arranged on the supporting rod, the guard plate is vertically arranged on the receiving plate, and the guard plates are arranged in parallel and form a receiving groove in the middle;
The vertical input channel comprises a back plate, side baffles and a front baffle, wherein the side baffles are vertically arranged on two side surfaces of the back plate, the front baffle is fixedly arranged on the side baffles, the front baffle is arranged opposite to the back plate, the side baffles and the front baffle are matched to form a vertical channel, and the bottom end of the channel is in butt joint with the accommodating groove;
The pushing device comprises a push rod, the push rod is matched with the accommodating groove in a pushing mode, and a guide mechanism is arranged in the outlet direction of the accommodating groove.
2.A finished cigarette inspection device in accordance with claim 1 wherein: the trimming conveying mechanism comprises a power unit and a die box, the die box comprises a bearing plate and a pressing strip, the bearing plate is arranged on a sliding block of the power unit, a pushing plate is vertically arranged on the bearing plate, and the pressing strip is arranged on the upper portion of the pushing plate.
3. A finished cigarette inspection device according to claim 1 or 2, wherein: the end face cutting assembly comprises a cutter, a cutter support and an extrusion block, wherein the cutter is arranged on the cutter support, the extrusion block is arranged beside the cutter, and the tobacco carton passes through the extrusion block before passing through the cutter, so that a larger gap is reserved on the end face of the tobacco carton.
4. A finished cigarette inspection device in accordance with claim 2 wherein: the clamping and conveying assembly comprises a side belt and/or a bottom belt, and the side belt and/or the bottom belt are respectively connected with the driving device; the side belts are arranged on the left side and the right side of the bottom belt to form clamping conveying channels, and the distance between the side belts is matched with the running width of the cigarettes; the shell drawing assembly comprises an upper roller frame and a lower roller frame, wherein an upper roller is arranged on the upper roller frame, a lower roller is arranged on the lower roller frame, and the upper roller and the lower roller form a pair roller; and a stop block is arranged on the upper roller frame and is opposite to the tail end of the clamping and conveying assembly.
5. A finished cigarette inspection device according to claim 1 or 2, wherein: the cigarette case removing equipment further comprises a steering device, the steering device comprises a power unit and a pushing frame, the pushing frame is arranged on a sliding block of the power unit, the moving sliding direction of the sliding block is on the same straight line with the moving direction of the clamping and conveying assembly and is perpendicular to the moving direction of the trimming and conveying mechanism, and the pushing frame is opposite to the clamping and conveying channel of the clamping and conveying assembly.
6. A finished cigarette inspection device according to claim 1 or 2, wherein: the cigarette case removing device comprises a cigarette case removing device and is characterized in that the cigarette case removing device further comprises a lifting device, the lifting device comprises a limiting channel, a lifting plate and a side pushing plate, the limiting channel is an upper channel and a lower channel which are surrounded by the limiting plates, the lifting plate can do up-down lifting motion in the limiting channel, the side pushing plate is arranged at the upper end of the limiting channel, the lifting plate and the side pushing plate are respectively connected with a power device, and the upper end of the lifting device is connected with an inlet of the cigarette packet appearance detecting device.
7. A finished cigarette inspection device in accordance with claim 1 wherein: the cigarette packet appearance detection equipment comprises a first conveying track, a second conveying track and a turnover mechanism, wherein an imaging device is arranged around the first conveying track, an imaging device is arranged around the second conveying track, and the turnover mechanism is arranged at the junction of the first conveying track and the second conveying track.
8. A finished cigarette inspection device in accordance with claim 7 wherein: a first imaging device, a second imaging device and a third imaging device are arranged around the first conveying track, the first imaging device is arranged at the upper part of the first conveying track, and the second imaging device and the third imaging device are respectively arranged at two sides of the first conveying track; a fourth imaging device, a fifth imaging device and a sixth imaging device are arranged around the second conveying track, the fourth imaging device is arranged at the upper part of the second conveying track, and the fifth imaging device and the sixth imaging device are respectively arranged at two sides of the second conveying track.
9. A finished cigarette inspection device as claimed in claim 7 or 8 wherein: the turnover mechanism comprises a rotary die box and a pushing assembly, the front end of the rotary die box is connected to the tail end of the first conveying track, the rotary die box is arranged between the pushing assembly and the second conveying track, and the pushing assembly is used for pushing boxes in the rotary die box to the second conveying track; the turnover mechanism comprises a rotary die box and an arc plate, wherein two accommodating cavities which are symmetrically arranged on the rotary die box and used for accommodating cigarette packets are arranged on the rotary die box, a rotating shaft is arranged between the two accommodating cavities, and the rotating shaft is connected with a rotary power unit; the arc plate is arranged as an arc plate, and the inner side surface of the arc plate is matched with the rotating track of the rotating die box in an adaptive manner.
10. A finished cigarette inspection device in accordance with claim 9 wherein: the pushing assembly comprises a linear motion unit, a second pushing head and a power unit, wherein the power unit is arranged on a sliding block of the linear motion unit, the second pushing head is vertically arranged on a rotating shaft of the power unit, and the second pushing head pushes the cigarette packet to a second conveying track along the linear motion of the linear motion unit; the appearance detection equipment also comprises a defective tobacco bale collecting box and a removing push rod driven by a motor or a cylinder; the removing push rod is arranged at the rear end of the second conveying track, and the moving direction of the removing push rod is perpendicular to the second conveying track.
11. A finished cigarette inspection device in accordance with claim 10 wherein: the tobacco package glass paper disassembling equipment is connected to the working rear end of the tobacco package appearance detecting equipment; the tobacco bale cellophane disassembling equipment comprises a side film cutting device, a pushing device, a mask cutting device and a film disassembling device, wherein the front end and the rear end of the pushing device are respectively abutted to the side film cutting device and the mask cutting device, the side film cutting device and the mask cutting device are used for cutting a film of a tobacco bale into two parts, and the film disassembling device is connected to the rear end of the mask cutting device.
12. A finished cigarette inspection device in accordance with claim 11 wherein: the film detaching device comprises an upper roller set and a lower roller set, a tobacco packet channel is formed by matching the upper roller set and the lower roller set, the upper roller set comprises a pair of upper clamping rollers, the lower roller set also comprises a pair of lower clamping rollers, and the two pairs of clamping rollers are respectively arranged on opposite angles of the tobacco packet channel; the upper roller set further comprises an upper seat plate and an upper auxiliary roller, the upper seat plate is vertically arranged with the upper clamping roller, the upper auxiliary roller is parallel to the upper clamping roller and is arranged at the edge of the tobacco bale channel, and a transmission belt is arranged between the upper auxiliary roller and the upper clamping roller; the lower roller set further comprises a lower seat plate and a lower auxiliary roller, the lower seat plate is vertically arranged with the lower clamping roller, the lower auxiliary roller is parallel to the lower clamping roller and is arranged at the edge of the tobacco bale channel, and a transmission belt is arranged between the lower auxiliary roller and the lower clamping roller;
The side film bisection device comprises a third conveying track, a first channel plate and a second channel plate, wherein the first channel plate and the second channel plate are respectively arranged on two sides of the third conveying track and are connected by a connecting rod, side cutter seats are respectively arranged on the first channel plate and the second channel plate, side cutter blades are arranged on the side cutter seats, and the first channel plate and the second channel plate are fixed through a support; a tobacco bale placing table is arranged on the third conveying track, and the placing surface of the tobacco bale placing table has an inclination angle with the horizontal plane;
The pushing device comprises a first pushing component, a fourth conveying track and a second pushing component, the first pushing component is arranged at the front end of the fourth conveying track, the second pushing component is arranged at the rear end of the fourth conveying track, a third pushing head of the first pushing component is right opposite to the tail end station of the side film bisecting device, the moving direction of the third pushing head is vertical to the fourth conveying track, and a fourth pushing head of the second pushing component is right opposite to the tobacco packet channel, and the moving direction of the fourth pushing head of the second pushing component is vertical to the fourth conveying track;
The mask bisection device comprises an upper sleeve plate, a lower sleeve plate and a face cutting blade, wherein the upper sleeve plate and the lower sleeve plate are matched up and down to form a tobacco packet channel, gaps are formed in the upper sleeve plate and the lower sleeve plate, and the face cutting blade is positioned at the gaps; when the cigarette packet passes through a cigarette packet channel formed by the upper sleeve plate and the lower sleeve plate, the two surfaces of the packaging film are cut by the surface cutting blade.
13. A finished cigarette inspection device in accordance with claim 1 wherein: the pushing device comprises a mounting seat, a linear power unit, a right-angle connecting piece and a pushing head, wherein the linear power unit is arranged on the mounting seat, the right-angle connecting piece is arranged on a movable sliding block of the linear power unit, the pushing head is horizontally arranged on the right-angle connecting piece, and the pushing head is matched with the accommodating cavity in a pushing manner; the linear power unit is an air cylinder, an electric linear module or a linear motor; the guide mechanism comprises a supporting rod, a bottom plate and guide plates, wherein the bottom plate is horizontally arranged on the supporting rod, the guide plates are vertically arranged on the bottom plate, the two guide plates are arranged in a horn mouth shape to form a guide channel, and the inlet end of the guide channel is correspondingly arranged with the outlet of the accommodating groove; the vertical input channel further comprises a barrier strip, and the barrier strip is fixedly arranged at the lower end of the side baffle; the vertical input channel further comprises a connecting piece, the connecting piece is a right-angle block, waist grooves are formed in two right-angle faces of the right-angle block, and the right-angle faces of the right-angle block are connected with the side baffle plates through bolts.
14. A finished cigarette inspection device in accordance with claim 13 wherein: the disassembly and inspection device further comprises a tobacco bale case removing device which is connected to the working rear end of the tobacco bale conveying reversing device, the tobacco bale case removing device comprises a workbench, a die box, a flip device, an aluminum paper pull sheet removing device, an aluminum paper stretching device and an extrusion device, the die box is arranged on the workbench, and the flip device, the aluminum paper pull sheet removing device, the aluminum paper stretching device and the extrusion device are sequentially arranged along the motion direction of the workbench and correspond to the die box;
The workbench is a rotary wheel disc, and the flip device, the aluminum paper pulling-on piece removing device, the aluminum paper supporting device and the extruding device are sequentially arranged along the rotation direction of the rotary wheel disc and correspond to the die box; or the workbench is a linear mounting table, and the flip device, the aluminum paper pulling-on piece removing device, the aluminum paper supporting device and the extruding device are sequentially arranged along the linear movement direction of the linear mounting table and correspond to the die box;
The flip device comprises two clamping parts, and the clamping parts are connected with the first rotating motor;
the clamping part is arranged on a first clamping part adjusting unit, the first clamping part adjusting unit is arranged on a second clamping part adjusting unit, and the second clamping part adjusting unit and the first clamping part adjusting unit are driven by a motor or a cylinder;
The aluminum paper pulling-on piece dismantling device comprises two hairbrushes and a clamping device, and the hairbrushes are connected with a second rotating motor; the hairbrush and the clamping device are arranged on the first hairbrush adjusting unit, and the clamping device is connected with the tension detecting device; the first hairbrush adjusting unit is arranged on the second hairbrush adjusting unit, and the first hairbrush adjusting unit and the second hairbrush adjusting unit are driven by a motor or a cylinder; the aluminum paper stretching device comprises two poking sheets, wherein the poking sheets are arranged on a first poking sheet adjusting unit, the first poking sheet adjusting unit is arranged on a second poking sheet adjusting unit, and the second poking sheet adjusting unit is arranged on a third poking sheet adjusting unit; the first plectrum adjusting unit, the second plectrum adjusting unit and the third plectrum adjusting unit are driven by a motor or a cylinder;
the extrusion device comprises two extrusion heads, and the extrusion heads are arranged on the first extrusion head adjusting unit; the first extrusion head adjusting unit is arranged on the second extrusion head adjusting unit; the extrusion device is fixedly installed through the installation seat; the first extrusion head adjusting unit and the second extrusion head adjusting unit are driven by a motor or a cylinder; the cigarette packet shell removing equipment further comprises an aluminum paper hasp detecting camera, a cigarette end face detecting camera and a white card detecting camera, wherein the aluminum paper hasp detecting camera is arranged behind the station of the flip device and corresponds to the cigarette packet die box; the cigarette end face detection camera is arranged behind the aluminum paper stretching device station and corresponds to the cigarette packet die box; the white card detection camera is arranged behind the station of the aluminum paper pulling-on piece dismantling device and corresponds to the tobacco bale die box.
15. A finished cigarette inspection device in accordance with claim 14 wherein: the disassembling and inspecting device further comprises a cigarette state conversion device, the cigarette state conversion device is arranged below the extrusion device, the cigarette state conversion device comprises a bearing device, a rotating mechanism and a limiting mechanism, the bearing device comprises a material box, a sealing cover cylinder, a connecting seat, a movable sealing plate, a material box mounting seat and a rotating shaft, a material cavity is arranged on the material box, and the upper surface and one side surface of the material cavity are provided with opening surfaces; the material box is provided with a sealing cover cylinder, the telescopic end of the sealing cover cylinder is provided with a connecting seat, the connecting seat is connected with a movable sealing plate, and the movable sealing plate is matched with a side opening surface sealing cover on the material cavity; the two opposite side end surfaces of the material box are coaxially provided with rotating shafts which are connected with a material box mounting seat;
The rotating mechanism comprises a linear power unit, a rack connecting rod, a rack and a gear, wherein the rack connecting rod is connected to a sliding seat of the linear power unit, the other end of the rack connecting rod is connected to the rack, the rack is matched with the gear in a transmission manner, the gear is fixedly connected to the material box, and the axis of the gear and the axis of the rotating shaft are in the same straight line; and the limiting mechanism limits the movement track of the rack connecting rod.
16. A finished cigarette inspection device in accordance with claim 15 wherein: the limiting mechanism comprises a shaft mounting seat, an eccentric connecting shaft and a limiting bearing, wherein the shaft mounting seat is provided with the eccentric connecting shaft, two end shafts of the eccentric connecting shaft are in an axial eccentric relation, one end of the eccentric connecting shaft is connected to the shaft mounting seat, the other end of the eccentric connecting shaft is provided with the limiting bearing, the limiting bearing is in limiting fit with the rack connecting rod, a movable sliding table is arranged inside the material cavity, the section shape of the movable sliding table is matched with the section shape of the material cavity, the movable sliding table is connected with a sliding cylinder, the telescopic direction of the sliding cylinder is parallel to the length direction of the material cavity, and the sliding cylinder is fixedly connected to the material box.
17. A finished cigarette inspection device in accordance with claim 16 wherein: the device comprises a cigarette package shell removing device, and is characterized in that the device further comprises cigarette appearance detecting equipment, the cigarette appearance detecting equipment is connected to the working rear end of the cigarette package shell removing device, the cigarette appearance detecting equipment comprises a cigarette rotating mechanism, a detecting component and a power system, the detecting component is arranged around the cigarette rotating mechanism, the cigarette rotating mechanism comprises a conveying belt, a follow-up roller set and a rotation driving device, the follow-up roller set is arranged on the conveying belt and is composed of a plurality of follow-up rollers arranged in parallel, the follow-up roller set is in running fit with the rotation driving device, and the conveying belt is connected with the power system.
18. A finished cigarette inspection device in accordance with claim 17 wherein: the follow-up roller comprises a mandrel and a movable roller, the movable roller is arranged on the mandrel through a bearing, a rotating fit part is arranged on the movable roller, the rotating fit part is in rotating fit with a rotating driving device, and the end part of the mandrel is connected with a conveyor belt;
the detection assembly comprises a side detection device and a cylindrical surface detection device, the side detection device is arranged at the left side and the right side of the running direction of the cigarette rotating mechanism, and the cylindrical surface detection device is arranged above the cigarette rotating mechanism;
The side detection device comprises a first detection camera and a second detection camera, and the first detection camera and the second detection camera are respectively arranged at the left side and the right side of the cigarette rotating mechanism; the cylindrical surface detection device comprises a third detection camera, a fourth detection camera and a fifth detection camera, and the third detection camera, the fourth detection camera and the fifth detection camera are sequentially arranged above the cigarette rotating mechanism along the running direction of the cigarette rotating mechanism; each detection camera is provided with a matched light source beside, and the matched light source irradiates an imaging position of the detection camera; the rotating fit part is arranged as a rough roller surface, the rotating drive device is arranged as a rubber pad, and the rough roller surface is in friction fit with the rubber pad; or the rotating fit part is provided with a gear, the rotating drive device is provided with a rack, and the gear is in rotating fit with the rack;
The power system comprises a motor, an intermediate transmission assembly and a transmission wheel, wherein the motor drives the intermediate transmission assembly, the tail end of the intermediate transmission assembly drives the transmission wheel, the transmission wheel drives two transmission belts, the two transmission belts are arranged in parallel, the two transmission belts are respectively connected with two ends of a mandrel of the follow-up roller, the rotating fit part is arranged in the middle of the follow-up roller set, and the rotating drive device is arranged below the follow-up roller set and is in rotating fit with the rotating fit part; the cylinder detection device is arranged above the follow-up roller set, the side detection devices are arranged on two side surfaces of the follow-up roller set, and the sorting recovery device is arranged at the rear end of the detection assembly.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111326451.0A CN113996558B (en) | 2021-11-10 | 2021-11-10 | Finished cigarette disassembling and inspecting device and disassembling and inspecting method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111326451.0A CN113996558B (en) | 2021-11-10 | 2021-11-10 | Finished cigarette disassembling and inspecting device and disassembling and inspecting method thereof |
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| CN113996558A CN113996558A (en) | 2022-02-01 |
| CN113996558B true CN113996558B (en) | 2024-04-26 |
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| CN202111326451.0A Active CN113996558B (en) | 2021-11-10 | 2021-11-10 | Finished cigarette disassembling and inspecting device and disassembling and inspecting method thereof |
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| WO2008131504A1 (en) * | 2007-04-27 | 2008-11-06 | Gd Do Brasil Máquinas De Embalar Limitada | Machine for cutting, opening and unpacking flip-top-type cigarette packs and for selecting conforming cigarettes unloaded from the packs |
| CN112067617A (en) * | 2019-06-10 | 2020-12-11 | 云南远足科技有限公司 | Automatic detection equipment and detection method for quality of finished product cigarette |
| CN112690491A (en) * | 2021-01-13 | 2021-04-23 | 云南烟草机械有限责任公司 | Appearance detection equipment and detection method for rod-shaped object |
| CN216460216U (en) * | 2021-11-10 | 2022-05-10 | 云南烟草机械有限责任公司 | Finished cigarette disassembly and inspection device |
| CN114764066A (en) * | 2021-01-13 | 2022-07-19 | 云南烟草机械有限责任公司 | Finished cigarette disassembling detection platform and method thereof |
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2021
- 2021-11-10 CN CN202111326451.0A patent/CN113996558B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008131504A1 (en) * | 2007-04-27 | 2008-11-06 | Gd Do Brasil Máquinas De Embalar Limitada | Machine for cutting, opening and unpacking flip-top-type cigarette packs and for selecting conforming cigarettes unloaded from the packs |
| CN112067617A (en) * | 2019-06-10 | 2020-12-11 | 云南远足科技有限公司 | Automatic detection equipment and detection method for quality of finished product cigarette |
| CN112690491A (en) * | 2021-01-13 | 2021-04-23 | 云南烟草机械有限责任公司 | Appearance detection equipment and detection method for rod-shaped object |
| CN114764066A (en) * | 2021-01-13 | 2022-07-19 | 云南烟草机械有限责任公司 | Finished cigarette disassembling detection platform and method thereof |
| CN216460216U (en) * | 2021-11-10 | 2022-05-10 | 云南烟草机械有限责任公司 | Finished cigarette disassembly and inspection device |
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