CN104992830B - Full-automatic transformer assembling machine - Google Patents
Full-automatic transformer assembling machine Download PDFInfo
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- CN104992830B CN104992830B CN201510407493.5A CN201510407493A CN104992830B CN 104992830 B CN104992830 B CN 104992830B CN 201510407493 A CN201510407493 A CN 201510407493A CN 104992830 B CN104992830 B CN 104992830B
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- magnetic core
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Abstract
The invention relates to the technical field of automatic production equipment and in particular relates to a full-automatic transformer assembling machine. The full-automatic transformer assembling machine comprises a skeleton track, a magnetic core feeding device, a magnetic core moving device, a magnetic core adhesive dispensing device, a transformer transferring device, a winding device and a discharging track, wherein the skeleton track is parallel to the magnetic core feeding device; the tail end of the magnetic core feeding device is equipped with the magnetic core moving device; the magnetic core moving device is corresponding to the magnetic core adhesive dispensing device; the tail end of the skeleton track is equipped with a skeleton seat; the transformer transferring device is arranged beside the skeleton seat; and the winding device is placed beside the transformer transferring device. Magnetic core adhesive dispensing, assembling between the magnetic core and the skeleton and adhesive plaster winded on the transformer can be all automatically finished, so production efficiency can be greatly improved.
Description
Technical field
The present invention relates to automated production equipment technical field, refers in particular to a kind of full-automatic transformer kludge.
Background technology
Existing electronic component transformer, it includes skeleton, two magnetic cores, when processing, needs on a magnetic core
Dispensing, then inserts skeleton by two magnetic cores relative, then wraps up magnetic core with adhesive plaster again, then carry out testing electrical property, most
The dispensing on a pin of skeleton afterwards.Foregoing transformer processing, currently without special production equipment, many operations
To be completed by manpower, so, the efficiency of whole production is very low, and the quality of production cannot also be ensured.
Therefore, the defect based on above-mentioned existing transformer production, needs to be improved existing transformer production.
The content of the invention
Present invention aims to the deficiencies in the prior art provide a kind of full-automatic transformer kludge, this is full-automatic
Transformer kludge is solved existing for existing transformer production：It is unable to automated production, the low defect of production efficiency.
For achieving the above object, the present invention is achieved by the following technical solutions：
Full-automatic transformer kludge, including board, has skeleton track, magnetic core pay-off, magnetic core movement on board
Device, magnetic core point glue equipment, transformer transfer device, coiler device, discharging track, skeleton track are put down with magnetic core pay-off
OK, the end of magnetic core pay-off is equipped with magnetic core mobile device, magnetic core mobile device correspondence magnetic core point glue equipment, skeleton track
End is equipped with framework seat, is provided with transformer transfer device, is provided with coiler device by transformer transfer device by framework seat.
Transformer transferring device, test device, pin point glue equipment, transformer transferring device, survey is also equipped with board
Trial assembly is put and is installed on by transformer transfer device, is provided with pin point glue equipment, pin point glue equipment by transformer transferring device
Arrange discharging track.
Transformer transfer device includes the rotating shaft being vertically arranged on board, is provided with four groups of manipulators in rotating shaft, respectively
It is separated by 90 degree, framework seat, coiler device, test device, transformer transferring device are arranged around transformer transfer device respectively, and
It is separated by 90 degree respectively.
Magnetic core pay-off, is horizontally arranged with the manipulator seat driven by flat-removing air cyclinder, machinery above magnetic core pay-off
Hand seat is longitudinally provided with lift cylinder, and lift cylinder drives the feeding front end for having extracting jaw, magnetic core pay-off to be equipped with dispensing
Seat, is equipped with dispensing syringe above point rubber base, and dispensing syringe is driven by point glue cylinder.
Manipulator seat is longitudinally provided with motor, the rotating shaft connection extracting jaw of motor；Manipulator seat is also equipped with out feed collet, point
The side of rubber base be also equipped with can vertical oscillation discharging set.
Extracting jaw and the distance for going out feed collet are identical with the distance between a rubber base, discharging set.
Coiler device includes frame, is provided with rotating disk in frame, is provided with from by switching stations, frame and has material on rotating disk
Frame.
Telescopic jig arm is provided with by frame.
Test device includes station, tested cylinder, the test probe driven by tested cylinder.
Magnetic core material seat, portal frame, magnetic core suction nozzle are installed on board, magnetic core material seat is located at by magnetic core pay-off, gantry
Frame is located at skeleton track, the top of magnetic core pay-off, installs magnetic core suction nozzle on portal frame.
The beneficial effects of the present invention is：The assembling of magnetic core dispensing, magnetic core and skeleton, transformer winding adhesive plaster can be real
Existing automated production, can greatly improve production efficiency.
Description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the dispensing of the present invention, the structural representation of dress core portion.
Fig. 3 is the structural representation of the volume adhesive plaster of the present invention.
Specific embodiment
The present invention is further illustrated below in conjunction with the accompanying drawings.
See Fig. 1 Fig. 3, full-automatic transformer kludge of the present invention includes：Board 1, skeleton track 2, magnetic core feeding dress
Put 3, magnetic core mobile device 4, magnetic core point glue equipment 5, transformer transfer device 6, coiler device 7, test device 8, pin dispensing
Device 9, discharging track 10, magnetic core material seat 11, portal frame 12, magnetic core suction nozzle 13, skeleton pivoted arm 14, magnetic core pay-off 3, feeding
Folder 15, dispensing syringe 16, point rubber base 17, point glue cylinder 18, motor 19, lift cylinder 20, flat-removing air cyclinder 21, discharging set 22, go out
Feed collet 23, transformer transferring device 24, frame 25, bin 26, rotating disk 27, jig arm 28, from switching stations 29, support 30, manipulator
31st, framework seat 32, swing seat 33.
There is on board 1 skeleton track 2, magnetic core pay-off 3, magnetic core mobile device 4, magnetic core point glue equipment 5, transformer
Transfer device 6, coiler device 7, discharging track 10, magnetic core material seat 11, portal frame 12, magnetic core suction nozzle 13, magnetic core pay-off 3,
Skeleton track 2 is parallel with magnetic core pay-off 3, and the end of magnetic core pay-off 3 is equipped with magnetic core mobile device 4, magnetic core movement
4 corresponding magnetic core point glue equipment 5 of device, 2 end of skeleton track are equipped with framework seat 32, are provided with transformer transfer by framework seat 32
Device 6, is provided with coiler device 7 by transformer transfer device 6；Magnetic core material seat 11 is located at by magnetic core pay-off 3, portal frame 12
Positioned at skeleton track 2, the top of magnetic core pay-off 3, magnetic core suction nozzle 13 is installed on portal frame 12.
The end of skeleton track 2 is equipped with skeleton pivoted arm 14, and the skeleton pivoted arm 14 is a rotating mechanism, is by skeleton
Upset, makes the pin of skeleton be turned to predetermined installation direction.
Transformer transferring device 24, test device 8, pin point glue equipment 9, transformer transfer dress is also equipped with board 1
Put 24, test device 8 to be installed on by transformer transfer device 6, pin point glue equipment 9 be installed by transformer transferring device 24,
Pin point glue equipment 9 arranges discharging track 10.
Magazine equipped with magnetic core is positioned in magnetic core material seat 11, can be by arranging cylinder come ejection material in 1 bottom of board
Box is moved up, and magnetic core suction nozzle 13 is used for drawing magnetic core.
Transformer transfer device 6 includes the rotating shaft being vertically arranged on board 1, is provided with four groups of manipulators 31 in rotating shaft,
It is separated by 90 degree respectively, framework seat 32, coiler device 7, test device 8, transformer transferring device 24 are transferred around transformer respectively
Device 6 is arranged, and is separated by 90 degree respectively, and rotating shaft is rotated by 90 °, and transformer can be sent into winding from framework seat 32 by manipulator 31
Device 7, transformer is sent into into test device 8 from coiler device 7, transformer is sent into into transformer transferring device from test device 8
24。
Introduced below glue process, magnetic core pay-off 3 are furnished with magnetic core pay-off 3, above magnetic core pay-off 3 laterally
The manipulator seat driven by flat-removing air cyclinder 21 is provided with, manipulator seat is longitudinally provided with lift cylinder 20, and lift cylinder 20 drives
The feeding front end for having extracting jaw 15, magnetic core pay-off 3 is equipped with a rubber base 17, is equipped with dispensing syringe above point rubber base 17
16, dispensing syringe 16 is driven by point glue cylinder 18.
Magnetic core is sent into by magnetic core pay-off 3, by flat-removing air cyclinder 21, lift cylinder 20 control extracting jaw 15 it is horizontal with it is vertical
To position, gripped by extracting jaw 15 and be sent to after magnetic core a rubber base 17, the glue of 18 control point plastic pin cylinder 16 of point glue cylinder flows out
To on magnetic core, automatically dropping glue operation is completed.
Magnetic core is sent into by magnetic core pay-off 3, and during general feeding, the state of magnetic core is exactly revolved with dispensing state in which
Turn 90 degree, so, manipulator seat is longitudinally provided with motor 19, and the rotating shaft of motor 19 connects extracting jaw 15, and motor 19 can band
Dynamic extracting jaw 15 rotates.
Further, the magnetic core for having put glue will be sent and skeleton assembling, and as shown in FIG., manipulator seat of the present invention is also installed
Have a feed collet 23, put rubber base 17 side be also equipped with can vertical oscillation discharging set 22, extracting jaw 15 with go out feed collet 23 away from
From, it is identical with the distance between a rubber base 17, discharging set 22, so, feeding dispensing is completed simultaneously with the action of discharging；And
And, can be by the skeleton in the magnetic core insertion framework seat 32 after dispensing when discharging set 22 swings, swing seat 33 has L-type groove, goes out
Material seat 22 is rotated by cylinder control, and the installation axle of discharging set 22 is located in L-type groove, makes swing seat 33 produce the effect for swinging, just
In good correspondence insertion skeleton.
As transformer has two magnetic cores, so said mechanism is symmetrical arranged, as long as a general magnetic core dispensing,
Institute for device for dispensing glue only need to it is a set of just, other structures correspondence deletes.
Transformer introduced below rolls up adhesive plaster operation, including frame 25, is provided with rotating disk 27 in frame 25, installs on rotating disk 27
Have from switching stations 29, the rotating disk 27 can be rotated, drive is rotated from switching stations 29, can should be changed a job with rotation certainly from switching stations 29
The rotation number of turns of position 29 is relevant with the number of turns around adhesive plaster, has bin 26 by frame 25, and adhesive plaster is positioned on bin 26, transformer
It is placed on from switching stations 29, after adhesive plaster is affixed on transformer, control is rotated from switching stations 29, adhesive plaster is around on transformer,
Then control rotating disk 27 and rotate to unloading position discharging.
Two are provided with from switching stations 29 on the rotating disk 27 of the present invention, in practice, rotating disk 27 are preset and is rotated 180 degree every time,
When one transformer from switching stations 29 is wound processing, another can carry out feeding from switching stations 29.
Jig arm 28 is provided with by frame of the present invention 25, and 28 one side of jig arm can align transformer, meanwhile, to processing
Transformer, adhesive plaster can be cut off.
One of manipulator of the invention 31 can grip transformer to be processed, and another manipulator 31 can be gripped and be added
The transformer of work, 90 degree of axis of rotation, transformer to be processed are admitted to from switching stations 29, and machined transformer is sent to finger
Positioning is put.
The test device 8 of the present invention includes station, tested cylinder, test probe, after transformer sends into station, by surveying
Examination air cylinder driven test probe is contacted with the pin of transformer, shows whether the transformer is qualified by external instrument.
The transformer transferring device 24 of the present invention includes multigroup jig arm, and these jig arm can be by transformer vertical rotary, will
Transformer turns to pin state directed downwardly, so as to follow-up pin dispensing.
The pin point glue equipment 9 of the present invention is similar to magnetic core point glue equipment 5, including dispensing syringe 16 and point glue cylinder 18, right
The designated pin of transformer carries out dispensing.
The invention further relates to the part such as some mounting brackets, cylinder, motor, track, therefore not to repeat here.
The present invention can realize transformer assembling, test, full-automatic production for dispensing glue, and production efficiency is high.
Certainly, the embodiment of the above, simply preferred embodiments of the invention, not limit the present invention and implement model
Enclose, therefore the equivalence changes done of all constructions according to described in scope of the present invention patent, feature and principle or modification, all should include
In scope of the present invention patent.
Claims (6)
1. full-automatic transformer kludge, including board, it is characterised in that：On board have skeleton track, magnetic core pay-off,
Magnetic core mobile device, magnetic core point glue equipment, transformer transfer device, coiler device, discharging track, transformer transferring device, survey
Trial assembly is put, and skeleton track is parallel with magnetic core pay-off, and the end of magnetic core pay-off is equipped with magnetic core mobile device, and magnetic core is moved
Dynamic device correspondence magnetic core point glue equipment, skeleton track end are equipped with framework seat, are provided with transformer transfer device by framework seat,
Coiler device is installed by transformer transfer device；The machinery driven by flat-removing air cyclinder is horizontally arranged with above magnetic core pay-off
Hand seat, manipulator seat are longitudinally provided with lift cylinder, and lift cylinder drives the feeding front end for having extracting jaw, magnetic core pay-off to match somebody with somebody
A rubber base is provided with, dispensing syringe above point rubber base, is equipped, dispensing syringe is driven by point glue cylinder；Manipulator seat is longitudinally provided with
Motor, the rotating shaft connection extracting jaw of motor, motor drive extracting jaw rotation, magnetic core state when making feeding and dispensing status
It is rotated by 90 °；Manipulator seat is also equipped with out feed collet, put rubber base side be also equipped with can vertical oscillation discharging set, discharging set
Swing by after dispensing magnetic core insertion framework seat on skeleton in；Extracting jaw and the distance for going out feed collet, with a rubber base, discharging set
The distance between it is identical；Transformer transfer device includes the rotating shaft being vertically arranged on board, be provided with rotating shaft four groups it is mechanical
Hand, is separated by 90 degree respectively, and framework seat, coiler device, test device, transformer transferring device surround transformer transfer device respectively
Arrange, and be separated by 90 degree respectively.
2. full-automatic transformer kludge according to claim 1, it is characterised in that：It is also equipped with transformer on board
Rotary device, test device, pin point glue equipment, transformer transferring device, test device are installed on by transformer transfer device, are become
Pin point glue equipment is installed by depressor transferring device, pin point glue equipment arranges discharging track.
3. full-automatic transformer kludge according to claim 1, it is characterised in that：Coiler device includes frame, frame
On be provided with rotating disk, be provided with rotating disk from by switching stations, frame have bin.
4. full-automatic transformer kludge according to claim 1, it is characterised in that：Telescopic folder is provided with by frame
Arm.
5. full-automatic transformer kludge according to claim 2, it is characterised in that：Test device includes station, survey
Gas testing cylinder, the test probe driven by tested cylinder.
6. full-automatic transformer kludge according to claim 1, it is characterised in that：Be provided with board magnetic core material seat,
Portal frame, magnetic core suction nozzle, magnetic core material seat are located at by magnetic core pay-off, and portal frame is located at skeleton track, magnetic core pay-off
Top, installs magnetic core suction nozzle on portal frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510407493.5A CN104992830B (en) | 2015-07-13 | 2015-07-13 | Full-automatic transformer assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510407493.5A CN104992830B (en) | 2015-07-13 | 2015-07-13 | Full-automatic transformer assembling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104992830A CN104992830A (en) | 2015-10-21 |
| CN104992830B true CN104992830B (en) | 2017-03-22 |
Family
ID=54304632
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510407493.5A Active CN104992830B (en) | 2015-07-13 | 2015-07-13 | Full-automatic transformer assembling machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN104992830B (en) |
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| CN110813652A (en) * | 2016-07-21 | 2020-02-21 | 东莞理工学院 | Omnibearing dispensing assembly equipment for plate sleeve products |
| CN106298224B (en) * | 2016-09-29 | 2018-10-16 | 东莞市嘉龙海杰电子科技有限公司 | Transformer core adhesive tape and spot gluing equipment |
| CN106876128B (en) * | 2017-04-20 | 2018-04-03 | 安徽预立兴川机器人技术股份有限公司 | A kind of household appliances transformer device package system |
| CN107731501B (en) * | 2017-07-26 | 2024-04-02 | 东莞市嘉龙海杰电子科技有限公司 | High-precision magnetic core assembly dispensing machine |
| JP2019068497A (en) * | 2017-09-28 | 2019-04-25 | 日本電産株式会社 | Winding forming device |
| CN108766745B (en) * | 2018-04-25 | 2023-11-21 | 东莞市键环自动化设备科技有限公司 | Transformer assembly and rubber coating all-in-one |
| CN108682549A (en) * | 2018-06-07 | 2018-10-19 | 东莞普思电子有限公司 | A kind of SMT Inductor automatic coil winding machine and assembled package machine |
| CN109103009B (en) * | 2018-09-12 | 2020-07-14 | 珠海格力智能装备有限公司 | Center pillar assembling equipment |
| CN110641968B (en) * | 2019-03-12 | 2020-12-08 | 灵璧县浩翔信息科技有限公司 | Working method of automatic rotating piece mounting device |
| CN112712993B (en) * | 2020-12-18 | 2022-08-05 | 蚌埠市正园电子科技股份有限公司 | Full-automatic winding equipment for miniature transformer |
| CN114212507B (en) * | 2021-11-30 | 2024-01-23 | 国网江苏省电力有限公司盐城供电分公司 | E-type sheet transferring module suitable for transformer assembly |
| CN115101324B (en) * | 2022-07-27 | 2023-10-17 | 无锡富乐电子有限公司 | Automatic production material assembling system and process for transformer |
| CN115831598B (en) * | 2022-12-07 | 2024-01-12 | 广东美信科技股份有限公司 | Automatic assembling system, method and equipment for transformer and storage medium |
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|---|---|---|---|---|
| CN202142413U (en) * | 2011-06-14 | 2012-02-08 | 邱利明 | Automatic magnetic core installing and rubber coating machine of high-frequency transformer |
| CN102842416A (en) * | 2012-09-24 | 2012-12-26 | 刘清伟 | Assembly method and assembly production line of transformer |
| CN103177865A (en) * | 2013-03-04 | 2013-06-26 | 浙江田中精机股份有限公司 | Magnetic core assembling machine |
| CN204360914U (en) * | 2015-01-14 | 2015-05-27 | 方功理 | A kind of transformer fills iron core adhesive tape wrapping test machine automatically |
| CN204792398U (en) * | 2015-07-13 | 2015-11-18 | 广东大永圣科技有限公司 | Installation of full -automatic transformer bank |
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2015
- 2015-07-13 CN CN201510407493.5A patent/CN104992830B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202142413U (en) * | 2011-06-14 | 2012-02-08 | 邱利明 | Automatic magnetic core installing and rubber coating machine of high-frequency transformer |
| CN102842416A (en) * | 2012-09-24 | 2012-12-26 | 刘清伟 | Assembly method and assembly production line of transformer |
| CN103177865A (en) * | 2013-03-04 | 2013-06-26 | 浙江田中精机股份有限公司 | Magnetic core assembling machine |
| CN204360914U (en) * | 2015-01-14 | 2015-05-27 | 方功理 | A kind of transformer fills iron core adhesive tape wrapping test machine automatically |
| CN204792398U (en) * | 2015-07-13 | 2015-11-18 | 广东大永圣科技有限公司 | Installation of full -automatic transformer bank |
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| Publication number | Publication date |
|---|---|
| CN104992830A (en) | 2015-10-21 |
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