CN105382368A - Welding device for battery microphone - Google Patents
Welding device for battery microphone Download PDFInfo
- Publication number
- CN105382368A CN105382368A CN201510831269.9A CN201510831269A CN105382368A CN 105382368 A CN105382368 A CN 105382368A CN 201510831269 A CN201510831269 A CN 201510831269A CN 105382368 A CN105382368 A CN 105382368A
- Authority
- CN
- China
- Prior art keywords
- miaow head
- material loading
- rotating disk
- soldering tip
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/082—Flux dispensers; Apparatus for applying flux
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses a welding device for a battery microphone. The welding device comprises a rotary disc mechanism, a microphone feeding mechanism, a detecting mechanism, a flux coating mechanism, a welding line feeding mechanism, a welding mechanism and a finished product discharging mechanism, wherein the microphone feeding mechanism, the detecting mechanism, the flux coating mechanism, the welding line feeding mechanism, the welding mechanism and the finished product discharging mechanism are sequentially arranged around the rotary disc mechanism. The rotary disc mechanism comprises an upper-layer rotary disc, a lower-layer rotary disc, a connecting worktable, a rotary motor and a lifting air cylinder. The detecting mechanism is provided with a detecting platform. The detecting platform is provided with a detecting rotary workpiece, a defective product air blowing nozzle and an imaging detecting device. The welding line feeding mechanism comprises a welding line feeding vibrating disc, a base, a horizontal moving plate, a vertical lifting plate with wheels, a positioning block provided with a positioning groove and welding line feeding mechanical jaws. Due to cooperation of all the parts, a welding line is welded to the microphone, mechanical and automatic production is achieved, production efficiency is improved, and the qualification rate of production is improved.
Description
Technical field
The present invention relates to field of battery production, particularly relate to a kind of battery miaow head welding equipment.
Background technology
Along with the development of society and the continuous progress of science and technology, mechanization, automated production become development trend gradually.Sealing wire is welded on miaow head by the mode of traditional employing human weld, and because its production efficiency is low, product quality is not high, more and more can not adapt to the demand for development in epoch.On the one hand, workman can produce sense tired out unavoidably in long welding process, thus reduces the efficiency of production; On the other hand, there is individual difference in everyone workman, causes the standard of welding to differ, thus reduce the qualification rate of production.
In the development process of battery miaow head welding equipment, how material loading is carried out to miaow head, how to detect miaow head defective products, how material loading is carried out to sealing wire, and sealing wire gripping is welded in miaow head place, etc., are all problems that equipment development personnel need to solve in actual development process.
Summary of the invention
The object of the invention is to overcome weak point of the prior art, provide one to enhance productivity, improve the battery miaow head welding equipment of miaow head solder yield.
The object of the invention is to be achieved through the following technical solutions:
A kind of battery miaow head welding equipment, comprising: rotating disk mechanism, and is sequentially located at miaow head feed mechanism around described rotating disk mechanism, testing agency, prefluxing mechanism, sealing wire feed mechanism, welding mechanism and finished product cutting agency;
Described rotating disk mechanism comprises: upper strata rotating disk, lower floor's rotating disk, connection workpiece, rotary electric machine, lift cylinder, described upper strata rotating disk is slidably connected along rotor shaft direction and described lower floor rotating disk by described connection workpiece, described rotary electric machine drives described lower floor dial rotation, described lift cylinder drives the turntable lift motion of described upper strata, and described upper strata rotating disk is provided with miaow head gripper;
Described testing agency has a detection platform, and described detection platform is provided with and detects rotational workpieces, defective products blowing nozzle and imaging detection device;
Described sealing wire feed mechanism comprises: sealing wire material loading vibrating disk, pedestal, move horizontally plate, be provided with the vertical lifting plate of roller, offer the locating piece of locating slot, sealing wire material loading gripper, the described plate that moves horizontally slides in the horizontal direction and is located on described pedestal, described vertical lifting plate vertically slide be located at described in move horizontally on plate, the roller of described vertical lifting plate rolls along described locating piece and coordinates with described locating slot, described sealing wire material loading gripper is located on described vertical lifting plate, described moving horizontally between plate with described vertical lifting plate is connected by spring.
Wherein in an embodiment, described miaow head feed mechanism comprises: miaow head material loading vibrating disk, miaow head material loading passage, miaow head material loading platform, described miaow head material loading passage is connected in described miaow head material loading vibrating disk and described miaow head material loading platform, and described miaow head material loading platform is provided with locating piece and pushing block.
Wherein in an embodiment, the described detection platform of institute is also provided with miaow head defective products charging tray.
Wherein in an embodiment, described prefluxing mechanism comprises: help weldering controller, prefluxing workpiece, prefluxing cylinder, prefluxing workpiece lifting described in described prefluxing air cylinder driven, described prefluxing workpiece is welded controller by pipeline be connected with described helping.
Wherein in an embodiment, described welding mechanism comprises: the longitudinal cylinder of support, soldering tip lateral cylinder, horn lift cylinder, soldering tip and soldering tip, described soldering tip lateral cylinder is located on described support, described horn lift cylinder is located at the telescopic end of described soldering tip lateral cylinder, the longitudinal cylinder of described soldering tip is located at the telescopic end of described horn lift cylinder, the telescopic end of the longitudinal cylinder of described soldering tip is located at by described soldering tip, and described support is provided with soldering tip cleaning disc and scolding tin feeding device.
Wherein in an embodiment, described finished product cutting agency comprises: the bad discharge tray of finished product and non-defective unit discharge tray.
Wherein in an embodiment, described sealing wire feed mechanism also comprises location induction welding lineman part.
Battery miaow head welding equipment is by arranging rotating disk mechanism, miaow head feed mechanism, testing agency, prefluxing mechanism, sealing wire feed mechanism, welding mechanism and finished product cutting agency, cooperatively interacted by all parts, sealing wire is welded on miaow head, achieve mechanization, automated production, improve production efficiency, also improve production qualification rate.
Accompanying drawing explanation
Fig. 1 is the structure chart of the battery miaow head welding equipment of one embodiment of the invention;
Fig. 2 is the structure chart of the rotating disk mechanism of the battery miaow head welding equipment shown in Fig. 1;
Fig. 3 is the structure chart at another visual angle of rotating disk mechanism shown in Fig. 2;
Fig. 4 is the structure chart of the miaow head feed mechanism of the battery miaow head welding equipment shown in Fig. 1;
Fig. 5 is the structure chart of the testing agency of the battery miaow head welding equipment shown in Fig. 1;
Fig. 6 is the structure chart of the prefluxing mechanism of the battery miaow head welding equipment shown in Fig. 1;
Fig. 7 is the structure chart of the sealing wire feed mechanism of the battery miaow head welding equipment shown in Fig. 1;
Fig. 8 is the structure chart of the welding mechanism of the battery miaow head welding equipment shown in Fig. 1.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
As shown in Figure 1, it is the structure chart of the battery miaow head welding equipment 10 of one embodiment of the invention.Battery miaow head welding equipment 10 comprises: rotating disk mechanism 100, miaow head feed mechanism 200, testing agency 300, prefluxing mechanism 400, sealing wire feed mechanism 500, welding mechanism 600 and finished product cutting agency 700.Miaow head feed mechanism 200, testing agency 300, prefluxing mechanism 400, sealing wire feed mechanism 500, welding mechanism 600 and finished product cutting agency 700 are sequentially located at around rotating disk mechanism 100.
As shown in Figures 2 and 3, about rotating disk mechanism 100, rotating disk mechanism 100 comprises: upper strata rotating disk 110, lower floor's rotating disk 120, connection workpiece 130, rotary electric machine 140, lift cylinder 150.Upper strata rotating disk 110 is slidably connected along rotor shaft direction and lower floor's rotating disk 120 by connecting workpiece 130, and rotary electric machine 140 drives lower floor's rotating disk 120 to rotate, and lift cylinder 150 drives upper strata rotating disk 110 elevating movement, and upper strata rotating disk 110 is provided with miaow head gripper 112.
Be described rotating disk mechanism 100 especially, by arranging upper strata rotating disk 110 and lower floor's rotating disk 120, upper strata rotating disk 110 is driven by lift cylinder 150 and is elevated, and lower floor's rotating disk 120 is driven by rotary electric machine 140 and rotates.Connect by being connected workpiece 130 between upper strata rotating disk 110 with lower floor rotating disk 120, effect by connecting workpiece 130 while lower floor's rotating disk 120 rotates drives upper strata rotating disk 110 to rotate in the lump, upper strata rotating disk 110 by the effect that connects workpiece 130 along rotor shaft direction near or away from lower floor's rotating disk 120.
Concrete, connecting workpiece 130 is cylindrical structure, and its one end is fixed on lower floor's rotating disk 120, and the other end is then arranged in upper strata rotating disk 110.
Owing to being provided with multiple processing stations around rotating disk mechanism 100, when miaow head to be processed transfers to another station by a station, first upper strata rotating disk 110 is promoted to leave current station, then under the drive of lower floor's rotating disk 120, make upper strata rotating disk 110 rotate to next station by current workpiece, when upper strata rotating disk 110 arrives next station, lower floor's rotating disk 120 stops the rotation, and upper strata rotating disk 110 makes miaow head gripper 112 arrive position to be processed by decline.By constantly so repeatedly, make miaow head arrive another processing stations by a processing stations, thus complete welding process.
As shown in Figure 4, about miaow head feed mechanism 200, miaow head feed mechanism 200 comprises: miaow head material loading vibrating disk 210, miaow head material loading passage 220, miaow head material loading platform 230.Miaow head material loading passage 220 is connected in miaow head material loading vibrating disk 210 and miaow head material loading platform 230, and miaow head material loading platform 230 is provided with locating piece 232 and pushing block 234.
Miaow head is by the discharging of miaow head material loading vibrating disk 210, miaow head material loading platform 230 place is arrived by miaow head material loading passage 220, pushing block 234 will push to locating piece 232 place by miaow head one by one under the effect of cylinder, and the miaow head at locating piece 232 place then enters into next station by miaow head gripper 112 gripping of rotating disk mechanism 100.Locating piece 232 is set to guarantee the position of miaow head, facilitates miaow head gripper 112 pairs of miaow heads accurately to capture.
As shown in Figure 5, about testing agency 300, testing agency 300 has a detection platform 310, and detection platform 310 is provided with and detects rotational workpieces 320, defective products blowing nozzle 330 and imaging detection device 340 (referring to Fig. 1).
Detecting rotational workpieces 320 is installed in detection platform 310 by driven by motor rotation, the miaow head of gripping is positioned over and detects on rotational workpieces 320 by miaow head gripper 112, the miaow head rotarily driven on it by detecting rotational workpieces 320 rotates, with the both positive and negative polarity making imaging detection device 340 can find miaow head.If imaging detection device 340 does not find the both positive and negative polarity of miaow head, then illustrate that this miaow head is defective products, under the air blowing effect of defective products blowing nozzle 330, will the miaow head blowout at rotational workpieces 320 place be detected.Further, detection platform 310 is also provided with miaow head defective products charging tray 350, the defective products miaow head that miaow head defective products charging tray 350 blows out for collecting defective products blowing nozzle 330.
As shown in Figure 6, about prefluxing mechanism 400, prefluxing mechanism 400 comprises: help weldering controller 410 (referring to Fig. 1), prefluxing workpiece 420, prefluxing cylinder 430.Prefluxing cylinder 430 drives prefluxing workpiece 420 to be elevated, and prefluxing workpiece 420 is welded controller 410 by pipeline and is connected with helping.When helping weldering controller 410 to air pressure, be coated onto by scaling powder on miaow head, 430, prefluxing cylinder does elevating movement for controlling prefluxing workpiece 420.By to miaow head prefluxing, for next step welding job is ready.
As shown in Figure 7, about sealing wire feed mechanism 500, sealing wire feed mechanism 500 comprises: sealing wire material loading vibrating disk 510, pedestal 520, move horizontally plate 530, be provided with the vertical lifting plate 540 of roller 542, offer the locating piece 550 of locating slot 552, sealing wire material loading gripper 560.Move horizontally plate 530 to slide in the horizontal direction and be located on pedestal 520, vertical lifting plate 540 vertically slides to be located at and moves horizontally on plate 530, the roller 542 of vertical lifting plate 540 rolls along locating piece 550 and coordinates with locating slot 552, sealing wire material loading gripper 560 is located on vertical lifting plate 540, moves horizontally between plate 530 with vertical lifting plate 540 and is connected by spring 570.
To be described sealing wire feed mechanism 500 especially, move horizontally plate 530 to slide along pedestal 520, thus drive the roller 542 of vertical lifting plate 540 to roll along locating piece 550, when the sealing wire material loading gripper 560 on vertical lifting plate 540 arrives assigned address, then roller 542 just arrives locating slot 552 place of locating piece 550, because roller 542 is absorbed in locating slot 552, under the resilient force of spring 570, spring 570 drives vertical lifting plate 540 to decline a height along moving horizontally plate 530, the sealing wire material loading gripper 560 of vertical lifting plate 540 arrives the discharge outlet of sealing wire material loading vibrating disk 510, and gripping is carried out to the sealing wire of discharge outlet.Further, sealing wire feed mechanism 500 also comprises location induction welding lineman part 580, when locating induction welding lineman part 580 and sensing the sealing wire of the discharge outlet of sealing wire material loading vibrating disk 510, location induction welding lineman part 580 declines under the effect of cylinder, carries out gripping to facilitate sealing wire material loading gripper 560 pairs of sealing wires.
As shown in Figure 8, about welding mechanism 600, welding mechanism 600 comprises: the longitudinal cylinder 640 of support 610, soldering tip lateral cylinder 620, horn lift cylinder 630, soldering tip and soldering tip 650.Soldering tip lateral cylinder 620 is located on support 610, horn lift cylinder 630 is located at the telescopic end of soldering tip lateral cylinder 620, the longitudinal cylinder 640 of soldering tip is located at the telescopic end of horn lift cylinder 630, the telescopic end of the longitudinal cylinder 640 of soldering tip is located at by soldering tip 650, and support 610 is provided with soldering tip cleaning disc 660, scolding tin feeding device 670.
Soldering tip lateral cylinder 620 and horn lift cylinder 630 are respectively used to control soldering tip 650 transverse shifting and elevating movement, the longitudinal cylinder 640 of soldering tip then for controlling soldering tip 650 near scolding tin feeding device 670, to weld sealing wire and miaow head.Soldering tip cleaning disc 660 is set, can waste material residual on soldering tip 650 be cleaned.
Please again consult Fig. 1, about finished product cutting agency 700, finished product cutting agency 700 comprises the bad discharge tray 710 of finished product and non-defective unit discharge tray 720.Qualified finished product, then by the gripping of miaow head gripper 112 to non-defective unit discharge tray 720 place, and underproof finished product, then by the gripping of miaow head gripper 112 to finished product bad discharge tray 710 place.
Battery miaow head welding equipment 10 is by arranging rotating disk mechanism 100, miaow head feed mechanism 200, testing agency 300, prefluxing mechanism 400, sealing wire feed mechanism 500, welding mechanism 600 and finished product cutting agency 700, cooperatively interacted by all parts, sealing wire is welded on miaow head, achieve mechanization, automated production, improve production efficiency, also improve production qualification rate.
Above-described embodiment is the present invention's preferably embodiment; but embodiments of the present invention are not restricted to the described embodiments; change, the modification done under other any does not deviate from Spirit Essence of the present invention and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection scope of the present invention.
Claims (7)
1. a battery miaow head welding equipment, is characterized in that, comprising: rotating disk mechanism, and is sequentially located at miaow head feed mechanism around described rotating disk mechanism, testing agency, prefluxing mechanism, sealing wire feed mechanism, welding mechanism and finished product cutting agency;
Described rotating disk mechanism comprises: upper strata rotating disk, lower floor's rotating disk, connection workpiece, rotary electric machine, lift cylinder, described upper strata rotating disk is slidably connected along rotor shaft direction and described lower floor rotating disk by described connection workpiece, described rotary electric machine drives described lower floor dial rotation, described lift cylinder drives the turntable lift motion of described upper strata, and described upper strata rotating disk is provided with miaow head gripper;
Described testing agency has a detection platform, and described detection platform is provided with and detects rotational workpieces, defective products blowing nozzle and imaging detection device;
Described sealing wire feed mechanism comprises: sealing wire material loading vibrating disk, pedestal, move horizontally plate, be provided with the vertical lifting plate of roller, offer the locating piece of locating slot, sealing wire material loading gripper, the described plate that moves horizontally slides in the horizontal direction and is located on described pedestal, described vertical lifting plate vertically slide be located at described in move horizontally on plate, the roller of described vertical lifting plate rolls along described locating piece and coordinates with described locating slot, described sealing wire material loading gripper is located on described vertical lifting plate, described moving horizontally between plate with described vertical lifting plate is connected by spring.
2. battery miaow head welding equipment according to claim 1, it is characterized in that, described miaow head feed mechanism comprises: miaow head material loading vibrating disk, miaow head material loading passage, miaow head material loading platform, described miaow head material loading passage is connected in described miaow head material loading vibrating disk and described miaow head material loading platform, and described miaow head material loading platform is provided with locating piece and pushing block.
3. battery miaow head welding equipment according to claim 1, is characterized in that, described detection platform is also provided with miaow head defective products charging tray.
4. battery miaow head welding equipment according to claim 1, it is characterized in that, described prefluxing mechanism comprises: help weldering controller, prefluxing workpiece, prefluxing cylinder, prefluxing workpiece lifting described in described prefluxing air cylinder driven, described prefluxing workpiece is welded controller by pipeline be connected with described helping.
5. battery miaow head welding equipment according to claim 1, it is characterized in that, described welding mechanism comprises: the longitudinal cylinder of support, soldering tip lateral cylinder, horn lift cylinder, soldering tip and soldering tip, described soldering tip lateral cylinder is located on described support, described horn lift cylinder is located at the telescopic end of described soldering tip lateral cylinder, the longitudinal cylinder of described soldering tip is located at the telescopic end of described horn lift cylinder, the telescopic end of the longitudinal cylinder of described soldering tip is located at by described soldering tip, and described support is provided with soldering tip cleaning disc and scolding tin feeding device.
6. battery miaow head welding equipment according to claim 1, it is characterized in that, described finished product cutting agency comprises: the bad discharge tray of finished product and non-defective unit discharge tray.
7. battery miaow head welding equipment according to claim 1, is characterized in that, described sealing wire feed mechanism also comprises location induction welding lineman part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510831269.9A CN105382368B (en) | 2015-11-25 | 2015-11-25 | A kind of battery miaow head welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510831269.9A CN105382368B (en) | 2015-11-25 | 2015-11-25 | A kind of battery miaow head welding equipment |
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| CN105382368A true CN105382368A (en) | 2016-03-09 |
| CN105382368B CN105382368B (en) | 2017-08-29 |
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| CN201510831269.9A Active CN105382368B (en) | 2015-11-25 | 2015-11-25 | A kind of battery miaow head welding equipment |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106670816A (en) * | 2017-01-19 | 2017-05-17 | 深圳市卓立科科技有限公司 | Automatic wire welding equipment for microphones |
| CN107947506A (en) * | 2017-12-05 | 2018-04-20 | 台州市金宇机电有限公司 | Motor stator performance detection and wicking synthesis all-in-one machine |
| CN108471705A (en) * | 2018-06-04 | 2018-08-31 | 深圳市鹰飞科技开发有限公司 | A kind of automatically slotting miaow machine |
| CN109482999A (en) * | 2018-11-20 | 2019-03-19 | 庄再聪 | Pressure sensor production equipment and scolding tin component |
| CN109500611A (en) * | 2019-01-15 | 2019-03-22 | 张玉仙 | A kind of circular capacitor manufacturing machine |
| CN109848600A (en) * | 2019-03-22 | 2019-06-07 | 无锡先导智能装备股份有限公司 | A kind of the solder joint detection device and solder joint detection method of cylindrical battery cap |
| CN111774754A (en) * | 2020-07-21 | 2020-10-16 | 珠海市科进自动化设备有限公司 | Foam pump foaming net welding equipment |
| CN108471705B (en) * | 2018-06-04 | 2024-06-04 | 深圳市鹰飞科技开发有限公司 | Automatic microphone inserting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108471705B (en) * | 2018-06-04 | 2024-06-04 | 深圳市鹰飞科技开发有限公司 | Automatic microphone inserting machine |
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| CN109500611A (en) * | 2019-01-15 | 2019-03-22 | 张玉仙 | A kind of circular capacitor manufacturing machine |
| CN109848600A (en) * | 2019-03-22 | 2019-06-07 | 无锡先导智能装备股份有限公司 | A kind of the solder joint detection device and solder joint detection method of cylindrical battery cap |
| CN111774754A (en) * | 2020-07-21 | 2020-10-16 | 珠海市科进自动化设备有限公司 | Foam pump foaming net welding equipment |
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|---|---|
| CN105382368B (en) | 2017-08-29 |
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