CN109500611A - A kind of circular capacitor manufacturing machine - Google Patents
A kind of circular capacitor manufacturing machine Download PDFInfo
- Publication number
- CN109500611A CN109500611A CN201910034021.8A CN201910034021A CN109500611A CN 109500611 A CN109500611 A CN 109500611A CN 201910034021 A CN201910034021 A CN 201910034021A CN 109500611 A CN109500611 A CN 109500611A
- Authority
- CN
- China
- Prior art keywords
- cylinder
- wire
- plate
- gummed
- gummed wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000003990 capacitor Substances 0.000 title claims abstract description 110
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000003466 welding Methods 0.000 claims abstract description 166
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 108
- 239000000084 colloidal system Substances 0.000 claims abstract description 40
- 238000013508 migration Methods 0.000 claims abstract description 29
- 230000005012 migration Effects 0.000 claims abstract description 29
- 238000007747 plating Methods 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 21
- 230000007306 turnover Effects 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 76
- 238000009434 installation Methods 0.000 claims description 57
- 238000005452 bending Methods 0.000 claims description 42
- 238000000034 method Methods 0.000 claims description 35
- 230000033001 locomotion Effects 0.000 claims description 29
- 238000005520 cutting process Methods 0.000 claims description 28
- 238000007599 discharging Methods 0.000 claims description 25
- 239000000428 dust Substances 0.000 claims description 22
- 239000000758 substrate Substances 0.000 claims description 21
- 238000012360 testing method Methods 0.000 claims description 19
- 230000001939 inductive effect Effects 0.000 claims description 17
- 238000005476 soldering Methods 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 15
- 210000000078 claw Anatomy 0.000 claims description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 11
- 230000005611 electricity Effects 0.000 claims description 9
- 230000003287 optical effect Effects 0.000 claims description 9
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 239000003292 glue Substances 0.000 claims description 8
- 230000010363 phase shift Effects 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000012937 correction Methods 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 239000010985 leather Substances 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 238000001514 detection method Methods 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 229910000679 solder Inorganic materials 0.000 claims description 2
- 230000011218 segmentation Effects 0.000 claims 1
- 238000003860 storage Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 25
- 239000012535 impurity Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 238000011002 quantification Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/006—Apparatus or processes for applying terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
A kind of circular capacitor manufacturing machine, including rack and rack-mounted material loading device for capacitor, turntable board migration device, tinned wire spot welding device, tin plating line detector, tinned wire welder, capacitor turnover device, gummed wire spot welding device, colloid line detector, gummed wire welder and finished product blanking device；Material loading device for capacitor, tinned wire spot welding device, tin plating line detector, tinned wire welder, capacitor turnover device, gummed wire spot welding device, colloid line detector, gummed wire welder and finished product blanking device are arranged successively arrangement.The advantages of circular capacitor manufacturing machine high degree of automation, work efficiency is high, product qualified rate is high, firm welding is reliable.
Description
Technical field
The present invention relates to circuit element manufacturing fields, and in particular to the welding equipment of circular cylinder shape capacitor.
Background technique
Cylindrical capacitive is compared with common capacitor, since it is directly installed on metal decking, its ground connection electricity
Feel smaller, almost without the influence of lead-in inductance, in addition, its input/output terminal is isolated by metal plate, eliminate high-frequency coupling,
The two features determine that cylindrical capacitive has the filter effect close to ideal capacitance, and cylindrical capacitive is by capacitance body and wiring
Composition.Deficiency existing for existing equipment is: the easy entanglement of the vertical feeding of 1. strip cylindrical capacitive；2. the continuous work of turntable
Make, precision caused by the accumulation of error is low；3. lead and capacitance connection are unreliable, typically directly complete to connect by scolding tin, it is this
Mode is insecure；4. capacitor vertical direction causes welding precision low without positioning, there is dust impurity interference in when welding；5. lead with
Capacitance contact is point contact, it is difficult to be welded, and welding quality is not also high.
Summary of the invention
It is a further object to provide a kind of high degree of automation, work efficiency is high, product qualified rate is high, welding
Solid and reliable circular capacitor manufacturing machine.
To achieve the goals above, the technical solution used in the present invention is: a kind of circular capacitor manufacturing machine, including rack
And it is rack-mounted material loading device for capacitor, turntable board migration device, tinned wire spot welding device, tin plating line detector, tin plating
Under wire bonding connection device, capacitor turnover device, gummed wire spot welding device, colloid line detector, gummed wire welder and finished product
Expect device；Material loading device for capacitor, tinned wire spot welding device, tin plating line detector, tinned wire welder, capacitor overturning dress
It sets, gummed wire spot welding device, colloid line detector, gummed wire welder and finished product blanking device are arranged successively arrangement；
Tinned wire spot welding device includes tinned wire feed mechanism, clamping carrying mechanism, the first adjustable jack-up limit assembly and first
AC spot-welding component；Tinned wire feed mechanism is mounted on the rack, for realizing the operation of the feeding of tinned wire, bending and fracture；
Clamping carrying mechanism is mutually connected with tinned wire feed mechanism, for clamping the tinned wire after cutting, and is transported to capacitor circle
Above column；First adjustable jack-up limit assembly is mounted on the rack, for jacking up the height for adjusting capacitive cylinders；First exchange point
Weldering component is mounted on turntable board migration device, positioned at the first adjustable surface for jacking up limit assembly, is used for tinned wire and electricity
Hold cylinder spot welding to fix；
Tin plating line detector includes the 5th mounting rack, the 11st cylinder, the 4th linear shifting rail assembly, insulated lift frame and first
Test electrode；5th mounting rack is mounted on turntable board migration device, and the 11st cylinder is vertically installed on the 5th mounting rack, and the tenth
One Telescopic-cylinder end is connected with insulated lift frame；Insulated lift frame is by the 4th linear rail assembly mobile connection that moves in the 5th peace
It shelves, the first test electrode is mounted on insulated lift frame；At work, the 11st cylinder drives exhausted tin plating line detector
The lifting of edge crane, the first test electrode and capacitive cylinders are on same vertical axis, when the first test electrode and tinned wire
When contact, measure whether tinned wire welds with capacitive cylinders；
Tinned wire welder includes the second adjustable jack-up limit assembly and soldering mechanism；Soldering mechanism includes sending tin component, removing
Dirt component and welding gun lifting assembly, soldering mechanism include that tin component, dust removal assembly and welding gun lifting assembly is sent to be installed in turntable
On board migration device；Tin component is sent to feed for defeated tin feeding wire, dust removal assembly is used for dust removal process, and welding gun lifting assembly is used for tin
Silk melts, and is welded on the joint of tinned wire and capacitor；Second adjustable jack-up limit assembly is for positioning capacitor；
Capacitor turnover device include adjustment base, the 14th cylinder, the 7th it is linear move rail assembly, L-square, the first rotary cylinder,
Second two-way cylinder and clip claw assembly；Clip claw assembly includes U-board, optical axis, two-way lead screw and third clamping jaw；Adjustment base installation
On the rack；For L-square through the 7th linear rail assembly mobile connection that moves on adjustment base, the 14th cylinder is mounted on adjusting
On pedestal, the 14th Telescopic-cylinder end is connected with L-square, and the 14th cylinder drives L-square to move back and forth；First rotary pneumatic
Cylinder is mounted on L-square, and the second two-way cylinder is mounted in the rotary shaft of the first rotary cylinder, and clip claw assembly is mounted on second
On two mobile terminals of two-way cylinder；Clip claw assembly adjusts the distance of two third clamping jaws；U-board is mounted on the second two-way cylinder
On, optical axis and two-way lead screw are vertically installed in U-board, and the lead screw of two-way lead screw two sides is oppositely oriented；It is provided on third clamping jaw
Through-hole and threaded hole cooperate in optical axis and two-way lead screw, control that two third clamping jaws are close or phase by rotating two-way lead screw
From；
Gummed wire spot welding device include adjust holder assembly, gummed wire driving assembly, gummed wire cut peeling component, bend component and
Second AC spot-welding component；It adjusts holder assembly and is mounted on rack side, the height of peeling component is cut for adjusting gummed wire；Glue
Matter line driving assembly is mounted on gummed wire and cuts on peeling component, for driving gummed wire to feed；Gummed wire cuts peeling component
It is mounted on and adjusts on holder assembly, cutting, peeling and feeding for gummed wire；Bend component and the second AC spot-welding component peace
On turntable board migration device, the component that bends completes colloid thread end bending process, and the second AC spot-welding component completes gummed wire
With capacitance point welding sequence；
Colloid line detector includes adjusting pedestal, adjusting knob, liftable mounting plate, the 21st cylinder and the second test electricity
Pole；The adjustable height of pedestal is adjusted, liftable mounting plate, which is connected to, to be adjusted on pedestal, and adjusting knob is connected with liftable mounting plate,
Liftable mounting plate lifting is controlled by rotation adjusting knob；21st cylinder is mounted on liftable mounting plate, the second test electricity
Pole is mounted on the telescopic end of the 21st cylinder by insulation board；
Gummed wire welder includes gummed wire soldering mechanism and the adjustable jack-up limit assembly of third, jack-up limit group that third is adjustable
Part for positioning to capacitor, burn-on tin in the interface of gummed wire and capacitor by gummed wire soldering mechanism；
Finished product blanking device includes the 22nd cylinder, the 23rd cylinder, the second rotary cylinder, the two-way cylinder of third, the 4th
Clamping jaw and discharging transmission line；It is realized and is gone up and down by the 22nd cylinder, moved left and right by the realization of the 23rd cylinder；Pass through
Two rotary cylinders complete overturning, complete clamping movement by the two-way cylinder of third.
Preferably, material loading device for capacitor includes conveying assembly and overturning grasping mechanism, conveying assembly is driven by belt
Capacitor charging；Overturning grasping mechanism includes lifter plate, the first cylinder, the second cylinder, the first linear shifting rail assembly, swivel base, rotation
Plate, third cylinder, first gear, rack gear, the first two-way cylinder and the first clamping jaw；Lifter plate is existed by linear bearing mobile connection
In rack, the first cylinder is mounted on the rack；First Telescopic-cylinder end is connected with lifter plate, and lifter plate is driven to move up and down；
Swivel base is through the first linear rail assembly mobile connection that moves on lifter plate, and the second cylinder is mounted on lifter plate, and the second cylinder is stretched
Contracting end is connected with swivel base, drives swivel base transverse shifting；Rotor plate is rotatably connected on swivel base, and first gear is mutually nibbled with rack gear
It closes, first gear is mounted on the shaft end of rotor plate, and the mobile cooperation of rack gear is in swivel base；Third cylinder is mounted on lifter plate, the
Three Telescopic-cylinder ends are connected with rack gear, and band carry-over bar moves back and forth；First two-way cylinder is mounted on rotor plate, the first clamping jaw
It is mounted on two telescopic ends of the first two-way cylinder.
Preferably, turntable board migration device includes divider, turntable, fixture, tooling adjustment center element, release clamp component
And fixed disc；It includes adjusting seat and adjustment column that tooling, which adjusts center element, and adjusting seat is mounted on the rack, and adjustment column is placed on
In adjusting seat；Release clamp component includes the first mounting base, the 4th cylinder and push plate, and the 4th cylinder is pacified by the first mounting base level
On the rack, push plate is mounted on the telescopic end of the 4th cylinder dress；Divider is mounted on the rack, and turntable is mounted on divider
On output shaft, fixture is uniformly mounted on the edge of turntable；Fixed disc is mounted on the rack by connector, is located on turntable
Side；Adjustment column is extracted out vertically from adjusting seat, corresponding with fixture, for correcting the initial position of divider；Release clamp component
Four be mounted in rack, release clamp component are located at below turntable, and position is corresponding with fixture, to fixture in feeding, turn over
It is unclamped when turning with blanking procedure；
At work, divider drives turntable stepping rotation to turntable board migration device, clamps capacitive cylinders in fixture, gradually carries out
Movement when need to unclamp capacitor, is completed by release clamp component；
Fixture includes U-shaped seat, guide post, sideslip fixture block, spring, swinging axle, lower cover plate, clamping jaw fixed block and the second clamping jaw；U-shaped seat
Upper end is mounted on turntable, and two guide posts are mounted in U-shaped seat；Sideslip fixture block is two pieces, is laterally provided with through-hole on sideslip fixture block,
For matching with guide post, sideslip fixture block is equipped with pillar；For the mobile cooperation of sideslip fixture block in guide post, spring one end connects U-shaped
Seat, other end connecting side slide clip block abut two pieces of sideslip fixture blocks under the action of pulling force；Swinging axle top is equipped with through slot, pendulum
It is rotatably connected on lower cover plate in the middle part of moving axis；Lower cover plate is mounted in U-shaped seat；Swinging axle lower part is equipped with the connecting rod stretched out, connecting rod
End is equipped with idler wheel；The through slot on swinging axle top forms the cooperation of slot pair with two pillars respectively；Second clamping jaw is fixed by clamping jaw
Block is mounted on sideslip fixture block, V-shaped on the inside of the second clamping jaw；Vertical notch, the second folder of lower end are provided on clamping jaw fixed block
Pawl is mounted in notch；
When nature, two sideslip fixture blocks are close to each other, and the second clamping jaw is made to clamp capacitive cylinders；When needing to unclamp, release clamp
Component contacts ejecting push plate with idler wheel, and swinging axle is rotated, and is connected by slot pair, drives two sideslip fixture blocks mutually remote
From.
Preferably, tinned wire spot welding device is at work, tinned wire feeding from tinned wire feed mechanism, and by folding
Curved and cut, tinned wire is clamped and is transported to above the capacitive cylinders of fixture by clamping carrying mechanism, and capacitive cylinders have already passed through
First adjustable jack-up limit assembly carries out short transverse position restriction, and then the first AC spot-welding component declines, and welding electrode will
Tinned wire is pressed on capacitor end, welds together tinned wire and capacitive cylinders after connecting alternating current；
Tinned wire feed mechanism include the second mounting rack, the 5th cylinder, vertical alignment feature, horizontal alignment feature, press component,
Second linear shifting rail assembly, discharging set, the 6th cylinder, fracture knife, bending push plate and the 7th cylinder；Second mounting rack is mounted on machine
On frame, vertical alignment feature is mutually connected with horizontal alignment feature, and vertical alignment feature and horizontal alignment feature are respectively used to plating
Solder is vertically and horizontally straightened, and vertical alignment feature and horizontal alignment feature include bottom plate and two rows of rollings being staggered
Wheel；Press component is two groups, and one group is fixedly mounted on the second mounting rack, and another group passes through the second linear shifting rail assembly and second
The connection of mounting rack phase shift；Press component include the 8th cylinder, press head and press wedge, press component for drive tinned wire into
Material；It is equipped with by wedge for placing tinned wire direct through groove；Press head is cylindrical, and press head one end is connected to the 8th cylinder
On mandrel, the press head other end is in by wedge, and tinned wire is located at by between wedge and press head；Discharging set is mounted on second
The end of mounting rack, horizontal cylindrical hole is provided in discharging set, and cylindrical hole enters for tinned wire；Discharging set side is provided with
Notch for cooperating with fracture knife；6th cylinder is mounted on the second mounting rack, and fracture knife is mounted on the flexible of the 6th cylinder
On end, the horizontal cylinder through-hole with the cylindrical hole location matches in discharging set is provided on fracture knife, the mobile cooperation of fracture knife exists
In the notch of discharging set side, the cylindrical hole of discharging set and the horizontal cylinder through-hole of fracture knife are on same axis；7th
Cylinder is mounted on the second mounting rack, and bending push plate is mounted on the telescopic end of the 7th cylinder；Groove is provided in bending push plate, it is recessed
Slot is mutually connected with the cylindrical hole of fracture knife；
At work, tinned wire enters pressing after vertical alignment feature, the alignment of horizontal alignment feature to tinned wire feed mechanism
Component, transportable press component clamp tinned wire, then the 5th cylinder movement, and tinned wire is sent out fixed length distance；?
When mobile press component resets, fixed press component pushes down tinned wire, prevents the changing of the relative positions；After tinned wire overhangs out, the 7th
Cylinder drives bending push plate to jack up, by tinned wire bending upward；Then fracture knife rises under the driving of the 6th cylinder, will be tin plating
Line cutting；
First adjustable jack-up limit assembly include third mounting rack, guide post, lifting nut seat, adjusting screw, pointer, catch tray,
9th cylinder, limit jacking block and graduated scale；Third mounting rack is mounted on the rack, and guide post is vertically installed at third mounting rack side
Side, the mobile cooperation of lifting nut seat are connected in guide post, and through adjusting screw with third mounting rack, drive lifting nut seat
Realize lifting；Pointer is mounted on lifting nut seat, and pointer is corresponding with the graduated scale for being mounted on third mounting rack side；It receives
Catch basin is mounted on above third mounting rack, and the 9th cylinder is mounted below third mounting rack, and the 9th cylinder is located under catch tray
Side；Limit jacking block is mounted on the telescopic end of the 9th cylinder, and limit jacking block is located at the top of catch tray, and limit jacking block center is provided with
For accommodating the threading hole of gummed wire and tinned wire；
First adjustable jack-up limit assembly at work, by rotating adjusting screw, adjusts the height of lifting nut seat；9th gas
Cylinder drives limit jacking block to rise, and capacitive cylinders top to the predeterminated position in fixture is limited；
First AC spot-welding component includes the 4th mounting rack, the tenth cylinder, connection supporting plate, transverse adjustment, mounting plate, third line
Property move rail assembly, convex block and electrode；4th mounting rack is mounted on fixed disc, and connection supporting plate is mounted on the by the tenth cylinder
On four mounting racks；Transverse adjustment is mounted on connection supporting plate lower end, and mounting plate is mounted on transverse adjustment, and transverse adjustment is used
In adjusting mounting plate or so distance；Electrode is mounted on electrode mounting plate, and electrode mounting plate moves rail assembly by third linear and moves
Dynamic connection is on a mounting board；Convex block is mounted on mounting plate side, and convex block is connect with electrode mounting plate by spring；
At work, the tenth cylinder drives connection supporting plate entire lowering to first AC spot-welding component, so that two electrodes will be tin plating
Line is pressed in capacitive surface.
Preferably, the second adjustable jack-up limit assembly includes jacking up mounting rack, jacking up guide post, nut seat, jack up adjusting
Lead screw jacks up pointer, jacks up catch tray, jacks up cylinder, jacks up limit jacking block and jack up graduated scale；Mounting rack is jacked up to be mounted on
In rack, jacks up guide post and be vertically installed at jack-up mounting rack side, the mobile cooperation of nut seat passes through jack-up in jacking up guide post
Adjusting screw is connected with mounting rack is jacked up, and nut seat is driven to realize lifting；It jacks up pointer to be mounted on nut seat, jacks up pointer
It is corresponding with the jack-up jack-up graduated scale of mounting rack side is mounted on；It jacks up catch tray to be mounted on above jack-up mounting rack, top
It plays cylinder to be mounted below jack-up mounting rack, jacks up cylinder and be located at the lower section for jacking up catch tray；It jacks up limit jacking block and is mounted on top
It on the telescopic end for playing cylinder, jacks up limit jacking block and is located at the top for jacking up catch tray, jack up limit jacking block center and be provided with for holding
Receive the threading hole of gummed wire and tinned wire；
Tinned wire welder at work, positions the capacitor in fixture by the second adjustable jack-up limit assembly, then
Processing is dusted by dust removal assembly, tin component and welding gun lifting assembly is then sent to work at the same time, in connecing for tinned wire and capacitor
It burn-ons tin at head；
Tin component is sent to include the 6th mounting rack, the 12nd cylinder, the 5th linear shifting rail assembly, installation folded plate, tin roll axis, send tin electric
Machine, second gear, driving roller, driven roller, inductive disks, photoelectric sensor and Xi Si guide holder；6th mounting rack is mounted on
On fixed disc, installation folded plate is by the 5th linear rail assembly mobile connection that moves on the 6th mounting rack；The installation of 12nd cylinder
On the 6th mounting rack, the 12nd Telescopic-cylinder end is connected with installation folded plate, and the 12nd cylinder drives installation folded plate lifting；Tin
Spool is mounted on above installation folded plate, for placing tin silk volume；The back side for sending tin motor to be mounted on installation folded plate, second gear peace
On the output shaft for sending tin motor；Driving roller is rotatably connected on installation folded plate, and driving roller is meshed with the second gear；
Driven roller is mounted on installation folded plate side, and driven roller is corresponding with driving roller position, and tin silk is located at driving roller, driven rolling
Between wheel；Inductive disks are mounted on driven roller, and inductive disks and photoelectric sensor detect the speed for sending tin jointly；Tin silk guide holder
It is mounted on installation folded plate, for being oriented to the direction of motion of tin silk；
It send tin component at work, drives installation folded plate integrally to move down close to scolding tin by the 12nd cylinder；Tin motor is sent to turn
It is dynamic, it drives two driving rollers to rotate in same direction, is sent out tin silk by driving roller and driven roller；
Dust removal assembly includes the 7th mounting rack and suction inlet；At the face scolding tin of suction inlet lower end；
Welding gun lifting assembly includes the 8th mounting rack, the 13rd cylinder, the 6th linear shifting rail assembly, welding gun mounting plate and welding gun；
8th mounting rack is mounted on fixed disc, and welding gun mounting plate is mounted on the 8th mounting rack by the 6th linear rail assembly that moves；
13rd cylinder is mounted on the 8th mounting rack, and the 13rd Telescopic-cylinder end is connected with welding gun mounting plate, the 13rd cylinder band
Dynamic welding gun mounting plate realizes lifting；Welding gun is mounted on welding gun mounting plate；
Welding gun lifting assembly drives welding gun decline at work, by the 13rd cylinder, close to the connector of tinned wire and capacitive cylinders
Place, and the tin silk for sending tin component to send out is melted.
Preferably, gummed wire spot welding device is at work, gummed wire driving assembly drives gummed wire feeding from the bottom to top,
By gummed wire cut peeling component gummed wire is cut, end peeling and upward feeding, gummed wire penetrates the center of capacitor
Hole is exposed in upper end；The gummed wire inner core of leakage carries out bending by the component that bends, and sticks on capacitor upper end, by the second exchange point
It welds component and carries out spot welding；
Adjusting holder assembly includes regulating base board, adjusting rod and elevator, and regulating base board is mounted on rack side, and adjusting rod rotation connects
It connects on regulating base board, elevator is movably connected in adjusting rod, by rotating adjusting rod, realizes that elevator moves up and down；
Gummed wire driving assembly includes gummed wire mounting rack, gummed wire cylinder, gummed wire moves rail member, gummed wire installs folded plate, glue
Matter coil of wire axis, gummed wire motor, colloid line gear, driving wheel, driven wheel, gummed wire inductive disks, gummed wire inductor and guiding
Seat；Gummed wire mounting rack is mounted on fixed disc, and gummed wire installs folded plate and moves rail member mobile connection in colloid by gummed wire
On line mounting rack；Gummed wire cylinder is mounted on gummed wire mounting rack, and folded plate phase is installed with gummed wire in gummed wire Telescopic-cylinder end
Connection, gummed wire cylinder drive gummed wire installation folded plate lifting；Gummed wire spool is mounted on gummed wire installation folded plate, for putting
Set the colloid coil of wire；Gummed wire motor is mounted on the back side of gummed wire installation folded plate, and colloid line gear is mounted on gummed wire motor
On output shaft；Driving wheel is rotatably connected on gummed wire installation folded plate, and driving wheel is meshed with colloid line gear；Driven wheel installation
Folded plate side is installed in gummed wire, driven wheel is corresponding with driving wheel position, and gummed wire is between driving wheel and driven wheel；Colloid
Line inductive disks are installed on the driven wheel, and gummed wire inductive disks detect the speed of line sending with gummed wire inductor jointly；Guide holder peace
On gummed wire installation folded plate, for being oriented to the direction of motion of gummed wire；
Gummed wire installation folded plate is driven to move integrally by gummed wire cylinder, the rotation of gummed wire motor drives two driving wheels in the same direction
Rotation, is sent out gummed wire by driving wheel and driven wheel；
Gummed wire cuts peeling component and includes base component, lifting mechanism and cut peeling procedure；Base component includes first-hand
Refer to cylinder, fixture block, Mobile base, discharge nozzle, waste material inclined plate, the 8th linear shifting rail assembly and substrate；First finger cylinder is mounted on
Substrate lower end, fixture block are mounted on the mobile terminal of the first finger cylinder, for clamping gummed wire, control its charging, place and fall；It moves
Dynamic seat is for being coupled lifting mechanism；For placing gummed wire in discharge nozzle；Waste material inclined plate is installed on substrate, for being oriented to
The scrap leather of removing slides；Lifting mechanism mobile connection can clamp the gummed wire after cutting on base component, and be lifted
It rises；Peeling procedure is cut through the 8th linear rail assembly mobile connection that moves on substrate, positioned above the discharge pipe, to gummed wire reality
It now cuts and peeling；
Lifting mechanism includes the 15th cylinder, lifting shifting seat, the 16th cylinder, mandril, fixed fixture block and memotron；15th gas
Cylinder fixing end is installed on substrate, and lifting moves the mobile cooperation of seat in Mobile base；The telescopic end of 15th cylinder and lifting move seat
It is connected, drives lifting to move seat and move up and down；16th cylinder is mounted on the horizontal part that lifting moves seat, and the 16th cylinder mandrel is stretched
Vertical plate out；Mandril inner end is connected on the telescopic end of the 16th cylinder, and mandril outer end is equipped with arc-shaped inner groovy；It is fixed
Fixture block is mounted on lifting and moves on seat, and flange is provided with below fixed fixture block end, is provided with vertical through-hole on fixed fixture block, mandril with
Gummed wire lower end is clamped in mandril cooperation；Memotron is mounted on fixed fixture block, the vertical through-hole pair on memotron and fixed fixture block
Just, for accommodating gummed wire, the length of memotron is less than the length of gummed wire；
At work, gummed wire is sent in memotron lifting mechanism, and posterior end is first clamped by mandril, and peeling is then cut
Mechanism work, the gummed wire of mandril lower end is cut and peeling, then the 15th cylinder movement, by the colloid in memotron
Line exposes in upper surface by capacitor circular hole, waits bending；
Cut peeling procedure include intermediate plate, the 17th cylinder, T-shaped plate, L shaped plate, the 18th cylinder, frid, blade mounting plate,
Roller and blade；It is set on intermediate plate there are two pillar, the pillar of lower end is used to connect with the 17th rotational cylinder, the pillar of upper end
It is connected with the 18th Telescopic-cylinder end；Intermediate plate is by the 8th linear rail assembly mobile connection that moves on substrate；T-shaped plate and L
Shape plate is rotatably connected on intermediate plate, and T-shaped plate and L shaped plate upper end are provided with straight trough；T-shaped plate one end and L shaped plate form slot pair
Cooperation, the telescopic end of the 17th cylinder are connected with the T-shaped plate other end；18th cylinder is installed on substrate, the 18th cylinder
Telescopic end is connected with intermediate plate, drives intermediate plate lifting；Blade mounting plate is connect by frid with intermediate plate phase shift；Blade
It is three disposed in parallel up and down, interval is mounted in blade mounting plate, and intermediate blade is flat sword, for cutting off gummed wire,
The blade of upper and lower ends is V-arrangement sword, for marking on gummed wire；Roller is mounted on blade mounting plate, with T-shaped plate and L shape
Straight trough on plate forms the cooperation of slot pair；
Cutting peeling procedure at work, the 17th cylinder movement drives T-shaped plate to rotate clockwise, and L shaped plate rotates counterclockwise, from
And it is close to each other with cutting blade mounting plate；Gummed wire is cut off, the gummed wire of cutting is lifted by lifting mechanism, by gummed wire
The rubber of lower end peels off, and intermediate plate is integrally lifted by the 18th cylinder movement, and gummed wire is clamped by the first finger cylinder at this time,
The rubber of upper end is peeled off；
The component that bends includes the 9th mounting rack, the 19th cylinder, the 20th cylinder and the block that bends；19th cylinder passes through the 9th peace
It shelves and is vertically installed on fixed disc, the 20th cylinder is horizontally arranged on the 19th Telescopic-cylinder end, and the block that bends is mounted on
On the telescopic end of 20th cylinder, there is circular arc chamfering in block end of bending；
Component bend at work, the 19th cylinder and the 20th cylinder successive relay trip, by expose capacitor upper end gummed wire into
Row bending leans against upper surface, then passes through the second AC spot-welding components welding.
Using a kind of circular capacitor manufacturing machine of above-mentioned technical proposal, material loading device for capacitor is convenient by rotary movement
The transport of horizontal attitude, improves the accuracy rate and precision of clamping；Turntable board migration device adjusts center element by tooling and carries out
Initial bit correction, improves precision, avoids failure, by normally closed fixture, improves the stability of clamping, clamping jaw height and number
It is adjustable, it is suitable for various sizes of capacitor；Tinned wire spot welding device is pre-processed by spot welding, prevents the two position in welding wrong
It is dynamic, improve welding precision；Tinned wire feed mechanism is by the setting of vertical alignment feature and horizontal alignment feature, before processing
Tinned wire is straightened, and the flatness of tinned wire is improved, and by the setting of bending push plate, tinned wire is converted into L shape, is increased
With the contact surface of capacitor, it is convenient for subsequent spot welding；First adjustable jack-up limit assembly carries out short transverse position by limit jacking block
It limits, so that precision is higher in the welding process for the capacitor in fixture, qualification rate is higher；Tinned wire welder is removed by setting
Dirt component is dusted, and keeps weld cleaner, is improved scolding tin quality, is sent tin component and the full-automatic work of welding gun lifting assembly
Make, it is more efficient；Capacitor turnover device completes processing under upper, using gravity, is facilitated welding, mentioned by overturning capacitor
High welding quality, and clamping jaw is adjustable, adapts to the processing of different size capacitors；Gummed wire spot welding device is matched by various components
It closes, the division of labor is clear, is automatically finished the feeding of gummed wire, cuts, peeling, feeding, bending and point welding process, more efficient；It cuts out
Peeling procedure is cut by the way that specific cutter is arranged, cutting and peeling is completed, completes these work and only used two cylinders, more hold
Easy to control, mechanism error rate is smaller；By bending gummed wire, point contact is become line contact to be made to weld the component that bends convenient for welding
It connects stronger.In conclusion the advantages of circular capacitor manufacturing machine high degree of automation, work efficiency is high, product qualified rate is high, weldering
It connects solid and reliable.
Detailed description of the invention
Fig. 1 is the configuration schematic diagram of the embodiment of the present invention.
Fig. 2 is the composition schematic diagram for processing finished product.
Fig. 3 is the configuration schematic diagram of material loading device for capacitor.
Fig. 4 is the configuration schematic diagram of turntable board migration device.
Fig. 5 is the configuration schematic diagram of fixture.
Fig. 6 is the configuration schematic diagram of tinned wire spot welding device.
Fig. 7 is the configuration schematic diagram of tinned wire feed mechanism.
Fig. 8 is the first adjustable configuration schematic diagram for jacking up limit assembly.
Fig. 9 is the configuration schematic diagram of the first AC spot-welding component.
Figure 10 is the configuration schematic diagram of tin plating line detector.
Figure 11 is the configuration schematic diagram of tinned wire welder.
Figure 12 is the second adjustable configuration schematic diagram for jacking up limit assembly.
Figure 13 is the configuration schematic diagram for sending tin component.
Figure 14 is the structural schematic diagram of dust removal assembly.
Figure 15 is the configuration schematic diagram of welding gun lifting assembly.
Figure 16 is the configuration schematic diagram of capacitor turnover device.
Figure 17 is the configuration schematic diagram of gummed wire spot welding device.
Figure 18 is the configuration schematic diagram of gummed wire driving assembly.
Figure 19 is the configuration schematic diagram that gummed wire cuts peeling component.
Figure 20 is the configuration schematic diagram of lifting mechanism.
Figure 21 is the configuration schematic diagram for cutting peeling procedure.
Figure 22 is the configuration schematic diagram of component of bending.
Figure 23 is the configuration schematic diagram of colloid line detector.
Figure 24 is the configuration schematic diagram of gummed wire welder.
Figure 25 is the configuration schematic diagram of finished product blanking device.
Specific embodiment
The present invention is described further with embodiment with reference to the accompanying drawings of the specification.
As shown in Figure 1, a kind of circular capacitor manufacturing machine, including rack 1 and the material loading device for capacitor being mounted in rack 12,
Turntable board migration device 3, tinned wire spot welding device 4, tin plating line detector 5, tinned wire welder 6, capacitor turnover device 7,
Gummed wire spot welding device 8, colloid line detector 9, gummed wire welder 10 and finished product blanking device 11.
Turntable board migration device 3 is mounted on the central part in rack 1, drives workpiece rotation；It is filled along material in turntable movement
Set the direction of travel on 3, material loading device for capacitor 2, tinned wire spot welding device 4, tin plating line detector 5, tinned wire welder
6, capacitor turnover device 7, gummed wire spot welding device 8, colloid line detector 9, gummed wire welder 10 and finished product blanking dress
It sets 11 and is arranged successively arrangement.
Material loading device for capacitor 2 is used for capacitor loading to turntable board migration device 3；Turntable board migration device 3 is for clamping, positioning
Corresponding operation is carried out with movement capacitor to each device；Tinned wire spot welding device 4 for realizing tinned wire feeding, cut,
Bending, carrying and spot weld operation, and the capacitor clamped to turntable board migration device 3 positions；Tin plating line detector 5 is for examining
The tinned wire of measuring point postwelding；Tinned wire welder 6 is for welding together tinned wire and capacitor；Capacitor turnover device 7 is used
It is overturn in by capacitor；Gummed wire spot welding device 8 for gummed wire feeding, cut, peeling, bending and spot weld operation；Glue
Matter line detector 9 is for detecting gummed wire；Gummed wire welder 10 for realizing gummed wire and capacitor welding；Under finished product
Material device 11 carries out blanking for that will process finished product.
As shown in Fig. 2, circular capacitor includes capacitive cylinders 100, tinned wire 200 and gummed wire 300, tinned wire 200 is welded
On the lower end surface of capacitive cylinders 100；Gummed wire 300 through capacitive cylinders 100 central lumen, and with capacitive cylinders 100
Upper surface welding.
As shown in figure 3, material loading device for capacitor 2 includes conveying assembly 21 and overturning grasping mechanism 22, conveying assembly 21 passes through
Belt drives capacitor charging；It is linear including lifter plate 221, the first cylinder 222, the second cylinder 223, first to overturn grasping mechanism 22
Move rail assembly 224, swivel base 225, rotor plate 226, third cylinder 227, first gear 228, rack gear 229, the first two-way cylinder
2210 and first clamping jaw 2211；For lifter plate 221 through linear bearing mobile connection in rack 1, the first cylinder 222 is mounted on machine
On frame 1；First cylinder, 222 telescopic end is connected with lifter plate 221, and lifter plate 221 is driven to move up and down；Swivel base 225 passes through the
One linear 224 mobile connection of rail assembly that moves is on lifter plate 221, and the second cylinder 223 is mounted on lifter plate 221, the second cylinder
223 telescopic ends are connected with swivel base 225, drive 225 transverse shifting of swivel base；Rotor plate 226 is rotatably connected on swivel base 225, the
One gear 228 and rack gear 229 are meshed, and first gear 228 is mounted on the shaft end of rotor plate 226, and the mobile cooperation of rack gear 229 is turning
In seat 225.Third cylinder 227 is mounted on lifter plate 221, and 227 telescopic end of third cylinder is connected with rack gear 229, band movable tooth
Item 229 moves back and forth；First two-way cylinder 2210 is mounted on rotor plate 226, and the first clamping jaw 2211 is mounted on the first two-way gas
Two telescopic ends of cylinder 2210, the first clamping jaw 2211 and capacitance contact face are V-shaped, and benefit is to make to clamp more reliable, are able to achieve cylinder
Shape capacitor it is self-positioning.
At work, conveying assembly 21 carries moves horizontal positioned capacitive cylinders charging to material loading device for capacitor 2, reaches end
Afterwards, the first two-way cylinder 2210 acts, and capacitive cylinders are clamped, and the movement of third cylinder 227 and rack pinion become capacitor
To be vertical, the first cylinder 222,223 successive relay trip of the second cylinder, by two dimensional motion, by vertical capacitive cylinders movement to turning
On disk board migration device 3.
Material loading device for capacitor 2 solves the problems, such as the easy entanglement of the vertical feeding of strip cylindrical capacitive, passes through rotary movement, side
Horizontal attitude transport, improve the accuracy rate and precision of clamping.
As shown in figure 4, turntable board migration device 3 include divider 31, turntable 32, fixture 33, tooling adjustment center element 34,
Release clamp component 35 and fixed disc 36；It includes adjusting seat 341 and adjustment column 342, adjusting seat 341 that tooling, which adjusts center element 34,
It is mounted in rack 1, adjustment column 342 is placed in adjusting seat 341；Release clamp component 35 includes the first mounting base 351, the 4th gas
Cylinder 352 and push plate 353, the 4th cylinder 352 are horizontally arranged in rack 1 by the first mounting base 351, and push plate 353 is mounted on the
On the telescopic end of four cylinders 352；Divider 31 is mounted in rack 1, and turntable 32 is mounted on the output shaft of divider 31, fixture
33 are uniformly mounted on the edge of turntable 32；Fixed disc 36 is mounted in rack 1 by connector, is located at 32 top of turntable, is used
In the other components of installation.Adjustment column 342 is extracted out vertically from adjusting seat 341, corresponding with fixture 33, for correcting divider 31
Initial position.Release clamp component 35 is mounted in four in rack 1, and release clamp component 35 is located at 32 lower section of turntable, position
It is corresponding with fixture 33, fixture 33 is unclamped in feeding, overturning and blanking procedure.
Turntable board migration device 3 carries out 32 position initialization of turntable before work, by tooling adjustment center element 34；Turntable moves
At work, divider 31 drives 32 stepping of turntable rotation to shipping unit 3, clamps capacitive cylinders in fixture 33, is gradually moved
Fortune when some stations need to unclamp capacitor, is completed by release clamp component 35.
As shown in figure 5, fixture 33 include U-shaped seat 331, guide post 322, sideslip fixture block 333, spring 334, swinging axle 335, under
Cover board 336, clamping jaw fixed block 337 and the second clamping jaw 338；331 upper end of U-shaped seat is mounted on turntable 32, and two guide posts 322 are installed
In U-shaped seat 331.Sideslip fixture block 333 is between two pieces, two pieces there are rectangular space, is laterally provided with through-hole on sideslip fixture block 333
3331, for matching with guide post 322, sideslip fixture block 333 is equipped with pillar 3332；The mobile cooperation of sideslip fixture block 333 is in guide post
In 322,334 one end of spring connects U-shaped seat 331, and other end connecting side slide clip block 333 makes two pieces of sideslip fixture blocks 333 in pulling force
It is closely packed together under effect；335 top of swinging axle is equipped with through slot 3351, is rotatably connected on lower cover plate 336 in the middle part of swinging axle 335
On.Lower cover plate 336 is mounted in U-shaped seat 331.335 lower part of swinging axle is equipped with the connecting rod 3352 stretched out, and 3352 end of connecting rod is equipped with
Idler wheel 3353；The through slot 3351 on 335 top of swinging axle forms the cooperation of slot pair with two pillars 3332 respectively；Second clamping jaw 338 is logical
It crosses clamping jaw fixed block 337 to be mounted on sideslip fixture block 333,338 inside of the second clamping jaw is V-shaped, clamps capacitive cylinders for stabilization
100；Vertical notch 3371 is provided on clamping jaw fixed block 337, the second clamping jaw 338 of lower end is mounted in notch 3371
To adjust vertical height, and multiple clamping jaws can be installed.
At work, when nature, two sideslip fixture blocks 333 are close to each other, and the second clamping jaw 338 is made to clamp electricity for fixture 33
Hold cylinder 100；When needing to unclamp, release clamp component 35 ejects push plate 353, contacts with idler wheel 3353, and by 335 turns of swinging axle
It is dynamic, it is connected by slot pair, two sideslip fixture blocks 333 is driven to be located remotely from each other, realize the purpose unclamped and clamped.
Turntable board migration device 3 solves the problems, such as that precision caused by the accumulation of error is low, solves the high energy consumption of cylinder clamping, answers
The problem of hydridization, adjusts center element 34 by tooling and carries out initial bit correction, improves precision, avoid failure, by normally closed
Fixture 33, improve the stability of clamping, clamping jaw height and number are adjustable, be suitable for various sizes of capacitor.
As shown in fig. 6, tinned wire spot welding device 4 includes tinned wire feed mechanism 41, clamping carrying mechanism 42, first is adjustable
Jack up limit assembly 43 and the first AC spot-welding component 44；Tinned wire feed mechanism 41 is mounted in rack 1, for realizing tin plating
Feeding, bending and the fracture operation of line；Clamping carrying mechanism 42 is connected with 41 phase of tinned wire feed mechanism, after cutting for clamping
Tinned wire, and be transported to above capacitive cylinders；First adjustable jack-up limit assembly 43 is mounted in rack 1, is located at folder
The underface of tool 33, for jacking up the height for adjusting capacitive cylinders；First AC spot-welding component 44 is mounted on fixed disc 36,
Positioned at the first adjustable surface for jacking up limit assembly 43, for tinned wire and capacitive cylinders spot welding to be fixed.
Tinned wire spot welding device 4 at work, tinned wire feeding from tinned wire feed mechanism 41, and pass through bending and sanction
It cuts, then clamps carrying mechanism 42 and tinned wire is clamped and is transported to above the capacitive cylinders of fixture 33, capacitive cylinders have been at this time
Through carrying out short transverse position restriction by the first adjustable jack-up limit assembly 43, then the first AC spot-welding component 44 declines,
Tinned wire is pressed on capacitor end by welding electrode, welds together tinned wire and capacitive cylinders after connecting alternating current.
Tinned wire spot welding device 4 solves the problems, such as that tinned wire and capacitor welding are insecure, is pre-processed, is prevented by spot welding
The two position changing of the relative positions in welding, improves welding precision.
As shown in fig. 7, tinned wire feed mechanism 41 includes the second mounting rack 411, the 5th cylinder 412, vertical alignment feature
413, horizontal alignment feature 414, press component 415, second linearly move rail assembly 416, discharging set 417, the 6th cylinder 418, break
Expect knife 419, bending push plate 4110 and the 7th cylinder 4111；Second mounting rack 411 is mounted in rack 1, vertical alignment feature 413
Mutually it is connected with horizontal alignment feature 414, vertical alignment feature 413 and horizontal alignment feature 414 are respectively used to erect tinned wire
Straight and level is straightened, and vertical alignment feature 413 and horizontal alignment feature 414 include bottom plate and two rows of idler wheels being staggered.
Press component 415 is two groups, and one group is fixedly mounted on the second mounting rack 411, and another group passes through the second linear shifting rail assembly 416
It is connect with 411 phase shift of the second mounting rack.Press component 415 is including the 8th cylinder 4151, press head 4152 and presses wedge 4153,
Press component 415 is for driving tinned wire to feed；It is equipped with by wedge 4153 for placing 200 direct through groove 4154 of tinned wire.It presses
Pressure head 4152 is cylindrical, and 4152 one end of press head is connected on the mandrel of the 8th cylinder 4151, at 4152 other end of press head
In by wedge 4153, tinned wire 200 is located at by between wedge 4153 and press head 4152；Discharging set 417 is mounted on the second peace
411 end is shelved, horizontal cylindrical hole is provided in discharging set 417, cylindrical hole enters for tinned wire 200.Discharging set
417 sides are provided with the notch for cooperating with fracture knife 419；6th cylinder 418 is mounted on the second mounting rack 411, fracture knife
419 are mounted on the telescopic end of the 6th cylinder 418, are provided on fracture knife 419 and the cylindrical hole location matches in discharging set 417
Horizontal cylinder through-hole, the mobile cooperation of fracture knife 419 in the notch of 417 side of discharging set, the cylindrical hole of discharging set 417 and
The horizontal cylinder through-hole of fracture knife 419 is on same axis；7th cylinder 4111 is mounted on the second mounting rack 411, bending
Push plate 4110 is mounted on the telescopic end of the 7th cylinder 4111；Groove 4112, groove 4112 are provided on 4110 side of bending push plate
Mutually it is connected with the cylindrical hole of fracture knife 419.
At work, tinned wire passes through vertical alignment feature 413,414 school of horizontal alignment feature to tinned wire feed mechanism 41
Enter press component 415 after straight, transportable press component 415 clamps tinned wire, and then the 5th cylinder 412 acts, will
Tinned wire sends out fixed length distance.When mobile press component 415 resets, fixed press component 415 pushes down tinned wire, prevents
The only changing of the relative positions；After tinned wire overhangs out, the 7th cylinder 4111 drives bending push plate 4110 to jack up, by tinned wire bending upward；Then
Fracture knife 419 rises under the driving of the 6th cylinder 418, and tinned wire is cut off, and the tinned wire after cutting waits clamping carrying implement
Structure 42 is carried.
It is not high that tinned wire feed mechanism 41 solves tinned wire flatness, the unstable problem of welding node；By vertical
The setting of alignment feature 413 and horizontal alignment feature 414 is straightened the tinned wire before processing, improves the smooth of tinned wire
Degree, by the setting of bending push plate 4110, is converted into L shape for tinned wire, increases the contact surface with capacitive cylinders, convenient for subsequent
Spot welding.
As shown in figure 8, the first adjustable jack-up limit assembly 43 includes third mounting rack 431, guide post 432, lifting nut seat
433, adjusting screw 434, pointer 435, catch tray 436, the 9th cylinder 437, limit jacking block 438 and graduated scale 439；Third peace
It shelves 431 to be mounted in rack 1, guide post 432 is vertically installed at 431 side of third mounting rack, the mobile cooperation of lifting nut seat 433
It is connected in guide post 432, and through adjusting screw 434 with third mounting rack 431, lifting nut seat 433 is driven to realize lifting.
Pointer 435 is mounted on lifting nut seat 433, pointer 435 and 439 phase of graduated scale for being mounted on 431 side of third mounting rack
It is corresponding；Catch tray 436 is mounted on 431 top of third mounting rack, and the 9th cylinder 437 is mounted below third mounting rack 431, and the 9th
Cylinder 437 is located at the lower section of catch tray 436.Limit jacking block 438 is mounted on the telescopic end of the 9th cylinder 437, limits jacking block 438
Positioned at the top of catch tray 436, limits 438 center of jacking block and be provided with the threading hole for accommodating gummed wire and tinned wire.
First adjustable jack-up limit assembly 43 at work, by rotating adjusting screw 434, adjusts lifting nut seat 433
Height, and quantification is realized by pointer 435 and graduated scale 439, more intuitively；9th cylinder, 437 band after the completion of adjusting
Dynamic limit jacking block 438 rises certain altitude, and capacitive cylinders top to the predeterminated position in fixture is limited, convenient for the first exchange
Spot welding assembly 44 works.
First adjustable jack-up limit assembly 43 solves capacitive cylinders vertical direction causes welding precision is low to ask without positioning
Topic carries out short transverse position restriction by limit jacking block 438, so that precision is more in the welding process for capacitive cylinders in fixture
Height, qualification rate are higher.
As shown in figure 9, the first AC spot-welding component 44 includes the 4th mounting rack 441, the tenth cylinder 442, connection supporting plate
443, transverse adjustment 444, mounting plate 445, third linear move rail assembly 446, convex block 447 and electrode 448；4th mounting rack
441 are mounted on fixed disc 36, and connection supporting plate 443 is mounted on the 4th mounting rack 441 by the tenth cylinder 442；Laterally adjust
Section device 444 is mounted on connection 443 lower end of supporting plate, and mounting plate 445 is mounted on transverse adjustment 444, and transverse adjustment 444 is used for
Adjust 445 or so distance of mounting plate.Electrode 448 is mounted on electrode mounting plate 449, and electrode mounting plate 449 passes through third linear
446 mobile connection of rail assembly is moved on mounting plate 445；Convex block 447 is mounted on 445 side of mounting plate, and convex block 447 and electrode are installed
Plate 449 is connected by spring.
At work, the tenth cylinder 442 drives connection 443 entire lowering of supporting plate to first AC spot-welding component 44, so that two
Tinned wire is pressed in capacitive surface by a electrode 448, makes tinned wire and capacitive cylinders surface spot-welded together by alternating current.
As shown in Figure 10, tin plating line detector 5 includes the 5th mounting rack 51, the 11st cylinder the 52, the 4th linearly shifting rail
Component 53, insulated lift frame 54 and the first test electrode 55；5th mounting rack 51 is mounted on fixed disc 36, the 11st cylinder
52 are vertically installed on the 5th mounting rack 51, and 52 telescopic end of the 11st cylinder is connected with insulated lift frame 54；Insulated lift frame
54 linearly move 53 mobile connection of rail assembly on the 5th mounting rack 51 by the 4th, and the first test electrode 55 is mounted on insulated lift
End on frame 54.
At work, the 11st cylinder 52 drives insulated lift frame 54 to go up and down to tin plating line detector 5, the first test electrode
55 are on same vertical axis with capacitive cylinders, when the first test electrode 55 is contacted with tinned wire, whether measure tinned wire
Weld together with capacitive cylinders.
As shown in figure 11, tinned wire welder 6 includes the second adjustable jack-up limit assembly 61 and soldering mechanism 62；Scolding tin
Mechanism 62 includes sending tin component 621, dust removal assembly 622 and welding gun lifting assembly 623, soldering mechanism 62 include send tin component 621,
Dust removal assembly 622 and welding gun lifting assembly 623 are installed on fixed disc 36.Dust removal assembly 622 is vertically-mounted, send tin component
621 and welding gun lifting assembly 623 to intermediate, inclined；Tin component 621 is sent to feed for defeated tin feeding wire, dust removal assembly 622 is used for
Dust removal process, welding gun lifting assembly 623 are welded on the joint of tinned wire and capacitor for melting tin silk；Second adjustable top
Limit assembly 61 is played for positioning capacitor.
Second it is adjustable jack up limit assembly 61 it is structurally and functionally identical as the first adjustable jack-up limit assembly 43.Second can
Adjusting and jacking up limit assembly 61 includes jacking up mounting rack 611, jacking up guide post 612, nut seat 613, jack up adjusting screw 614, jack up
Pointer 615 jacks up catch tray 616, jacks up cylinder 617, jacks up limit jacking block 618 and jacks up graduated scale 619；Jack up mounting rack
611 are mounted in rack 1, jack up guide post 612 and are vertically installed at jack-up 611 side of mounting rack, the mobile cooperation of nut seat 613 is being pushed up
It rises in guide post 612, and is connected by jacking up adjusting screw 614 with mounting rack 611 is jacked up, nut seat 613 is driven to realize lifting.
It jacks up pointer 615 to be mounted on nut seat 613, jack up pointer 615 and is mounted on the jack-up graduated scale for jacking up 611 side of mounting rack
Ruler 619 is corresponding；It jacks up catch tray 616 and is mounted on 611 top of jack-up mounting rack, jack up cylinder 617 and be mounted on jack-up mounting rack
611 lower sections jack up cylinder 617 and are located at the lower section for jacking up catch tray 616.It jacks up limit jacking block 618 and is mounted on jack-up cylinder 617
It on telescopic end, jacks up limit jacking block 618 and is located at the top for jacking up catch tray 616, jack up limit 618 center of jacking block and be provided with for holding
Receive the threading hole of gummed wire and tinned wire.
Second adjustable jack-up limit assembly 61 jacks up adjusting screw 614, adjusting nut seat 613 at work, by rotation
Height, and by jack up pointer 615 and jack up graduated scale 619 realize quantification, more intuitively；Gas is jacked up after the completion of adjusting
Cylinder 617, which drives, jacks up the limit rise certain altitude of jacking block 618, and capacitive cylinders top to the predeterminated position in fixture is limited.
Tinned wire welder 6 at work, first by the second adjustable jack-up limit assembly 61 to the capacitor in fixture into
Row positioning, is then dusted processing by dust removal assembly 622, then send tin component 621 and welding gun lifting assembly 623 work simultaneously
Make, burn-ons tin in the joint of tinned wire and capacitor.
Tinned wire welder 6 solves the problems, such as that scolding tin has impurity, the degree of automation low, by the way that dust removal assembly is arranged
622 are dusted, and keep weld cleaner, improve scolding tin quality, send tin component 621 and welding gun lifting assembly 623 full-automatic
Work, it is more efficient.
As shown in figure 13, sending tin component 621 includes the 6th mounting rack 6211, the 12nd cylinder the 6212, the 5th linearly shifting rail
Component 6213, installation folded plate 6214, tin roll axis 6215 send tin motor 6216, are second gear 6217, driving roller 6218, driven
Idler wheel 6219, inductive disks 62110, photoelectric sensor 62111 and Xi Si guide holder 62112；6th mounting rack 6211 is mounted on solid
Determine on plectane 36, installation folded plate 6214 on the 6th mounting rack 6211, is in by the 5th linear 6213 mobile connection of rail assembly that moves
Certain inclination angle；12nd cylinder 6212 is mounted on the 6th mounting rack 6211,6212 telescopic end of the 12nd cylinder and installation
Folded plate 6214 is connected, and the 12nd cylinder 6212 drives installation folded plate 6214 to go up and down；Tin roll axis 6215 is mounted on installation folded plate
6214 tops, for placing tin silk volume；The back side for sending tin motor 6216 to be mounted on installation folded plate 6214, second gear 6217 are installed
On the output shaft for sending tin motor 6216；It is toothed wheel and friction pulley closed assembly in 6218 structure of driving roller, toothed wheel is for passing
Dynamic, friction pulley is for driving tin silk, and driving roller 6218 is rotatably connected on installation folded plate 6214, driving roller 6218 and second
Gear 6217 is meshed；Driven roller 6219 is mounted on installation 6214 side of folded plate, driven roller 6219 and driving roller 6218
Position is corresponding, and tin silk is between driving roller 6218, driven roller 6219；Inductive disks 62110 are mounted on driven roller 6219
On, inductive disks 62110 and photoelectric sensor 62111 detect the speed for sending tin jointly；Tin silk guide holder 62112 is mounted on installation folding
On plate 6214, for being oriented to the direction of motion of tin silk.
It send tin component 621 at work, drives installation folded plate 6214 is whole to move down close to be welded by the 12nd cylinder 6212
Xi Chu；It send tin motor 6216 to rotate, drives two driving rollers 6218 to rotate in same direction, pass through driving roller 6218 and driven roller
6219 send out tin silk.
As shown in figure 14, dust removal assembly 622 includes the 7th mounting rack 6221 and suction inlet 6222；Suction inlet 6222 is lower to be rectified
At scolding tin, upper end connects fan, and the impurity such as dust are sucked out.
As shown in figure 15, welding gun lifting assembly 623 is linear including the 8th mounting rack 6231, the 13rd cylinder the 6232, the 6th
Move rail assembly 6233, welding gun mounting plate 6234 and welding gun 6235；8th mounting rack 6231 is mounted on fixed disc 36, welding gun peace
Loading board 6234 is mounted on the 8th mounting rack 6231 by the 6th linear rail assembly 6233 that moves.13rd cylinder 6232 is mounted on
On eight mounting racks 6231,6232 telescopic end of the 13rd cylinder is connected with welding gun mounting plate 6234, and the 13rd cylinder 6232 drives
Welding gun mounting plate 6234 realizes lifting；Welding gun 6235 is mounted on welding gun mounting plate 6234, and the tip of welding gun 6235 is working end.
Welding gun lifting assembly 623 at work, by the 13rd cylinder 6232 drive welding gun 6235 decline, close to tinned wire with
The joint of capacitive cylinders, and the tin silk for sending tin component 621 to send out is melted, achieve the purpose that scolding tin.
As shown in figure 16, capacitor turnover device 7 includes adjustment base 71, the 14th cylinder the 72, the 7th linearly shifting rail assembly
73, L-square 74, the first rotary cylinder 75, the second two-way cylinder 76 and clip claw assembly 77；Clip claw assembly 77 include U-board 771,
Optical axis 772, two-way lead screw 773 and third clamping jaw 774；Adjustment base 71 is mounted in rack 1, and adjustment base 71 is adjustable perpendicular
Straight height.L-square 74 through the 7th linear 73 mobile connection of rail assembly that moves on adjustment base 71, install by the 14th cylinder 72
On adjustment base 71,72 telescopic end of the 14th cylinder is connected with L-square 74, and the 14th cylinder 72 drives L-square 74
Return is dynamic；First rotary cylinder 75 is mounted on L-square 74, and the second two-way cylinder 76 is mounted on the rotation of the first rotary cylinder 75
In shaft, clip claw assembly 77 is mounted on two mobile terminals of the second two-way cylinder 76.Clip claw assembly 77 adjusts two third clamping jaws
774 distance, to adapt to the capacitive cylinders of different length.U-board 771 is mounted on the second two-way cylinder 76, optical axis 772 and double
It is vertically installed in U-board 771 to lead screw 773, the lead screw of two-way 773 two sides of lead screw is oppositely oriented.It is provided on third clamping jaw 774
Through-hole and threaded hole cooperate in optical axis 772 and two-way lead screw 773, control two third clamping jaws by rotating two-way lead screw 773
774 it is close or mutually from.
Capacitor turnover device 7 adjusts the distance and whole height of two third clamping jaws 774 before work, at work,
L-square 74 is taken out of by the 14th cylinder 72, and then the second two-way cylinder 76 is shunk, and capacitive cylinders is clamped, fixture is corresponding at this time
It unclamps, then the first rotary cylinder 75 works, the capacitive cylinders clamped are overturn into 180 degree, and rear jig clamps again, second pair
It is unclamped to cylinder 76.
Capacitor turnover device 7 solves gummed wire and the technical issues of tinned wire pad is located at different end faces, by turning over
Turn, complete processing under upper, using gravity, facilitates welding, improve welding quality, and clamping jaw is adjustable, adapt to difference
The processing of size capacitor.
As shown in figure 17, gummed wire spot welding device 8 includes adjusting holder assembly 81, gummed wire driving assembly 82, gummed wire to cut out
Cut peeling component 83, bend component 84 and the second AC spot-welding component 85.It adjusts holder assembly 81 and is mounted on 1 side of rack, be used for
Adjust the height that gummed wire cuts peeling component 83；Gummed wire driving assembly 82 is mounted on gummed wire and cuts on peeling component 83,
For driving gummed wire to feed；Gummed wire cuts peeling component 83 and is mounted on the elevator 812 for adjusting holder assembly 81, is used for glue
Cutting, peeling and the feeding of matter line；It bends component 84 and the second AC spot-welding component 85 is mounted on consolidating for turntable board migration device 3
Determine on plectane 36, the component 84 that bends completes colloid thread end bending process, and the second AC spot-welding component 85 completes gummed wire and electricity
Hold spot welding process.
At work, gummed wire driving assembly 82 drives gummed wire feeding from the bottom to top to gummed wire spot welding device 8, by colloid
Line cut peeling component 83 gummed wire is cut, end peeling and upward feeding, gummed wire penetrates the centre bore of capacitor, dew
Out in upper end；The gummed wire inner core of leakage carries out bending by the component 84 that bends, and capacitor upper end is sticked on, by the second AC spot-welding group
Part 85 carries out spot welding.
Gummed wire spot welding device 8 solves the problems, such as that the integrated degree of gummed wire processing is low, is cooperated by various components,
The division of labor is clear, is automatically finished the feeding of gummed wire, cuts, peeling, feeding, bending and point welding process, more efficient.
Adjusting holder assembly 81 includes regulating base board 813, adjusting rod 811 and elevator 812, and regulating base board 813 is mounted on machine
1 side of frame, adjusting rod 811 are rotatably connected on regulating base board 813, and elevator 812 is movably connected in adjusting rod 811, by turning
Dynamic two adjusting rods 811 up and down, realize that elevator 812 moves up and down.
As shown in figure 18, gummed wire driving assembly 82 includes gummed wire mounting rack 821, gummed wire cylinder 822, gummed wire shifting
Rail member 823, gummed wire install folded plate 824, gummed wire spool 825, gummed wire motor 826, colloid line gear 827, driving wheel
828, driven wheel 829, gummed wire inductive disks 8210, gummed wire inductor 8211 and guide holder 8212；Gummed wire mounting rack 821 is pacified
On fixed disc 36, gummed wire installs folded plate 824 and moves 823 mobile connection of rail member in gummed wire mounting rack by gummed wire
On 821, in certain inclination angle；Gummed wire cylinder 822 is mounted on gummed wire mounting rack 821,822 telescopic end of gummed wire cylinder
It is connected with gummed wire installation folded plate 824, gummed wire cylinder 822 drives gummed wire installation folded plate 824 to go up and down；Gummed wire spool
825 are mounted on gummed wire installation folded plate 824, for placing the colloid coil of wire；Gummed wire motor 826 is mounted on gummed wire installation folding
The back side of plate 824, colloid line gear 827 are mounted on the output shaft of gummed wire motor 826；It is tooth form in 828 structure of driving wheel
Wheel and friction pulley closed assembly, toothed wheel is for being driven, and for friction pulley for driving tin silk, driving wheel 828 is rotatably connected on gummed wire peace
It fills on folded plate 824, driving wheel 828 is meshed with colloid line gear 827；Driven wheel 829 is mounted on gummed wire installation 824 side of folded plate
Side, driven wheel 829 is corresponding with 828 position of driving wheel, and gummed wire is between driving wheel 828 and driven wheel 829；Gummed wire induction
Disk 8210 is mounted on driven wheel 829, the speed of gummed wire inductive disks 8210 and the common detection line sending of gummed wire inductor 8211；
Guide holder 8212 is mounted on gummed wire installation folded plate 824, for being oriented to the direction of motion of gummed wire.
Gummed wire driving assembly 82 drives gummed wire installation folded plate 824 is whole to move at work, by gummed wire cylinder 822
Dynamic, gummed wire motor 826 rotates, and two driving wheels 828 is driven to rotate in same direction, by driving wheel 828 and driven wheel 829 by colloid
Line is sent out, and realizes gummed wire feeding.
As shown in figure 19, gummed wire cuts peeling component 83 and includes base component 831, lifting mechanism 832 and cut peeling
Mechanism 833.Base component 831 is oblique including the first finger cylinder 8131, fixture block 8132, Mobile base 8133, discharge nozzle 8134, waste material
Plate the 8135, the 8th linearly moves rail assembly 8136 and substrate 8137；First finger cylinder 8131 is mounted on 8137 lower end of substrate, fixture block
8132 are mounted on the mobile terminal of the first finger cylinder 8131, for clamping gummed wire, control its charging, place and fall；Mobile base
8133 for being coupled lifting mechanism 832；For placing gummed wire in discharge nozzle 8134；Waste material inclined plate 8135 is mounted on substrate
On 8137, the scrap leather for being oriented to removing is slid；832 mobile connection of lifting mechanism can be clamped and be cut on base component 831
Gummed wire afterwards, and be lifted；Peeling procedure 833 is cut by the 8th linear 8136 mobile connection of rail assembly that moves in substrate
On 8137, it is located at the top of discharge nozzle 8134, gummed wire realization is cut and peeling.
As shown in figure 20, lifting mechanism 832 include the 15th cylinder 8321, lifting move seat 8232, the 16th cylinder 8233,
Mandril 8234, fixed fixture block 8235 and memotron 8236；15th cylinder, 8321 fixing end is mounted on substrate 8137, and lifting moves
The mobile cooperation of seat 8232 is in Mobile base 8133.The telescopic end of 15th cylinder 8321 moves seat 8232 with lifting and is connected, and drives
Lifting moves seat 8232 and moves up and down；16th cylinder 8233 is mounted on the horizontal part that lifting moves seat 8232, the 16th cylinder 8233
Mandrel stretches out vertical plate；8234 inner end of mandril is connected on the telescopic end of the 16th cylinder 8233, and 8234 outer end of mandril is equipped with
Arc-shaped inner groovy.Fixed fixture block 8235 is mounted on lifting and moves on seat 8232, is provided with below fixed 8235 end of fixture block convex
Edge is fixed on fixture block 8235 and is provided with vertical through-hole, and gummed wire lower end is clamped in mandril 8234 and the cooperation of mandril 8234.Memotron 8236
It being mounted on fixed fixture block 8235, the vertical through-hole on memotron 8236 and fixed fixture block 8235 is to just, for accommodating gummed wire,
The length of memotron is less than the length of gummed wire.
At work, gummed wire is sent in memotron 8236 lifting mechanism 832, and posterior end is first pressed from both sides by mandril 8234
Firmly, the work of peeling procedure 833 is then cut, the gummed wire of 8234 lower end of mandril is cut and peeling, then the 15th gas
Cylinder 8321 acts, and by the gummed wire in memotron 8236 by capacitor circular hole, exposes in upper surface, waits bending.
As shown in figure 21, cutting peeling procedure 833 includes intermediate plate 8331, the 17th cylinder 8332, T-shaped plate 8333, L shape
Plate 8334, the 18th cylinder 8335, frid 8336, blade mounting plate 8337, roller 8338 and blade 8339.On intermediate plate 8331
If the pillar of lower end is used for and the rotation connection of the 17th cylinder 8332, the pillar of upper end and the 18th cylinder there are two pillar
8335 telescopic ends are connected.Intermediate plate 8331 is by the 8th linear 8136 mobile connection of rail assembly that moves on substrate 8137；T-shaped plate
8333 and L shaped plate 8334 be rotatably connected on intermediate plate 8331, T-shaped plate 8333 and 8334 upper end of L shaped plate are provided with straight trough
83331；8333 one end of T-shaped plate and L shaped plate 8334 form the cooperation of slot pair, the telescopic end and T-shaped plate 8333 of the 17th cylinder 8332
The other end is connected.18th cylinder 8335 is mounted on substrate 8137,8335 telescopic end of the 18th cylinder and intermediate plate 8331
It is connected, intermediate plate 8331 is driven to go up and down；Blade mounting plate 8337 is connect by frid 8336 with 8331 phase shift of intermediate plate.Knife
Piece 8339 is three disposed in parallel up and down, and interval is mounted in blade mounting plate 8337, and intermediate blade is flat sword, for cutting
Disconnected gummed wire, the blade of upper and lower ends are V-arrangement sword, for marking on gummed wire, give over to peeling use；Roller 8338 is mounted on knife
On piece mounting plate 8337, the cooperation of slot pair is formed with the straight trough 83331 in T-shaped plate 8333 and L shaped plate 8334.
Cut peeling procedure 833 at work, the movement of the 17th cylinder 8332 drives T-shaped plate 8333 to rotate clockwise, L
Shape plate 8334 rotates counterclockwise, thus close to each other with cutting blade mounting plate 8337, three is close to each other blade；Gummed wire is cut
It is disconnected, and a print is respectively inscribed up and down in port, it does not unclamp at this time；The gummed wire of cutting is lifted by lifting mechanism 832, by glue
The rubber of matter line lower end peels off, the movement of the 18th cylinder 8335, and by the whole lifting of intermediate plate 8331, gummed wire is by first-hand at this time
Refer to that cylinder 8131 is clamped, the rubber of upper end is peeled off.
It cuts peeling procedure 833 and solves the problems, such as that colloid wire cutting peeling operation is complicated, by the way that specific cutter is arranged,
Cutting and peeling are completed, these work is completed and has only used two cylinders, be more easier to control, mechanism error rate is smaller.
As shown in figure 22, the component 84 that bends includes the 9th mounting rack 841, the 19th cylinder 842,843 and of the 20th cylinder
Bend block 844；19th cylinder 842 is vertically installed on fixed disc 36 by the 9th mounting rack 841, the 20th cylinder 843
It is horizontally arranged on 842 telescopic end of the 19th cylinder, the block 844 that bends is mounted on the telescopic end of the 20th cylinder 843, and bend block
There are circular arc chamfering in 844 ends.
Component 84 bend at work, the 19th cylinder 842 and 843 successive relay trip of the 20th cylinder will expose on capacitor
The gummed wire at end carries out bending, leans against upper surface, is then welded together by the second AC spot-welding component 85.
It is small that the component 84 that bends solves gummed wire bonding area, it is difficult to which the problem of welding is connect point by bending gummed wire
Thixotroping makes to weld stronger for line contact convenient for welding.
As shown in figure 23, colloid line detector 9 includes adjusting pedestal 91, adjusting knob 92, liftable mounting plate 93, second
11 cylinders 94 and the second test electrode 95；The adjustable height of pedestal 91 is adjusted, liftable mounting plate 93 is connected to adjusting pedestal
On 91, adjusting knob 92 is connected with liftable mounting plate 93, controls liftable mounting plate 93 by rotation adjusting knob 92 and goes up and down.Second
11 cylinders 94 are mounted on liftable mounting plate 93, and the second test electrode 95 is mounted on the 21st cylinder 94 by insulation board 96
Telescopic end on.
At work, the 21st cylinder 94 drives the second test electrode 95 to act to colloid line detector 9, until and glue
End in contact under matter line, before measuring spot welding whether conductive communication.
The structure of second AC spot-welding component 85 is identical as the first AC spot-welding component 44.
As shown in figure 24, gummed wire welder 10 includes gummed wire soldering mechanism 101 and the adjustable jack-up limit group of third
Part 102, third is adjustable, and jack-up limit assembly 102 is used to position capacitor, and gummed wire soldering mechanism 101 is in gummed wire and electricity
The interface of appearance is burn-on tin, and conductive capability is enhanced.Third is adjustable jack-up limit assembly 102 and the first adjustable jack-up limit assembly 43
Structure and function is identical, and gummed wire soldering mechanism 101 is identical as 62 structure and function of soldering mechanism.
As shown in figure 25, finished product blanking device 11 includes the 22nd cylinder 111, the rotation of the 23rd cylinder 112, second
The two-way cylinder 114 of cylinder 113, third, the 4th clamping jaw 115 and discharging transmission line 116.It is realized and is risen by the 22nd cylinder 111
Drop is moved left and right by the realization of the 23rd cylinder 112, the common movement completing perpendicular two dimension and carrying；Pass through the second rotation
Rotaring cylinder 113 completes overturning, completes clamping movement by the two-way cylinder 114 of third.Clamping jaw shape is different with feeding shape, because
Lead has been welded in capacitor end, can not clamp vertically, therefore is designed to opposite V-arrangement, clamps from capacitor middle part, then carries
Overturning, is laid flat on discharging transmission line 116, protects lead, be damaged it not.
The production method of circular capacitor, successively includes the following steps:
Capacitive cylinders to be welded are transported in turntable board migration device 3 by capacitive cylinders feeding by material loading device for capacitor 2, are turned
Disk board migration device 3 clamps capacitive cylinders；
Tin plating wire bonding is completed the feeding of tinned wire by tinned wire spot welding device 4, is cut, bending process, and after cutting
Tinned wire is carried and is welded on capacitive cylinders；
Tinned wire secondary welding detects whether the tin plating wire bonding of capacitive cylinders succeeds by tin plating line detector 5, tin plating wire bonding
Connection device 6 enhances conductive capability to scolding tin is carried out at the spot welding of tinned wire and capacitive cylinders；
Colloid wire bonding, capacitive cylinders are overturn, and cutting, peeling, the feeding, folding of gummed wire are completed by gummed wire spot welding device 8
Curved and point welding process；
Gummed wire secondary welding detects whether colloid wire bonding succeeds by colloid line detector 9, and gummed wire welder 10 is right
Scolding tin is carried out at the spot welding of gummed wire and capacitive cylinders, enhances conductive capability；
Blanking obtains circular capacitor finished product.
Claims (6)
1. a kind of circular capacitor manufacturing machine, it is characterised in that including rack (1) and the material loading device for capacitor being mounted on rack (1)
(2), turntable board migration device (3), tinned wire spot welding device (4), tin plating line detector (5), tinned wire welder (6), electricity
Under appearance turnover device (7), gummed wire spot welding device (8), colloid line detector (9), gummed wire welder (10) and finished product
Expect device (11)；Material loading device for capacitor (2), tinned wire spot welding device (4), tin plating line detector (5), tinned wire welder
(6), capacitor turnover device (7), gummed wire spot welding device (8), colloid line detector (9), gummed wire welder (10) and
Finished product blanking device (11) is arranged successively arrangement；
Tinned wire spot welding device (4) includes tinned wire feed mechanism (41), clamping carrying mechanism (42), the first adjustable jack-up limit
Component (43) and the first AC spot-welding component (44)；Tinned wire feed mechanism (41) is mounted on rack (1), for realizing tin plating
Feeding, bending and the fracture operation of line；Clamping carrying mechanism (42) is mutually connected with tinned wire feed mechanism (41), cuts out for clamping
Tinned wire after cutting, and be transported to above capacitive cylinders；First adjustable jack-up limit assembly (43) is mounted on rack (1)
On, for jacking up the height for adjusting capacitive cylinders；First AC spot-welding component (44) is mounted on turntable board migration device (3), position
In the first adjustable surface for jacking up limit assembly (43), for tinned wire and capacitive cylinders spot welding to be fixed；
Tin plating line detector (5) include the 5th mounting rack (51), the 11st cylinder (52), the 4th it is linear move rail assembly (53),
Insulated lift frame (54) and the first test electrode (55)；5th mounting rack (51) is mounted on turntable board migration device (3), and the 11st
Cylinder (52) is vertically installed on the 5th mounting rack (51), and the 11st cylinder (52) telescopic end is connected with insulated lift frame (54)
It connects；Through the 4th linear rail assembly (53) mobile connection that moves on the 5th mounting rack (51), first tests insulated lift frame (54)
Electrode (55) is mounted on insulated lift frame (54)；At work, the 11st cylinder (52) drives exhausted tin plating line detector (5)
Edge crane (54) lifting, the first test electrode (55) and capacitive cylinders are on same vertical axis, when the first test electrode
(55) when contacting with tinned wire, measure whether tinned wire welds with capacitive cylinders；
Tinned wire welder (6) includes the second adjustable jack-up limit assembly (61) and soldering mechanism (62)；Soldering mechanism (62)
Including sending tin component (621), dust removal assembly (622) and welding gun lifting assembly (623), soldering mechanism (62) includes sending tin component
(621), dust removal assembly (622) and welding gun lifting assembly (623) are installed on turntable board migration device (3)；Send tin component (621)
It is fed for defeated tin feeding wire, dust removal assembly (622) is used for dust removal process, and welding gun lifting assembly (623) is welded for melting tin silk
Connect the joint in tinned wire and capacitor；Second adjustable jack-up limit assembly (61) is for positioning capacitor；
Capacitor turnover device (7) includes adjustment base (71), the 14th cylinder (72), the 7th linear shifting rail assembly (73), right angle
Plate (74), the first rotary cylinder (75), the second two-way cylinder (76) and clip claw assembly (77)；Clip claw assembly (77) includes U-board
(771), optical axis (772), two-way lead screw (773) and third clamping jaw (774)；Adjustment base (71) is mounted on rack (1)；Right angle
For plate (74) through the 7th linear rail assembly (73) mobile connection that moves on adjustment base (71), the 14th cylinder (72) is mounted on tune
It saves on pedestal (71), the 14th cylinder (72) telescopic end is connected with L-square (74), and the 14th cylinder (72) drives L-square
(74) move back and forth；First rotary cylinder (75) is mounted on L-square (74), and the second two-way cylinder (76) is mounted on the first rotation
In the rotary shaft of rotaring cylinder (75), clip claw assembly (77) is mounted on two mobile terminals of the second two-way cylinder (76)；Clip claw assembly
(77) distance of two third clamping jaws (774) is adjusted；U-board (771) is mounted on the second two-way cylinder (76), optical axis (772)
It is vertically installed on U-board (771) with two-way lead screw (773), the lead screw of two-way lead screw (773) two sides is oppositely oriented；Third folder
It is provided with through-hole and threaded hole on pawl (774), cooperates in optical axis (772) and two-way lead screw (773), by rotating two-way lead screw
(773) control two third clamping jaws (774) it is close or mutually from；
Gummed wire spot welding device (8) cuts peeling component including adjusting holder assembly (81), gummed wire driving assembly (82), gummed wire
(83), bend component (84) and the second AC spot-welding component (85)；It adjusts holder assembly (81) and is mounted on rack (1) side, be used for
Adjust the height that gummed wire cuts peeling component (83)；Gummed wire driving assembly (82) is mounted on gummed wire and cuts peeling component
(83) on, for driving gummed wire to feed；Gummed wire cuts peeling component (83) and is mounted in adjusting holder assembly (81), is used for glue
Cutting, peeling and the feeding of matter line；It bends component (84) and the second AC spot-welding component (85) is mounted on turntable board migration device
(3) on, the component that bends (84) completes colloid thread end bending process, and the second AC spot-welding component (85) completes gummed wire and capacitor
It is spot welded process；
Colloid line detector (9) includes adjusting pedestal (91), adjusting knob (92), liftable mounting plate (93), the 21st gas
Cylinder (94) and the second test electrode (95)；Pedestal (91) adjustable height is adjusted, liftable mounting plate (93) is connected to adjusting base
On seat (91), adjusting knob (92) is connected with liftable mounting plate (93), controls liftable mounting plate by rotation adjusting knob (92)
(93) it goes up and down；21st cylinder (94) is mounted on liftable mounting plate (93), and the second test electrode (95) passes through insulation board
(96) it is mounted on the telescopic end of the 21st cylinder (94)；
Gummed wire welder (10) includes gummed wire soldering mechanism (101) and the adjustable jack-up limit assembly (102) of third, third
For positioning to capacitor, gummed wire soldering mechanism (101) connects adjustable jack-up limit assembly (102) gummed wire and capacitor
It burn-ons tin at mouthful；
Finished product blanking device (11) includes the 22nd cylinder (111), the 23rd cylinder (112), the second rotary cylinder
(113), the two-way cylinder of third (114), the 4th clamping jaw (115) and discharging transmission line (116)；Pass through the 22nd cylinder (111)
It realizes lifting, is moved left and right by the realization of the 23rd cylinder (112)；It completes to overturn by the second rotary cylinder (113), pass through
The two-way cylinder of third (114) completes clamping movement.
2. a kind of circular capacitor manufacturing machine according to claim 1, it is characterised in that material loading device for capacitor (2) includes conveying
Component (21) and overturning grasping mechanism (22), conveying assembly (21) drive capacitor to feed by belt；It overturns grasping mechanism (22)
Including lifter plate (221), the first cylinder (222), the second cylinder (223), first it is linear move rail assembly (224), swivel base (225),
Rotor plate (226), third cylinder (227), first gear (228), rack gear (229), the first two-way cylinder (2210) and the first folder
Pawl (2211)；For lifter plate (221) through linear bearing mobile connection on rack (1), the first cylinder (222) is mounted on rack
(1) on；First cylinder (222) telescopic end is connected with lifter plate (221), and lifter plate (221) is driven to move up and down；Swivel base
(225) through the first linear rail assembly (224) mobile connection that moves on lifter plate (221), the second cylinder (223) is mounted on lifting
On plate (221), the second cylinder (223) telescopic end is connected with swivel base (225), drives swivel base (225) transverse shifting；Rotor plate
(226) it is rotatably connected on swivel base (225), first gear (228) and rack gear (229) are meshed, and first gear (228) is mounted on
The shaft end of rotor plate (226), the mobile cooperation of rack gear (229) is in swivel base (225)；Third cylinder (227) is mounted on lifter plate
(221) on, third cylinder (227) telescopic end is connected with rack gear (229), and band carry-over bar (229) moves back and forth；First two-way gas
Cylinder (2210) is mounted on rotor plate (226), and the first clamping jaw (2211) is mounted on two telescopic ends of the first two-way cylinder (2210).
3. a kind of circular capacitor manufacturing machine according to claim 1, it is characterised in that turntable board migration device (3) includes segmentation
Device (31), turntable (32), fixture (33), tooling adjustment center element (34), release clamp component (35) and fixed disc (36)；Work
The whole center element of adjustment (34) includes adjusting seat (341) and adjustment column (342), and adjusting seat (341) is mounted on rack (1), is adjusted
Whole column (342) is placed in adjusting seat (341)；Release clamp component (35) includes the first mounting base (351), the 4th cylinder (352)
With push plate (353), the 4th cylinder (352) is horizontally arranged on rack (1) by the first mounting base (351), push plate (353) installation
On the telescopic end of the 4th cylinder (352)；Divider (31) is mounted on rack (1), and turntable (32) is mounted on divider (31)
Output shaft on, fixture (33) is uniformly mounted on the edge of turntable (32)；Fixed disc (36) is mounted on rack by connector
(1) on, it is located above turntable (32)；Adjustment column (342) is extracted out vertically from adjusting seat (341), corresponding with fixture (33), is used
In the initial position of correction divider (31)；Release clamp component (35) is mounted in four on rack (1), release clamp component
(35) be located at turntable (32) below, position is corresponding with fixture (33), to fixture (33) in feeding, overturning and blanking procedure into
Row unclamps；
At work, divider (31) drives turntable (32) stepping rotation to turntable board migration device (3), and fixture clamps electricity in (33)
Hold cylinder, gradually carry out movement, when need to unclamp capacitor, is completed by release clamp component (35)；
Fixture (33) includes U-shaped seat (331), guide post (322), sideslip fixture block (333), spring (334), swinging axle (335), lower cover
Plate (336), clamping jaw fixed block (337) and the second clamping jaw (338)；U-shaped seat (331) upper end is mounted on turntable (32), and two are led
Column (322) is mounted in U-shaped seat (331)；Sideslip fixture block (333) is two pieces, and sideslip fixture block is laterally provided with through-hole on (333)
(3331), for matching with guide post (322), sideslip fixture block (333) is equipped with pillar (3332)；Sideslip fixture block (333) is mobile
In guide post (322), spring (334) one end connects U-shaped seat (331) for cooperation, and other end connecting side slide clip block (333) makes two pieces
Sideslip fixture block (333) abuts under the action of pulling force；Swinging axle (335) top is equipped with through slot (3351), in the middle part of swinging axle (335)
It is rotatably connected on lower cover plate (336)；Lower cover plate (336) is mounted on U-shaped seat (331)；Swinging axle (335) lower part, which is equipped with, to be stretched out
Connecting rod (3352), connecting rod (3352) end be equipped with idler wheel (3353)；The through slot (3351) on swinging axle (335) top is respectively with two
A pillar (3332) forms the cooperation of slot pair；Second clamping jaw (338) is mounted on sideslip fixture block (333) by clamping jaw fixed block (337)
On, it is V-shaped on the inside of the second clamping jaw (338)；It is provided on clamping jaw fixed block (337) vertical notch (3371), the second folder of lower end
Pawl (338) is mounted in notch (3371)；
When nature, two sideslip fixture blocks (333) are close to each other, and the second clamping jaw (338) is made to clamp capacitive cylinders (100)；It needs
When unclamping, release clamp component (35) ejects push plate (353), contacts with idler wheel (3353), and swinging axle (335) are rotated,
It is connected by slot pair, two sideslip fixture blocks (333) is driven to be located remotely from each other.
4. a kind of circular capacitor manufacturing machine according to claim 1, it is characterised in that tinned wire spot welding device (4) is working
When, tinned wire feeding from tinned wire feed mechanism (41), and by bending and cut, carrying mechanism (42) are clamped by tinned wire
Clamp and be transported to above the capacitive cylinders of fixture (33), capacitive cylinders have already passed through the first adjustable jack-up limit assembly (43) into
Row short transverse position restriction, then the first AC spot-welding component (44) declines, and tinned wire is pressed on capacitance terminal by welding electrode
Portion welds together tinned wire and capacitive cylinders after connecting alternating current；
Tinned wire feed mechanism (41) includes the second mounting rack (411), the 5th cylinder (412), vertical alignment feature (413), water
Flat alignment feature (414), press component (415), the second linear shifting rail assembly (416), discharging set (417), the 6th cylinder
(418), fracture knife (419), bending push plate (4110) and the 7th cylinder (4111)；Second mounting rack (411) is mounted on rack (1)
On, vertical alignment feature (413) is mutually connected with horizontal alignment feature (414), vertical alignment feature (413) and horizontal alignment feature
(414) being vertically and horizontally straightened to tinned wire, vertical alignment feature (413) and horizontal alignment feature are respectively used to
It (414) include bottom plate and two rows of idler wheels being staggered；Press component (415) is two groups, and one group is fixedly mounted on the second mounting rack
(411) on, another group is connect by the second linear move rail assembly (416) with the second mounting rack (411) phase shift；Press component
(415) including the 8th cylinder (4151), press head (4152) and by wedge (4153), press component (415) is tin plating for driving
Line charging；It is equipped with by wedge (4153) for placing tinned wire (200) direct through groove (4154)；Press head (4152) is in cylinder
Shape, press head (4152) one end are connected on the mandrel of the 8th cylinder (4151), and press head (4152) other end, which is in, presses wedge
(4153) in, tinned wire (200) is located at by between wedge (4153) and press head (4152)；Discharging set (417) is mounted on second
The end of mounting rack (411), is provided with horizontal cylindrical hole in discharging set (417), cylindrical hole for tinned wire (200) into
Enter；Discharging set (417) side is provided with for the notch with fracture knife (419) cooperation；6th cylinder (418) is mounted on the second installation
On frame (411), fracture knife (419) is mounted on the telescopic end of the 6th cylinder (418), is provided on fracture knife (419) and discharging set
(417) the horizontal cylinder through-hole of the cylindrical hole location matches on, the mobile cooperation of fracture knife (419) is in discharging set (417) side
Notch in, the cylindrical hole of discharging set (417) and the horizontal cylinder through-hole of fracture knife (419) are on same axis；7th
Cylinder (4111) is mounted on the second mounting rack (411), and bending push plate (4110) is mounted on the telescopic end of the 7th cylinder (4111)
On；It is provided in bending push plate (4110) groove (4112), groove (4112) is mutually connected with the cylindrical hole of fracture knife (419)；
At work, tinned wire passes through vertical alignment feature (413), horizontal alignment feature (414) to tinned wire feed mechanism (41)
Enter press component (415) after alignment, transportable press component (415) clamps tinned wire, then the 5th cylinder (412)
Tinned wire is sent out fixed length distance by movement；When mobile press component (415) resets, fixed press component (415) will be plated
Solder is pushed down, and the changing of the relative positions is prevented；After tinned wire overhangs out, the 7th cylinder (4111) drives bending push plate (4110) to jack up, will be tin plating
Line bending upward；Then fracture knife (419) rises under the driving of the 6th cylinder (418), and tinned wire is cut off；
First adjustable jack-up limit assembly (43) includes third mounting rack (431), guide post (432), lifting nut seat (433), adjusts
Save lead screw (434), pointer (435), catch tray (436), the 9th cylinder (437), limit jacking block (438) and graduated scale (439)；
Third mounting rack (431) is mounted on rack (1), and guide post (432) is vertically installed at third mounting rack (431) side, goes up and down spiral shell
The mobile cooperation of base (433) is connected in guide post (432), and through adjusting screw (434) with third mounting rack (431), band
Dynamic lifting nut seat (433) realize lifting；Pointer (435) is mounted on lifting nut seat (433), pointer (435) be mounted on
The graduated scale (439) of third mounting rack (431) side is corresponding；Catch tray (436) is mounted on third mounting rack (431)
Side, the 9th cylinder (437) are mounted below third mounting rack (431), and the 9th cylinder (437) is located at the lower section of catch tray (436)；
Limit jacking block (438) is mounted on the telescopic end of the 9th cylinder (437), and limit jacking block (438) is located at the upper of catch tray (436)
Side, limit jacking block (438) center are provided with the threading hole for accommodating gummed wire and tinned wire；
First adjustable jack-up limit assembly (43) at work, by rotating adjusting screw (434), adjusts lifting nut seat
(433) height；9th cylinder (437) drives limit jacking block (438) to rise, by the capacitive cylinders top in fixture to predeterminated position
It is limited；
First AC spot-welding component (44) includes the 4th mounting rack (441), the tenth cylinder (442), connects supporting plate (443), is lateral
Adjuster (444), mounting plate (445), third linear move rail assembly (446), convex block (447) and electrode (448)；4th mounting rack
(441) it is mounted on fixed disc (36), connection supporting plate (443) is mounted on the 4th mounting rack (441) by the tenth cylinder (442)
On；Transverse adjustment (444) is mounted on connection supporting plate (443) lower end, and mounting plate (445) is mounted on transverse adjustment (444),
Transverse adjustment (444) is for adjusting mounting plate (445) left and right distance；Electrode (448) is mounted on electrode mounting plate (449),
Electrode mounting plate (449) moves rail assembly (446) mobile connection on mounting plate (445) by third linear；Convex block (447) installation
In mounting plate (445) side, convex block (447) is connect with electrode mounting plate (449) by spring；
At work, the tenth cylinder (442) drives connection supporting plate (443) entire lowering to first AC spot-welding component (44), so that
Tinned wire is pressed in capacitive surface by two electrodes (448).
5. a kind of circular capacitor manufacturing machine according to claim 1, it is characterised in that the second adjustable jack-up limit assembly
It (61) include jacking up mounting rack (611), jacking up guide post (612), nut seat (613), jack up adjusting screw (614), jack up pointer
(615), catch tray (616) are jacked up, cylinder (617) is jacked up, jacks up limit jacking block (618) and jack up graduated scale (619)；It jacks up
Mounting rack (611) is mounted on rack (1), is jacked up guide post (612) and is vertically installed at jack-up mounting rack (611) side, nut seat
(613) mobile cooperation is connected in jacking up guide post (612), and by jacking up adjusting screw (614) with mounting rack (611) are jacked up
It connects, nut seat (613) is driven to realize lifting；It jacks up pointer (615) to be mounted on nut seat (613), jacks up pointer (615) and peace
It is corresponding mounted in the jack-up graduated scale (619) for jacking up mounting rack (611) side；It jacks up catch tray (616) and is mounted on jack-up peace
It shelves above (611), jacks up cylinder (617) and be mounted below jack-up mounting rack (611), jack-up cylinder (617), which is located at, jacks up receipts
The lower section of catch basin (616)；It jacks up limit jacking block (618) to be mounted on the telescopic end for jacking up cylinder (617), jacks up limit jacking block
(618) it is located at the top for jacking up catch tray (616), jacks up limit jacking block (618) center and be provided with for accommodating gummed wire and tin plating
The threading hole of line；
Tinned wire welder (6) at work, is determined the capacitor in fixture by the second adjustable jack-up limit assembly (61)
Position, is then dusted processing by dust removal assembly (622), then send tin component (621) and welding gun lifting assembly (623) work simultaneously
Make, burn-ons tin in the joint of tinned wire and capacitor；
Sending tin component (621) includes the 6th mounting rack (6211), the 12nd cylinder (6212), the 5th linear shifting rail assembly
(6213), folded plate (6214) are installed, tin roll axis (6215), send tin motor (6216), second gear (6217), driving roller
(6218), driven roller (6219), inductive disks (62110), photoelectric sensor (62111) He Xisi guide holder (62112)；6th
Mounting rack (6211) is mounted on fixed disc (36), and installation folded plate (6214) is mobile by the 5th linear shifting rail assembly (6213)
It is connected on the 6th mounting rack (6211)；12nd cylinder (6212) is mounted on the 6th mounting rack (6211), the 12nd cylinder
(6212) telescopic end is connected with installation folded plate (6214), and the 12nd cylinder (6212) drives installation folded plate (6214) lifting；Tin
Spool (6215) is mounted on above installation folded plate (6214), for placing tin silk volume；Tin motor (6216) is sent to be mounted on installation folding
The back side of plate (6214), second gear (6217) are mounted on the output shaft for sending tin motor (6216)；Driving roller (6218) turns
Dynamic to be connected in installation folded plate (6214), driving roller (6218) is meshed with second gear (6217)；Driven roller (6219)
It is mounted on installation folded plate (6214) side, driven roller (6219) is corresponding with driving roller (6218) position, and tin silk is located at actively
Between idler wheel (6218), driven roller (6219)；Inductive disks (62110) are mounted on driven roller (6219), inductive disks
(62110) speed for sending tin is detected jointly with photoelectric sensor (62111)；Tin silk guide holder (62112) is mounted on installation folded plate
(6214) on, for being oriented to the direction of motion of tin silk；
Send tin component (621) at work, by the 12nd cylinder (6212) drive installation folded plate (6214) integrally move down close to
At scolding tin；Send tin motor (6216) to rotate, two driving rollers (6218) driven to rotate in same direction, by driving roller (6218) and
Driven roller (6219) sends out tin silk；
Dust removal assembly (622) includes the 7th mounting rack (6221) and suction inlet (6222)；Suction inlet (6222) lower end face scolding tin
Place；
Welding gun lifting assembly (623) includes the 8th mounting rack (6231), the 13rd cylinder (6232), the 6th linear shifting rail assembly
(6233), welding gun mounting plate (6234) and welding gun (6235)；8th mounting rack (6231) is mounted on fixed disc (36), welding gun
Mounting plate (6234) is mounted on the 8th mounting rack (6231) by the 6th linear move rail assembly (6233)；13rd cylinder
(6232) it is mounted on the 8th mounting rack (6231), the 13rd cylinder (6232) telescopic end is connected with welding gun mounting plate (6234)
It connects, the 13rd cylinder (6232) drives welding gun mounting plate (6234) to realize lifting；Welding gun (6235) is mounted on welding gun mounting plate
(6234) on；
Welding gun lifting assembly (623) drives welding gun (6235) decline at work, by the 13rd cylinder (6232), close to tinned wire
With the joint of capacitive cylinders, and will send tin component (621) send out tin silk melt.
6. a kind of circular capacitor manufacturing machine according to claim 1, it is characterised in that gummed wire spot welding device (8) is working
When, gummed wire driving assembly (82) drives gummed wire feeding from the bottom to top, cuts peeling component (83) to gummed wire by gummed wire
It is cut, end peeling and upward feeding, gummed wire are exposed through the centre bore of capacitor in upper end；In the gummed wire of leakage
Core carries out bending by the component that bends (84), sticks on capacitor upper end, carries out spot welding by the second AC spot-welding component (85)；
Adjusting holder assembly (81) includes regulating base board (813), adjusting rod (811) and elevator (812), regulating base board (813) peace
Mounted in rack (1) side, adjusting rod (811) is rotatably connected on regulating base board (813), and elevator (812) is movably connected in tune
Pole (811) realizes that elevator (812) move up and down by rotating adjusting rod (811)；
Gummed wire driving assembly (82) includes gummed wire mounting rack (821), gummed wire cylinder (822), gummed wire shifting rail member
(823), gummed wire installation folded plate (824), gummed wire spool (825), gummed wire motor (826), colloid line gear (827), master
Driving wheel (828), driven wheel (829), gummed wire inductive disks (8210), gummed wire inductor (8211) and guide holder (8212)；Glue
Matter line mounting rack (821) is mounted on fixed disc (36), and gummed wire installs folded plate (824) and moves rail member (823) by gummed wire
Mobile connection is on gummed wire mounting rack (821)；Gummed wire cylinder (822) is mounted on gummed wire mounting rack (821), gummed wire
Cylinder (822) telescopic end is connected with gummed wire installation folded plate (824), and gummed wire cylinder (822) drives gummed wire to install folded plate
(824) it goes up and down；Gummed wire spool (825) is mounted in gummed wire installation folded plate (824), for placing the colloid coil of wire；Gummed wire
Motor (826) is mounted on the back side of gummed wire installation folded plate (824), and colloid line gear (827) is mounted on gummed wire motor (826)
Output shaft on；Driving wheel (828) is rotatably connected in gummed wire installation folded plate (824), driving wheel (828) and colloid line gear
(827) it is meshed；Driven wheel (829) is mounted on gummed wire installation folded plate (824) side, driven wheel (829) and driving wheel (828)
Position is corresponding, and gummed wire is located between driving wheel (828) and driven wheel (829)；Gummed wire inductive disks (8210) are mounted on driven
It takes turns on (829), the speed of gummed wire inductive disks (8210) and gummed wire inductor (8211) common detection line sending；Guide holder
(8212) it is mounted in gummed wire installation folded plate (824), for being oriented to the direction of motion of gummed wire；
Gummed wire installation folded plate (824) is driven to move integrally by gummed wire cylinder (822), gummed wire motor (826) rotation drives
Two driving wheels (828) rotate in same direction, and are sent out gummed wire by driving wheel (828) and driven wheel (829)；
Gummed wire cuts peeling component (83) and includes base component (831), lifting mechanism (832) and cut peeling procedure (833)；
Base component (831) includes the first finger cylinder (8131), fixture block (8132), Mobile base (8133), discharge nozzle (8134), waste material
Inclined plate (8135), the 8th linear shifting rail assembly (8136) and substrate (8137)；First finger cylinder (8131) is mounted on substrate
(8137) lower end, fixture block (8132) are mounted on the mobile terminal of the first finger cylinder (8131), for clamping gummed wire, control its into
Material is placed and is fallen；Mobile base (8133) is for being coupled lifting mechanism (832)；For placing colloid in discharge nozzle (8134)
Line；Waste material inclined plate (8135) is mounted on substrate (8137), and the scrap leather for being oriented to removing slides；Lifting mechanism (832) is mobile
It is connected on base component (831), the gummed wire after cutting can be clamped, and be lifted；Peeling procedure (833) is cut to pass through
8th linear rail assembly (8136) mobile connection that moves is located above discharge nozzle (8134), on substrate (8137) to gummed wire reality
It now cuts and peeling；
Lifting mechanism (832) includes the 15th cylinder (8321), lifting shifting seat (8232), the 16th cylinder (8233), mandril
(8234), fixed fixture block (8235) and memotron (8236)；15th cylinder (8321) fixing end is mounted on substrate (8137),
Lifting moves seat (8232) mobile cooperation in Mobile base (8133)；The telescopic end of 15th cylinder (8321) and lifting move seat
(8232) it is connected, drives lifting to move seat (8232) and move up and down；16th cylinder (8233) is mounted on lifting and moves seat (8232)
Horizontal part, the 16th cylinder (8233) mandrel stretch out vertical plate；Mandril (8234) inner end is connected to the 16th cylinder (8233)
Telescopic end on, mandril (8234) outer end be equipped with arc-shaped inner groovy；Fixed fixture block (8235) are mounted on lifting and move seat
(8232) on, it is provided with flange below fixed fixture block (8235) end, is provided with vertical through-hole, mandril on fixed fixture block (8235)
(8234) gummed wire lower end is clamped with mandril (8234) cooperation；Memotron (8236) is mounted on fixed fixture block (8235), storage
The vertical through-hole on (8236) and fixed fixture block (8235) is managed to just, for accommodating gummed wire, the length of memotron is less than colloid
The length of line；
At work, gummed wire is sent in memotron (8236) lifting mechanism (832), and posterior end is first carried out by mandril (8234)
It clamps, then cuts peeling procedure (833) work, the gummed wire of mandril (8234) lower end is cut and peeling, then the
15 cylinders (8321) movement exposes in upper surface by the gummed wire in memotron (8236) by capacitor circular hole, waits folding
It is curved；
Cutting peeling procedure (833) includes intermediate plate (8331), the 17th cylinder (8332), T-shaped plate (8333), L shaped plate
(8334), the 18th cylinder (8335), frid (8336), blade mounting plate (8337), roller (8338) and blade (8339)；In
Between set on plate (8331) there are two pillar, the pillar of lower end is used for and the rotation connection of the 17th cylinder (8332), the pillar of upper end
It is connected with the 18th cylinder (8335) telescopic end；Intermediate plate (8331) passes through the 8th linear shifting rail assembly (8136) mobile connection
On substrate (8137)；T-shaped plate (8333) and L shaped plate (8334) are rotatably connected on intermediate plate (8331), T-shaped plate (8333)
Straight trough (83331) are provided with L shaped plate (8334) upper end；T-shaped plate (8333) one end and L shaped plate (8334) form the cooperation of slot pair,
The telescopic end of 17th cylinder (8332) is connected with T-shaped plate (8333) other end；18th cylinder (8335) is mounted on substrate
(8137) on, the 18th cylinder (8335) telescopic end is connected with intermediate plate (8331), drives intermediate plate (8331) lifting；Blade
Mounting plate (8337) is connect by frid (8336) with intermediate plate (8331) phase shift；Blade (8339) is disposed in parallel up and down
Three, interval is mounted in blade mounting plate (8337), and intermediate blade is flat sword, for cutting off gummed wire, upper and lower ends
Blade is V-arrangement sword, for marking on gummed wire；Roller (8338) is mounted on blade mounting plate (8337), with T-shaped plate
(8333) straight trough (83331) and in L shaped plate (8334) forms the cooperation of slot pair；
Cut peeling procedure (833) at work, the movement of the 17th cylinder (8332) drives T-shaped plate (8333) to rotate clockwise, L
Shape plate (8334) rotates counterclockwise, thus close to each other with cutting blade mounting plate (8337)；Gummed wire is cut off, the colloid of cutting
Line is lifted by lifting mechanism (832), and the rubber of gummed wire lower end is peeled off, the movement of the 18th cylinder (8335), will be intermediate
Plate (8331) is integrally lifted, and gummed wire is clamped by the first finger cylinder (8131) at this time, and the rubber of upper end is peeled off；
Bend component (84) include the 9th mounting rack (841), the 19th cylinder (842), the 20th cylinder (843) and the block that bends
(844)；19th cylinder (842) is vertically installed on fixed disc (36) by the 9th mounting rack (841), the 20th cylinder
(843) it is horizontally arranged on the 19th cylinder (842) telescopic end, the block that bends (844) is mounted on the flexible of the 20th cylinder (843)
On end, there is circular arc chamfering in the block that bends (844) end；
Component (84) bend at work, the 19th cylinder (842) and the 20th cylinder (843) successive relay trip will expose capacitor
The gummed wire of upper end carries out bending, leans against upper surface, is then welded by the second AC spot-welding component (85).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910034021.8A CN109500611A (en) | 2019-01-15 | 2019-01-15 | A kind of circular capacitor manufacturing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910034021.8A CN109500611A (en) | 2019-01-15 | 2019-01-15 | A kind of circular capacitor manufacturing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109500611A true CN109500611A (en) | 2019-03-22 |
Family
ID=65757867
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910034021.8A Withdrawn CN109500611A (en) | 2019-01-15 | 2019-01-15 | A kind of circular capacitor manufacturing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109500611A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110342242A (en) * | 2019-06-19 | 2019-10-18 | 杭州众道光电科技有限公司 | A kind of handling device of semiconductor devices |
| CN112103097A (en) * | 2020-09-21 | 2020-12-18 | 扬州高强电子有限公司 | Semi-automatic assembling device for high-voltage large-capacity aluminum electrolytic capacitor |
| CN112475635A (en) * | 2020-12-08 | 2021-03-12 | 张春雨 | Cutting device and cutting method for producing anodized aluminum plate |
| CN117817216A (en) * | 2024-03-06 | 2024-04-05 | 山西省公路局晋中分局试验室 | Welding equipment for road and bridge expansion joint processing |
| CN117943652A (en) * | 2024-03-26 | 2024-04-30 | 山西星心半导体科技有限公司 | LED bulb stitch welding machine |
| CN117968569A (en) * | 2024-04-01 | 2024-05-03 | 中汽研汽车检验中心(武汉)有限公司 | Contour detection method for vehicle seat mounting bracket |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3267343A (en) * | 1965-03-01 | 1966-08-16 | Illinois Tool Works | Wound capacitor and lead assembly |
| JPH0444206A (en) * | 1990-06-08 | 1992-02-14 | Nippon Chemicon Corp | Device for assembling lead wire of electrolytic capacitor |
| CN2311066Y (en) * | 1997-09-23 | 1999-03-17 | 罗得电子机械股份有限公司 | Capacitor assembling device |
| CN201025596Y (en) * | 2007-03-08 | 2008-02-20 | 周明基 | Explosion proof wire welding device for capacitor end cover |
| CN202230888U (en) * | 2011-09-23 | 2012-05-23 | 厦门迈通科技有限公司 | Coated lead wire processor |
| CN103008864A (en) * | 2012-12-22 | 2013-04-03 | 淄博国利新电源科技有限公司 | Straight-line type spot welding machine of capacitor battery |
| CN103745838A (en) * | 2013-12-27 | 2014-04-23 | 珠海华冠电子科技有限公司 | Capacitor detection and spot welding all-in-one machine |
| CN105382368A (en) * | 2015-11-25 | 2016-03-09 | 惠州金源精密自动化设备有限公司 | Welding device for battery microphone |
| CN106847558A (en) * | 2016-12-26 | 2017-06-13 | 东莞市蓉工自动化科技有限公司 | A kind of automatic assembling machine of circular capacitor |
-
2019
- 2019-01-15 CN CN201910034021.8A patent/CN109500611A/en not_active Withdrawn
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3267343A (en) * | 1965-03-01 | 1966-08-16 | Illinois Tool Works | Wound capacitor and lead assembly |
| JPH0444206A (en) * | 1990-06-08 | 1992-02-14 | Nippon Chemicon Corp | Device for assembling lead wire of electrolytic capacitor |
| CN2311066Y (en) * | 1997-09-23 | 1999-03-17 | 罗得电子机械股份有限公司 | Capacitor assembling device |
| CN201025596Y (en) * | 2007-03-08 | 2008-02-20 | 周明基 | Explosion proof wire welding device for capacitor end cover |
| CN202230888U (en) * | 2011-09-23 | 2012-05-23 | 厦门迈通科技有限公司 | Coated lead wire processor |
| CN103008864A (en) * | 2012-12-22 | 2013-04-03 | 淄博国利新电源科技有限公司 | Straight-line type spot welding machine of capacitor battery |
| CN103745838A (en) * | 2013-12-27 | 2014-04-23 | 珠海华冠电子科技有限公司 | Capacitor detection and spot welding all-in-one machine |
| CN105382368A (en) * | 2015-11-25 | 2016-03-09 | 惠州金源精密自动化设备有限公司 | Welding device for battery microphone |
| CN106847558A (en) * | 2016-12-26 | 2017-06-13 | 东莞市蓉工自动化科技有限公司 | A kind of automatic assembling machine of circular capacitor |
| CN108847360A (en) * | 2016-12-26 | 2018-11-20 | 东莞市蓉工自动化科技有限公司 | A kind of circular capacitor kludge being able to carry out position detection |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110342242A (en) * | 2019-06-19 | 2019-10-18 | 杭州众道光电科技有限公司 | A kind of handling device of semiconductor devices |
| CN110342242B (en) * | 2019-06-19 | 2021-03-19 | 杭州金伙伴智能科技有限公司 | Carrying device for semiconductor device |
| CN112103097A (en) * | 2020-09-21 | 2020-12-18 | 扬州高强电子有限公司 | Semi-automatic assembling device for high-voltage large-capacity aluminum electrolytic capacitor |
| CN112103097B (en) * | 2020-09-21 | 2021-11-09 | 扬州高强电子有限公司 | Semi-automatic assembling device for high-voltage large-capacity aluminum electrolytic capacitor |
| CN112475635A (en) * | 2020-12-08 | 2021-03-12 | 张春雨 | Cutting device and cutting method for producing anodized aluminum plate |
| CN117817216A (en) * | 2024-03-06 | 2024-04-05 | 山西省公路局晋中分局试验室 | Welding equipment for road and bridge expansion joint processing |
| CN117817216B (en) * | 2024-03-06 | 2024-05-17 | 山西省公路局晋中分局试验室 | Welding equipment for road and bridge expansion joint processing |
| CN117943652A (en) * | 2024-03-26 | 2024-04-30 | 山西星心半导体科技有限公司 | LED bulb stitch welding machine |
| CN117968569A (en) * | 2024-04-01 | 2024-05-03 | 中汽研汽车检验中心(武汉)有限公司 | Contour detection method for vehicle seat mounting bracket |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109500611A (en) | A kind of circular capacitor manufacturing machine | |
| CN109500466A (en) | Soldering mechanism and tinned wire welder and circular capacitor production equipment | |
| CN108847360B (en) | Circular capacitor assembling machine capable of carrying out position detection | |
| CN109500468A (en) | Material loading device for capacitor and circular capacitor production equipment | |
| CN109462114B (en) | Full-automatic production equipment for pressure sensor | |
| CN111531238A (en) | Transformer welding and assembling integrated production line | |
| CN108323033A (en) | Automatic tin welding machine | |
| CN109500610A (en) | A kind of circular capacitor and its production method | |
| CN109500467A (en) | Tinned wire spot welding device and circular capacitor production equipment | |
| CN208369955U (en) | A kind of automatic production line that pcb board nailing is encapsulated | |
| CN108480907A (en) | A kind of lithium battery pole ear bonding machine | |
| CN108817596A (en) | A kind of fully automatic feeding welding system of contact knife turntable structure | |
| CN108686981A (en) | Lithium battery sorting machine | |
| CN109449723B (en) | Wire stripping and cutting device and pressure sensor production equipment | |
| CN108746916B (en) | Automatic bridge-crossing line welding equipment for ABS circuit board of new energy automobile | |
| CN109500612A (en) | Gummed wire cuts peeling component and gummed wire spot welding device and circular capacitor production equipment | |
| CN109500465A (en) | Turntable board migration device and circular capacitor production equipment | |
| CN107717160A (en) | A kind of apparatus and method of automatic welding Mobile phone horn | |
| CN109500609A (en) | Tinned wire feed mechanism and tinned wire spot welding device and circular capacitor production equipment | |
| CN213706990U (en) | Novel punching capacitor pin welding equipment conveying jig | |
| CN109273959B (en) | Pressure sensor and production method and production equipment thereof | |
| CN213764365U (en) | Novel punching capacitor pin welding equipment | |
| CN213794678U (en) | Feedthrough capacitor pin welding equipment | |
| CN214185649U (en) | Welding tool and strain gauge welding machine | |
| CN213888560U (en) | Punching capacitor pin welding equipment convenient to carry |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20190322 |
|
| WW01 | Invention patent application withdrawn after publication |