CN108847360B - Circular capacitor assembling machine capable of carrying out position detection - Google Patents
Circular capacitor assembling machine capable of carrying out position detection Download PDFInfo
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- CN108847360B CN108847360B CN201810732651.8A CN201810732651A CN108847360B CN 108847360 B CN108847360 B CN 108847360B CN 201810732651 A CN201810732651 A CN 201810732651A CN 108847360 B CN108847360 B CN 108847360B
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- 238000001514 detection method Methods 0.000 title claims abstract description 77
- 239000003990 capacitor Substances 0.000 title claims abstract description 55
- 238000009826 distribution Methods 0.000 claims abstract description 63
- 238000007599 discharging Methods 0.000 claims abstract description 12
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 214
- 238000003466 welding Methods 0.000 claims description 123
- 238000007514 turning Methods 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 19
- 238000012546 transfer Methods 0.000 claims description 18
- 238000005452 bending Methods 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 14
- 230000007306 turnover Effects 0.000 claims description 10
- 238000005219 brazing Methods 0.000 claims description 9
- 239000000523 sample Substances 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 7
- 239000000203 mixture Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/006—Apparatus or processes for applying terminals
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Automatic Assembly (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention relates to the field of capacitor processing equipment, in particular to a circular capacitor assembling machine capable of carrying out position detection, which comprises a power distribution control box, a turntable and an operation screen, wherein the turntable and the operation screen are arranged above the power distribution control box through a bracket and are communicated with the power distribution control box; the invention aims to provide a circular capacitor assembling machine capable of detecting positions, which is used for greatly improving the processing precision and the processing efficiency of a circular capacitor and saving a large amount of working hours by automatic operation from feeding to discharging.
Description
Original application No.: 2016112183337
The original case applicant: dongguan City Rong Industrial Automation technology Co Ltd
Application date of the original case: 2016, 12 months and 26 days
The original application name: an automatic assembling machine for circular capacitors.
Technical Field
The invention relates to the field of capacitor processing equipment, in particular to a circular capacitor assembling machine capable of detecting positions.
Background
With the rapid development of electronic technology, capacitors are used more and more widely, and there are various capacitors, one of which is a circular capacitor and includes a main body and upper and lower electrodes.
In the processing process of the circular capacitor, the main body and the upper and lower electrodes are mostly processed by welding, and the existing circular capacitor electrode welding is mostly to insert the electrode tin wire into the main body manually. Then welding is carried out again, wherein manual edge changing is needed, and meanwhile, twice fixing is needed, the operation is complex, a large amount of manpower labor is consumed, meanwhile, the machining efficiency is not high, and a large amount of production time is consumed.
Disclosure of Invention
The invention aims to provide a circular capacitor assembling machine capable of detecting positions, which is used for greatly improving the processing precision and the processing efficiency of a circular capacitor and saving a large amount of working hours by automatic operation from feeding to discharging.
In order to achieve the above purpose, the invention adopts the technical scheme that: a circular capacitor assembling machine capable of detecting positions comprises a power distribution control box (14), a rotary table (13) and an operation screen (15), wherein the upper part of the power distribution control box is arranged through a support and is communicated with the power distribution control box, clamps (1) are uniformly arranged below the rotary table (13) along an annular shape, a feeding device (2), a positioning detection device (3), a tin wire feeding device (4), a polarity detection device (5), a tin wire welding device (6), a capacitor overturning device (7), a tin wire feeding device (8), a tin wire welding device (6) and a discharging device (16) are sequentially arranged on the outer side of the rotary table (13) in a clockwise direction, and the tin wire feeding device, the positioning detection device, the tin wire feeding device, the polarity detection device (5), the tin wire welding device (6; the capacitor overturning device (7) comprises a capacitor overturning seat (71) arranged on a power distribution control box (14), wherein the capacitor overturning seat (71) is provided with an overturning height adjusting hand wheel (72) matched with each other and an overturning upper movable seat (73) and a overturning lower movable seat (73), the overturning upper movable seat and the overturning lower movable seat (73) are provided with a front movable cylinder (74) and a rear movable seat (75) matched with each other, the front movable seat and the rear movable seat (75) are provided with hydraulic motors (76), the hydraulic motors (76) are provided with overturning clamping cylinders (77), the overturning clamping cylinders (77) are connected with overturning clamping movable seats (78) on two sides, the overturning clamping movable seats (78) are provided with overturning clamping blocks (79) matched with products (19), the overturning clamping blocks (79) are provided with an upper group and a lower group, and the distance between the overturning clamping blocks (80) is adjusted, the turnover front and rear movable air cylinder (74), the hydraulic motor (76) and the turnover clamping air cylinder (77) are connected to the power distribution control box (14).
Further, the feeding device (2) and the discharging device (16) both comprise a conveying belt (30) driven by a conveying motor (31), a picking and placing lifting cylinder (32) arranged on a power distribution control box (14) is arranged on one side of the conveying belt (30) close to a rotary table (13), a picking and placing lifting seat (33) is arranged on the picking and placing lifting cylinder (32), the picking and placing lifting seat (33) is mutually matched with a picking and placing front-back movable seat (34) and a picking and placing front-back movable cylinder (35), a brace (37) and a brace cylinder (36) which are mutually matched are arranged on the picking and placing front-back movable seat (34), the brace (37) is connected with an overturning block (38) through gear meshing, a picking and placing clamping cylinder (39) is arranged on the overturning block (38), and picking and placing clamping blocks (40) penetrating into the conveying belt (30) are arranged on two sides of the clamping picking and placing cylinder (39), and the middle part of the picking and placing clamping cylinder (39) is connected with a picking and placing limiting block (41) matched with the product (19), and the conveying motor (31), the picking and placing lifting cylinder (32), the picking and placing front and back movable cylinder (35), the brace cylinder (36) and the picking and placing clamping cylinder (39) are connected to the power distribution control box (14).
Furthermore, the position detection device (3) comprises a position detection seat (29) arranged on the power distribution control box (14), a hollow brazing rod seat (28) is arranged on the position detection seat (29), and a detection hollow brazing rod matched with the product (19) is arranged on the hollow brazing rod seat (28).
Furthermore, the tin wire feeding device (4) comprises a tin wire conveying and cutting device and a transfer device, the transfer device comprises a transfer support, a tin wire taking and lifting cylinder (51) is arranged on the transfer support, a tin wire taking motor (52) matched with the tin wire taking and lifting cylinder (51) is arranged above the tin wire taking and lifting cylinder (51), and a tin wire taking clamp holder (49) matched with the tin wire is arranged below the tin wire taking and lifting cylinder; the tin wire feeding, conveying and cutting device comprises a tin wire feeding seat (44), a pulling roller (43) matched with a tin wire (42) is arranged on the tin wire feeding seat (44), a tin wire positioning block (45) is arranged at the tail end of the pulling roller (43), a tin wire cutter (47) and a bending block (49) are arranged at the front end of the tin wire positioning block (45), the tin wire cutter (47) and the bending block (49) are connected with a tin wire cutter cylinder (46) and a bending cylinder (48) respectively, and a material taking lifting cylinder (51) and a tin wire material taking motor (52) are connected to a power distribution control box (14) pulling roller (43), the tin wire cutter cylinder (46) and the bending cylinder (48) and are connected to the power distribution control box (14).
Furthermore, the lower tin wire feeding device (8) comprises a lower tin wire conveying and cutting device and a transfer device, the lower tin wire conveying and cutting device comprises a lower tin wire lifting cylinder (81) and a lower tin wire guiding device (82) which are arranged on the side surface of the power distribution control box (14), a lower tin wire lifting seat (83) is arranged on the lower tin wire lifting cylinder (81), a lower tin wire front and back movable cylinder (74) and a lower tin wire front and back movable seat (76) which are mutually matched are arranged on the lower tin wire lifting seat (83), a lower tin wire cutter (85) matched with the wire guiding device (82) is arranged on the lower tin wire front and rear movable seat (76), the lower tin wire cutter (85) is connected with a lower tin wire cutter cylinder (87), the lower tin wire lifting cylinder (81), the lower tin wire guiding device (82), the lower tin wire front and back movable cylinder (74) and the lower tin wire cutter cylinder (87) are connected to the power distribution control box (14).
Furthermore, be provided with between tin silk loading attachment (8) and the second tin silk welding set (6) down with tin silk complex electric capacity liftout device (10), electric capacity liftout device (10) including electric capacity liftout seat (91), electric capacity liftout seat (91) on be provided with electric capacity liftout height control hand wheel (93), electric capacity liftout height control hand wheel (93) be connected with the altitude mixture control seat, the altitude mixture control seat on be provided with electric capacity liftout cylinder (94), electric capacity liftout cylinder (94) on be provided with tin silk complex liftout piece (92) down, electric capacity liftout cylinder (94) be connected to distribution control box (14).
Furthermore, the two tin wire welding devices (6) both comprise a welding seat (60), the right side of the welding seat (60) is provided with a welding feeding cylinder (61) and a welding feeding seat (62) which are mutually matched, the left side of the welding seat (60) is provided with a lead lifting cylinder (69) and a lead lifting seat (70) which are mutually matched, the middle part of the welding seat (62) is provided with an air suction pipe (66), the welding feeding seat (62) is provided with a welding head (63), a tin wire coil (64) is arranged above the lead lifting seat (70), the middle part of the welding seat is provided with a lead wheel (68) which is matched with the tin wire, the middle part and the lower part of the welding seat are provided with lead pipes (65) which control the trend of the tin wire, the outlet ends of the lead pipes (65) are matched with the welding head (63), the lead wheels (68) are all meshed through gears, a clamping wheel (67) is sleeved on the shaft of one lead wheel (68, the wire guide wheel (68), the welding head (63), the welding feeding cylinder (61) and the wire lifting cylinder (69) are connected to the power distribution control box (14).
Furthermore, the welding liftout device (12) is arranged below the two tin wire welding devices (6), the welding liftout device (12) comprises a welding liftout seat arranged on the power distribution control box (14), a welding liftout height adjusting hand wheel (101) and a welding height adjusting seat are arranged on the welding liftout seat, a welding liftout cylinder (103) is arranged on the welding height adjusting seat, a welding liftout plate is arranged on the welding liftout cylinder (103), a material ejection column (102) matched with a product (19) is arranged on the welding liftout plate, the welding liftout plate is matched with a sliding rod (104) on the welding height adjusting seat, and the welding liftout cylinder (103) is connected to the power distribution control box (14).
Further, polarity detection device (5) including setting up polarity detection seat (53) on the carousel support, polarity detection seat (53) on be provided with polarity and detect slide rail (54), polarity detection slide rail (54) be connected with polarity detection sliding seat (57) through polarity detection slider (55), polarity detection sliding seat (57) be connected with polarity detection cylinder (56), polarity detection sliding seat (57) on be provided with tin silk complex polarity probe (58) on the product.
Furthermore, the fixture (1) comprises a fixture seat (22) arranged below the rotary table (13), a fixture guide rod (27) is arranged on the fixture seat (22), two movable blocks (25) are arranged on the fixture guide rod (27), the movable blocks (25) are connected with elastic blocks (23) through connecting rods (24), the center of each elastic block (23) is connected with an elastic rotary handle (18), two matched fixture heads (11) are respectively connected onto the two movable blocks (25), the fixture heads (11) are matched with a product (19), and the movable blocks (25) are connected with clamping springs (20) arranged on the fixture seat (22) through spring mounting holes (26); distribution control box (14) on be provided with elasticity cylinder mount pad (21), elasticity cylinder mount pad (21) on be provided with be located elasticity turning handle (18) complex elasticity cylinder (17) on anchor clamps (1) of electric capacity upset station, material loading station and unloading station, elasticity cylinder (17) be connected to distribution control box (14).
The invention has the beneficial effects that:
1. be provided with the disc, be provided with product fixture on the disc, clockwise loading attachment has set gradually on the disc, position detection device, go up tin silk loading attachment, tin silk welding set, polarity detection device, turning device, lower tin silk loading attachment, tin silk welding set and discharging device, the automatic upset of circular electric capacity has been realized, and turning device's structure has ensured that the product after the upset is in on same vertical center line, the material loading and the welding precision of tin silk have been ensured down in the later stage, very big improvement welding efficiency, production man-hour has been saved.
2. Loading and unloader's simple structure can make the product upset 90 degrees simultaneously, realizes the perfect replacement between conveyer belt and the anchor clamps, can prevent that the product from gliding when erecting through getting the stopper simultaneously, and then reaches the effect of better unloading of going up.
3. The design of position detection device detects whether the product is rather than concentric through hollow smooth borer, and then detects whether accurate the position of placing of product is accurate, ensures the accurate butt joint of follow-up station.
4. Go up tin silk loading attachment's simple structure, convenient operation can be rolled over into the L type with last tin silk simultaneously, has ensured subsequent welding effect to pass on through the motor and the cylinder cooperation, very big improvement the feasibility that passes on and practiced thrift operating space.
5. The lower tin wire feeding device is simple in structure and convenient to operate, and can move up and down and back and forth, so that the matching precision of the lower tin wire feeding device and the transfer device is greatly improved.
6. The design of electric capacity liftout device can be with tin silk down from up ejecting suitable degree of depth down, and then can ensure down the material loading precision of tin silk, ensures the quality of later stage welded precision and product.
7. Welding set's simple structure to can ensure that the accurate and soldered connection cooperation of welding tin silk realizes accurate welding, it is easy and simple to handle, can siphon away harmful gas through the breathing pipe simultaneously, play the effect of environmental protection.
8. The design of the welding material ejecting device can ensure that a product cannot move up and down on the clamp during welding, and further ensure the welding precision of the product.
9. The polarity detection device is simple in structure and convenient to operate, and can accurately detect the vulcanization property of the polarity.
10. The clamp is simple in structure, the clamping is realized through the tension of the clamping spring, the loosening is realized through rotating the loosening rotating handle, the loosening of the clamp can be automatically realized at the capacitance overturning station, the loading station and the unloading station matched loosening cylinder, and then the automatic proceeding of the overturning process, the loading process and the unloading process can be ensured.
Drawings
Fig. 1 is a schematic front perspective view of a circular capacitor assembling machine capable of performing position detection.
Fig. 2 is a schematic side perspective view of a circular capacitor assembling machine capable of performing position detection.
Fig. 3 is a perspective view of the clamp.
Fig. 4 is a perspective view of the internal structure of the clamp.
Fig. 5 is a schematic perspective view of the feeding device or the discharging device.
Fig. 6 is a perspective view of the position detecting device.
Fig. 7 is a schematic perspective view of a tin wire feeding device.
Fig. 8 is a perspective view of a polarity detection station.
Fig. 9 is a perspective view of a tin wire soldering apparatus.
FIG. 10 is a perspective view of a solder wire feeding section of a solder wire bonding apparatus.
Fig. 11 is a perspective view of a welding and ejection device.
Fig. 12 is a perspective view of the capacitance inverting apparatus.
Fig. 13 is a perspective view of a lower tin wire charging device.
Fig. 14 is a schematic perspective view of a capacitor ejection device.
The text labels shown in the figures are represented as: 1. a clamp; 2. a feeding device; 3. a position detection device; 4. a tin wire feeding device; 5. a polarity detection device; 6. a tin wire welding device; 7. a capacitance flipping device; 8. a tin wire feeding device; 10. a capacitor liftout device; 11. a clamp head; 12. welding a material ejecting device; 13. a turntable; 14. a power distribution control box; 15. an operation screen; 16. a blanking device; 17. a tightening cylinder; 18. the rotating handle is loosened and tightened; 19. producing a product; 20. a clamping spring; 21. a mounting seat of an elastic air cylinder; 22. a clamp seat; 23. an elastic block; 24. a connecting rod; 25. a movable block; 26. a spring mounting hole; 27. a clamp guide bar; 28. a hollow smooth drill seat; 29. a position detection seat; 30. a conveyor belt; 31. a conveying motor; 32. taking and placing a lifting cylinder; 33. taking and placing the lifting seat; 34. a front movable seat and a rear movable seat are taken and placed; 35. picking and placing a front movable cylinder and a rear movable cylinder; 36. a brace cylinder; 37. bracing; 38. turning over the block; 39. taking and placing the clamping cylinder; 40. taking and placing the clamping block; 41. taking and placing a limiting block; 42. tin wire; 43. pulling the roller; 44. a tin wire feeding seat; 45. a tin wire positioning block; 46. a tin wire feeding cutter cylinder; 47. feeding tin wire cutters; 48. bending the air cylinder; 49. a bending block; 50. a tin wire taking clamp holder; 51. a tin wire taking lifting cylinder; 52. a tin wire taking motor; 53. a polarity detection base; 54. a polarity detection slide rail; 55. a polarity detection slider; 56. a polarity detection cylinder; 57. a polarity detection movable seat; 58. a polar probe; 60. welding a base; 61. welding a feeding cylinder; 62. welding a feeding seat; 63. welding a head; 64. rolling tin wires; 65. a conduit; 66. an air intake duct; 67. a clamping wheel; 68. a wire guide wheel; 69. a wire lifting cylinder; 70. a wire lifting seat; 71. a capacitor overturning seat; 72. turning over a height adjusting hand wheel; 73. turning over the upper and lower movable seats; 74. a front movable cylinder and a rear movable cylinder are turned over; 75. turning over the front and rear movable seats; 76. a hydraulic motor 77, a turnover clamping cylinder; 78. turning over and clamping the movable seat; 79. turning over the clamping block; 80. adjusting the wrench; 81. a tin wire feeding lifting cylinder; 82. a tin wire feeding device; 83. a tin wire feeding lifting seat; 84. a front and back movable cylinder for feeding tin wires; 85. a tin wire feeding cutter; 86. a front and rear movable seat for feeding tin wires; 87. a tin wire cutter cylinder is arranged; 91. a capacitor ejection seat; 92. a material ejection block; 93. a capacitor liftout height adjusting handwheel; 94. a capacitor ejection cylinder; 101. welding a material lifting height adjusting hand wheel; 102. a material ejection column; 103. welding a material ejection cylinder; 104. a slide bar.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
As shown in fig. 1 to 14, the specific structure of the present invention is: a circular capacitor assembling machine capable of detecting positions comprises a power distribution control box 14, a rotary table 13 and an operation screen 15, wherein the upper part of the power distribution control box is arranged through a support and is communicated with the power distribution control box, clamps 1 are uniformly arranged below the rotary table 13 along an annular direction, and a feeding device 2, a positioning detection device 3, a tin wire feeding device 4, a polarity detection device 5, a tin wire welding device 6, a capacitor overturning device 7, a tin wire discharging feeding device 8, a tin wire welding device 6 and a discharging device 16 are sequentially arranged on the outer side of the rotary table 13 in a clockwise direction and are connected to the power distribution control box 14; the capacitance overturning device 7 comprises a capacitance overturning seat 71 arranged on the power distribution control box 14, the capacitor turning base 71 is provided with a turning height adjusting hand wheel 72 and a turning up and down movable base 73 which are matched with each other, the turning up-down movable seat 73 is provided with a turning up-down movable cylinder 74 and a turning up-down movable seat 75 which are mutually matched, a hydraulic motor 76 is arranged on the front and rear movable seats 75, a turnover clamping cylinder 77 is arranged on the hydraulic motor 76, two sides of the turning and clamping cylinder 77 are connected with turning and clamping movable seats 78, the turning and clamping movable seats 78 are provided with turning and clamping blocks 79 matched with the products 19, the turning and clamping blocks 79 are provided with an upper group and a lower group, and the distance between the front and rear tilt cylinders 74, the hydraulic motor 76 and the tilt clamp cylinder 77 is adjusted by the adjustment wrench 80, and the power distribution control box 14 is connected thereto.
Preferably, the feeding device 2 and the discharging device 16 both comprise a conveying belt 30 driven by a conveying motor 31, a picking and placing lifting cylinder 32 installed on the distribution control box 14 is arranged on one side of the conveying belt 30 close to the rotary table 13, a picking and placing lifting seat 33 is arranged on the picking and placing lifting cylinder 32, a picking and placing front and back movable seat 34 and a picking and placing front and back movable cylinder 35 which are mutually matched with the picking and placing lifting seat 33 are arranged on the picking and placing lifting seat 33, a brace 37 and a brace cylinder 36 which are mutually matched are arranged on the picking and placing front and back movable seat 34, the brace 37 is connected with a turnover block 38 through gear engagement, a picking and placing clamping cylinder 39 is arranged on the turnover block 38, picking and placing clamping blocks 40 penetrating through the conveying belt 30 are arranged on two sides of the picking and placing clamping cylinder 39, a picking and placing limiting block 41 which is matched with the product 19 is connected to, The pick-and-place lifting cylinder 32, the pick-and-place front and back movable cylinder 35, the brace cylinder 36 and the pick-and-place clamping cylinder 39 are connected to the power distribution control box 14.
Preferably, the position detection device 3 comprises a position detection seat 29 arranged on the power distribution control box 14, a hollow brazing rod seat 28 is arranged on the position detection seat 29, and a detection hollow brazing rod matched with the product 19 is arranged on the hollow brazing rod seat 28.
Preferably, the upper tin wire feeding device 4 comprises an upper tin wire conveying and cutting device and a transfer device, the transfer device comprises a transfer support, a tin wire taking and lifting cylinder 51 is arranged on the transfer support, a tin wire taking motor 52 matched with the tin wire taking and lifting cylinder 51 is arranged above the tin wire taking and lifting cylinder 51, and a tin wire taking and clamping device 49 matched with the tin wire is arranged below the tin wire taking and lifting cylinder; the tin wire feeding, conveying and cutting device comprises a tin wire feeding seat 44, a pulling roller 43 matched with a tin wire 42 is arranged on the tin wire feeding seat 44, a tin wire positioning block 45 is arranged at the tail end of the pulling roller 43, a tin wire cutter 47 and a bending block 49 are arranged at the front end of the tin wire positioning block 45 and are respectively connected with a tin wire cutter cylinder 46 and a bending cylinder 48, and a material taking lifting cylinder 51 and a tin wire material taking motor 52 are connected to the pulling roller 43, the tin wire cutter cylinder 46 and the bending cylinder 48 of the power distribution control box 14 and are connected to the power distribution control box 14.
Preferably, lower tin wire loading attachment 8 carry cutting device and transfer device including lower tin wire, lower tin wire carry cutting device including setting up tin wire lift cylinder 81 and lower tin wire device 82 in distribution control box 14 side, lower tin wire lift cylinder 81 on be provided with down tin wire lift seat 83, lower tin wire lift seat 83 on be provided with the lower tin wire around activity cylinder 74 and the lower tin wire around activity seat 76 of lower tin wire of mutually supporting, lower tin wire around be provided with on the activity seat 76 with wire device 82 complex down tin wire cutter 85, lower tin wire cutter 85 be connected with down tin wire cutter cylinder 87, lower tin wire lift cylinder 81, lower tin wire device 82, lower tin wire around activity cylinder 74 and lower tin wire cutter cylinder 87 be connected to distribution control box 14.
Preferably, be provided with between lower tin silk loading attachment 8 and the second tin silk welding set 6 with tin silk complex electric capacity liftout device 10 down, electric capacity liftout device 10 include electric capacity liftout seat 91, electric capacity liftout seat 91 on be provided with electric capacity liftout height control hand wheel 93, electric capacity liftout height control hand wheel 93 be connected with the altitude mixture control seat, the altitude mixture control seat on be provided with electric capacity liftout cylinder 94, electric capacity liftout cylinder 94 on be provided with down tin silk complex liftout piece 92, electric capacity liftout cylinder 94 be connected to distribution control box 14.
Preferably, the two tin wire welding devices 6 each comprise a welding base 60, the right side of the welding base 60 is provided with a welding feeding cylinder 61 and a welding feeding base 62 which are mutually matched, the left side is provided with a lead lifting cylinder 69 and a lead lifting base 70 which are mutually matched, the middle part is provided with an air suction pipe 66, the welding feeding seat 62 is provided with a welding head 63, a tin wire coil 64 is arranged above the lead lifting seat 70, the middle part of the lead lifting seat is provided with a lead wheel 68 matched with the tin wire, the middle part and the lower part of the lead lifting seat are provided with lead pipes 65 for controlling the trend of the tin wire, the outlet ends of the lead pipes 65 are matched with the welding head 63, the lead wheels 68 are all meshed through gears, and a clamping wheel 67 is sleeved on the shaft of one of the wire guide wheels 68, the clamping wheel 67 is matched with a movable clamping block, the wire wheel 68, the welding head 63, the welding feed cylinder 61 and the wire lifting cylinder 69 are connected to the distribution control box 14.
Preferably, the welding liftout device 12 is arranged below the two tin wire welding devices 6, the welding liftout device 12 comprises a welding liftout seat arranged on the power distribution control box 14, a welding liftout height adjusting hand wheel 101 and a welding height adjusting seat are arranged on the welding liftout seat, a welding liftout cylinder 103 is arranged on the welding height adjusting seat, a welding liftout plate is arranged on the welding liftout cylinder 103, a liftout column 102 matched with a product 19 is arranged on the welding liftout plate, the welding liftout plate is matched with a sliding rod 104 on the welding height adjusting seat, and the welding liftout cylinder 103 is connected to the power distribution control box 14.
Preferably, the polarity detection device 5 includes a polarity detection seat 53 disposed on the turntable support, the polarity detection seat 53 is provided with a polarity detection slide rail 54, the polarity detection slide rail 54 is connected to a polarity detection movable seat 57 through a polarity detection slide block 55, the polarity detection movable seat 57 is connected to a polarity detection cylinder 56, and the polarity detection movable seat 57 is provided with a polarity probe 58 matched with a tin wire on a product.
Preferably, the fixture 1 comprises a fixture seat 22 arranged below the rotary table 13, the fixture seat 22 is provided with a fixture guide rod 27, the fixture guide rod 27 is provided with two movable blocks 25, the movable blocks 25 are connected with an elastic block 23 through connecting rods 24, the center of the elastic block 23 is connected with an elastic rotary handle 18, the two movable blocks 25 are respectively connected with two matched fixture heads 11, the fixture heads 11 are matched with the product 19, and the movable blocks 25 are connected with clamping springs 20 arranged on the fixture seat 22 through spring mounting holes 26; distribution control box 14 on be provided with elasticity cylinder mount pad 21, elasticity cylinder mount pad 21 on be provided with the elasticity that is located the electric capacity upset station, the elasticity turning handle 18 complex on the anchor clamps 1 of material loading station and unloading station elasticity cylinder 17, elasticity cylinder 17 be connected to distribution control box 14.
When the tin wire bending device is used specifically, a product is conveyed to a taking and placing clamping station through a conveying belt of a feeding device 2, then the taking and placing clamping movable block 40 is driven by a taking and placing clamping cylinder 39 to clamp the product 19, then a brace 37 is pulled by a brace cylinder 36 to drive a taking and placing overturning block 38 to overturn for 90 degrees so as to enable the product to stand up, then the product is matched with a clamp 1 through a taking and placing lifting cylinder 32 and a taking and placing front and back movable cylinder 35, the clamp 1 is jacked open by a loosening cylinder 17 at the moment, then a main body of the product 19 is placed on the clamp 1, then a rotary table 13 is controlled to rotate step by a power distribution control box 14, when the first product is placed in the position detection station, the position of the product is detected through a hollow optical fiber, when the clamp 1 containing the first product 19 rotates to the tin wire feeding station, a roller 43 is pulled to drive a tin wire 42 to advance for a proper distance, and then a bending block, the tin wire is cut off by the tin wire cutting knife 47 driven by the tin wire cutting knife cylinder 46 and pressed into the proper position of the main body by the transfer device, then the tin wire is conveyed to the polarity detection station, the sulfuration property is detected by the polarity probe, then the tin wire is conveyed to the first tin wire welding station to be welded by the tin wire welding device 6, then the tin wire is rotated to the capacitance overturning station to be carried out, the tin wire is moved forwards by the overturning front and back movable cylinder 74, then the overturning clamping movable seat 78 is driven by the overturning clamping cylinder 77 to move inwards, so that the overturning clamping block 79 clamps the product 19 up and down, then the clamp 1 is loosened by the elastic cylinder 17, then the product 19 is pulled out by the overturning front and back movable cylinder 74, then the product 19 is overturned by 180 degrees by the hydraulic motor, then the product 19 is put into the clamp 1, and the air cylinder 17 is loosened to enable the clamp to clamp the product 19 again, then make electric capacity turning device 7 return, later rotate electric capacity to lower tin silk material loading station, adopt the transfer device to insert lower tin silk into the main part, then rotate electric capacity liftout station, drive liftout piece 92 through electric capacity liftout cylinder 94 and upwards top the suitable position with lower tin silk, later rotate second welding station, weld through tin silk welding set 6, then carry it to unloading station, take out the product through unloader 16, unloader 16's work is with loading attachment 2, and then accomplish the whole automatic assembly process of a circular electric capacity.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.
Claims (10)
1. A circular capacitor assembling machine capable of detecting positions is characterized by comprising a power distribution control box (14), a rotary table (13) and an operation screen (15), wherein the upper part of the power distribution control box is arranged through a support and is communicated with the power distribution control box, clamps (1) are uniformly arranged below the rotary table (13) along an annular shape, a feeding device (2), a positioning detection device (3), a tin wire feeding welding mechanism, a capacitor overturning device (7), a tin wire discharging welding mechanism and a discharging device (16) are sequentially arranged on the outer side of the rotary table (13) in a clockwise direction and are connected to the power distribution control box (14); the position detection device (3) comprises a position detection seat (29) arranged on the power distribution control box (14), a hollow brazing rod seat (28) is arranged on the position detection seat (29), and a detection hollow brazing rod matched with the product (19) is arranged on the hollow brazing rod seat (28).
2. The circular capacitor assembling machine capable of detecting the position according to claim 1, wherein the capacitor overturning device (7) comprises a capacitor overturning seat (71) arranged on the power distribution control box (14), the capacitor overturning seat (71) is provided with an overturning height adjusting hand wheel (72) and an overturning upper and lower movable seat (73) which are matched with each other, the overturning upper and lower movable seat (73) is provided with a front and rear overturning movable cylinder (74) and a front and rear overturning movable seat (75) which are matched with each other, the front and rear movable seat (75) is provided with a hydraulic motor (76), the hydraulic motor (76) is provided with an overturning clamping cylinder (77), two sides of the overturning clamping cylinder (77) are connected with overturning clamping movable seats (78), and the overturning clamping movable seat (78) is provided with an overturning clamping block (79) matched with the product (19), the turnover clamping blocks (79) are provided with an upper group and a lower group, the distance between the turnover clamping blocks is adjusted through an adjusting wrench (80), and a movable air cylinder (74), a hydraulic motor (76) and a turnover clamping air cylinder (77) before and after turnover are connected to the power distribution control box (14).
3. The circular capacitor assembling machine capable of performing position detection according to claim 1, wherein the feeding device (2) and the discharging device (16) each comprise a conveyor belt (30) driven by a conveyor motor (31), a pick-and-place lifting cylinder (32) mounted on the distribution control box (14) is arranged on one side of the conveyor belt (30) close to the turntable (13), a pick-and-place lifting seat (33) is arranged on the pick-and-place lifting cylinder (32), a pick-and-place front-and-back movable seat (34) and a pick-and-place front-and-back movable cylinder (35) which are mutually matched with the pick-and-place lifting seat (33) are arranged on the pick-and-place front-and-back movable seat (34), a brace (37) and a brace cylinder (36) which are mutually matched are arranged on the pick-and-place front-and-back movable seat (34), the brace (37) is connected with a turning block (38, the automatic picking and placing device is characterized in that picking and placing clamping blocks (40) penetrating through the conveying belt (30) are arranged on two sides of the picking and placing clamping cylinder (39), a picking and placing limiting block (41) matched with a product (19) is connected to the middle of the picking and placing clamping cylinder (39), and the conveying motor (31), the picking and placing lifting cylinder (32), the picking and placing front-back movable cylinder (35), the brace cylinder (36) and the picking and placing clamping cylinder (39) are connected to the power distribution control box (14).
4. The circular capacitor assembling machine capable of position detection according to claim 1, it is characterized in that the tin wire feeding welding mechanism comprises a tin wire feeding device (4), a polarity detection device (5) and a tin wire welding device (6) which are arranged on a power distribution control box (14) in sequence, the lower tin wire welding mechanism comprises a lower tin wire feeding device (8) and a tin wire welding device (6) which are sequentially arranged on the power distribution control box (2), the tin wire feeding device (4) comprises a tin wire conveying and cutting device and a transfer device, the transfer device comprises a transfer bracket, a tin wire taking lifting cylinder (51) is arranged on the transfer bracket, a tin wire taking motor (52) matched with the tin wire taking lifting cylinder (51) is arranged above the tin wire taking lifting cylinder (51), and a tin wire taking clamp holder (49) matched with the tin wire is arranged below the tin wire taking lifting cylinder; the tin wire feeding, conveying and cutting device comprises a tin wire feeding seat (44), a pulling roller (43) matched with a tin wire (42) is arranged on the tin wire feeding seat (44), a tin wire positioning block (45) is arranged at the tail end of the pulling roller (43), a tin wire cutter (47) and a bending block (49) are arranged at the front end of the tin wire positioning block (45), the tin wire cutter (47) and the bending block (49) are connected with a tin wire cutter cylinder (46) and a bending cylinder (48) respectively, and a material taking lifting cylinder (51) and a tin wire material taking motor (52) are connected to a power distribution control box (14) pulling roller (43), the tin wire cutter cylinder (46) and the bending cylinder (48) and are connected to the power distribution control box (14).
5. The circular capacitor assembling machine capable of performing position detection according to claim 4, wherein the lower tin wire feeding device (8) comprises a lower tin wire conveying and cutting device and a transfer device, the lower tin wire conveying and cutting device comprises a lower tin wire lifting cylinder (81) and a lower tin wire guiding device (82) which are arranged on the side surface of the power distribution control box (14), a lower tin wire lifting seat (83) is arranged on the lower tin wire lifting cylinder (81), a lower tin wire front-rear movable cylinder (74) and a lower tin wire front-rear movable seat (76) which are matched with each other are arranged on the lower tin wire lifting seat (83), a lower tin wire cutter (85) matched with the guiding device (82) is arranged on the lower tin wire front-rear movable seat (76), the lower tin wire cutter (85) is connected with a lower tin wire cutter cylinder (87), and the lower tin wire lifting cylinder (81), The lower tin wire lead device (82), the lower tin wire front and back movable cylinder (74) and the lower tin wire cutter cylinder (87) are connected to the power distribution control box (14).
6. The circular capacitor assembling machine capable of performing position detection according to claim 5, wherein a capacitor ejecting device (10) matched with a lower tin wire is arranged between the lower tin wire feeding device (8) and the second tin wire welding device (6), the capacitor ejecting device (10) comprises a capacitor ejecting seat (91), a capacitor ejecting height adjusting hand wheel (93) is arranged on the capacitor ejecting seat (91), the capacitor ejecting height adjusting hand wheel (93) is connected with a height adjusting seat, a capacitor ejecting cylinder (94) is arranged on the height adjusting seat, a lower tin wire matched ejecting block (92) is arranged on the capacitor ejecting cylinder (94), and the capacitor ejecting cylinder (94) is connected to the distribution control box (14).
7. The circular capacitor assembling machine capable of performing position detection according to claim 4, wherein two tin wire welding devices (6) each comprise a welding seat (60), the right side of the welding seat (60) is provided with a welding feeding cylinder (61) and a welding feeding seat (62) which are matched with each other, the left side of the welding seat (60) is provided with a wire lifting cylinder (69) and a wire lifting seat (70) which are matched with each other, the middle part of the welding seat (62) is provided with an air suction pipe (66), the welding feeding seat (62) is provided with a welding head (63), a tin wire coil (64) is arranged above the wire lifting seat (70), the middle part of the welding seat is provided with a wire wheel (68) which is matched with the tin wire, the middle part and the lower part of the welding seat are provided with wire guide pipes (65) which control the trend of the tin wire, the outlet ends of the wire guide pipes (65) are matched, and a clamping wheel (67) is sleeved on a shaft of one of the wire guide wheels (68), the clamping wheel (67) is matched with a movable clamping block, and the wire guide wheel (68), the welding head (63), the welding feeding cylinder (61) and the wire lifting cylinder (69) are connected to the power distribution control box (14).
8. The circular capacitor assembling machine capable of performing position detection according to claim 7, wherein a welding ejection device (12) is arranged below each of the two tin wire welding devices (6), the welding ejection device (12) comprises a welding ejection seat arranged on the power distribution control box (14), a welding ejection height adjusting hand wheel (101) and a welding height adjusting seat are arranged on the welding ejection seat, a welding ejection cylinder (103) is arranged on the welding ejection cylinder (103), a welding ejection plate is arranged on the welding ejection plate, an ejection column (102) matched with a product (19) is arranged on the welding ejection plate, the welding ejection plate is matched with a sliding rod (104) on the welding height adjusting seat, and the welding ejection cylinder (103) is connected to the power distribution control box (14).
9. The circular capacitor assembling machine capable of performing position detection according to claim 4, wherein the polarity detection device (5) comprises a polarity detection seat (53) arranged on a turntable support, a polarity detection slide rail (54) is arranged on the polarity detection seat (53), the polarity detection slide rail (54) is connected with a polarity detection movable seat (57) through a polarity detection slide block (55), the polarity detection movable seat (57) is connected with a polarity detection cylinder (56), and a polarity probe (58) matched with a tin wire on a product is arranged on the polarity detection movable seat (57).
10. The circular capacitor assembling machine capable of performing position detection according to claim 1, wherein the clamp (1) comprises a clamp seat (22) arranged below the rotary table (13), a clamp guide rod (27) is arranged on the clamp seat (22), two movable blocks (25) are arranged on the clamp guide rod (27), the movable blocks (25) are connected with an elastic block (23) through a connecting rod (24), the center of the elastic block (23) is connected with an elastic rotary handle (18), two movable blocks (25) are respectively connected with two matched clamp heads (11), the clamp heads (11) are matched with products (19), and the movable blocks (25) are connected with clamping springs (20) arranged on the clamp seat (22) through spring mounting holes (26); distribution control box (14) on be provided with elasticity cylinder mount pad (21), elasticity cylinder mount pad (21) on be provided with be located elasticity turning handle (18) complex elasticity cylinder (17) on anchor clamps (1) of electric capacity upset station, material loading station and unloading station, elasticity cylinder (17) be connected to distribution control box (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810732651.8A CN108847360B (en) | 2016-12-26 | 2016-12-26 | Circular capacitor assembling machine capable of carrying out position detection |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810732651.8A CN108847360B (en) | 2016-12-26 | 2016-12-26 | Circular capacitor assembling machine capable of carrying out position detection |
| CN201611218333.7A CN106847558B (en) | 2016-12-26 | 2016-12-26 | A kind of automatic assembling machine of circular capacitor |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611218333.7A Division CN106847558B (en) | 2016-12-26 | 2016-12-26 | A kind of automatic assembling machine of circular capacitor |
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| CN108847360A CN108847360A (en) | 2018-11-20 |
| CN108847360B true CN108847360B (en) | 2020-03-10 |
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| CN201810732651.8A Active CN108847360B (en) | 2016-12-26 | 2016-12-26 | Circular capacitor assembling machine capable of carrying out position detection |
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| CN108400013B (en) * | 2017-12-30 | 2020-06-16 | 芜湖慧盈自动化设备有限公司 | Capacitor coil processing device |
| CN108447704B (en) * | 2018-03-06 | 2019-11-22 | 安徽麦特电子股份有限公司 | Automatic charging device is used in a kind of processing of capacitor |
| CN108890062A (en) * | 2018-06-28 | 2018-11-27 | 致胜电子科技（惠州）有限公司 | The welding equipment of pin welding system and its self-recovery fuse |
| CN109047566A (en) * | 2018-06-28 | 2018-12-21 | 致胜电子科技（惠州）有限公司 | Self-recovery fuse pin bending mechanism and its welding equipment |
| CN108957137B (en) * | 2018-06-28 | 2020-12-04 | 致胜电子科技（惠州）有限公司 | Circuit board detection system with self-recovery fuse and detection equipment thereof |
| CN109047980B (en) * | 2018-09-27 | 2020-11-20 | 泰州港润投资发展有限公司 | Ceramic chip electric capacity pin is fixed robot for soldering tin |
| CN109637847B (en) * | 2018-12-18 | 2020-10-27 | 中山隆科机械制造有限公司 | Capacitor assembling machine |
| CN109500466A (en) * | 2019-01-15 | 2019-03-22 | 张玉仙 | Soldering mechanism and tinned wire welder and circular capacitor production equipment |
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| CN113697392B (en) * | 2021-09-10 | 2022-07-15 | 浙江南德电力设备制造有限公司 | Intelligent processing and conveying mechanism for capacitor manufacturing |
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| CN106847558A (en) | 2017-06-13 |
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