CN109500468A - Material loading device for capacitor and circular capacitor production equipment - Google Patents

Material loading device for capacitor and circular capacitor production equipment Download PDF

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Publication number
CN109500468A
CN109500468A CN201910034042.XA CN201910034042A CN109500468A CN 109500468 A CN109500468 A CN 109500468A CN 201910034042 A CN201910034042 A CN 201910034042A CN 109500468 A CN109500468 A CN 109500468A
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CN
China
Prior art keywords
cylinder
gummed wire
wire
plate
gummed
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CN201910034042.XA
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Chinese (zh)
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张玉仙
张青华
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张玉仙
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Priority to CN201910034042.XA priority Critical patent/CN109500468A/en
Publication of CN109500468A publication Critical patent/CN109500468A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/06Solder feeding devices; Solder melting pans
    • B23K3/0607Solder feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/006Apparatus or processes for applying terminals
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26

Abstract

The present invention relates to circuit element manufacturing fields.Material loading device for capacitor, including conveying assembly and overturning grasping mechanism, conveying assembly drive capacitor to feed by belt.The advantages of material loading device for capacitor is to facilitate the transport of horizontal attitude by rotary movement, improves the accuracy rate and precision of clamping.

Description

Material loading device for capacitor and circular capacitor production equipment
Technical field
The present invention relates to circuit element manufacturing fields, and in particular to the welding equipment of circular cylinder shape capacitor.
Background technique
Cylindrical capacitive is compared with common capacitor, since it is directly installed on metal decking, its ground connection electricity Feel smaller, almost without the influence of lead-in inductance, in addition, its input/output terminal is isolated by metal plate, eliminate high-frequency coupling, The two features determine that cylindrical capacitive has the filter effect close to ideal capacitance, and cylindrical capacitive is by capacitance body and wiring Composition.Deficiency existing for existing equipment is: the easy entanglement of the vertical feeding of 1. strip cylindrical capacitive;2. the continuous work of turntable Make, precision caused by the accumulation of error is low;3. lead and capacitance connection are unreliable, typically directly complete to connect by scolding tin, it is this Mode is insecure;4. capacitor vertical direction causes welding precision low without positioning, there is dust impurity interference in when welding;5. lead with Capacitance contact is point contact, it is difficult to be welded, and welding quality is not also high.
Summary of the invention
It is an object of the present invention to provide a kind of material loading device for capacitor of cylindrical capacitive feeding efficiently and accurately.This hair Another bright purpose is to provide that a kind of high degree of automation, work efficiency is high, product qualified rate is high, firm welding is reliably justified Shape capacitor production equipment.
To achieve the goals above, the technical solution used in the present invention is: material loading device for capacitor, including conveying assembly and Grasping mechanism is overturn, conveying assembly drives capacitor to feed by belt;Overturning grasping mechanism includes lifter plate, the first cylinder, the Two cylinders, the first linear shifting rail assembly, swivel base, rotor plate, third cylinder, first gear, rack gear, the first two-way cylinder and first Clamping jaw;First Telescopic-cylinder end is connected with lifter plate, and lifter plate is driven to move up and down;Swivel base passes through the first linear shifting rail assembly On lifter plate, the second cylinder is mounted on lifter plate mobile connection, and the second Telescopic-cylinder end is connected with swivel base, drives swivel base Transverse shifting;Rotor plate is rotatably connected on swivel base, and first gear and rack gear are meshed, and first gear is mounted on the axis of rotor plate End, the mobile cooperation of rack gear is in swivel base;Third cylinder is mounted on lifter plate, and third Telescopic-cylinder end is connected with rack gear, band Carry-over bar moves back and forth;First two-way cylinder is mounted on rotor plate, and it is two flexible to be mounted on the first two-way cylinder for the first clamping jaw End;At work, conveying assembly carries moves horizontal positioned capacitive cylinders charging, after reaching end, first pair to material loading device for capacitor To cylinder movement, capacitive cylinders are clamped, third cylinder movement and rack pinion, capacitor is become vertical.
Preferably, the first clamping jaw and capacitance contact face are V-shaped.
Circular capacitor production equipment, including rack and rack-mounted turntable board migration device, tinned wire spot welding device, Tin plating line detector, tinned wire welder, capacitor turnover device, gummed wire spot welding device, colloid line detector, colloid Wire bonding connection device, finished product blanking device and material loading device for capacitor;Along the direction of travel of turntable board migration device, material loading device for capacitor, Tinned wire spot welding device, tin plating line detector, tinned wire welder, capacitor turnover device, gummed wire spot welding device, colloid Line detector, gummed wire welder and finished product blanking device are arranged successively arrangement;Lifter plate connects by the way that linear bearing is mobile It connects on the rack, the first cylinder is mounted on the rack.
Preferably, gummed wire spot welding device includes adjusting holder assembly, gummed wire driving assembly, gummed wire to cut peeling group Part, bend component and the second AC spot-welding component;It adjusts holder assembly and is mounted on rack side, cut peeling for adjusting gummed wire The height of component;Gummed wire driving assembly is mounted on gummed wire and cuts on peeling component, for driving gummed wire to feed;Gummed wire It cuts peeling component to be mounted on the elevator for adjusting holder assembly, cutting, peeling and feeding for gummed wire;Bend component It is mounted on turntable board migration device with the second AC spot-welding component, the component that bends completes colloid thread end bending process, and second hands over It flows spot welding assembly and completes gummed wire and capacitance point welding sequence;
Adjusting holder assembly includes regulating base board, adjusting rod and elevator, and regulating base board is mounted on rack side, and adjusting rod rotation connects It connects on regulating base board, elevator is movably connected in adjusting rod, by rotating adjusting rod, realizes that elevator moves up and down;
Gummed wire driving assembly includes gummed wire mounting rack, gummed wire cylinder, gummed wire moves rail member, gummed wire installs folded plate, glue Matter coil of wire axis, gummed wire motor, colloid line gear, driving wheel, driven wheel, gummed wire inductive disks, gummed wire inductor and guiding Seat;Gummed wire mounting rack is mounted on turntable board migration device, and gummed wire installs folded plate and existed by gummed wire shifting rail member mobile connection On gummed wire mounting rack;Gummed wire cylinder is mounted on gummed wire mounting rack, and gummed wire Telescopic-cylinder end and gummed wire installation are rolled over Plate is connected, and gummed wire cylinder drives gummed wire installation folded plate lifting;Gummed wire spool is mounted on gummed wire installation folded plate, is used In the placement colloid coil of wire;Gummed wire motor is mounted on the back side of gummed wire installation folded plate, and colloid line gear is mounted on gummed wire electricity On the output shaft of machine;Driving wheel is rotatably connected on gummed wire installation folded plate, and driving wheel is meshed with colloid line gear;Driven wheel It is mounted on gummed wire installation folded plate side, driven wheel is corresponding with driving wheel position, and gummed wire is between driving wheel and driven wheel; Gummed wire inductive disks are installed on the driven wheel, and gummed wire inductive disks detect the speed of line sending with gummed wire inductor jointly;Guiding Seat is mounted on gummed wire installation folded plate, for being oriented to the direction of motion of gummed wire;
Gummed wire cuts peeling component and includes base component, lifting mechanism and cut peeling procedure;Base component includes first-hand Refer to cylinder, fixture block, Mobile base, discharge nozzle, waste material inclined plate, the 8th linear shifting rail assembly and substrate;First finger cylinder is mounted on Substrate lower end, fixture block are mounted on the mobile terminal of the first finger cylinder, for clamping gummed wire, control its charging, place and fall;It moves Dynamic seat is for being coupled lifting mechanism;For placing gummed wire in discharge nozzle;Waste material inclined plate is installed on substrate, for being oriented to The scrap leather of removing slides;Lifting mechanism mobile connection can clamp the gummed wire after cutting on base component, and be lifted It rises;Peeling procedure is cut through the 8th linear rail assembly mobile connection that moves on substrate, positioned above the discharge pipe, to gummed wire reality It now cuts and peeling;
Lifting mechanism includes the 15th cylinder, lifting shifting seat, the 16th cylinder, mandril, fixed fixture block and memotron;15th gas Cylinder fixing end is installed on substrate, and lifting moves the mobile cooperation of seat in Mobile base;The telescopic end of 15th cylinder and lifting move seat It is connected, drives lifting to move seat and move up and down;16th cylinder is mounted on the horizontal part that lifting moves seat, and the 16th cylinder mandrel is stretched Vertical plate out;Mandril inner end is connected on the telescopic end of the 16th cylinder, and mandril outer end is equipped with arc-shaped inner groovy;It is fixed Fixture block is mounted on lifting and moves on seat, and flange is provided with below fixed fixture block end, is provided with vertical through-hole on fixed fixture block, mandril with Gummed wire lower end is clamped in mandril cooperation;Memotron is mounted on fixed fixture block, the vertical through-hole pair on memotron and fixed fixture block Just, for accommodating gummed wire;
Cut peeling procedure include intermediate plate, the 17th cylinder, T-shaped plate, L shaped plate, the 18th cylinder, frid, blade mounting plate, Roller and blade;It is set on intermediate plate there are two pillar, the pillar of lower end is used to connect with the 17th rotational cylinder, the pillar of upper end It is connected with the 18th Telescopic-cylinder end;Intermediate plate is by the 8th linear rail assembly mobile connection that moves on substrate;T-shaped plate and L Shape plate is rotatably connected on intermediate plate, and T-shaped plate and L shaped plate upper end are provided with straight trough;T-shaped plate one end and L shaped plate form slot pair Cooperation, the telescopic end of the 17th cylinder are connected with the T-shaped plate other end;18th cylinder is installed on substrate, the 18th cylinder Telescopic end is connected with intermediate plate, drives intermediate plate lifting;Blade mounting plate is connect by frid with intermediate plate phase shift;Roller It is mounted on blade mounting plate, forms the cooperation of slot pair with the straight trough in T-shaped plate and L shaped plate;
The component that bends includes the 9th mounting rack, the 19th cylinder, the 20th cylinder and the block that bends;19th cylinder passes through the 9th peace It shelves and is vertically installed on turntable board migration device, the 20th cylinder is horizontally arranged on the 19th Telescopic-cylinder end, the block that bends peace On the telescopic end of the 20th cylinder.
The transport of horizontal attitude is facilitated, is mentioned by rotary movement using the material loading device for capacitor of above-mentioned technical proposal The accuracy rate and precision of height clamping.Circular capacitor production equipment by adopting the above technical scheme, advantage are high degree of automation, work Make that high-efficient, product qualified rate is high, firm welding is reliable.
Detailed description of the invention
Fig. 1 is the configuration schematic diagram of the embodiment of the present invention.
Fig. 2 is the composition schematic diagram for processing finished product.
Fig. 3 is the configuration schematic diagram of material loading device for capacitor.
Fig. 4 is the configuration schematic diagram of turntable board migration device.
Fig. 5 is the configuration schematic diagram of fixture.
Fig. 6 is the configuration schematic diagram of tinned wire spot welding device.
Fig. 7 is the configuration schematic diagram of tinned wire feed mechanism.
Fig. 8 is the first adjustable configuration schematic diagram for jacking up limit assembly.
Fig. 9 is the configuration schematic diagram of the first AC spot-welding component.
Figure 10 is the configuration schematic diagram of tin plating line detector.
Figure 11 is the configuration schematic diagram of tinned wire welder.
Figure 12 is the second adjustable configuration schematic diagram for jacking up limit assembly.
Figure 13 is the configuration schematic diagram for sending tin component.
Figure 14 is the structural schematic diagram of dust removal assembly.
Figure 15 is the configuration schematic diagram of welding gun lifting assembly.
Figure 16 is the configuration schematic diagram of capacitor turnover device.
Figure 17 is the configuration schematic diagram of gummed wire spot welding device.
Figure 18 is the configuration schematic diagram of gummed wire driving assembly.
Figure 19 is the configuration schematic diagram that gummed wire cuts peeling component.
Figure 20 is the configuration schematic diagram of lifting mechanism.
Figure 21 is the configuration schematic diagram for cutting peeling procedure.
Figure 22 is the configuration schematic diagram of component of bending.
Figure 23 is the configuration schematic diagram of colloid line detector.
Figure 24 is the configuration schematic diagram of gummed wire welder.
Figure 25 is the configuration schematic diagram of finished product blanking device.
Specific embodiment
The present invention is described further with embodiment with reference to the accompanying drawings of the specification.
As shown in Figure 1, circular capacitor production equipment, including rack 1 and the material loading device for capacitor being mounted in rack 12, turns Disk board migration device 3, tinned wire spot welding device 4, tin plating line detector 5, tinned wire welder 6, capacitor turnover device 7, glue Matter line spot welding device 8, colloid line detector 9, gummed wire welder 10 and finished product blanking device 11.
Turntable board migration device 3 is mounted on the central part in rack 1, drives workpiece rotation;It is filled along material in turntable movement Set the direction of travel on 3, material loading device for capacitor 2, tinned wire spot welding device 4, tin plating line detector 5, tinned wire welder 6, capacitor turnover device 7, gummed wire spot welding device 8, colloid line detector 9, gummed wire welder 10 and finished product blanking dress It sets 11 and is arranged successively arrangement.
Material loading device for capacitor 2 is used for capacitor loading to turntable board migration device 3;Turntable board migration device 3 is for clamping, positioning Corresponding operation is carried out with movement capacitor to each device;Tinned wire spot welding device 4 for realizing tinned wire feeding, cut, Bending, carrying and spot weld operation, and the capacitor clamped to turntable board migration device 3 positions;Tin plating line detector 5 is for examining The tinned wire of measuring point postwelding;Tinned wire welder 6 is for welding together tinned wire and capacitor;Capacitor turnover device 7 is used It is overturn in by capacitor;Gummed wire spot welding device 8 for gummed wire feeding, cut, peeling, bending and spot weld operation;Glue Matter line detector 9 is for detecting gummed wire;Gummed wire welder 10 for realizing gummed wire and capacitor welding;Under finished product Material device 11 carries out blanking for that will process finished product.
As shown in Fig. 2, circular capacitor includes capacitive cylinders 100, tinned wire 200 and gummed wire 300, tinned wire 200 is welded On the lower end surface of capacitive cylinders 100;Gummed wire 300 through capacitive cylinders 100 central lumen, and with capacitive cylinders 100 Upper surface welding.
As shown in figure 3, material loading device for capacitor 2 includes conveying assembly 21 and overturning grasping mechanism 22, conveying assembly 21 passes through Belt drives capacitor charging;It is linear including lifter plate 221, the first cylinder 222, the second cylinder 223, first to overturn grasping mechanism 22 Move rail assembly 224, swivel base 225, rotor plate 226, third cylinder 227, first gear 228, rack gear 229, the first two-way cylinder 2210 and first clamping jaw 2211;For lifter plate 221 through linear bearing mobile connection in rack 1, the first cylinder 222 is mounted on machine On frame 1;First cylinder, 222 telescopic end is connected with lifter plate 221, and lifter plate 221 is driven to move up and down;Swivel base 225 passes through the One linear 224 mobile connection of rail assembly that moves is on lifter plate 221, and the second cylinder 223 is mounted on lifter plate 221, the second cylinder 223 telescopic ends are connected with swivel base 225, drive 225 transverse shifting of swivel base;Rotor plate 226 is rotatably connected on swivel base 225, the One gear 228 and rack gear 229 are meshed, and first gear 228 is mounted on the shaft end of rotor plate 226, and the mobile cooperation of rack gear 229 is turning In seat 225.Third cylinder 227 is mounted on lifter plate 221, and 227 telescopic end of third cylinder is connected with rack gear 229, band movable tooth Item 229 moves back and forth;First two-way cylinder 2210 is mounted on rotor plate 226, and the first clamping jaw 2211 is mounted on the first two-way gas Two telescopic ends of cylinder 2210, the first clamping jaw 2211 and capacitance contact face are V-shaped, and benefit is to make to clamp more reliable, are able to achieve cylinder Shape capacitor it is self-positioning.
At work, conveying assembly 21 carries moves horizontal positioned capacitive cylinders charging to material loading device for capacitor 2, reaches end Afterwards, the first two-way cylinder 2210 acts, and capacitive cylinders are clamped, and the movement of third cylinder 227 and rack pinion become capacitor To be vertical, the first cylinder 222,223 successive relay trip of the second cylinder, by two dimensional motion, by vertical capacitive cylinders movement to turning On disk board migration device 3.
Material loading device for capacitor 2 solves the problems, such as the easy entanglement of the vertical feeding of strip cylindrical capacitive, passes through rotary movement, side Horizontal attitude transport, improve the accuracy rate and precision of clamping.
As shown in figure 4, turntable board migration device 3 include divider 31, turntable 32, fixture 33, tooling adjustment center element 34, Release clamp component 35 and fixed disc 36;It includes adjusting seat 341 and adjustment column 342, adjusting seat 341 that tooling, which adjusts center element 34, It is mounted in rack 1, adjustment column 342 is placed in adjusting seat 341;Release clamp component 35 includes the first mounting base 351, the 4th gas Cylinder 352 and push plate 353, the 4th cylinder 352 are horizontally arranged in rack 1 by the first mounting base 351, and push plate 353 is mounted on the On the telescopic end of four cylinders 352;Divider 31 is mounted in rack 1, and turntable 32 is mounted on the output shaft of divider 31, fixture 33 are uniformly mounted on the edge of turntable 32;Fixed disc 36 is mounted in rack 1 by connector, is located at 32 top of turntable, is used In the other components of installation.Adjustment column 342 is extracted out vertically from adjusting seat 341, corresponding with fixture 33, for correcting divider 31 Initial position.Release clamp component 35 is mounted in four in rack 1, and release clamp component 35 is located at 32 lower section of turntable, position It is corresponding with fixture 33, fixture 33 is unclamped in feeding, overturning and blanking procedure.
Turntable board migration device 3 carries out 32 position initialization of turntable before work, by tooling adjustment center element 34;Turntable moves At work, divider 31 drives 32 stepping of turntable rotation to shipping unit 3, clamps capacitive cylinders in fixture 33, is gradually moved Fortune when some stations need to unclamp capacitor, is completed by release clamp component 35.
As shown in figure 5, fixture 33 include U-shaped seat 331, guide post 322, sideslip fixture block 333, spring 334, swinging axle 335, under Cover board 336, clamping jaw fixed block 337 and the second clamping jaw 338;331 upper end of U-shaped seat is mounted on turntable 32, and two guide posts 322 are installed In U-shaped seat 331.Sideslip fixture block 333 is between two pieces, two pieces there are rectangular space, is laterally provided with through-hole on sideslip fixture block 333 3331, for matching with guide post 322, sideslip fixture block 333 is equipped with pillar 3332;The mobile cooperation of sideslip fixture block 333 is in guide post In 322,334 one end of spring connects U-shaped seat 331, and other end connecting side slide clip block 333 makes two pieces of sideslip fixture blocks 333 in pulling force It is closely packed together under effect;335 top of swinging axle is equipped with through slot 3351, is rotatably connected on lower cover plate 336 in the middle part of swinging axle 335 On.Lower cover plate 336 is mounted in U-shaped seat 331.335 lower part of swinging axle is equipped with the connecting rod 3352 stretched out, and 3352 end of connecting rod is equipped with Idler wheel 3353;The through slot 3351 on 335 top of swinging axle forms the cooperation of slot pair with two pillars 3332 respectively;Second clamping jaw 338 is logical It crosses clamping jaw fixed block 337 to be mounted on sideslip fixture block 333,338 inside of the second clamping jaw is V-shaped, clamps capacitive cylinders for stabilization 100;Vertical notch 3371 is provided on clamping jaw fixed block 337, the second clamping jaw 338 of lower end is mounted in notch 3371 To adjust vertical height, and multiple clamping jaws can be installed.
At work, when nature, two sideslip fixture blocks 333 are close to each other, and the second clamping jaw 338 is made to clamp electricity for fixture 33 Hold cylinder 100;When needing to unclamp, release clamp component 35 ejects push plate 353, contacts with idler wheel 3353, and by 335 turns of swinging axle It is dynamic, it is connected by slot pair, two sideslip fixture blocks 333 is driven to be located remotely from each other, realize the purpose unclamped and clamped.
Turntable board migration device 3 solves the problems, such as that precision caused by the accumulation of error is low, solves the high energy consumption of cylinder clamping, answers The problem of hydridization, adjusts center element 34 by tooling and carries out initial bit correction, improves precision, avoid failure, by normally closed Fixture 33, improve the stability of clamping, clamping jaw height and number are adjustable, be suitable for various sizes of capacitor.
As shown in fig. 6, tinned wire spot welding device 4 includes tinned wire feed mechanism 41, clamping carrying mechanism 42, first is adjustable Jack up limit assembly 43 and the first AC spot-welding component 44;Tinned wire feed mechanism 41 is mounted in rack 1, for realizing tin plating Feeding, bending and the fracture operation of line;Clamping carrying mechanism 42 is connected with 41 phase of tinned wire feed mechanism, after cutting for clamping Tinned wire, and be transported to above capacitive cylinders;First adjustable jack-up limit assembly 43 is mounted in rack 1, is located at folder The underface of tool 33, for jacking up the height for adjusting capacitive cylinders;First AC spot-welding component 44 is mounted on fixed disc 36, Positioned at the first adjustable surface for jacking up limit assembly 43, for tinned wire and capacitive cylinders spot welding to be fixed.
Tinned wire spot welding device 4 at work, tinned wire feeding from tinned wire feed mechanism 41, and pass through bending and sanction It cuts, then clamps carrying mechanism 42 and tinned wire is clamped and is transported to above the capacitive cylinders of fixture 33, capacitive cylinders have been at this time Through carrying out short transverse position restriction by the first adjustable jack-up limit assembly 43, then the first AC spot-welding component 44 declines, Tinned wire is pressed on capacitor end by welding electrode, welds together tinned wire and capacitive cylinders after connecting alternating current.
Tinned wire spot welding device 4 solves the problems, such as that tinned wire and capacitor welding are insecure, is pre-processed, is prevented by spot welding The two position changing of the relative positions in welding, improves welding precision.
As shown in fig. 7, tinned wire feed mechanism 41 includes the second mounting rack 411, the 5th cylinder 412, vertical alignment feature 413, horizontal alignment feature 414, press component 415, second linearly move rail assembly 416, discharging set 417, the 6th cylinder 418, break Expect knife 419, bending push plate 4110 and the 7th cylinder 4111;Second mounting rack 411 is mounted in rack 1, vertical alignment feature 413 Mutually it is connected with horizontal alignment feature 414, vertical alignment feature 413 and horizontal alignment feature 414 are respectively used to erect tinned wire Straight and level is straightened, and vertical alignment feature 413 and horizontal alignment feature 414 include bottom plate and two rows of idler wheels being staggered. Press component 415 is two groups, and one group is fixedly mounted on the second mounting rack 411, and another group passes through the second linear shifting rail assembly 416 It is connect with 411 phase shift of the second mounting rack.Press component 415 is including the 8th cylinder 4151, press head 4152 and presses wedge 4153, Press component 415 is for driving tinned wire to feed;It is equipped with by wedge 4153 for placing 200 direct through groove 4154 of tinned wire.It presses Pressure head 4152 is cylindrical, and 4152 one end of press head is connected on the mandrel of the 8th cylinder 4151, at 4152 other end of press head In by wedge 4153, tinned wire 200 is located at by between wedge 4153 and press head 4152;Discharging set 417 is mounted on the second peace 411 end is shelved, horizontal cylindrical hole is provided in discharging set 417, cylindrical hole enters for tinned wire 200.Discharging set 417 sides are provided with the notch for cooperating with fracture knife 419;6th cylinder 418 is mounted on the second mounting rack 411, fracture knife 419 are mounted on the telescopic end of the 6th cylinder 418, are provided on fracture knife 419 and the cylindrical hole location matches in discharging set 417 Horizontal cylinder through-hole, the mobile cooperation of fracture knife 419 in the notch of 417 side of discharging set, the cylindrical hole of discharging set 417 and The horizontal cylinder through-hole of fracture knife 419 is on same axis;7th cylinder 4111 is mounted on the second mounting rack 411, bending Push plate 4110 is mounted on the telescopic end of the 7th cylinder 4111;Groove 4112, groove 4112 are provided on 4110 side of bending push plate Mutually it is connected with the cylindrical hole of fracture knife 419.
At work, tinned wire passes through vertical alignment feature 413,414 school of horizontal alignment feature to tinned wire feed mechanism 41 Enter press component 415 after straight, transportable press component 415 clamps tinned wire, and then the 5th cylinder 412 acts, will Tinned wire sends out fixed length distance.When mobile press component 415 resets, fixed press component 415 pushes down tinned wire, prevents The only changing of the relative positions;After tinned wire overhangs out, the 7th cylinder 4111 drives bending push plate 4110 to jack up, by tinned wire bending upward;Then Fracture knife 419 rises under the driving of the 6th cylinder 418, and tinned wire is cut off, and the tinned wire after cutting waits clamping carrying implement Structure 42 is carried.
It is not high that tinned wire feed mechanism 41 solves tinned wire flatness, the unstable problem of welding node;By vertical The setting of alignment feature 413 and horizontal alignment feature 414 is straightened the tinned wire before processing, improves the smooth of tinned wire Degree, by the setting of bending push plate 4110, is converted into L shape for tinned wire, increases the contact surface with capacitive cylinders, convenient for subsequent Spot welding.
As shown in figure 8, the first adjustable jack-up limit assembly 43 includes third mounting rack 431, guide post 432, lifting nut seat 433, adjusting screw 434, pointer 435, catch tray 436, the 9th cylinder 437, limit jacking block 438 and graduated scale 439;Third peace It shelves 431 to be mounted in rack 1, guide post 432 is vertically installed at 431 side of third mounting rack, the mobile cooperation of lifting nut seat 433 It is connected in guide post 432, and through adjusting screw 434 with third mounting rack 431, lifting nut seat 433 is driven to realize lifting. Pointer 435 is mounted on lifting nut seat 433, pointer 435 and 439 phase of graduated scale for being mounted on 431 side of third mounting rack It is corresponding;Catch tray 436 is mounted on 431 top of third mounting rack, and the 9th cylinder 437 is mounted below third mounting rack 431, and the 9th Cylinder 437 is located at the lower section of catch tray 436.Limit jacking block 438 is mounted on the telescopic end of the 9th cylinder 437, limits jacking block 438 Positioned at the top of catch tray 436, limits 438 center of jacking block and be provided with the threading hole for accommodating gummed wire and tinned wire.
First adjustable jack-up limit assembly 43 at work, by rotating adjusting screw 434, adjusts lifting nut seat 433 Height, and quantification is realized by pointer 435 and graduated scale 439, more intuitively;9th cylinder, 437 band after the completion of adjusting Dynamic limit jacking block 438 rises certain altitude, and capacitive cylinders top to the predeterminated position in fixture is limited, convenient for the first exchange Spot welding assembly 44 works.
First adjustable jack-up limit assembly 43 solves capacitive cylinders vertical direction causes welding precision is low to ask without positioning Topic carries out short transverse position restriction by limit jacking block 438, so that precision is more in the welding process for capacitive cylinders in fixture Height, qualification rate are higher.
As shown in figure 9, the first AC spot-welding component 44 includes the 4th mounting rack 441, the tenth cylinder 442, connection supporting plate 443, transverse adjustment 444, mounting plate 445, third linear move rail assembly 446, convex block 447 and electrode 448;4th mounting rack 441 are mounted on fixed disc 36, and connection supporting plate 443 is mounted on the 4th mounting rack 441 by the tenth cylinder 442;Laterally adjust Section device 444 is mounted on connection 443 lower end of supporting plate, and mounting plate 445 is mounted on transverse adjustment 444, and transverse adjustment 444 is used for Adjust 445 or so distance of mounting plate.Electrode 448 is mounted on electrode mounting plate 449, and electrode mounting plate 449 passes through third linear 446 mobile connection of rail assembly is moved on mounting plate 445;Convex block 447 is mounted on 445 side of mounting plate, and convex block 447 and electrode are installed Plate 449 is connected by spring.
At work, the tenth cylinder 442 drives connection 443 entire lowering of supporting plate to first AC spot-welding component 44, so that two Tinned wire is pressed in capacitive surface by a electrode 448, makes tinned wire and capacitive cylinders surface spot-welded together by alternating current.
As shown in Figure 10, tin plating line detector 5 includes the 5th mounting rack 51, the 11st cylinder the 52, the 4th linearly shifting rail Component 53, insulated lift frame 54 and the first test electrode 55;5th mounting rack 51 is mounted on fixed disc 36, the 11st cylinder 52 are vertically installed on the 5th mounting rack 51, and 52 telescopic end of the 11st cylinder is connected with insulated lift frame 54;Insulated lift frame 54 linearly move 53 mobile connection of rail assembly on the 5th mounting rack 51 by the 4th, and the first test electrode 55 is mounted on insulated lift End on frame 54.
At work, the 11st cylinder 52 drives insulated lift frame 54 to go up and down to tin plating line detector 5, the first test electrode 55 are on same vertical axis with capacitive cylinders, when the first test electrode 55 is contacted with tinned wire, whether measure tinned wire Weld together with capacitive cylinders.
As shown in figure 11, tinned wire welder 6 includes the second adjustable jack-up limit assembly 61 and soldering mechanism 62;Scolding tin Mechanism 62 includes sending tin component 621, dust removal assembly 622 and welding gun lifting assembly 623, soldering mechanism 62 include send tin component 621, Dust removal assembly 622 and welding gun lifting assembly 623 are installed on fixed disc 36.Dust removal assembly 622 is vertically-mounted, send tin component 621 and welding gun lifting assembly 623 to intermediate, inclined;Tin component 621 is sent to feed for defeated tin feeding wire, dust removal assembly 622 is used for Dust removal process, welding gun lifting assembly 623 are welded on the joint of tinned wire and capacitor for melting tin silk;Second adjustable top Limit assembly 61 is played for positioning capacitor.
Second it is adjustable jack up limit assembly 61 it is structurally and functionally identical as the first adjustable jack-up limit assembly 43.Second can Adjusting and jacking up limit assembly 61 includes jacking up mounting rack 611, jacking up guide post 612, nut seat 613, jack up adjusting screw 614, jack up Pointer 615 jacks up catch tray 616, jacks up cylinder 617, jacks up limit jacking block 618 and jacks up graduated scale 619;Jack up mounting rack 611 are mounted in rack 1, jack up guide post 612 and are vertically installed at jack-up 611 side of mounting rack, the mobile cooperation of nut seat 613 is being pushed up It rises in guide post 612, and is connected by jacking up adjusting screw 614 with mounting rack 611 is jacked up, nut seat 613 is driven to realize lifting. It jacks up pointer 615 to be mounted on nut seat 613, jack up pointer 615 and is mounted on the jack-up graduated scale for jacking up 611 side of mounting rack Ruler 619 is corresponding;It jacks up catch tray 616 and is mounted on 611 top of jack-up mounting rack, jack up cylinder 617 and be mounted on jack-up mounting rack 611 lower sections jack up cylinder 617 and are located at the lower section for jacking up catch tray 616.It jacks up limit jacking block 618 and is mounted on jack-up cylinder 617 It on telescopic end, jacks up limit jacking block 618 and is located at the top for jacking up catch tray 616, jack up limit 618 center of jacking block and be provided with for holding Receive the threading hole of gummed wire and tinned wire.
Second adjustable jack-up limit assembly 61 jacks up adjusting screw 614, adjusting nut seat 613 at work, by rotation Height, and by jack up pointer 615 and jack up graduated scale 619 realize quantification, more intuitively;Gas is jacked up after the completion of adjusting Cylinder 617, which drives, jacks up the limit rise certain altitude of jacking block 618, and capacitive cylinders top to the predeterminated position in fixture is limited.
Tinned wire welder 6 at work, first by the second adjustable jack-up limit assembly 61 to the capacitor in fixture into Row positioning, is then dusted processing by dust removal assembly 622, then send tin component 621 and welding gun lifting assembly 623 work simultaneously Make, burn-ons tin in the joint of tinned wire and capacitor.
Tinned wire welder 6 solves the problems, such as that scolding tin has impurity, the degree of automation low, by the way that dust removal assembly is arranged 622 are dusted, and keep weld cleaner, improve scolding tin quality, send tin component 621 and welding gun lifting assembly 623 full-automatic Work, it is more efficient.
As shown in figure 13, sending tin component 621 includes the 6th mounting rack 6211, the 12nd cylinder the 6212, the 5th linearly shifting rail Component 6213, installation folded plate 6214, tin roll axis 6215 send tin motor 6216, are second gear 6217, driving roller 6218, driven Idler wheel 6219, inductive disks 62110, photoelectric sensor 62111 and Xi Si guide holder 62112;6th mounting rack 6211 is mounted on solid Determine on plectane 36, installation folded plate 6214 on the 6th mounting rack 6211, is in by the 5th linear 6213 mobile connection of rail assembly that moves Certain inclination angle;12nd cylinder 6212 is mounted on the 6th mounting rack 6211,6212 telescopic end of the 12nd cylinder and installation Folded plate 6214 is connected, and the 12nd cylinder 6212 drives installation folded plate 6214 to go up and down;Tin roll axis 6215 is mounted on installation folded plate 6214 tops, for placing tin silk volume;The back side for sending tin motor 6216 to be mounted on installation folded plate 6214, second gear 6217 are installed On the output shaft for sending tin motor 6216;It is toothed wheel and friction pulley closed assembly in 6218 structure of driving roller, toothed wheel is for passing Dynamic, friction pulley is for driving tin silk, and driving roller 6218 is rotatably connected on installation folded plate 6214, driving roller 6218 and second Gear 6217 is meshed;Driven roller 6219 is mounted on installation 6214 side of folded plate, driven roller 6219 and driving roller 6218 Position is corresponding, and tin silk is between driving roller 6218, driven roller 6219;Inductive disks 62110 are mounted on driven roller 6219 On, inductive disks 62110 and photoelectric sensor 62111 detect the speed for sending tin jointly;Tin silk guide holder 62112 is mounted on installation folding On plate 6214, for being oriented to the direction of motion of tin silk.
It send tin component 621 at work, drives installation folded plate 6214 is whole to move down close to be welded by the 12nd cylinder 6212 Xi Chu;It send tin motor 6216 to rotate, drives two driving rollers 6218 to rotate in same direction, pass through driving roller 6218 and driven roller 6219 send out tin silk.
As shown in figure 14, dust removal assembly 622 includes the 7th mounting rack 6221 and suction inlet 6222;Suction inlet 6222 is lower to be rectified At scolding tin, upper end connects fan, and the impurity such as dust are sucked out.
As shown in figure 15, welding gun lifting assembly 623 is linear including the 8th mounting rack 6231, the 13rd cylinder the 6232, the 6th Move rail assembly 6233, welding gun mounting plate 6234 and welding gun 6235;8th mounting rack 6231 is mounted on fixed disc 36, welding gun peace Loading board 6234 is mounted on the 8th mounting rack 6231 by the 6th linear rail assembly 6233 that moves.13rd cylinder 6232 is mounted on On eight mounting racks 6231,6232 telescopic end of the 13rd cylinder is connected with welding gun mounting plate 6234, and the 13rd cylinder 6232 drives Welding gun mounting plate 6234 realizes lifting;Welding gun 6235 is mounted on welding gun mounting plate 6234, and the tip of welding gun 6235 is working end.
Welding gun lifting assembly 623 at work, by the 13rd cylinder 6232 drive welding gun 6235 decline, close to tinned wire with The joint of capacitive cylinders, and the tin silk for sending tin component 621 to send out is melted, achieve the purpose that scolding tin.
As shown in figure 16, capacitor turnover device 7 includes adjustment base 71, the 14th cylinder the 72, the 7th linearly shifting rail assembly 73, L-square 74, the first rotary cylinder 75, the second two-way cylinder 76 and clip claw assembly 77;Clip claw assembly 77 include U-board 771, Optical axis 772, two-way lead screw 773 and third clamping jaw 774;Adjustment base 71 is mounted in rack 1, and adjustment base 71 is adjustable perpendicular Straight height.L-square 74 through the 7th linear 73 mobile connection of rail assembly that moves on adjustment base 71, install by the 14th cylinder 72 On adjustment base 71,72 telescopic end of the 14th cylinder is connected with L-square 74, and the 14th cylinder 72 drives L-square 74 Return is dynamic;First rotary cylinder 75 is mounted on L-square 74, and the second two-way cylinder 76 is mounted on the rotation of the first rotary cylinder 75 In shaft, clip claw assembly 77 is mounted on two mobile terminals of the second two-way cylinder 76.Clip claw assembly 77 adjusts two third clamping jaws 774 distance, to adapt to the capacitive cylinders of different length.U-board 771 is mounted on the second two-way cylinder 76, optical axis 772 and double It is vertically installed in U-board 771 to lead screw 773, the lead screw of two-way 773 two sides of lead screw is oppositely oriented.It is provided on third clamping jaw 774 Through-hole and threaded hole cooperate in optical axis 772 and two-way lead screw 773, control two third clamping jaws by rotating two-way lead screw 773 774 it is close or mutually from.
Capacitor turnover device 7 adjusts the distance and whole height of two third clamping jaws 774 before work, at work, L-square 74 is taken out of by the 14th cylinder 72, and then the second two-way cylinder 76 is shunk, and capacitive cylinders is clamped, fixture is corresponding at this time It unclamps, then the first rotary cylinder 75 works, the capacitive cylinders clamped are overturn into 180 degree, and rear jig clamps again, second pair It is unclamped to cylinder 76.
Capacitor turnover device 7 solves gummed wire and the technical issues of tinned wire pad is located at different end faces, by turning over Turn, complete processing under upper, using gravity, facilitates welding, improve welding quality, and clamping jaw is adjustable, adapt to difference The processing of size capacitor.
As shown in figure 17, gummed wire spot welding device 8 includes adjusting holder assembly 81, gummed wire driving assembly 82, gummed wire to cut out Cut peeling component 83, bend component 84 and the second AC spot-welding component 85.It adjusts holder assembly 81 and is mounted on 1 side of rack, be used for Adjust the height that gummed wire cuts peeling component 83;Gummed wire driving assembly 82 is mounted on gummed wire and cuts on peeling component 83, For driving gummed wire to feed;Gummed wire cuts peeling component 83 and is mounted on the elevator 812 for adjusting holder assembly 81, is used for glue Cutting, peeling and the feeding of matter line;It bends component 84 and the second AC spot-welding component 85 is mounted on consolidating for turntable board migration device 3 Determine on plectane 36, the component 84 that bends completes colloid thread end bending process, and the second AC spot-welding component 85 completes gummed wire and electricity Hold spot welding process.
At work, gummed wire driving assembly 82 drives gummed wire feeding from the bottom to top to gummed wire spot welding device 8, by colloid Line cut peeling component 83 gummed wire is cut, end peeling and upward feeding, gummed wire penetrates the centre bore of capacitor, dew Out in upper end;The gummed wire inner core of leakage carries out bending by the component 84 that bends, and capacitor upper end is sticked on, by the second AC spot-welding group Part 85 carries out spot welding.
Gummed wire spot welding device 8 solves the problems, such as that the integrated degree of gummed wire processing is low, is cooperated by various components, The division of labor is clear, is automatically finished the feeding of gummed wire, cuts, peeling, feeding, bending and point welding process, more efficient.
Adjusting holder assembly 81 includes regulating base board 813, adjusting rod 811 and elevator 812, and regulating base board 813 is mounted on machine 1 side of frame, adjusting rod 811 are rotatably connected on regulating base board 813, and elevator 812 is movably connected in adjusting rod 811, by turning Dynamic two adjusting rods 811 up and down, realize that elevator 812 moves up and down.
As shown in figure 18, gummed wire driving assembly 82 includes gummed wire mounting rack 821, gummed wire cylinder 822, gummed wire shifting Rail member 823, gummed wire install folded plate 824, gummed wire spool 825, gummed wire motor 826, colloid line gear 827, driving wheel 828, driven wheel 829, gummed wire inductive disks 8210, gummed wire inductor 8211 and guide holder 8212;Gummed wire mounting rack 821 is pacified On fixed disc 36, gummed wire installs folded plate 824 and moves 823 mobile connection of rail member in gummed wire mounting rack by gummed wire On 821, in certain inclination angle;Gummed wire cylinder 822 is mounted on gummed wire mounting rack 821,822 telescopic end of gummed wire cylinder It is connected with gummed wire installation folded plate 824, gummed wire cylinder 822 drives gummed wire installation folded plate 824 to go up and down;Gummed wire spool 825 are mounted on gummed wire installation folded plate 824, for placing the colloid coil of wire;Gummed wire motor 826 is mounted on gummed wire installation folding The back side of plate 824, colloid line gear 827 are mounted on the output shaft of gummed wire motor 826;It is tooth form in 828 structure of driving wheel Wheel and friction pulley closed assembly, toothed wheel is for being driven, and for friction pulley for driving tin silk, driving wheel 828 is rotatably connected on gummed wire peace It fills on folded plate 824, driving wheel 828 is meshed with colloid line gear 827;Driven wheel 829 is mounted on gummed wire installation 824 side of folded plate Side, driven wheel 829 is corresponding with 828 position of driving wheel, and gummed wire is between driving wheel 828 and driven wheel 829;Gummed wire induction Disk 8210 is mounted on driven wheel 829, the speed of gummed wire inductive disks 8210 and the common detection line sending of gummed wire inductor 8211; Guide holder 8212 is mounted on gummed wire installation folded plate 824, for being oriented to the direction of motion of gummed wire.
Gummed wire driving assembly 82 drives gummed wire installation folded plate 824 is whole to move at work, by gummed wire cylinder 822 Dynamic, gummed wire motor 826 rotates, and two driving wheels 828 is driven to rotate in same direction, by driving wheel 828 and driven wheel 829 by colloid Line is sent out, and realizes gummed wire feeding.
As shown in figure 19, gummed wire cuts peeling component 83 and includes base component 831, lifting mechanism 832 and cut peeling Mechanism 833.Base component 831 is oblique including the first finger cylinder 8131, fixture block 8132, Mobile base 8133, discharge nozzle 8134, waste material Plate the 8135, the 8th linearly moves rail assembly 8136 and substrate 8137;First finger cylinder 8131 is mounted on 8137 lower end of substrate, fixture block 8132 are mounted on the mobile terminal of the first finger cylinder 8131, for clamping gummed wire, control its charging, place and fall;Mobile base 8133 for being coupled lifting mechanism 832;For placing gummed wire in discharge nozzle 8134;Waste material inclined plate 8135 is mounted on substrate On 8137, the scrap leather for being oriented to removing is slid;832 mobile connection of lifting mechanism can be clamped and be cut on base component 831 Gummed wire afterwards, and be lifted;Peeling procedure 833 is cut by the 8th linear 8136 mobile connection of rail assembly that moves in substrate On 8137, it is located at the top of discharge nozzle 8134, gummed wire realization is cut and peeling.
As shown in figure 20, lifting mechanism 832 include the 15th cylinder 8321, lifting move seat 8232, the 16th cylinder 8233, Mandril 8234, fixed fixture block 8235 and memotron 8236;15th cylinder, 8321 fixing end is mounted on substrate 8137, and lifting moves The mobile cooperation of seat 8232 is in Mobile base 8133.The telescopic end of 15th cylinder 8321 moves seat 8232 with lifting and is connected, and drives Lifting moves seat 8232 and moves up and down;16th cylinder 8233 is mounted on the horizontal part that lifting moves seat 8232, the 16th cylinder 8233 Mandrel stretches out vertical plate;8234 inner end of mandril is connected on the telescopic end of the 16th cylinder 8233, and 8234 outer end of mandril is equipped with Arc-shaped inner groovy.Fixed fixture block 8235 is mounted on lifting and moves on seat 8232, is provided with below fixed 8235 end of fixture block convex Edge is fixed on fixture block 8235 and is provided with vertical through-hole, and gummed wire lower end is clamped in mandril 8234 and the cooperation of mandril 8234.Memotron 8236 It being mounted on fixed fixture block 8235, the vertical through-hole on memotron 8236 and fixed fixture block 8235 is to just, for accommodating gummed wire, The length of memotron is less than the length of gummed wire.
At work, gummed wire is sent in memotron 8236 lifting mechanism 832, and posterior end is first pressed from both sides by mandril 8234 Firmly, the work of peeling procedure 833 is then cut, the gummed wire of 8234 lower end of mandril is cut and peeling, then the 15th gas Cylinder 8321 acts, and by the gummed wire in memotron 8236 by capacitor circular hole, exposes in upper surface, waits bending.
As shown in figure 21, cutting peeling procedure 833 includes intermediate plate 8331, the 17th cylinder 8332, T-shaped plate 8333, L shape Plate 8334, the 18th cylinder 8335, frid 8336, blade mounting plate 8337, roller 8338 and blade 8339.On intermediate plate 8331 If the pillar of lower end is used for and the rotation connection of the 17th cylinder 8332, the pillar of upper end and the 18th cylinder there are two pillar 8335 telescopic ends are connected.Intermediate plate 8331 is by the 8th linear 8136 mobile connection of rail assembly that moves on substrate 8137;T-shaped plate 8333 and L shaped plate 8334 be rotatably connected on intermediate plate 8331, T-shaped plate 8333 and 8334 upper end of L shaped plate are provided with straight trough 83331;8333 one end of T-shaped plate and L shaped plate 8334 form the cooperation of slot pair, the telescopic end and T-shaped plate 8333 of the 17th cylinder 8332 The other end is connected.18th cylinder 8335 is mounted on substrate 8137,8335 telescopic end of the 18th cylinder and intermediate plate 8331 It is connected, intermediate plate 8331 is driven to go up and down;Blade mounting plate 8337 is connect by frid 8336 with 8331 phase shift of intermediate plate.Knife Piece 8339 is three disposed in parallel up and down, and interval is mounted in blade mounting plate 8337, and intermediate blade is flat sword, for cutting Disconnected gummed wire, the blade of upper and lower ends are V-arrangement sword, for marking on gummed wire, give over to peeling use;Roller 8338 is mounted on knife On piece mounting plate 8337, the cooperation of slot pair is formed with the straight trough 83331 in T-shaped plate 8333 and L shaped plate 8334.
Cut peeling procedure 833 at work, the movement of the 17th cylinder 8332 drives T-shaped plate 8333 to rotate clockwise, L Shape plate 8334 rotates counterclockwise, thus close to each other with cutting blade mounting plate 8337, three is close to each other blade;Gummed wire is cut It is disconnected, and a print is respectively inscribed up and down in port, it does not unclamp at this time;The gummed wire of cutting is lifted by lifting mechanism 832, by glue The rubber of matter line lower end peels off, the movement of the 18th cylinder 8335, and by the whole lifting of intermediate plate 8331, gummed wire is by first-hand at this time Refer to that cylinder 8131 is clamped, the rubber of upper end is peeled off.
It cuts peeling procedure 833 and solves the problems, such as that colloid wire cutting peeling operation is complicated, by the way that specific cutter is arranged, Cutting and peeling are completed, these work is completed and has only used two cylinders, be more easier to control, mechanism error rate is smaller.
As shown in figure 22, the component 84 that bends includes the 9th mounting rack 841, the 19th cylinder 842,843 and of the 20th cylinder Bend block 844;19th cylinder 842 is vertically installed on fixed disc 36 by the 9th mounting rack 841, the 20th cylinder 843 It is horizontally arranged on 842 telescopic end of the 19th cylinder, the block 844 that bends is mounted on the telescopic end of the 20th cylinder 843, and bend block There are circular arc chamfering in 844 ends.
Component 84 bend at work, the 19th cylinder 842 and 843 successive relay trip of the 20th cylinder will expose on capacitor The gummed wire at end carries out bending, leans against upper surface, is then welded together by the second AC spot-welding component 85.
It is small that the component 84 that bends solves gummed wire bonding area, it is difficult to which the problem of welding is connect point by bending gummed wire Thixotroping makes to weld stronger for line contact convenient for welding.
As shown in figure 23, colloid line detector 9 includes adjusting pedestal 91, adjusting knob 92, liftable mounting plate 93, second 11 cylinders 94 and the second test electrode 95;The adjustable height of pedestal 91 is adjusted, liftable mounting plate 93 is connected to adjusting pedestal On 91, adjusting knob 92 is connected with liftable mounting plate 93, controls liftable mounting plate 93 by rotation adjusting knob 92 and goes up and down.Second 11 cylinders 94 are mounted on liftable mounting plate 93, and the second test electrode 95 is mounted on the 21st cylinder 94 by insulation board 96 Telescopic end on.
At work, the 21st cylinder 94 drives the second test electrode 95 to act to colloid line detector 9, until and glue End in contact under matter line, before measuring spot welding whether conductive communication.
As shown in figure 24, gummed wire welder 10 includes gummed wire soldering mechanism 101 and the adjustable jack-up limit group of third Part 102, third is adjustable, and jack-up limit assembly 102 is used to position capacitor, and gummed wire soldering mechanism 101 is in gummed wire and electricity The interface of appearance is burn-on tin, and conductive capability is enhanced.Third is adjustable jack-up limit assembly 102 and the first adjustable jack-up limit assembly 43 Structure and function is identical, and gummed wire soldering mechanism 101 is identical as 62 structure and function of soldering mechanism.
As shown in figure 25, finished product blanking device 11 includes the 22nd cylinder 111, the rotation of the 23rd cylinder 112, second The two-way cylinder 114 of cylinder 113, third, the 4th clamping jaw 115 and discharging transmission line 116.It is realized and is risen by the 22nd cylinder 111 Drop is moved left and right by the realization of the 23rd cylinder 112, the common movement completing perpendicular two dimension and carrying;Pass through the second rotation Rotaring cylinder 113 completes overturning, completes clamping movement by the two-way cylinder 114 of third.Clamping jaw shape is different with feeding shape, because Lead has been welded in capacitor end, can not clamp vertically, therefore is designed to opposite V-arrangement, clamps from capacitor middle part, then carries Overturning, is laid flat on discharging transmission line 116, protects lead, be damaged it not.
The production method of circular capacitor, successively includes the following steps:
Capacitive cylinders to be welded are transported in turntable board migration device 3 by capacitive cylinders feeding by material loading device for capacitor 2, are turned Disk board migration device 3 clamps capacitive cylinders;
Tin plating wire bonding is completed the feeding of tinned wire by tinned wire spot welding device 4, is cut, bending process, and after cutting Tinned wire is carried and is welded on capacitive cylinders;
Tinned wire secondary welding detects whether the tin plating wire bonding of capacitive cylinders succeeds by tin plating line detector 5, tin plating wire bonding Connection device 6 enhances conductive capability to scolding tin is carried out at the spot welding of tinned wire and capacitive cylinders;
Colloid wire bonding, capacitive cylinders are overturn, and cutting, peeling, the feeding, folding of gummed wire are completed by gummed wire spot welding device 8 Curved and point welding process;
Gummed wire secondary welding detects whether colloid wire bonding succeeds by colloid line detector 9, and gummed wire welder 10 is right Scolding tin is carried out at the spot welding of gummed wire and capacitive cylinders, enhances conductive capability;
Blanking obtains circular capacitor finished product.

Claims (4)

1. material loading device for capacitor, it is characterised in that including conveying assembly (21) and overturning grasping mechanism (22), conveying assembly (21) Capacitor charging is driven by belt;Overturning grasping mechanism (22) includes lifter plate (221), the first cylinder (222), the second cylinder (223), the first linear shifting rail assembly (224), swivel base (225), rotor plate (226), third cylinder (227), first gear (228), rack gear (229), the first two-way cylinder (2210) and the first clamping jaw (2211);First cylinder (222) telescopic end and lifting Plate (221) is connected, and lifter plate (221) is driven to move up and down;Swivel base (225) is mobile by the first linear shifting rail assembly (224) Be connected on lifter plate (221), the second cylinder (223) is mounted on lifter plate (221), the second cylinder (223) telescopic end with turn Seat (225) is connected, and drives swivel base (225) transverse shifting;Rotor plate (226) is rotatably connected on swivel base (225), first gear (228) it is meshed with rack gear (229), first gear (228) is mounted on the shaft end of rotor plate (226), the mobile cooperation of rack gear (229) In swivel base (225);Third cylinder (227) is mounted on lifter plate (221), third cylinder (227) telescopic end and rack gear (229) It is connected, band carry-over bar (229) moves back and forth;First two-way cylinder (2210) is mounted on rotor plate (226), the first clamping jaw (2211) two telescopic ends of the first two-way cylinder (2210) are mounted on;Material loading device for capacitor (2) at work, conveying assembly (21) It carries and moves horizontal positioned capacitive cylinders charging, after reaching end, capacitive cylinders are clamped in the first two-way cylinder (2210) movement, Third cylinder (227) movement and rack pinion, become vertical for capacitor.
2. material loading device for capacitor according to claim 1, it is characterised in that the first clamping jaw (2211) is in capacitance contact face V-arrangement.
3. circular capacitor production equipment, including rack (1) and the turntable board migration device (3) being mounted on rack (1), tinned wire point Welder (4), tin plating line detector (5), tinned wire welder (6), capacitor turnover device (7), gummed wire spot welding device (8), colloid line detector (9), gummed wire welder (10), finished product blanking device (11) and electricity described in claim 1 Hold feeding device (2);Direction of travel along turntable board migration device (3), material loading device for capacitor (2), tinned wire spot welding device (4), Tin plating line detector (5), tinned wire welder (6), capacitor turnover device (7), gummed wire spot welding device (8), gummed wire Detection device (9), gummed wire welder (10) and finished product blanking device (11) are arranged successively arrangement;Lifter plate (221) passes through On rack (1), the first cylinder (222) is mounted on rack (1) linear bearing mobile connection.
4. material loading device for capacitor according to claim 3, it is characterised in that gummed wire spot welding device (8) includes adjustment seat group Part (81), gummed wire driving assembly (82), gummed wire cut peeling component (83), the component that bends (84) and the second AC spot-welding group Part (85);It adjusts holder assembly (81) and is mounted on rack (1) side, the height of peeling component (83) is cut for adjusting gummed wire; Gummed wire driving assembly (82) is mounted on gummed wire and cuts on peeling component (83), for driving gummed wire to feed;Gummed wire is cut out It cuts peeling component (83) to be mounted on the elevator (812) for adjusting holder assembly (81), for the cutting of gummed wire, peeling and send Material;It bends component (84) and the second AC spot-welding component (85) is mounted on turntable board migration device (3), the component that bends (84) is completed Colloid thread end bending process, the second AC spot-welding component (85) complete gummed wire and capacitance point welding sequence;
Adjusting holder assembly (81) includes regulating base board (813), adjusting rod (811) and elevator (812), regulating base board (813) peace Mounted in rack (1) side, adjusting rod (811) is rotatably connected on regulating base board (813), and elevator (812) is movably connected in tune Pole (811) realizes that elevator (812) move up and down by rotating adjusting rod (811);
Gummed wire driving assembly (82) includes gummed wire mounting rack (821), gummed wire cylinder (822), gummed wire shifting rail member (823), gummed wire installation folded plate (824), gummed wire spool (825), gummed wire motor (826), colloid line gear (827), master Driving wheel (828), driven wheel (829), gummed wire inductive disks (8210), gummed wire inductor (8211) and guide holder (8212);Glue Matter line mounting rack (821) is mounted on turntable board migration device (3), and gummed wire installs folded plate (824) and moves rail member by gummed wire (823) mobile connection is on gummed wire mounting rack (821);Gummed wire cylinder (822) is mounted on gummed wire mounting rack (821), Gummed wire cylinder (822) telescopic end is connected with gummed wire installation folded plate (824), and gummed wire cylinder (822) drives gummed wire peace Fill folded plate (824) lifting;Gummed wire spool (825) is mounted in gummed wire installation folded plate (824), for placing the colloid coil of wire; Gummed wire motor (826) is mounted on the back side of gummed wire installation folded plate (824), and colloid line gear (827) is mounted on gummed wire electricity On the output shaft of machine (826);Driving wheel (828) is rotatably connected in gummed wire installation folded plate (824), driving wheel (828) and glue Matter line gear (827) is meshed;Driven wheel (829) is mounted on gummed wire installation folded plate (824) side, driven wheel (829) and master Driving wheel (828) position is corresponding, and gummed wire is located between driving wheel (828) and driven wheel (829);Gummed wire inductive disks (8210) peace On driven wheel (829), the speed of gummed wire inductive disks (8210) and gummed wire inductor (8211) common detection line sending;It leads It is mounted in gummed wire installation folded plate (824) to seat (8212), for being oriented to the direction of motion of gummed wire;
Gummed wire cuts peeling component (83) and includes base component (831), lifting mechanism (832) and cut peeling procedure (833); Base component (831) includes the first finger cylinder (8131), fixture block (8132), Mobile base (8133), discharge nozzle (8134), waste material Inclined plate (8135), the 8th linear shifting rail assembly (8136) and substrate (8137);First finger cylinder (8131) is mounted on substrate (8137) lower end, fixture block (8132) are mounted on the mobile terminal of the first finger cylinder (8131), for clamping gummed wire, control its into Material is placed and is fallen;Mobile base (8133) is for being coupled lifting mechanism (832);For placing colloid in discharge nozzle (8134) Line;Waste material inclined plate (8135) is mounted on substrate (8137), and the scrap leather for being oriented to removing slides;Lifting mechanism (832) is mobile It is connected on base component (831), the gummed wire after cutting can be clamped, and be lifted;Peeling procedure (833) is cut to pass through 8th linear rail assembly (8136) mobile connection that moves is located above discharge nozzle (8134), on substrate (8137) to gummed wire reality It now cuts and peeling;
Lifting mechanism (832) includes the 15th cylinder (8321), lifting shifting seat (8232), the 16th cylinder (8233), mandril (8234), fixed fixture block (8235) and memotron (8236);15th cylinder (8321) fixing end is mounted on substrate (8137), Lifting moves seat (8232) mobile cooperation in Mobile base (8133);The telescopic end of 15th cylinder (8321) and lifting move seat (8232) it is connected, drives lifting to move seat (8232) and move up and down;16th cylinder (8233) is mounted on lifting and moves seat (8232) Horizontal part, the 16th cylinder (8233) mandrel stretch out vertical plate;Mandril (8234) inner end is connected to the 16th cylinder (8233) Telescopic end on, mandril (8234) outer end be equipped with arc-shaped inner groovy;Fixed fixture block (8235) are mounted on lifting and move seat (8232) on, it is provided with flange below fixed fixture block (8235) end, is provided with vertical through-hole, mandril on fixed fixture block (8235) (8234) gummed wire lower end is clamped with mandril (8234) cooperation;Memotron (8236) is mounted on fixed fixture block (8235), storage Vertical through-hole on (8236) and fixed fixture block (8235) is managed to just, for accommodating gummed wire;
Cutting peeling procedure (833) includes intermediate plate (8331), the 17th cylinder (8332), T-shaped plate (8333), L shaped plate (8334), the 18th cylinder (8335), frid (8336), blade mounting plate (8337), roller (8338) and blade (8339);In Between set on plate (8331) there are two pillar, the pillar of lower end is used for and the rotation connection of the 17th cylinder (8332), the pillar of upper end It is connected with the 18th cylinder (8335) telescopic end;Intermediate plate (8331) passes through the 8th linear shifting rail assembly (8136) mobile connection On substrate (8137);T-shaped plate (8333) and L shaped plate (8334) are rotatably connected on intermediate plate (8331), T-shaped plate (8333) Straight trough (83331) are provided with L shaped plate (8334) upper end;T-shaped plate (8333) one end and L shaped plate (8334) form the cooperation of slot pair, The telescopic end of 17th cylinder (8332) is connected with T-shaped plate (8333) other end;18th cylinder (8335) is mounted on substrate (8137) on, the 18th cylinder (8335) telescopic end is connected with intermediate plate (8331), drives intermediate plate (8331) lifting;Blade Mounting plate (8337) is connect by frid (8336) with intermediate plate (8331) phase shift;Roller (8338) is mounted on blade mounting plate (8337) on, the cooperation of slot pair is formed with the straight trough (83331) in T-shaped plate (8333) and L shaped plate (8334);
Bend component (84) include the 9th mounting rack (841), the 19th cylinder (842), the 20th cylinder (843) and the block that bends (844);19th cylinder (842) is vertically installed on turntable board migration device (3) by the 9th mounting rack (841), the 20th gas Cylinder (843) is horizontally arranged on the 19th cylinder (842) telescopic end, and the block that bends (844) is mounted on stretching for the 20th cylinder (843) On contracting end.
CN201910034042.XA 2019-01-15 2019-01-15 Material loading device for capacitor and circular capacitor production equipment Pending CN109500468A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110828200A (en) * 2019-10-12 2020-02-21 武汉纺织大学 Double-core capacitor core package grouping system
CN111755263A (en) * 2020-06-20 2020-10-09 金诗佳 Material taking mechanism of rapid assembly equipment for capacitor machining

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JPH0338626U (en) * 1989-08-23 1991-04-15
CN201025596Y (en) * 2007-03-08 2008-02-20 周明基 Explosion proof wire welding device for capacitor end cover
CN202230888U (en) * 2011-09-23 2012-05-23 厦门迈通科技有限公司 Coated lead wire processor
CN103745838A (en) * 2013-12-27 2014-04-23 珠海华冠电子科技有限公司 Capacitor detection and spot welding all-in-one machine
CN106847558A (en) * 2016-12-26 2017-06-13 东莞市蓉工自动化科技有限公司 A kind of automatic assembling machine of circular capacitor
CN207824131U (en) * 2018-01-30 2018-09-07 广州市先河技术工程有限公司 A kind of thin film capacitor lead-out wire welder
CN208116946U (en) * 2018-04-28 2018-11-20 中天宽带技术有限公司 A kind of welding equipment of connector assembly

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0338626U (en) * 1989-08-23 1991-04-15
CN201025596Y (en) * 2007-03-08 2008-02-20 周明基 Explosion proof wire welding device for capacitor end cover
CN202230888U (en) * 2011-09-23 2012-05-23 厦门迈通科技有限公司 Coated lead wire processor
CN103745838A (en) * 2013-12-27 2014-04-23 珠海华冠电子科技有限公司 Capacitor detection and spot welding all-in-one machine
CN106847558A (en) * 2016-12-26 2017-06-13 东莞市蓉工自动化科技有限公司 A kind of automatic assembling machine of circular capacitor
CN207824131U (en) * 2018-01-30 2018-09-07 广州市先河技术工程有限公司 A kind of thin film capacitor lead-out wire welder
CN208116946U (en) * 2018-04-28 2018-11-20 中天宽带技术有限公司 A kind of welding equipment of connector assembly

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110828200A (en) * 2019-10-12 2020-02-21 武汉纺织大学 Double-core capacitor core package grouping system
CN110828200B (en) * 2019-10-12 2020-07-10 武汉纺织大学 Double-core capacitor core package grouping system
CN111755263A (en) * 2020-06-20 2020-10-09 金诗佳 Material taking mechanism of rapid assembly equipment for capacitor machining

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