CN108847360A - Circular capacitor assembling machine capable of carrying out position detection - Google Patents
Circular capacitor assembling machine capable of carrying out position detection Download PDFInfo
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- CN108847360A CN108847360A CN201810732651.8A CN201810732651A CN108847360A CN 108847360 A CN108847360 A CN 108847360A CN 201810732651 A CN201810732651 A CN 201810732651A CN 108847360 A CN108847360 A CN 108847360A
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- 239000003990 capacitor Substances 0.000 title claims abstract description 81
- 238000001514 detection method Methods 0.000 title claims abstract description 70
- 238000009826 distribution Methods 0.000 claims abstract description 57
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 198
- 238000003466 welding Methods 0.000 claims description 109
- 239000000463 material Substances 0.000 claims description 18
- 238000012546 transfer Methods 0.000 claims description 16
- 238000005452 bending Methods 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 12
- 239000000523 sample Substances 0.000 claims description 5
- 230000007306 turnover Effects 0.000 claims description 3
- 241000254032 Acrididae Species 0.000 claims 3
- 238000009434 installation Methods 0.000 claims 3
- 238000007689 inspection Methods 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 7
- 238000007599 discharging Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 10
- 230000003287 optical effect Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 238000005219 brazing Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 238000004073 vulcanization Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/006—Apparatus or processes for applying terminals
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Automatic Assembly (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
原案申请号:2016112183337Original application number: 2016112183337
原案申请人:东莞市蓉工自动化科技有限公司Applicant of the original case: Dongguan Ronggong Automation Technology Co., Ltd.
原案申请日:2016年12月26日Date of original filing: December 26, 2016
原案申请名称:一种圆形电容的自动装配机。Title of the original application: an automatic assembly machine for circular capacitors.
技术领域technical field
本发明涉及电容加工设备领域,尤其涉及一种能够进行位置检测的圆形电容组装机。The invention relates to the field of capacitor processing equipment, in particular to a circular capacitor assembly machine capable of position detection.
背景技术Background technique
随着电子科技的飞速发展,电容器的应用也越来越广泛,电容器多种多样,有一种电容器为圆形电容,他包括主体和上下电极。With the rapid development of electronic technology, the application of capacitors is becoming more and more extensive. There are many kinds of capacitors. One kind of capacitor is a circular capacitor, which includes a main body and upper and lower electrodes.
在圆形电容的加工过程中,主体和上下电极大多采用焊接进行加工,现有的圆形电容电极焊接大多都是先人工将电极锡丝插入主体中。然后再进行焊接,其中需要进行人工进行换边,同时需要两次固定,操作复杂,耗费了大量的人力劳作,同时加工效率不高,消耗了大量的生产工时。During the processing of circular capacitors, the main body and the upper and lower electrodes are mostly processed by welding. Most of the existing round capacitor electrode welding is to manually insert the electrode tin wire into the main body. Then welding is carried out, which requires manual side replacement and two fixes at the same time. The operation is complicated and consumes a large amount of manpower. At the same time, the processing efficiency is not high and consumes a large amount of production man-hours.
发明内容Contents of the invention
本发明的目的是提供一种能够进行位置检测的圆形电容组装机,从上料到下料均通过自动化操作,极大的提高了圆形电容的加工精度和加工效率,节省了大量的工时。The purpose of the present invention is to provide a circular capacitor assembly machine capable of position detection, through automatic operation from loading to unloading, which greatly improves the processing accuracy and efficiency of circular capacitors, and saves a lot of man-hours .
为了实现以上目的,本发明采用的技术方案为:一种能够进行位置检测的圆形电容组装机,它包括配电控制箱(14)及其上方通过支架设置并与其连通的转盘(13)和操作屏(15),所述的转盘(13)的下方沿环形均匀的设置有夹具(1),所述的转盘(13)的外侧按顺时针方向依次设置有上料装置(2)、定位检测装置(3)、上锡丝上料装置(4)、极性检测装置(5)、锡丝焊接装置(6)、电容翻转装置(7)、下锡丝上料装置(8)、锡丝焊接装置(6)和下料装置(16),且它们连接到配电控制箱(14);所述的电容翻转装置(7)包括设置在配电控制箱(14)上的电容翻转座(71),所述的电容翻转座(71)上设置有相互配合的翻转高度调节手轮(72)和翻转上下活动座(73),所述的翻转上下活动座(73)上设置有相互配合的翻转前后活动气缸(74)和翻转前后活动座(75),所述的前后活动座(75)上设置有液压马达(76),所述的液压马达(76)上设置有翻转夹持气缸(77),所述的翻转夹持气缸(77)上两边连接有翻转夹持活动座(78),所述的翻转夹持活动座(78)上设置有与产品(19)配合的翻转夹持块(79),所述的翻转夹持块(79)设置有上下两组,且通过调节扳手(80)调节之间的距离,所述的翻转前后活动气缸(74)、液压马达(76)和翻转夹持气缸(77)连接到配电控制箱(14)。In order to achieve the above objectives, the technical solution adopted by the present invention is: a circular capacitor assembly machine capable of position detection, which includes a power distribution control box (14) and a turntable (13) connected to it through a bracket set above it and The operation panel (15), the lower part of the turntable (13) is uniformly provided with the fixture (1) along the ring, and the outer side of the turntable (13) is sequentially provided with the feeding device (2), positioning Detection device (3), upper tin wire feeding device (4), polarity detection device (5), tin wire welding device (6), capacitor flipping device (7), lower tin wire feeding device (8), tin wire wire welding device (6) and blanking device (16), and they are connected to the power distribution control box (14); the described capacitor reversing device (7) includes a capacitor reversing seat arranged on the power distribution control box (14) (71), the capacitive flip seat (71) is provided with a flip height adjustment hand wheel (72) and a flip up and down movable seat (73) that cooperate with each other, and the flip up and down movable seat (73) is provided with mutual Cooperate with the flip front and rear movable cylinder (74) and the flip front and rear movable seat (75), the front and rear movable seat (75) is provided with a hydraulic motor (76), and the hydraulic motor (76) is provided with a flip clamp Cylinder (77), the two sides of the turning and clamping cylinder (77) are connected with a turning and clamping movable seat (78), and the turning and clamping movable seat (78) is provided with a turning Clamping block (79), the flipping clamping block (79) is provided with two sets of upper and lower groups, and the distance between them is adjusted by adjusting the wrench (80), the movable cylinder (74), hydraulic motor ( 76) and the overturn clamping cylinder (77) are connected to the power distribution control box (14).
进一步的,所述的上料装置(2)和下料装置(16)均包括有输送电机(31)带动的输送带(30),所述的输送带(30)靠近转盘(13)的一侧设置有安装在配电控制箱(14)上的取放升降气缸(32),所述的取放升降气缸(32)上设置有取放升降座(33),所述的取放升降座(33)相互配合的取放前后活动座(34)和取放前后活动气缸(35),所述的取放前后活动座(34)上设置有相互配合的拉条(37)和拉条气缸(36),所述的拉条(37)通过齿轮啮合连接有翻转块(38),所的翻转块(38)上设置有取放夹持气缸(39),所述的取放夹持气缸(39)的两侧设置有穿入输送带(30)的取放夹持块(40),且取放夹持气缸(39)的中部连接有与产品(19)配合的取放限位块(41),所述的输送电机(31)、取放升降气缸(32)、取放前后活动气缸(35)、拉条气缸(36)和取放夹持气缸(39)连接到配电控制箱(14)。Further, both the feeding device (2) and the unloading device (16) include a conveyor belt (30) driven by a conveyor motor (31), and the conveyor belt (30) is close to a side of the turntable (13). A pick-and-place lifting cylinder (32) installed on the power distribution control box (14) is arranged on the side, and a pick-and-place lift cylinder (32) is provided with a pick-and-place lift seat (33), and the pick-and-place lift seat (33) (33) The front and rear movable seats (34) and the front and rear movable cylinders (35) that cooperate with each other, and the front and rear movable seats (34) are provided with the tie rods (37) and the tie rod cylinders that cooperate with each other (36), the pull bar (37) is connected with a turning block (38) through gear meshing, and the turning block (38) is provided with a pick-and-place clamping cylinder (39), and the pick-and-place clamping cylinder The two sides of (39) are provided with pick-and-place clamping blocks (40) that penetrate into the conveyor belt (30), and the middle of the pick-and-place clamping cylinder (39) is connected with a pick-and-place limit block that cooperates with the product (19) (41), the conveying motor (31), pick-and-place lift cylinder (32), pick-and-place front and rear movable cylinder (35), pull rod cylinder (36) and pick-and-place clamping cylinder (39) are connected to the power distribution control boxes (14).
进一步的,所述的位置检测装置(3)包括设置在配电控制箱(14)上的位置检测座(29),所述的位置检测座(29)上设置有空心光钎座(28),所述的空心光钎座(28)上设置有与产品(19)配合的检测空心光钎。Further, the position detection device (3) includes a position detection seat (29) arranged on the power distribution control box (14), and a hollow optical brazing seat (28) is provided on the position detection seat (29) , the hollow optical solder base (28) is provided with a detection hollow optical solder that matches with the product (19).
进一步的,所述的上锡丝上料装置(4)包括上锡丝输送切断装置和转送装置,所述的转送装置包括转送支架,所述的转送支架上设置有锡丝取料升降气缸(51),所述的锡丝取料升降气缸(51)上方设置有与其配合的锡丝取料电机(52)、下方设置有与锡丝配合的锡丝取料夹持器(49);所述的上锡丝输送切断装置包括上锡丝上料座(44),所述的上锡丝上料座(44)上设置有与锡丝(42)配合的拉动滚筒(43),所述的拉动滚筒(43)的末端设置有锡丝定位块(45),所述的锡丝定位块(45)的前端设置有上锡丝切刀(47)和折弯块(49),且它们分别连接有上锡丝切刀气缸(46)和折弯气缸(48),所述的取料升降气缸(51)和锡丝取料电机(52)连接到配电控制箱(14)拉动滚筒(43)、上锡丝切刀气缸(46)和折弯气缸(48)连接到配电控制箱(14)。Further, the tin wire feeding device (4) includes a tin wire conveying and cutting device and a transfer device, the transfer device includes a transfer bracket, and the transfer bracket is provided with a tin wire retrieving lifting cylinder ( 51), the tin wire retrieving lifting cylinder (51) is provided above with a tin wire retrieving motor (52) matched with it, and below is provided with a tin wire retrieving holder (49) matching with the tin wire; The upper tin wire conveying and cutting device includes an upper tin wire feeding seat (44), and the upper tin wire feeding seat (44) is provided with a pulling roller (43) that cooperates with the tin wire (42). The end of the pulling roller (43) is provided with a tin wire positioning block (45), and the front end of the tin wire positioning block (45) is provided with an upper tin wire cutter (47) and a bending block (49), and they The upper tin wire cutter cylinder (46) and the bending cylinder (48) are respectively connected, and the reclaiming lifting cylinder (51) and the tin wire retrieving motor (52) are connected to the power distribution control box (14) to pull the roller (43), upper tin wire cutter cylinder (46) and bending cylinder (48) are connected to power distribution control box (14).
进一步的,所述的下锡丝上料装置(8)包括下锡丝输送切断装置和转送装置,所述的下锡丝输送切断装置包括设置在配电控制箱(14)侧面的下锡丝升降气缸(81)和下锡丝导线装置(82),所述的下锡丝升降气缸(81)上设置有下锡丝升降座(83),所述的下锡丝升降座(83)上设置有相互配合的下锡丝前后活动气缸(74)和下锡丝前后活动座(76),所述的下锡丝前后活动座(76)上设置有与导线装置(82)配合的下锡丝切刀(85),所述的下锡丝切刀(85)连接有下锡丝切刀气缸(87),所述的下锡丝升降气缸(81)、下锡丝导线装置(82)、下锡丝前后活动气缸(74)和下锡丝切刀气缸(87)连接到配电控制箱(14)。Further, the lower tin wire feeding device (8) includes a lower tin wire conveying and cutting device and a transfer device, and the lower tin wire conveying and cutting device includes a lower tin wire disposed on the side of the power distribution control box (14) The lifting cylinder (81) and the lower tin wire wire device (82), the lower tin wire lifting cylinder (81) is provided with a lower tin wire lifting seat (83), and the lower tin wire lifting seat (83) is The front and rear movable cylinders (74) of the lower tin wire and the front and rear movable seats (76) of the lower tin wire that cooperate with each other are provided. Wire cutter (85), the lower tin wire cutter (85) is connected with the lower tin wire cutter cylinder (87), the lower tin wire lifting cylinder (81), the lower tin wire wire device (82) , the front and rear active cylinders (74) of the lower tin wire and the lower tin wire cutter cylinder (87) are connected to the power distribution control box (14).
进一步的,下锡丝上料装置(8)和第二个锡丝焊接装置(6)之间设置有与下锡丝配合的电容顶料装置(10),所述的电容顶料装置(10)包括电容顶料座(91),所述的电容顶料座(91)上设置有电容顶料高度调节手轮(93),所述的电容顶料高度调节手轮(93)连接有高度调节座,所述的高度调节座上设置有电容顶料气缸(94),所述的电容顶料气缸(94)上设置有下锡丝配合的顶料块(92),所述的电容顶料气缸(94)连接到配电控制箱(14)。Further, between the lower tin wire feeding device (8) and the second tin wire welding device (6), there is a capacitor jacking device (10) that cooperates with the lower tin wire, and the capacitor jacking device (10) ) includes a capacitor ejector seat (91), the capacitor ejector seat (91) is provided with a capacitor ejector height adjustment handwheel (93), and the capacitor ejector height adjustment handwheel (93) is connected with a height An adjustment seat, the height adjustment seat is provided with a capacitor jacking cylinder (94), and the capacitor jacking cylinder (94) is provided with a jacking block (92) fitted with a lower tin wire. The material cylinder (94) is connected to the power distribution control box (14).
进一步的,两个锡丝焊接装置(6)均包括焊接座(60),所述的焊接座(60)的右侧设置有相互配合的焊接给进气缸(61)和焊接给进座(62)、左侧设置有相互配合的导线升降气缸(69)和导线升降座(70),中部设置有吸气管(66),所述的焊接给进座(62)上设置有焊接头(63),所述的导线升降座(70)上方设置有锡丝卷(64)、中部设置有与锡丝配合的导线轮(68)、中部和下部设置有控制锡丝走向的导线管(65),导线管(65)的出口端与焊接头(63)配合,导线轮(68)均通过齿轮啮合,且其中一个导线轮(68)的的轴上套接有卡紧轮(67),所述的卡紧轮(67)配合有活动卡紧块,所述的导线轮(68)、焊接头(63)、焊接给进气缸(61)和导线升降气缸(69)连接到配电控制箱(14)。Further, the two tin wire welding devices (6) both include a welding seat (60), and the right side of the welding seat (60) is provided with a welding feeding cylinder (61) and a welding feeding seat (62) that cooperate with each other. ), the left side is provided with a wire lifting cylinder (69) and a wire lifting seat (70) that cooperate with each other, a suction pipe (66) is provided in the middle, and a welding head (63) is provided on the welding feeding seat (62) ), the wire lifting seat (70) is provided with a tin wire roll (64), the middle part is provided with a wire wheel (68) that cooperates with the tin wire, and the middle and lower parts are provided with a wire tube (65) for controlling the direction of the tin wire , the outlet end of the guide tube (65) cooperates with the welding head (63), the guide wheels (68) are engaged by gears, and the shaft of one of the guide wheels (68) is sleeved with a clamping wheel (67), so The clamping wheel (67) described above is equipped with a movable clamping block, and the guide wheel (68), welding head (63), welding feeding cylinder (61) and wire lifting cylinder (69) are connected to the power distribution control box (14).
进一步的,两个锡丝焊接装置(6)的下方均设置有焊接顶料装置(12),所述的焊接顶料装置(12)包括设置在配电控制箱(14)上的焊接顶料座,所述的焊接顶料座上设置有焊接顶料高度调节手轮(101)和焊接高度调节座,所述的焊接高度调节座上设置有焊接顶料气缸(103),所述的焊接顶料气缸(103)上设置焊接顶料板,所述的焊接顶料板上设置有与产品(19)配合的顶料柱(102),且焊接顶料板与焊接高度调节座上的滑杆(104)配合,所述的焊接顶料气缸(103)连接到配电控制箱(14)。Further, a welding jacking device (12) is provided below the two tin wire welding devices (6), and the welding jacking device (12) includes a welding jacking material arranged on the power distribution control box (14) Seat, the welding jacking material height adjustment hand wheel (101) and welding height adjusting seat are set on the welding jacking material seat, the welding jacking material cylinder (103) is set on the welding height adjusting seat, and the welding A welding jacking plate is set on the jacking cylinder (103), and a jacking column (102) matching with the product (19) is arranged on the welding jacking plate, and the sliding plate on the welding jacking plate and the welding height adjustment seat The rod (104) is matched, and the welding jacking material cylinder (103) is connected to the power distribution control box (14).
进一步的,所述的极性检测装置(5)包括设置在转盘支架上的极性检测座(53),所述的极限检测座(53)上设置有极性检测滑轨(54),所述的极性检测滑轨(54)通过极性检测滑块(55)连接有极性检测活动座(57),所述的极性检测活动座(57)连接有极性检测气缸(56),所述的极性检测活动座(57)上设置有产品上锡丝配合的极性探针(58)。Further, the polarity detection device (5) includes a polarity detection seat (53) arranged on the turntable bracket, and a polarity detection slide rail (54) is arranged on the limit detection seat (53), so that The polarity detection slide rail (54) is connected with a polarity detection movable seat (57) through a polarity detection slider (55), and the polarity detection movable seat (57) is connected with a polarity detection cylinder (56) , the polarity detection movable seat (57) is provided with a polarity probe (58) matched with a tin wire on the product.
进一步的,所述的夹具(1)包括设置在转盘(13)下方的夹具座(22),所述的夹具座(22)上设置有夹具导向杆(27),所述的夹具导向杆(27)上设置有两块活动块(25),所述的活动块(25)通过连杆(24)连接有松紧块(23),所述的松紧块(23)的中心连接有松紧转柄(18),两块活动块(25)上分别连接有两块配合的夹具头(11),且夹具头(11)与产品(19)配合,所述的活动块(25)上通过弹簧安装孔(26)与设置在夹具座(22)上的夹紧弹簧(20)连接;所述的配电控制箱(14)上设置有松紧气缸安装座(21),所述的松紧气缸安装座(21)上设置有与位于电容翻转工位、上料工位和下料工位的夹具(1)上的松紧转柄(18)配合的松紧气缸(17),所述的松紧气缸(17)连接到配电控制箱(14)。Further, the clamp (1) includes a clamp seat (22) arranged under the turntable (13), the clamp guide rod (27) is arranged on the clamp seat (22), and the clamp guide rod ( 27) is provided with two movable blocks (25), the movable block (25) is connected with an elastic block (23) through a connecting rod (24), and the center of the elastic block (23) is connected with an elastic handle (18), two movable blocks (25) are respectively connected with two matching clamp heads (11), and the clamp heads (11) cooperate with the product (19), and the movable blocks (25) are installed by springs The hole (26) is connected with the clamping spring (20) arranged on the clamp seat (22); the power distribution control box (14) is provided with an elastic cylinder mounting seat (21), and the elastic cylinder mounting seat (21) is provided with an elastic cylinder (17) that cooperates with the elastic handle (18) on the clamp (1) located at the capacitor turning station, loading station and unloading station. The elastic cylinder (17) ) to the power distribution control box (14).
本发明的有益效果为:The beneficial effects of the present invention are:
1、设置有圆盘,在圆盘上设置有产品夹具,在圆盘上顺时针依次设置有上料装置、位置检测装置、上锡丝上料装置、锡丝焊接装置、极性检测装置、翻转装置、下锡丝上料装置、锡丝焊接装置和出料装置,实现了圆形电容的自动翻转,并且翻转装置的结构确保了翻转后的产品处于同一竖直中心线上,确保了后期下锡丝的上料和焊接精度,极大的提高了焊接效率,节省了生产工时。1. There is a disc, on which there is a product fixture, on which a feeding device, a position detection device, a tin wire feeding device, a tin wire welding device, a polarity detection device, The turning device, the lower tin wire feeding device, the tin wire welding device and the discharging device realize the automatic turning of the circular capacitor, and the structure of the turning device ensures that the turned products are on the same vertical center line, ensuring that the later The feeding and welding accuracy of the lower tin wire greatly improves the welding efficiency and saves production man-hours.
2、上料和下料装置的结构简单,同时能够使产品翻转90度,实现输送带与夹具之间的完美更替,同时通过取放限位块可以防止产品在竖起来的时候下滑,进而达到更好的上下料的效果。2. The structure of the feeding and unloading device is simple, and at the same time, it can turn the product 90 degrees to achieve a perfect replacement between the conveyor belt and the fixture. Better loading and unloading effect.
3、位置检测装置的设计,通过空心光钎检测产品是否与其同心,进而检测产品的放置位置是否精准,确保后续工位的精准对接。3. The design of the position detection device detects whether the product is concentric with the hollow optical braze, and then detects whether the product is placed accurately, so as to ensure the precise docking of subsequent stations.
4、上锡丝上料装置的结构简单,操作方便,同时可以将上锡丝折成L型,确保了后续的焊接效果,并且通过电机和气缸配合转送,极大的提高了转送的可行性和节约了操作空间。4. The structure of the tin wire feeding device is simple and easy to operate. At the same time, the tin wire can be folded into an L shape to ensure the subsequent welding effect, and the transfer is carried out through the motor and cylinder, which greatly improves the feasibility of transfer. And save the operating space.
5、下锡丝上料装置的结构简单,操作方便,并且可以上下前后活动,极大的提高了与转送装置的配合精度。5. The structure of the lower tin wire feeding device is simple, easy to operate, and can move up and down, back and forth, which greatly improves the matching accuracy with the transfer device.
6、电容顶料装置的设计,可以将下锡丝从下往上顶出适合的深度,进而可以确保下锡丝的上料精度,确保后期焊接的精度以及产品的质量。6. The design of the capacitive ejector device can eject the lower tin wire to a suitable depth from bottom to top, thereby ensuring the feeding accuracy of the lower tin wire, ensuring the accuracy of later welding and the quality of the product.
7、焊接装置的结构简单,并且可以确保焊接锡丝准确的与焊接头配合,实现精准焊接,操作简便,同时可以通过吸气管将有害气体吸走,起到环保的作用。7. The structure of the welding device is simple, and it can ensure that the welding tin wire is accurately matched with the welding head to achieve precise welding.
8、焊接顶料装置的设计,可以确保焊接时不会使产品在夹具上下移,进而确保产品的焊接精度。8. The design of the welding jacking device can ensure that the product will not move up and down on the fixture during welding, thereby ensuring the welding accuracy of the product.
9、极性检测装置的结构简单,操作方便,并且可以精准的检测出极性的硫化性质。9. The polarity detection device has a simple structure and is easy to operate, and can accurately detect polar vulcanization properties.
10、夹具的结构简单,且通过夹紧弹簧的拉力实现夹紧,通过转动松紧转柄实现松开,在电容翻转工位、上料工位和下料工位配合的松紧气缸,可以自动的实现夹具的松开,进而可以确保翻转工序、上料工序和下料工序的自动进行。10. The structure of the fixture is simple, and the clamping is realized by the tension of the clamping spring, and the loosening is realized by turning the elastic handle. The release of the clamp can be realized, thereby ensuring the automatic operation of the turning process, the feeding process and the unloading process.
附图说明Description of drawings
图1为一种能够进行位置检测的圆形电容组装机的正向立体示意图。FIG. 1 is a front perspective view of a circular capacitor assembly machine capable of position detection.
图2为一种能够进行位置检测的圆形电容组装机的侧向立体示意图。FIG. 2 is a schematic side perspective view of a circular capacitor assembly machine capable of position detection.
图3为夹具的立体示意图。Fig. 3 is a schematic perspective view of the clamp.
图4为夹具内部结构的立体示意图。Fig. 4 is a three-dimensional schematic diagram of the internal structure of the clamp.
图5为上料装置或下料装置的立体示意图。Fig. 5 is a three-dimensional schematic diagram of the feeding device or the unloading device.
图6为位置检测装置的立体示意图。Fig. 6 is a schematic perspective view of a position detection device.
图7为上锡丝上料装置的立体示意图。Fig. 7 is a three-dimensional schematic diagram of a tin wire feeding device.
图8为极性检测工位的立体示意图。FIG. 8 is a schematic perspective view of a polarity detection station.
图9为锡丝焊接装置的立体示意图。FIG. 9 is a schematic perspective view of a tin wire welding device.
图10为锡丝焊接装置锡丝输送部分的立体示意图。Fig. 10 is a schematic perspective view of the tin wire conveying part of the tin wire welding device.
图11为焊接顶料装置的立体示意图。Fig. 11 is a three-dimensional schematic diagram of a welding ejecting device.
图12为电容翻转装置的立体示意图。FIG. 12 is a schematic perspective view of a capacitive inversion device.
图13为下锡丝装料装置的立体示意图。Fig. 13 is a three-dimensional schematic diagram of the lower tin wire charging device.
图14为电容顶料装置的立体示意图。Fig. 14 is a three-dimensional schematic diagram of a capacitor ejecting device.
图中所示文字标注表示为:1、夹具;2、上料装置;3、位置检测装置;4、上锡丝上料装置;5、极性检测装置;6、锡丝焊接装置;7、电容翻转装置;8、下锡丝上料装置;10、电容顶料装置;11、夹具头;12、焊接顶料装置;13、转盘;14、配电控制箱;15、操作屏;16、下料装置;17、松紧气缸;18、松紧转柄;19、产品;20、夹紧弹簧;21、松紧气缸安装座;22、夹具座;23、松紧块;24、连杆;25、活动块;26、弹簧安装孔;27、夹具导向杆;28、空心光钎座;29、位置检测座;30、输送带;31、输送电机;32、取放升降气缸;33、取放升降座;34、取放前后活动座;35、取放前后活动气缸;36、拉条气缸;37、拉条;38、翻转块;39、取放夹持气缸;40、取放夹持块;41、取放限位块;42、锡丝;43、拉动滚筒;44、上锡丝上料座;45、锡丝定位块;46、上锡丝切刀气缸;47、上锡丝切刀;48、弯折气缸;49、弯折块;50、锡丝取料夹持器;51、锡丝取料升降气缸;52、锡丝取料电机;53、极性检测座;54、极性检测滑轨;55、极性检测滑块;56、极性检测气缸;57、极性检测活动座;58、极性探针;60、焊接座;61、焊接给进气缸;62、焊接给进座;63、焊接头;64、锡丝卷;65、导线管;66、吸气管;67、卡紧轮;68、导线轮;69、导线升降气缸;70、导线升降座;71、电容翻转座;72、翻转高度调节手轮;73、翻转上下活动座;74、翻转前后活动气缸;75、翻转前后活动座;76、液压马达,77、翻转夹持气缸;78、翻转夹持活动座;79、翻转夹持块;80、调节扳手;81、下锡丝升降气缸;82、下锡丝导线装置;83、下锡丝升降座;84、下锡丝前后活动气缸;85、下锡丝切刀;86、下锡丝前后活动座;87、下锡丝切刀气缸;91、电容顶料座;92、顶料块;93、电容顶料高度调节手轮;94、电容顶料气缸;101、焊接顶料高度调节手轮;102、顶料柱;103、焊接顶料气缸;104、滑杆。The characters shown in the figure are marked as: 1. Fixture; 2. Feeding device; 3. Position detection device; 4. Tin wire feeding device; 5. Polarity detection device; 6. Tin wire welding device; 7. Capacitor flipping device; 8. Lower tin wire feeding device; 10. Capacitor jacking device; 11. Fixture head; 12. Welding jacking device; 13. Turntable; 14. Power distribution control box; 15. Operation panel; 16. Blanking device; 17, elastic cylinder; 18, elastic handle; 19, product; 20, clamping spring; 21, elastic cylinder mounting seat; 22, fixture seat; 23, elastic block; 24, connecting rod; 25, activity Block; 26, spring mounting hole; 27, fixture guide rod; 28, hollow optical brazing seat; 29, position detection seat; 30, conveyor belt; 31, conveying motor; 34. Take and place front and rear movable seats; 35. Take and place front and rear movable cylinders; 36. Pull bar cylinder; 37. Pull bars; 38. Overturn block; 39. Take and place clamping cylinder; , take and place limit block; 42, tin wire; 43, pull roller; 44, upper tin wire feeding seat; 45, tin wire positioning block; 46, upper tin wire cutter cylinder; 47, upper tin wire cutter; 48. Bending cylinder; 49. Bending block; 50. Tin wire retrieving holder; 51. Tin wire retrieving lifting cylinder; 52. Tin wire retrieving motor; 53. Polarity detection seat; 54. Polarity Detection slide rail; 55. Polarity detection slider; 56. Polarity detection cylinder; 57. Polarity detection movable seat; 58. Polarity probe; 60. Welding seat; 61. Welding feed cylinder; 62. Welding feed 63, welding head; 64, tin wire roll; 65, wire pipe; 66, suction pipe; 67, clamping wheel; 68, wire wheel; 69, wire lifting cylinder; 70, wire lifting seat; 71, Capacitor flip seat; 72, flip height adjustment handwheel; 73, flip up and down movable seat; 74, flip front and rear movable cylinder; 75, flip front and rear movable seat; 76, hydraulic motor, 77, flip clamping cylinder; 78, flip clamp Movable seat; 79, flip clamping block; 80, adjusting wrench; 81, lower tin wire lifting cylinder; 82, lower tin wire wire device; 83, lower tin wire lifting seat; 84, lower tin wire front and rear movable cylinders; 85, Lower tin wire cutter; 86, lower tin wire front and rear movable seat; 87, lower tin wire cutter cylinder; 91, capacitor jacking seat; 92, jacking block; 93, capacitor jacking height adjustment handwheel; 94, capacitor Jacking cylinder; 101, welding jacking height adjustment hand wheel; 102, jacking column; 103, welding jacking cylinder; 104, slide bar.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .
如图1-图14所示,本发明的具体结构为:一种能够进行位置检测的圆形电容组装机,它包括配电控制箱14及其上方通过支架设置并与其连通的转盘13和操作屏15,所述的转盘13的下方沿环形均匀的设置有夹具1,所述的转盘13的外侧按顺时针方向依次设置有上料装置2、定位检测装置3、上锡丝上料装置4、极性检测装置5、锡丝焊接装置6、电容翻转装置7、下锡丝上料装置8、锡丝焊接装置6和下料装置16,且它们连接到配电控制箱14;所述的电容翻转装置7包括设置在配电控制箱14上的电容翻转座71,所述的电容翻转座71上设置有相互配合的翻转高度调节手轮72和翻转上下活动座73,所述的翻转上下活动座73上设置有相互配合的翻转前后活动气缸74和翻转前后活动座75,所述的前后活动座75上设置有液压马达76,所述的液压马达76上设置有翻转夹持气缸77,所述的翻转夹持气缸77上两边连接有翻转夹持活动座78,所述的翻转夹持活动座78上设置有与产品19配合的翻转夹持块79,所述的翻转夹持块79设置有上下两组,且通过调节扳手80调节之间的距离,所述的翻转前后活动气缸74、液压马达76和翻转夹持气缸77连接到配电控制箱14。As shown in Figures 1 to 14, the specific structure of the present invention is: a circular capacitor assembly machine capable of position detection, which includes a power distribution control box 14 and a turntable 13 connected to it through a bracket set above it and an operating Screen 15, the lower part of the turntable 13 is uniformly provided with a fixture 1 along the ring, and the outer side of the turntable 13 is sequentially provided with a feeding device 2, a positioning detection device 3, and a tin wire feeding device 4 in a clockwise direction. , polarity detection device 5, tin wire welding device 6, capacitor reversal device 7, lower tin wire feeding device 8, tin wire welding device 6 and blanking device 16, and they are connected to power distribution control box 14; Described Capacitance turning device 7 comprises the capacitance turning seat 71 that is arranged on the power distribution control box 14, described capacitance turning seat 71 is provided with the turning height adjustment hand wheel 72 that cooperates with each other and turning up and down movable seat 73, described turning up and down The movable seat 73 is provided with a flip front and rear movable cylinder 74 and a flip front and rear movable seat 75 that cooperate with each other. The front and rear movable seat 75 is provided with a hydraulic motor 76, and the hydraulic motor 76 is provided with a flip clamping cylinder 77. Both sides of the flipping and clamping cylinder 77 are connected with flipping and clamping movable seats 78, and the flipping and clamping movable seats 78 are provided with flipping and clamping blocks 79 that cooperate with the product 19, and the flipping and clamping blocks 79 are There are two sets of upper and lower groups, and the distance between them can be adjusted by adjusting the wrench 80 . The movable cylinder 74 , hydraulic motor 76 and clamping cylinder 77 are connected to the power distribution control box 14 .
优选的,所述的上料装置2和下料装置16均包括有输送电机31带动的输送带30,所述的输送带30靠近转盘13的一侧设置有安装在配电控制箱14上的取放升降气缸32,所述的取放升降气缸32上设置有取放升降座33,所述的取放升降座33相互配合的取放前后活动座34和取放前后活动气缸35,所述的取放前后活动座34上设置有相互配合的拉条37和拉条气缸36,所述的拉条37通过齿轮啮合连接有翻转块38,所的翻转块38上设置有取放夹持气缸39,所述的取放夹持气缸39的两侧设置有穿入输送带30的取放夹持块40,且取放夹持气缸39的中部连接有与产品19配合的取放限位块41,所述的输送电机31、取放升降气缸32、取放前后活动气缸35、拉条气缸36和取放夹持气缸39连接到配电控制箱14。Preferably, the feeding device 2 and the unloading device 16 both include a conveyor belt 30 driven by a conveyor motor 31, and the side of the conveyor belt 30 close to the turntable 13 is provided with a power distribution control box 14 Pick and place lift cylinder 32, described pick and place lift cylinder 32 is provided with pick and place lift seat 33, described pick and place lift seat 33 cooperates with pick and place front and rear movable seat 34 and pick and place front and rear movable cylinder 35, described The movable seat 34 is provided with a pull bar 37 and a pull bar cylinder 36 that cooperate with each other. The pull bar 37 is connected with a turning block 38 through gear engagement, and the turning block 38 is provided with a pick-and-place clamping cylinder. 39. Both sides of the pick-and-place clamping cylinder 39 are provided with pick-and-place clamping blocks 40 that penetrate the conveyor belt 30, and the middle part of the pick-and-place clamping cylinder 39 is connected with a pick-and-place limit block that cooperates with the product 19 41. The conveying motor 31, the pick-and-place lifting cylinder 32, the pick-and-place front and rear movable cylinder 35, the rod cylinder 36 and the pick-and-place clamping cylinder 39 are connected to the power distribution control box 14.
优选的,所述的位置检测装置3包括设置在配电控制箱14上的位置检测座29,所述的位置检测座29上设置有空心光钎座28,所述的空心光钎座28上设置有与产品19配合的检测空心光钎。Preferably, the position detection device 3 includes a position detection seat 29 arranged on the power distribution control box 14, the position detection seat 29 is provided with a hollow optical brazing seat 28, and the hollow optical brazing seat 28 is A detection hollow optical braze matched with the product 19 is provided.
优选的,所述的上锡丝上料装置4包括上锡丝输送切断装置和转送装置,所述的转送装置包括转送支架,所述的转送支架上设置有锡丝取料升降气缸51,所述的锡丝取料升降气缸51上方设置有与其配合的锡丝取料电机52、下方设置有与锡丝配合的锡丝取料夹持器49;所述的上锡丝输送切断装置包括上锡丝上料座44,所述的上锡丝上料座44上设置有与锡丝42配合的拉动滚筒43,所述的拉动滚筒43的末端设置有锡丝定位块45,所述的锡丝定位块45的前端设置有上锡丝切刀47和折弯块49,且它们分别连接有上锡丝切刀气缸46和折弯气缸48,所述的取料升降气缸51和锡丝取料电机52连接到配电控制箱14拉动滚筒43、上锡丝切刀气缸46和折弯气缸48连接到配电控制箱14。Preferably, the upper tin wire feeding device 4 includes an upper tin wire conveying and cutting device and a transfer device, and the transfer device includes a transfer bracket, and the transfer bracket is provided with a tin wire retrieving lifting cylinder 51, the The tin wire retrieving lifting cylinder 51 described above is provided with a tin wire retrieving motor 52 cooperating with it, and a tin wire retrieving holder 49 cooperating with the tin wire is provided below; the upper tin wire conveying and cutting device includes an upper Tin wire feeding seat 44, described upper tin wire feeding seat 44 is provided with a pulling roller 43 that cooperates with tin wire 42, and the end of described pulling roller 43 is provided with tin wire positioning block 45, and described tin wire The front end of the wire positioning block 45 is provided with an upper tin wire cutter 47 and a bending block 49, and they are connected with an upper tin wire cutter cylinder 46 and a bending cylinder 48 respectively. The material motor 52 is connected to the power distribution control box 14 and the pulling cylinder 43, the upper tin wire cutter cylinder 46 and the bending cylinder 48 are connected to the power distribution control box 14.
优选的,所述的下锡丝上料装置8包括下锡丝输送切断装置和转送装置,所述的下锡丝输送切断装置包括设置在配电控制箱14侧面的下锡丝升降气缸81和下锡丝导线装置82,所述的下锡丝升降气缸81上设置有下锡丝升降座83,所述的下锡丝升降座83上设置有相互配合的下锡丝前后活动气缸74和下锡丝前后活动座76,所述的下锡丝前后活动座76上设置有与导线装置82配合的下锡丝切刀85,所述的下锡丝切刀85连接有下锡丝切刀气缸87,所述的下锡丝升降气缸81、下锡丝导线装置82、下锡丝前后活动气缸74和下锡丝切刀气缸87连接到配电控制箱14。Preferably, the lower tin wire feeding device 8 includes a lower tin wire conveying and cutting device and a transfer device, and the lower tin wire conveying and cutting device includes a lower tin wire lifting cylinder 81 and a lower tin wire lifting cylinder 81 arranged on the side of the power distribution control box 14 The lower tin wire wire device 82, the lower tin wire lifting cylinder 81 is provided with a lower tin wire lifting seat 83, and the lower tin wire lifting seat 83 is provided with a lower tin wire front and rear movable cylinder 74 and a lower tin wire lifting seat that cooperate with each other. Tin wire front and rear movable seats 76, described lower tin wire front and rear movable seats 76 are provided with a lower tin wire cutter 85 that cooperates with the wire device 82, and the lower tin wire cutter 85 is connected with a lower tin wire cutter cylinder 87, the lower tin wire lifting cylinder 81, the lower tin wire wire device 82, the lower tin wire front and rear movable cylinder 74 and the lower tin wire cutter cylinder 87 are connected to the power distribution control box 14.
优选的,下锡丝上料装置8和第二个锡丝焊接装置6之间设置有与下锡丝配合的电容顶料装置10,所述的电容顶料装置10包括电容顶料座91,所述的电容顶料座91上设置有电容顶料高度调节手轮93,所述的电容顶料高度调节手轮93连接有高度调节座,所述的高度调节座上设置有电容顶料气缸94,所述的电容顶料气缸94上设置有下锡丝配合的顶料块92,所述的电容顶料气缸94连接到配电控制箱14。Preferably, between the lower tin wire feeding device 8 and the second tin wire welding device 6, a capacitor jacking device 10 cooperating with the lower tin wire is provided, and the capacitor jacking device 10 includes a capacitor jacking seat 91, The capacitor ejector seat 91 is provided with a capacitor ejector height adjustment handwheel 93, and the capacitor ejector height adjustment handwheel 93 is connected with a height adjustment seat, and the height adjustment seat is provided with a capacitor ejector cylinder 94 , the capacitor jacking cylinder 94 is provided with a jacking block 92 fitted with a lower tin wire, and the capacitor jacking cylinder 94 is connected to the power distribution control box 14 .
优选的,两个锡丝焊接装置6均包括焊接座60,所述的焊接座60的右侧设置有相互配合的焊接给进气缸61和焊接给进座62、左侧设置有相互配合的导线升降气缸69和导线升降座70,中部设置有吸气管66,所述的焊接给进座62上设置有焊接头63,所述的导线升降座70上方设置有锡丝卷64、中部设置有与锡丝配合的导线轮68、中部和下部设置有控制锡丝走向的导线管65,导线管65的出口端与焊接头63配合,导线轮68均通过齿轮啮合,且其中一个导线轮68的的轴上套接有卡紧轮67,所述的卡紧轮67配合有活动卡紧块,所述的导线轮68、焊接头63、焊接给进气缸61和导线升降气缸69连接到配电控制箱14。Preferably, the two tin wire welding devices 6 all include a welding seat 60, the right side of the welding seat 60 is provided with a welding feeding cylinder 61 and a welding feeding seat 62 that cooperate with each other, and the left side is provided with a wire that cooperates with each other. The lifting cylinder 69 and the wire lifting seat 70 are provided with an air suction pipe 66 in the middle, and the welding head 63 is provided on the described welding feeding seat 62, and the tin wire coil 64 is arranged above the wire lifting seat 70, and the middle part is provided with a The lead wheel 68 that cooperates with tin wire, the middle part and the bottom are provided with the wire guide 65 that controls tin wire to move toward, and the outlet end of wire guide 65 cooperates with welding head 63, and wire pulley 68 is all meshed by gear, and one of wire pulley 68's A clamping wheel 67 is sleeved on the shaft, and the clamping wheel 67 is matched with a movable clamping block. The wire wheel 68, the welding head 63, the welding feeding cylinder 61 and the wire lifting cylinder 69 are connected to the power distribution control box14.
优选的,两个锡丝焊接装置6的下方均设置有焊接顶料装置12,所述的焊接顶料装置12包括设置在配电控制箱14上的焊接顶料座,所述的焊接顶料座上设置有焊接顶料高度调节手轮101和焊接高度调节座,所述的焊接高度调节座上设置有焊接顶料气缸103,所述的焊接顶料气缸103上设置焊接顶料板,所述的焊接顶料板上设置有与产品19配合的顶料柱102,且焊接顶料板与焊接高度调节座上的滑杆104配合,所述的焊接顶料气缸103连接到配电控制箱14。Preferably, a welding jacking device 12 is provided below the two tin wire welding devices 6, and the welding jacking device 12 includes a welding jacking seat arranged on the power distribution control box 14, and the welding jacking material The seat is provided with a welding jacking material height adjustment hand wheel 101 and a welding height adjusting seat, the welding height adjusting seat is provided with a welding jacking material cylinder 103, and a welding jacking material plate is arranged on the welding jacking material cylinder 103, so The above-mentioned welding jacking plate is provided with a jacking column 102 matched with the product 19, and the welding jacking plate cooperates with the slide bar 104 on the welding height adjustment seat, and the welding jacking cylinder 103 is connected to the power distribution control box 14.
优选的,所述的极性检测装置5包括设置在转盘支架上的极性检测座53,所述的极限检测座53上设置有极性检测滑轨54,所述的极性检测滑轨54通过极性检测滑块55连接有极性检测活动座57,所述的极性检测活动座57连接有极性检测气缸56,所述的极性检测活动座57上设置有产品上锡丝配合的极性探针58。Preferably, the polarity detection device 5 includes a polarity detection seat 53 arranged on the turntable bracket, the limit detection seat 53 is provided with a polarity detection slide rail 54, and the polarity detection slide rail 54 The polarity detection movable seat 57 is connected to the polarity detection movable seat 57 through the polarity detection slider 55, and the polarity detection movable seat 57 is connected with a polarity detection cylinder 56, and the described polarity detection movable seat 57 is provided with a tin wire on the product to cooperate with The polarity probe 58.
优选的,所述的夹具1包括设置在转盘13下方的夹具座22,所述的夹具座22上设置有夹具导向杆27,所述的夹具导向杆27上设置有两块活动块25,所述的活动块25通过连杆24连接有松紧块23,所述的松紧块23的中心连接有松紧转柄18,两块活动块25上分别连接有两块配合的夹具头11,且夹具头11与产品19配合,所述的活动块25上通过弹簧安装孔26与设置在夹具座22上的夹紧弹簧20连接;所述的配电控制箱14上设置有松紧气缸安装座21,所述的松紧气缸安装座21上设置有与位于电容翻转工位、上料工位和下料工位的夹具1上的松紧转柄18配合的松紧气缸17,所述的松紧气缸17连接到配电控制箱14。Preferably, the clamp 1 includes a clamp base 22 arranged below the turntable 13, the clamp base 22 is provided with a clamp guide rod 27, and the clamp guide rod 27 is provided with two movable blocks 25, so The movable block 25 is connected with an elastic block 23 through a connecting rod 24, and the center of the elastic block 23 is connected with an elastic handle 18, and two movable blocks 25 are respectively connected with two matching clamp heads 11, and the clamp head 11 is matched with the product 19, and the movable block 25 is connected with the clamping spring 20 provided on the clamp seat 22 through the spring mounting hole 26; the power distribution control box 14 is provided with an elastic cylinder mounting seat 21, so The elastic cylinder mounting seat 21 described above is provided with an elastic cylinder 17 that cooperates with the elastic handle 18 on the clamp 1 of the capacitor turning station, the loading station and the blanking station, and the elastic cylinder 17 is connected to the matching Electric control box 14.
具体使用时,先通过上料装置2的输送带将产品输送到取放夹持工位,然后通过取放夹持气缸39带动取放夹持活动块40将产品19夹持住,然后通过拉条气缸36拉动拉条37,带动取放翻转块38翻转90度,使产品竖起来,然后通过取放升降气缸32和取放前后活动气缸35使产品与夹具1配合,此时的夹具1是被松紧气缸17顶开的,之后将产品19的主体放上夹具1,然后通过配电控制箱14控制转盘13步进转动,当装有第一产品进入到位置检测工位时,会通过空心光钎检测产品的位置,当装有第一产品19的夹具1转动到上锡丝上料工位时,拉动滚筒43带动锡丝42前进适合的距离,然后通过折弯气缸48带动折弯块49将锡丝折弯,并通过上锡丝切刀气缸46带动上锡丝切刀47将锡丝切断,并通过转送装置压入主体合适的位置,之后使其输送至极性检测工位,通过极性探针检测其硫化性质,然后再使其输送至第一个锡丝焊接工位通过锡丝焊接装置6进行焊接,之后转动到电容翻转工位进行,先通过翻转前后活动气缸74向前活动,然后通过翻转夹持气缸77带动翻转夹持活动座78带向内活动,进而使翻转夹持块79上下夹紧产品19,之后通过松紧气缸17将夹具1顶松,然后通过翻转前后活动气缸74将产品19拉出,之后通过液压马达使产品19翻转180度,之后将产品19放入夹具1中,并松紧气缸17回位,使夹具重新夹紧产品19,然后使电容翻转装置7回位,之后转动电容到下锡丝上料工位,采用转送装置将下锡丝插入主体,然后转动到电容顶料工位,通过电容顶料气缸94带动顶料块92将下锡丝向上顶动合适的位置,之后转动到第二个焊接工位,通过锡丝焊接装置6进行焊接,然后将其输送至下料工位,通过下料装置16将产品取出,下料装置16的工作同上料装置2,进而完成一个圆形电容的整个自动组装工序。During specific use, the product is first conveyed to the pick-and-place clamping station by the conveyor belt of the feeding device 2, and then the pick-and-place clamping movable block 40 is driven by the pick-and-place clamp cylinder 39 to clamp the product 19, and then the product 19 is clamped by pulling The bar cylinder 36 pulls the pull bar 37, drives the pick-and-place turning block 38 to turn over 90 degrees, and the product is erected, and then the product is matched with the clamp 1 through the pick-and-place lift cylinder 32 and the pick-and-place movable cylinder 35. At this time, the clamp 1 is Opened by the elastic cylinder 17, then put the main body of the product 19 on the fixture 1, and then control the turntable 13 to rotate step by step through the power distribution control box 14. When the first product is installed and enters the position detection station, it will pass through the hollow Optical brazing detects the position of the product. When the fixture 1 equipped with the first product 19 is rotated to the tin wire feeding station, the pulling roller 43 drives the tin wire 42 to advance a suitable distance, and then the bending block is driven by the bending cylinder 48 49 bend the tin wire, and drive the upper tin wire cutter 47 to cut the tin wire through the upper tin wire cutter cylinder 46, and press it into the proper position of the main body through the transfer device, and then transport it to the polarity detection station, pass The polarity probe detects its vulcanization properties, and then it is transported to the first tin wire welding station to be welded by the tin wire welding device 6, and then rotated to the capacitor flipping station, firstly through the front and rear movable cylinder 74 to move forward activities, and then the flip clamping cylinder 77 drives the flip clamping movable seat 78 to move inwardly, and then the flip clamping block 79 clamps the product 19 up and down, and then the clamp 1 is loosened by the elastic cylinder 17, and then moves back and forth by flipping The cylinder 74 pulls the product 19 out, and then the product 19 is turned over 180 degrees by the hydraulic motor, and then the product 19 is put into the fixture 1, and the elastic cylinder 17 is returned to make the fixture re-clamp the product 19, and then the capacitor flipping device 7 Return to the position, then turn the capacitor to the lower tin wire feeding station, use the transfer device to insert the lower tin wire into the main body, then turn to the capacitor jacking station, drive the jacking block 92 through the capacitor jacking cylinder 94 to push the lower tin wire upward Push the appropriate position, then turn to the second welding station, weld through the tin wire welding device 6, then transport it to the blanking station, take out the product through the blanking device 16, the work of the blanking device 16 Same as the feeding device 2, and then complete the entire automatic assembly process of a circular capacitor.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想,以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。In this paper, specific examples have been used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method of the present invention and its core idea. The above is only a preferred implementation of the present invention. It should be pointed out that , due to the limitation of written expression, there are objectively unlimited specific structures. For those of ordinary skill in the art, without departing from the principle of the present invention, some improvements, modifications or changes can also be made. The above-mentioned technical features can be combined in an appropriate manner; these improvements, changes or combinations, or direct application of the inventive idea and technical solution to other occasions without improvement should be regarded as the protection scope of the present invention.
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CN109637847A (en) * | 2018-12-18 | 2019-04-16 | 中山隆科机械制造有限公司 | Capacitor assembling machine |
CN109637847B (en) * | 2018-12-18 | 2020-10-27 | 中山隆科机械制造有限公司 | Capacitor set machine |
CN109500611A (en) * | 2019-01-15 | 2019-03-22 | 张玉仙 | A kind of circular capacitor manufacturing machine |
CN110773867A (en) * | 2019-09-23 | 2020-02-11 | 南通南平电子科技有限公司 | Capacitor welding device |
CN110773867B (en) * | 2019-09-23 | 2021-07-30 | 南通南平电子科技有限公司 | Capacitor welding device |
CN111022853A (en) * | 2019-12-18 | 2020-04-17 | 广州市顶丰自动化设备有限公司 | Rotating mechanism and capacitance detector |
CN111022853B (en) * | 2019-12-18 | 2022-03-29 | 广州市顶丰自动化设备有限公司 | Rotating mechanism and capacitance detector |
CN111128555A (en) * | 2020-01-21 | 2020-05-08 | 羽源洋(宁波)科技有限公司 | Rotary tantalum capacitor packaging robot and packaging method |
CN111128555B (en) * | 2020-01-21 | 2022-01-11 | 羽源洋(宁波)科技有限公司 | Rotary tantalum capacitor packaging robot and packaging method |
Also Published As
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CN108847360B (en) | 2020-03-10 |
CN106847558A (en) | 2017-06-13 |
CN106847558B (en) | 2018-09-25 |
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