CN109500610A

CN109500610A - A kind of circular capacitor and its production method

Info

Publication number: CN109500610A
Application number: CN201910034018.6A
Authority: CN
Inventors: 张玉仙; 张青华
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-01-15
Filing date: 2019-01-15
Publication date: 2019-03-22

Abstract

The present invention relates to a kind of cylindrical capacitives.A kind of production method of circular capacitor successively includes the following steps: capacitive cylinders feeding, tin plating wire bonding, tinned wire secondary welding, colloid wire bonding, gummed wire secondary welding and blanking.The advantages of production method of circular capacitor is the high degree of automation of production, work efficiency is high, product qualified rate is high, and the circular capacitor firm welding of production is reliable.

Description

A kind of circular capacitor and its production method

Technical field

The present invention relates to a kind of cylindrical capacitives.

Background technique

Cylindrical capacitive is compared with common capacitor, since it is directly installed on metal decking, its ground connection electricity Feel smaller, almost without the influence of lead-in inductance, in addition, its input/output terminal is isolated by metal plate, eliminate high-frequency coupling, The two features determine that cylindrical capacitive has the filter effect close to ideal capacitance, and cylindrical capacitive is by capacitance body and wiring Composition.Deficiency existing for existing equipment is: the easy entanglement of the vertical feeding of 1. strip cylindrical capacitive；2. the continuous work of turntable Make, precision caused by the accumulation of error is low；3. lead and capacitance connection are unreliable, typically directly complete to connect by scolding tin, it is this Mode is insecure；4. capacitor vertical direction causes welding precision low without positioning, there is dust impurity interference in when welding；5. lead with Capacitance contact is point contact, it is difficult to be welded, and welding quality is not also high.

Summary of the invention

It is a further object to provide one kind, work efficiency is high, product qualified rate is high, firm welding is reliably justified The production method of shape capacitor.

To achieve the goals above, the technical solution used in the present invention is: a kind of production method of circular capacitor, successively Include the following steps:

(1) capacitive cylinders to be welded are transported in turntable board migration device by capacitive cylinders feeding by material loading device for capacitor, are turned Disk board migration device clamps capacitive cylinders；

(2) tin plating wire bonding is completed the feeding of tinned wire by tinned wire spot welding device, is cut, bending process, and after cutting Tinned wire carry and be welded on capacitive cylinders；

(3) tinned wire secondary welding detects whether the tin plating wire bonding of capacitive cylinders succeeds by tin plating line detector, tinned wire Welder enhances conductive capability to scolding tin is carried out at the spot welding of tinned wire and capacitive cylinders；

(4) colloid wire bonding overturns capacitive cylinders, by gummed wire spot welding device complete the cutting of gummed wire, peeling, feeding, Bending and point welding process；

(5) whether gummed wire secondary welding is succeeded by colloid line detector detection colloid wire bonding, gummed wire welder pair Scolding tin is carried out at the spot welding of gummed wire and capacitive cylinders, enhances conductive capability；

(6) blanking obtains circular capacitor finished product.

Preferably, tinned wire spot welding device includes tinned wire feed mechanism, clamping carrying mechanism, the first adjustable jack-up limit Hyte part and the first AC spot-welding component；Tinned wire feed mechanism is mounted on the rack, feeding, bending for realizing tinned wire It is operated with fracture；Clamping carrying mechanism is mutually connected with tinned wire feed mechanism, for clamping the tinned wire after cutting, and is removed It transports to above capacitive cylinders；First adjustable jack-up limit assembly is mounted on the rack, for jacking up the height for adjusting capacitive cylinders； First AC spot-welding component is mounted on turntable board migration device, and positioned at the first adjustable surface for jacking up limit assembly, being used for will Tinned wire and capacitive cylinders spot welding are fixed；

Tinned wire spot welding device at work, tinned wire feeding from tinned wire feed mechanism, and by bending and cutting, clamping Tinned wire is clamped and is transported to above the capacitive cylinders of fixture by carrying mechanism, and capacitive cylinders have already passed through the first adjustable jack-up limit Hyte part carries out short transverse position restriction, and then the first AC spot-welding component declines, and tinned wire is pressed on electricity by welding electrode Hold end, welds together tinned wire and capacitive cylinders after connecting alternating current；

Tinned wire feed mechanism include the second mounting rack, the 5th cylinder, vertical alignment feature, horizontal alignment feature, press component, Second linear shifting rail assembly, discharging set, the 6th cylinder, fracture knife, bending push plate and the 7th cylinder；Second mounting rack is mounted on machine On frame, vertical alignment feature is mutually connected with horizontal alignment feature, and vertical alignment feature and horizontal alignment feature are respectively used to plating Solder is vertically and horizontally straightened, and vertical alignment feature and horizontal alignment feature include bottom plate and two rows of rollings being staggered Wheel；Press component is two groups, and one group is fixedly mounted on the second mounting rack, and another group passes through the second linear shifting rail assembly and second The connection of mounting rack phase shift；Press component include the 8th cylinder, press head and press wedge, press component for drive tinned wire into Material；It is equipped with by wedge for placing tinned wire direct through groove；Press head is cylindrical, and press head one end is connected to the 8th cylinder On mandrel, the press head other end is in by wedge, and tinned wire is located at by between wedge and press head；Discharging set is mounted on second The end of mounting rack, horizontal cylindrical hole is provided in discharging set, and cylindrical hole enters for tinned wire；Discharging set side is provided with Notch for cooperating with fracture knife；6th cylinder is mounted on the second mounting rack, and fracture knife is mounted on the flexible of the 6th cylinder On end, the horizontal cylinder through-hole with the cylindrical hole location matches in discharging set is provided on fracture knife, the mobile cooperation of fracture knife exists In the notch of discharging set side, the cylindrical hole of discharging set and the horizontal cylinder through-hole of fracture knife are on same axis；7th Cylinder is mounted on the second mounting rack, and bending push plate is mounted on the telescopic end of the 7th cylinder；Groove is provided in bending push plate, it is recessed Slot is mutually connected with the cylindrical hole of fracture knife；

At work, tinned wire enters pressing after vertical alignment feature, the alignment of horizontal alignment feature to tinned wire feed mechanism Component, transportable press component clamp tinned wire, then the 5th cylinder movement, and tinned wire is sent out fixed length distance；? When mobile press component resets, fixed press component pushes down tinned wire, prevents the changing of the relative positions；After tinned wire overhangs out, the 7th Cylinder drives bending push plate to jack up, by tinned wire bending upward；Then fracture knife rises under the driving of the 6th cylinder, will be tin plating Line cutting；

First adjustable jack-up limit assembly include third mounting rack, guide post, lifting nut seat, adjusting screw, pointer, catch tray, 9th cylinder, limit jacking block and graduated scale；Third mounting rack is mounted on the rack, and guide post is vertically installed at third mounting rack side Side, the mobile cooperation of lifting nut seat are connected in guide post, and through adjusting screw with third mounting rack, drive lifting nut seat Realize lifting；Pointer is mounted on lifting nut seat, and pointer is corresponding with the graduated scale for being mounted on third mounting rack side；It receives Catch basin is mounted on above third mounting rack, and the 9th cylinder is mounted below third mounting rack, and the 9th cylinder is located under catch tray Side；Limit jacking block is mounted on the telescopic end of the 9th cylinder, and limit jacking block is located at the top of catch tray, and limit jacking block center is provided with For accommodating the threading hole of gummed wire and tinned wire；

First adjustable jack-up limit assembly at work, by rotating adjusting screw, adjusts the height of lifting nut seat；9th gas Cylinder drives limit jacking block to rise, and capacitive cylinders top to the predeterminated position in fixture is limited；

First AC spot-welding component includes the 4th mounting rack, the tenth cylinder, connection supporting plate, transverse adjustment, mounting plate, third line Property move rail assembly, convex block and electrode；4th mounting rack is mounted on fixed disc, and connection supporting plate is mounted on the by the tenth cylinder On four mounting racks；Transverse adjustment is mounted on connection supporting plate lower end, and mounting plate is mounted on transverse adjustment, and transverse adjustment is used In adjusting mounting plate or so distance；Electrode is mounted on electrode mounting plate, and electrode mounting plate moves rail assembly by third linear and moves Dynamic connection is on a mounting board；Convex block is mounted on mounting plate side, and convex block is connect with electrode mounting plate by spring；

At work, the tenth cylinder drives connection supporting plate entire lowering to first AC spot-welding component, so that two electrodes will be tin plating Line is pressed in capacitive surface.

Preferably, gummed wire spot welding device includes adjusting holder assembly, gummed wire driving assembly, gummed wire to cut peeling group Part, bend component and the second AC spot-welding component；It adjusts holder assembly and is mounted on rack side, cut peeling for adjusting gummed wire The height of component；Gummed wire driving assembly is mounted on gummed wire and cuts on peeling component, for driving gummed wire to feed；Gummed wire It cuts peeling component to be mounted on adjusting holder assembly, cutting, peeling and feeding for gummed wire；The component and second that bends is handed over Stream spot welding assembly is mounted on turntable board migration device, and the component that bends completes colloid thread end bending process, the second AC spot-welding group Part completes gummed wire and capacitance point welding sequence；At work, gummed wire driving assembly drives gummed wire to gummed wire spot welding device Feeding from the bottom to top, by gummed wire cut peeling component gummed wire is cut, end peeling and upward feeding, gummed wire it is saturating The centre bore of capacitor is crossed, is exposed in upper end；The gummed wire inner core of leakage carries out bending by the component that bends, and sticks on capacitor upper end, Spot welding is carried out by the second AC spot-welding component；

Adjusting holder assembly includes regulating base board, adjusting rod and elevator, and regulating base board is mounted on rack side, and adjusting rod rotation connects It connects on regulating base board, elevator is movably connected in adjusting rod, by rotating adjusting rod, realizes that elevator moves up and down；

Gummed wire driving assembly includes gummed wire mounting rack, gummed wire cylinder, gummed wire moves rail member, gummed wire installs folded plate, glue Matter coil of wire axis, gummed wire motor, colloid line gear, driving wheel, driven wheel, gummed wire inductive disks, gummed wire inductor and guiding Seat；Gummed wire mounting rack is mounted on fixed disc, and gummed wire installs folded plate and moves rail member mobile connection in colloid by gummed wire On line mounting rack；Gummed wire cylinder is mounted on gummed wire mounting rack, and folded plate phase is installed with gummed wire in gummed wire Telescopic-cylinder end Connection, gummed wire cylinder drive gummed wire installation folded plate lifting；Gummed wire spool is mounted on gummed wire installation folded plate, for putting Set the colloid coil of wire；Gummed wire motor is mounted on the back side of gummed wire installation folded plate, and colloid line gear is mounted on gummed wire motor On output shaft；Driving wheel is rotatably connected on gummed wire installation folded plate, and driving wheel is meshed with colloid line gear；Driven wheel installation Folded plate side is installed in gummed wire, driven wheel is corresponding with driving wheel position, and gummed wire is between driving wheel and driven wheel；Colloid Line inductive disks are installed on the driven wheel, and gummed wire inductive disks detect the speed of line sending with gummed wire inductor jointly；Guide holder peace On gummed wire installation folded plate, for being oriented to the direction of motion of gummed wire；

Gummed wire installation folded plate is driven to move integrally by gummed wire cylinder, the rotation of gummed wire motor drives two driving wheels in the same direction Rotation, is sent out gummed wire by driving wheel and driven wheel；

Gummed wire cuts peeling component and includes base component, lifting mechanism and cut peeling procedure；Base component includes first-hand Refer to cylinder, fixture block, Mobile base, discharge nozzle, waste material inclined plate, the 8th linear shifting rail assembly and substrate；First finger cylinder is mounted on Substrate lower end, fixture block are mounted on the mobile terminal of the first finger cylinder, for clamping gummed wire, control its charging, place and fall；It moves Dynamic seat is for being coupled lifting mechanism；For placing gummed wire in discharge nozzle；Waste material inclined plate is installed on substrate, for being oriented to The scrap leather of removing slides；Lifting mechanism mobile connection can clamp the gummed wire after cutting on base component, and be lifted It rises；Peeling procedure is cut through the 8th linear rail assembly mobile connection that moves on substrate, positioned above the discharge pipe, to gummed wire reality It now cuts and peeling；

Lifting mechanism includes the 15th cylinder, lifting shifting seat, the 16th cylinder, mandril, fixed fixture block and memotron；15th gas Cylinder fixing end is installed on substrate, and lifting moves the mobile cooperation of seat in Mobile base；The telescopic end of 15th cylinder and lifting move seat It is connected, drives lifting to move seat and move up and down；16th cylinder is mounted on the horizontal part that lifting moves seat, and the 16th cylinder mandrel is stretched Vertical plate out；Mandril inner end is connected on the telescopic end of the 16th cylinder, and mandril outer end is equipped with arc-shaped inner groovy；It is fixed Fixture block is mounted on lifting and moves on seat, and flange is provided with below fixed fixture block end, is provided with vertical through-hole on fixed fixture block, mandril with Gummed wire lower end is clamped in mandril cooperation；Memotron is mounted on fixed fixture block, the vertical through-hole pair on memotron and fixed fixture block Just, for accommodating gummed wire, the length of memotron is less than the length of gummed wire；

At work, gummed wire is sent in memotron lifting mechanism, and posterior end is first clamped by mandril, and peeling is then cut Mechanism work, the gummed wire of mandril lower end is cut and peeling, then the 15th cylinder movement, by the colloid in memotron Line exposes in upper surface by capacitor circular hole, waits bending；

Cut peeling procedure include intermediate plate, the 17th cylinder, T-shaped plate, L shaped plate, the 18th cylinder, frid, blade mounting plate, Roller and blade；It is set on intermediate plate there are two pillar, the pillar of lower end is used to connect with the 17th rotational cylinder, the pillar of upper end It is connected with the 18th Telescopic-cylinder end；Intermediate plate is by the 8th linear rail assembly mobile connection that moves on substrate；T-shaped plate and L Shape plate is rotatably connected on intermediate plate, and T-shaped plate and L shaped plate upper end are provided with straight trough；T-shaped plate one end and L shaped plate form slot pair Cooperation, the telescopic end of the 17th cylinder are connected with the T-shaped plate other end；18th cylinder is installed on substrate, the 18th cylinder Telescopic end is connected with intermediate plate, drives intermediate plate lifting；Blade mounting plate is connect by frid with intermediate plate phase shift；Blade It is three disposed in parallel up and down, interval is mounted in blade mounting plate, and intermediate blade is flat sword, for cutting off gummed wire, The blade of upper and lower ends is V-arrangement sword, for marking on gummed wire；Roller is mounted on blade mounting plate, with T-shaped plate and L shape Straight trough on plate forms the cooperation of slot pair；

Cutting peeling procedure at work, the 17th cylinder movement drives T-shaped plate to rotate clockwise, and L shaped plate rotates counterclockwise, from And it is close to each other with cutting blade mounting plate；Gummed wire is cut off, the gummed wire of cutting is lifted by lifting mechanism, by gummed wire The rubber of lower end peels off, and intermediate plate is integrally lifted by the 18th cylinder movement, and gummed wire is clamped by the first finger cylinder at this time, The rubber of upper end is peeled off；

The component that bends includes the 9th mounting rack, the 19th cylinder, the 20th cylinder and the block that bends；19th cylinder passes through the 9th peace It shelves and is vertically installed on fixed disc, the 20th cylinder is horizontally arranged on the 19th Telescopic-cylinder end, and the block that bends is mounted on On the telescopic end of 20th cylinder, there is circular arc chamfering in block end of bending；

Component bend at work, the 19th cylinder and the 20th cylinder successive relay trip, by expose capacitor upper end gummed wire into Row bending leans against upper surface, then passes through the second AC spot-welding components welding.

A kind of circular capacitor, including capacitive cylinders, tinned wire and gummed wire, tinned wire are welded on the lower end surface of capacitive cylinders On；Gummed wire penetrates the central lumen of capacitive cylinders, and welds with the upper surface of capacitive cylinders, and circular capacitor passes through the above method Production obtains.

Circular capacitor production equipment, including rack and rack-mounted material loading device for capacitor, turntable board migration device, plating Solder spot welding device, tin plating line detector, tinned wire welder, capacitor turnover device, gummed wire spot welding device, gummed wire Detection device, gummed wire welder and finished product blanking device；Along the direction of travel of turntable board migration device, material loading device for capacitor, Tinned wire spot welding device, tin plating line detector, tinned wire welder, capacitor turnover device, gummed wire spot welding device, colloid Line detector, gummed wire welder and finished product blanking device are arranged successively arrangement.

Using a kind of production method of circular capacitor of above-mentioned technical proposal, the degree of automation of circular capacitor production Height, work efficiency is high, product qualified rate is high, and the circular capacitor firm welding of production is reliable.

Detailed description of the invention

Fig. 1 is the configuration schematic diagram of the embodiment of the present invention.

Fig. 2 is the composition schematic diagram for processing finished product.

Fig. 3 is the configuration schematic diagram of material loading device for capacitor.

Fig. 4 is the configuration schematic diagram of turntable board migration device.

Fig. 5 is the configuration schematic diagram of fixture.

Fig. 6 is the configuration schematic diagram of tinned wire spot welding device.

Fig. 7 is the configuration schematic diagram of tinned wire feed mechanism.

Fig. 8 is the first adjustable configuration schematic diagram for jacking up limit assembly.

Fig. 9 is the configuration schematic diagram of the first AC spot-welding component.

Figure 10 is the configuration schematic diagram of tin plating line detector.

Figure 11 is the configuration schematic diagram of tinned wire welder.

Figure 12 is the second adjustable configuration schematic diagram for jacking up limit assembly.

Figure 13 is the configuration schematic diagram for sending tin component.

Figure 14 is the structural schematic diagram of dust removal assembly.

Figure 15 is the configuration schematic diagram of welding gun lifting assembly.

Figure 16 is the configuration schematic diagram of capacitor turnover device.

Figure 17 is the configuration schematic diagram of gummed wire spot welding device.

Figure 18 is the configuration schematic diagram of gummed wire driving assembly.

Figure 19 is the configuration schematic diagram that gummed wire cuts peeling component.

Figure 20 is the configuration schematic diagram of lifting mechanism.

Figure 21 is the configuration schematic diagram for cutting peeling procedure.

Figure 22 is the configuration schematic diagram of component of bending.

Figure 23 is the configuration schematic diagram of colloid line detector.

Figure 24 is the configuration schematic diagram of gummed wire welder.

Figure 25 is the configuration schematic diagram of finished product blanking device.

Specific embodiment

The present invention is described further with embodiment with reference to the accompanying drawings of the specification.

As shown in Figure 1, a kind of circular capacitor manufacturing machine, including rack 1 and the material loading device for capacitor being mounted in rack 12, Turntable board migration device 3, tinned wire spot welding device 4, tin plating line detector 5, tinned wire welder 6, capacitor turnover device 7, Gummed wire spot welding device 8, colloid line detector 9, gummed wire welder 10 and finished product blanking device 11.

Turntable board migration device 3 is mounted on the central part in rack 1, drives workpiece rotation；It is filled along material in turntable movement Set the direction of travel on 3, material loading device for capacitor 2, tinned wire spot welding device 4, tin plating line detector 5, tinned wire welder 6, capacitor turnover device 7, gummed wire spot welding device 8, colloid line detector 9, gummed wire welder 10 and finished product blanking dress It sets 11 and is arranged successively arrangement.

Material loading device for capacitor 2 is used for capacitor loading to turntable board migration device 3；Turntable board migration device 3 is for clamping, positioning Corresponding operation is carried out with movement capacitor to each device；Tinned wire spot welding device 4 for realizing tinned wire feeding, cut, Bending, carrying and spot weld operation, and the capacitor clamped to turntable board migration device 3 positions；Tin plating line detector 5 is for examining The tinned wire of measuring point postwelding；Tinned wire welder 6 is for welding together tinned wire and capacitor；Capacitor turnover device 7 is used It is overturn in by capacitor；Gummed wire spot welding device 8 for gummed wire feeding, cut, peeling, bending and spot weld operation；Glue Matter line detector 9 is for detecting gummed wire；Gummed wire welder 10 for realizing gummed wire and capacitor welding；Under finished product Material device 11 carries out blanking for that will process finished product.

As shown in Fig. 2, circular capacitor includes capacitive cylinders 100, tinned wire 200 and gummed wire 300, tinned wire 200 is welded On the lower end surface of capacitive cylinders 100；Gummed wire 300 through capacitive cylinders 100 central lumen, and with capacitive cylinders 100 Upper surface welding.

As shown in figure 3, material loading device for capacitor 2 includes conveying assembly 21 and overturning grasping mechanism 22, conveying assembly 21 passes through Belt drives capacitor charging；It is linear including lifter plate 221, the first cylinder 222, the second cylinder 223, first to overturn grasping mechanism 22 Move rail assembly 224, swivel base 225, rotor plate 226, third cylinder 227, first gear 228, rack gear 229, the first two-way cylinder 2210 and first clamping jaw 2211；For lifter plate 221 through linear bearing mobile connection in rack 1, the first cylinder 222 is mounted on machine On frame 1；First cylinder, 222 telescopic end is connected with lifter plate 221, and lifter plate 221 is driven to move up and down；Swivel base 225 passes through the One linear 224 mobile connection of rail assembly that moves is on lifter plate 221, and the second cylinder 223 is mounted on lifter plate 221, the second cylinder 223 telescopic ends are connected with swivel base 225, drive 225 transverse shifting of swivel base；Rotor plate 226 is rotatably connected on swivel base 225, the One gear 228 and rack gear 229 are meshed, and first gear 228 is mounted on the shaft end of rotor plate 226, and the mobile cooperation of rack gear 229 is turning In seat 225.Third cylinder 227 is mounted on lifter plate 221, and 227 telescopic end of third cylinder is connected with rack gear 229, band movable tooth Item 229 moves back and forth；First two-way cylinder 2210 is mounted on rotor plate 226, and the first clamping jaw 2211 is mounted on the first two-way gas Two telescopic ends of cylinder 2210, the first clamping jaw 2211 and capacitance contact face are V-shaped, and benefit is to make to clamp more reliable, are able to achieve cylinder Shape capacitor it is self-positioning.

At work, conveying assembly 21 carries moves horizontal positioned capacitive cylinders charging to material loading device for capacitor 2, reaches end Afterwards, the first two-way cylinder 2210 acts, and capacitive cylinders are clamped, and the movement of third cylinder 227 and rack pinion become capacitor To be vertical, the first cylinder 222,223 successive relay trip of the second cylinder, by two dimensional motion, by vertical capacitive cylinders movement to turning On disk board migration device 3.

Material loading device for capacitor 2 solves the problems, such as the easy entanglement of the vertical feeding of strip cylindrical capacitive, passes through rotary movement, side Horizontal attitude transport, improve the accuracy rate and precision of clamping.

As shown in figure 4, turntable board migration device 3 include divider 31, turntable 32, fixture 33, tooling adjustment center element 34, Release clamp component 35 and fixed disc 36；It includes adjusting seat 341 and adjustment column 342, adjusting seat 341 that tooling, which adjusts center element 34, It is mounted in rack 1, adjustment column 342 is placed in adjusting seat 341；Release clamp component 35 includes the first mounting base 351, the 4th gas Cylinder 352 and push plate 353, the 4th cylinder 352 are horizontally arranged in rack 1 by the first mounting base 351, and push plate 353 is mounted on the On the telescopic end of four cylinders 352；Divider 31 is mounted in rack 1, and turntable 32 is mounted on the output shaft of divider 31, fixture 33 are uniformly mounted on the edge of turntable 32；Fixed disc 36 is mounted in rack 1 by connector, is located at 32 top of turntable, is used In the other components of installation.Adjustment column 342 is extracted out vertically from adjusting seat 341, corresponding with fixture 33, for correcting divider 31 Initial position.Release clamp component 35 is mounted in four in rack 1, and release clamp component 35 is located at 32 lower section of turntable, position It is corresponding with fixture 33, fixture 33 is unclamped in feeding, overturning and blanking procedure.

Turntable board migration device 3 carries out 32 position initialization of turntable before work, by tooling adjustment center element 34；Turntable moves At work, divider 31 drives 32 stepping of turntable rotation to shipping unit 3, clamps capacitive cylinders in fixture 33, is gradually moved Fortune when some stations need to unclamp capacitor, is completed by release clamp component 35.

As shown in figure 5, fixture 33 include U-shaped seat 331, guide post 322, sideslip fixture block 333, spring 334, swinging axle 335, under Cover board 336, clamping jaw fixed block 337 and the second clamping jaw 338；331 upper end of U-shaped seat is mounted on turntable 32, and two guide posts 322 are installed In U-shaped seat 331.Sideslip fixture block 333 is between two pieces, two pieces there are rectangular space, is laterally provided with through-hole on sideslip fixture block 333 3331, for matching with guide post 322, sideslip fixture block 333 is equipped with pillar 3332；The mobile cooperation of sideslip fixture block 333 is in guide post In 322,334 one end of spring connects U-shaped seat 331, and other end connecting side slide clip block 333 makes two pieces of sideslip fixture blocks 333 in pulling force It is closely packed together under effect；335 top of swinging axle is equipped with through slot 3351, is rotatably connected on lower cover plate 336 in the middle part of swinging axle 335 On.Lower cover plate 336 is mounted in U-shaped seat 331.335 lower part of swinging axle is equipped with the connecting rod 3352 stretched out, and 3352 end of connecting rod is equipped with Idler wheel 3353；The through slot 3351 on 335 top of swinging axle forms the cooperation of slot pair with two pillars 3332 respectively；Second clamping jaw 338 is logical It crosses clamping jaw fixed block 337 to be mounted on sideslip fixture block 333,338 inside of the second clamping jaw is V-shaped, clamps capacitive cylinders for stabilization 100；Vertical notch 3371 is provided on clamping jaw fixed block 337, the second clamping jaw 338 of lower end is mounted in notch 3371 To adjust vertical height, and multiple clamping jaws can be installed.

At work, when nature, two sideslip fixture blocks 333 are close to each other, and the second clamping jaw 338 is made to clamp electricity for fixture 33 Hold cylinder 100；When needing to unclamp, release clamp component 35 ejects push plate 353, contacts with idler wheel 3353, and by 335 turns of swinging axle It is dynamic, it is connected by slot pair, two sideslip fixture blocks 333 is driven to be located remotely from each other, realize the purpose unclamped and clamped.

Turntable board migration device 3 solves the problems, such as that precision caused by the accumulation of error is low, solves the high energy consumption of cylinder clamping, answers The problem of hydridization, adjusts center element 34 by tooling and carries out initial bit correction, improves precision, avoid failure, by normally closed Fixture 33, improve the stability of clamping, clamping jaw height and number are adjustable, be suitable for various sizes of capacitor.

As shown in fig. 6, tinned wire spot welding device 4 includes tinned wire feed mechanism 41, clamping carrying mechanism 42, first is adjustable Jack up limit assembly 43 and the first AC spot-welding component 44；Tinned wire feed mechanism 41 is mounted in rack 1, for realizing tin plating Feeding, bending and the fracture operation of line；Clamping carrying mechanism 42 is connected with 41 phase of tinned wire feed mechanism, after cutting for clamping Tinned wire, and be transported to above capacitive cylinders；First adjustable jack-up limit assembly 43 is mounted in rack 1, is located at folder The underface of tool 33, for jacking up the height for adjusting capacitive cylinders；First AC spot-welding component 44 is mounted on fixed disc 36, Positioned at the first adjustable surface for jacking up limit assembly 43, for tinned wire and capacitive cylinders spot welding to be fixed.

Tinned wire spot welding device 4 at work, tinned wire feeding from tinned wire feed mechanism 41, and pass through bending and sanction It cuts, then clamps carrying mechanism 42 and tinned wire is clamped and is transported to above the capacitive cylinders of fixture 33, capacitive cylinders have been at this time Through carrying out short transverse position restriction by the first adjustable jack-up limit assembly 43, then the first AC spot-welding component 44 declines, Tinned wire is pressed on capacitor end by welding electrode, welds together tinned wire and capacitive cylinders after connecting alternating current.

Tinned wire spot welding device 4 solves the problems, such as that tinned wire and capacitor welding are insecure, is pre-processed, is prevented by spot welding The two position changing of the relative positions in welding, improves welding precision.

As shown in fig. 7, tinned wire feed mechanism 41 includes the second mounting rack 411, the 5th cylinder 412, vertical alignment feature 413, horizontal alignment feature 414, press component 415, second linearly move rail assembly 416, discharging set 417, the 6th cylinder 418, break Expect knife 419, bending push plate 4110 and the 7th cylinder 4111；Second mounting rack 411 is mounted in rack 1, vertical alignment feature 413 Mutually it is connected with horizontal alignment feature 414, vertical alignment feature 413 and horizontal alignment feature 414 are respectively used to erect tinned wire Straight and level is straightened, and vertical alignment feature 413 and horizontal alignment feature 414 include bottom plate and two rows of idler wheels being staggered. Press component 415 is two groups, and one group is fixedly mounted on the second mounting rack 411, and another group passes through the second linear shifting rail assembly 416 It is connect with 411 phase shift of the second mounting rack.Press component 415 is including the 8th cylinder 4151, press head 4152 and presses wedge 4153, Press component 415 is for driving tinned wire to feed；It is equipped with by wedge 4153 for placing 200 direct through groove 4154 of tinned wire.It presses Pressure head 4152 is cylindrical, and 4152 one end of press head is connected on the mandrel of the 8th cylinder 4151, at 4152 other end of press head In by wedge 4153, tinned wire 200 is located at by between wedge 4153 and press head 4152；Discharging set 417 is mounted on the second peace 411 end is shelved, horizontal cylindrical hole is provided in discharging set 417, cylindrical hole enters for tinned wire 200.Discharging set 417 sides are provided with the notch for cooperating with fracture knife 419；6th cylinder 418 is mounted on the second mounting rack 411, fracture knife 419 are mounted on the telescopic end of the 6th cylinder 418, are provided on fracture knife 419 and the cylindrical hole location matches in discharging set 417 Horizontal cylinder through-hole, the mobile cooperation of fracture knife 419 in the notch of 417 side of discharging set, the cylindrical hole of discharging set 417 and The horizontal cylinder through-hole of fracture knife 419 is on same axis；7th cylinder 4111 is mounted on the second mounting rack 411, bending Push plate 4110 is mounted on the telescopic end of the 7th cylinder 4111；Groove 4112, groove 4112 are provided on 4110 side of bending push plate Mutually it is connected with the cylindrical hole of fracture knife 419.

At work, tinned wire passes through vertical alignment feature 413,414 school of horizontal alignment feature to tinned wire feed mechanism 41 Enter press component 415 after straight, transportable press component 415 clamps tinned wire, and then the 5th cylinder 412 acts, will Tinned wire sends out fixed length distance.When mobile press component 415 resets, fixed press component 415 pushes down tinned wire, prevents The only changing of the relative positions；After tinned wire overhangs out, the 7th cylinder 4111 drives bending push plate 4110 to jack up, by tinned wire bending upward；Then Fracture knife 419 rises under the driving of the 6th cylinder 418, and tinned wire is cut off, and the tinned wire after cutting waits clamping carrying implement Structure 42 is carried.

It is not high that tinned wire feed mechanism 41 solves tinned wire flatness, the unstable problem of welding node；By vertical The setting of alignment feature 413 and horizontal alignment feature 414 is straightened the tinned wire before processing, improves the smooth of tinned wire Degree, by the setting of bending push plate 4110, is converted into L shape for tinned wire, increases the contact surface with capacitive cylinders, convenient for subsequent Spot welding.

As shown in figure 8, the first adjustable jack-up limit assembly 43 includes third mounting rack 431, guide post 432, lifting nut seat 433, adjusting screw 434, pointer 435, catch tray 436, the 9th cylinder 437, limit jacking block 438 and graduated scale 439；Third peace It shelves 431 to be mounted in rack 1, guide post 432 is vertically installed at 431 side of third mounting rack, the mobile cooperation of lifting nut seat 433 It is connected in guide post 432, and through adjusting screw 434 with third mounting rack 431, lifting nut seat 433 is driven to realize lifting. Pointer 435 is mounted on lifting nut seat 433, pointer 435 and 439 phase of graduated scale for being mounted on 431 side of third mounting rack It is corresponding；Catch tray 436 is mounted on 431 top of third mounting rack, and the 9th cylinder 437 is mounted below third mounting rack 431, and the 9th Cylinder 437 is located at the lower section of catch tray 436.Limit jacking block 438 is mounted on the telescopic end of the 9th cylinder 437, limits jacking block 438 Positioned at the top of catch tray 436, limits 438 center of jacking block and be provided with the threading hole for accommodating gummed wire and tinned wire.

First adjustable jack-up limit assembly 43 at work, by rotating adjusting screw 434, adjusts lifting nut seat 433 Height, and quantification is realized by pointer 435 and graduated scale 439, more intuitively；9th cylinder, 437 band after the completion of adjusting Dynamic limit jacking block 438 rises certain altitude, and capacitive cylinders top to the predeterminated position in fixture is limited, convenient for the first exchange Spot welding assembly 44 works.

First adjustable jack-up limit assembly 43 solves capacitive cylinders vertical direction causes welding precision is low to ask without positioning Topic carries out short transverse position restriction by limit jacking block 438, so that precision is more in the welding process for capacitive cylinders in fixture Height, qualification rate are higher.

As shown in figure 9, the first AC spot-welding component 44 includes the 4th mounting rack 441, the tenth cylinder 442, connection supporting plate 443, transverse adjustment 444, mounting plate 445, third linear move rail assembly 446, convex block 447 and electrode 448；4th mounting rack 441 are mounted on fixed disc 36, and connection supporting plate 443 is mounted on the 4th mounting rack 441 by the tenth cylinder 442；Laterally adjust Section device 444 is mounted on connection 443 lower end of supporting plate, and mounting plate 445 is mounted on transverse adjustment 444, and transverse adjustment 444 is used for Adjust 445 or so distance of mounting plate.Electrode 448 is mounted on electrode mounting plate 449, and electrode mounting plate 449 passes through third linear 446 mobile connection of rail assembly is moved on mounting plate 445；Convex block 447 is mounted on 445 side of mounting plate, and convex block 447 and electrode are installed Plate 449 is connected by spring.

At work, the tenth cylinder 442 drives connection 443 entire lowering of supporting plate to first AC spot-welding component 44, so that two Tinned wire is pressed in capacitive surface by a electrode 448, makes tinned wire and capacitive cylinders surface spot-welded together by alternating current.

As shown in Figure 10, tin plating line detector 5 includes the 5th mounting rack 51, the 11st cylinder the 52, the 4th linearly shifting rail Component 53, insulated lift frame 54 and the first test electrode 55；5th mounting rack 51 is mounted on fixed disc 36, the 11st cylinder 52 are vertically installed on the 5th mounting rack 51, and 52 telescopic end of the 11st cylinder is connected with insulated lift frame 54；Insulated lift frame 54 linearly move 53 mobile connection of rail assembly on the 5th mounting rack 51 by the 4th, and the first test electrode 55 is mounted on insulated lift End on frame 54.

At work, the 11st cylinder 52 drives insulated lift frame 54 to go up and down to tin plating line detector 5, the first test electrode 55 are on same vertical axis with capacitive cylinders, when the first test electrode 55 is contacted with tinned wire, whether measure tinned wire Weld together with capacitive cylinders.

As shown in figure 11, tinned wire welder 6 includes the second adjustable jack-up limit assembly 61 and soldering mechanism 62；Scolding tin Mechanism 62 includes sending tin component 621, dust removal assembly 622 and welding gun lifting assembly 623, soldering mechanism 62 include send tin component 621, Dust removal assembly 622 and welding gun lifting assembly 623 are installed on fixed disc 36.Dust removal assembly 622 is vertically-mounted, send tin component 621 and welding gun lifting assembly 623 to intermediate, inclined；Tin component 621 is sent to feed for defeated tin feeding wire, dust removal assembly 622 is used for Dust removal process, welding gun lifting assembly 623 are welded on the joint of tinned wire and capacitor for melting tin silk；Second adjustable top Limit assembly 61 is played for positioning capacitor.

Second it is adjustable jack up limit assembly 61 it is structurally and functionally identical as the first adjustable jack-up limit assembly 43.Second can Adjusting and jacking up limit assembly 61 includes jacking up mounting rack 611, jacking up guide post 612, nut seat 613, jack up adjusting screw 614, jack up Pointer 615 jacks up catch tray 616, jacks up cylinder 617, jacks up limit jacking block 618 and jacks up graduated scale 619；Jack up mounting rack 611 are mounted in rack 1, jack up guide post 612 and are vertically installed at jack-up 611 side of mounting rack, the mobile cooperation of nut seat 613 is being pushed up It rises in guide post 612, and is connected by jacking up adjusting screw 614 with mounting rack 611 is jacked up, nut seat 613 is driven to realize lifting. It jacks up pointer 615 to be mounted on nut seat 613, jack up pointer 615 and is mounted on the jack-up graduated scale for jacking up 611 side of mounting rack Ruler 619 is corresponding；It jacks up catch tray 616 and is mounted on 611 top of jack-up mounting rack, jack up cylinder 617 and be mounted on jack-up mounting rack 611 lower sections jack up cylinder 617 and are located at the lower section for jacking up catch tray 616.It jacks up limit jacking block 618 and is mounted on jack-up cylinder 617 It on telescopic end, jacks up limit jacking block 618 and is located at the top for jacking up catch tray 616, jack up limit 618 center of jacking block and be provided with for holding Receive the threading hole of gummed wire and tinned wire.

Second adjustable jack-up limit assembly 61 jacks up adjusting screw 614, adjusting nut seat 613 at work, by rotation Height, and by jack up pointer 615 and jack up graduated scale 619 realize quantification, more intuitively；Gas is jacked up after the completion of adjusting Cylinder 617, which drives, jacks up the limit rise certain altitude of jacking block 618, and capacitive cylinders top to the predeterminated position in fixture is limited.

Tinned wire welder 6 at work, first by the second adjustable jack-up limit assembly 61 to the capacitor in fixture into Row positioning, is then dusted processing by dust removal assembly 622, then send tin component 621 and welding gun lifting assembly 623 work simultaneously Make, burn-ons tin in the joint of tinned wire and capacitor.

Tinned wire welder 6 solves the problems, such as that scolding tin has impurity, the degree of automation low, by the way that dust removal assembly is arranged 622 are dusted, and keep weld cleaner, improve scolding tin quality, send tin component 621 and welding gun lifting assembly 623 full-automatic Work, it is more efficient.

As shown in figure 13, sending tin component 621 includes the 6th mounting rack 6211, the 12nd cylinder the 6212, the 5th linearly shifting rail Component 6213, installation folded plate 6214, tin roll axis 6215 send tin motor 6216, are second gear 6217, driving roller 6218, driven Idler wheel 6219, inductive disks 62110, photoelectric sensor 62111 and Xi Si guide holder 62112；6th mounting rack 6211 is mounted on solid Determine on plectane 36, installation folded plate 6214 on the 6th mounting rack 6211, is in by the 5th linear 6213 mobile connection of rail assembly that moves Certain inclination angle；12nd cylinder 6212 is mounted on the 6th mounting rack 6211,6212 telescopic end of the 12nd cylinder and installation Folded plate 6214 is connected, and the 12nd cylinder 6212 drives installation folded plate 6214 to go up and down；Tin roll axis 6215 is mounted on installation folded plate 6214 tops, for placing tin silk volume；The back side for sending tin motor 6216 to be mounted on installation folded plate 6214, second gear 6217 are installed On the output shaft for sending tin motor 6216；It is toothed wheel and friction pulley closed assembly in 6218 structure of driving roller, toothed wheel is for passing Dynamic, friction pulley is for driving tin silk, and driving roller 6218 is rotatably connected on installation folded plate 6214, driving roller 6218 and second Gear 6217 is meshed；Driven roller 6219 is mounted on installation 6214 side of folded plate, driven roller 6219 and driving roller 6218 Position is corresponding, and tin silk is between driving roller 6218, driven roller 6219；Inductive disks 62110 are mounted on driven roller 6219 On, inductive disks 62110 and photoelectric sensor 62111 detect the speed for sending tin jointly；Tin silk guide holder 62112 is mounted on installation folding On plate 6214, for being oriented to the direction of motion of tin silk.

It send tin component 621 at work, drives installation folded plate 6214 is whole to move down close to be welded by the 12nd cylinder 6212 Xi Chu；It send tin motor 6216 to rotate, drives two driving rollers 6218 to rotate in same direction, pass through driving roller 6218 and driven roller 6219 send out tin silk.

As shown in figure 14, dust removal assembly 622 includes the 7th mounting rack 6221 and suction inlet 6222；Suction inlet 6222 is lower to be rectified At scolding tin, upper end connects fan, and the impurity such as dust are sucked out.

As shown in figure 15, welding gun lifting assembly 623 is linear including the 8th mounting rack 6231, the 13rd cylinder the 6232, the 6th Move rail assembly 6233, welding gun mounting plate 6234 and welding gun 6235；8th mounting rack 6231 is mounted on fixed disc 36, welding gun peace Loading board 6234 is mounted on the 8th mounting rack 6231 by the 6th linear rail assembly 6233 that moves.13rd cylinder 6232 is mounted on On eight mounting racks 6231,6232 telescopic end of the 13rd cylinder is connected with welding gun mounting plate 6234, and the 13rd cylinder 6232 drives Welding gun mounting plate 6234 realizes lifting；Welding gun 6235 is mounted on welding gun mounting plate 6234, and the tip of welding gun 6235 is working end.

Welding gun lifting assembly 623 at work, by the 13rd cylinder 6232 drive welding gun 6235 decline, close to tinned wire with The joint of capacitive cylinders, and the tin silk for sending tin component 621 to send out is melted, achieve the purpose that scolding tin.

As shown in figure 16, capacitor turnover device 7 includes adjustment base 71, the 14th cylinder the 72, the 7th linearly shifting rail assembly 73, L-square 74, the first rotary cylinder 75, the second two-way cylinder 76 and clip claw assembly 77；Clip claw assembly 77 include U-board 771, Optical axis 772, two-way lead screw 773 and third clamping jaw 774；Adjustment base 71 is mounted in rack 1, and adjustment base 71 is adjustable perpendicular Straight height.L-square 74 through the 7th linear 73 mobile connection of rail assembly that moves on adjustment base 71, install by the 14th cylinder 72 On adjustment base 71,72 telescopic end of the 14th cylinder is connected with L-square 74, and the 14th cylinder 72 drives L-square 74 Return is dynamic；First rotary cylinder 75 is mounted on L-square 74, and the second two-way cylinder 76 is mounted on the rotation of the first rotary cylinder 75 In shaft, clip claw assembly 77 is mounted on two mobile terminals of the second two-way cylinder 76.Clip claw assembly 77 adjusts two third clamping jaws 774 distance, to adapt to the capacitive cylinders of different length.U-board 771 is mounted on the second two-way cylinder 76, optical axis 772 and double It is vertically installed in U-board 771 to lead screw 773, the lead screw of two-way 773 two sides of lead screw is oppositely oriented.It is provided on third clamping jaw 774 Through-hole and threaded hole cooperate in optical axis 772 and two-way lead screw 773, control two third clamping jaws by rotating two-way lead screw 773 774 it is close or mutually from.

Capacitor turnover device 7 adjusts the distance and whole height of two third clamping jaws 774 before work, at work, L-square 74 is taken out of by the 14th cylinder 72, and then the second two-way cylinder 76 is shunk, and capacitive cylinders is clamped, fixture is corresponding at this time It unclamps, then the first rotary cylinder 75 works, the capacitive cylinders clamped are overturn into 180 degree, and rear jig clamps again, second pair It is unclamped to cylinder 76.

Capacitor turnover device 7 solves gummed wire and the technical issues of tinned wire pad is located at different end faces, by turning over Turn, complete processing under upper, using gravity, facilitates welding, improve welding quality, and clamping jaw is adjustable, adapt to difference The processing of size capacitor.

As shown in figure 17, gummed wire spot welding device 8 includes adjusting holder assembly 81, gummed wire driving assembly 82, gummed wire to cut out Cut peeling component 83, bend component 84 and the second AC spot-welding component 85.It adjusts holder assembly 81 and is mounted on 1 side of rack, be used for Adjust the height that gummed wire cuts peeling component 83；Gummed wire driving assembly 82 is mounted on gummed wire and cuts on peeling component 83, For driving gummed wire to feed；Gummed wire cuts peeling component 83 and is mounted on the elevator 812 for adjusting holder assembly 81, is used for glue Cutting, peeling and the feeding of matter line；It bends component 84 and the second AC spot-welding component 85 is mounted on consolidating for turntable board migration device 3 Determine on plectane 36, the component 84 that bends completes colloid thread end bending process, and the second AC spot-welding component 85 completes gummed wire and electricity Hold spot welding process.

At work, gummed wire driving assembly 82 drives gummed wire feeding from the bottom to top to gummed wire spot welding device 8, by colloid Line cut peeling component 83 gummed wire is cut, end peeling and upward feeding, gummed wire penetrates the centre bore of capacitor, dew Out in upper end；The gummed wire inner core of leakage carries out bending by the component 84 that bends, and capacitor upper end is sticked on, by the second AC spot-welding group Part 85 carries out spot welding.

Gummed wire spot welding device 8 solves the problems, such as that the integrated degree of gummed wire processing is low, is cooperated by various components, The division of labor is clear, is automatically finished the feeding of gummed wire, cuts, peeling, feeding, bending and point welding process, more efficient.

Adjusting holder assembly 81 includes regulating base board 813, adjusting rod 811 and elevator 812, and regulating base board 813 is mounted on machine 1 side of frame, adjusting rod 811 are rotatably connected on regulating base board 813, and elevator 812 is movably connected in adjusting rod 811, by turning Dynamic two adjusting rods 811 up and down, realize that elevator 812 moves up and down.

As shown in figure 18, gummed wire driving assembly 82 includes gummed wire mounting rack 821, gummed wire cylinder 822, gummed wire shifting Rail member 823, gummed wire install folded plate 824, gummed wire spool 825, gummed wire motor 826, colloid line gear 827, driving wheel 828, driven wheel 829, gummed wire inductive disks 8210, gummed wire inductor 8211 and guide holder 8212；Gummed wire mounting rack 821 is pacified On fixed disc 36, gummed wire installs folded plate 824 and moves 823 mobile connection of rail member in gummed wire mounting rack by gummed wire On 821, in certain inclination angle；Gummed wire cylinder 822 is mounted on gummed wire mounting rack 821,822 telescopic end of gummed wire cylinder It is connected with gummed wire installation folded plate 824, gummed wire cylinder 822 drives gummed wire installation folded plate 824 to go up and down；Gummed wire spool 825 are mounted on gummed wire installation folded plate 824, for placing the colloid coil of wire；Gummed wire motor 826 is mounted on gummed wire installation folding The back side of plate 824, colloid line gear 827 are mounted on the output shaft of gummed wire motor 826；It is tooth form in 828 structure of driving wheel Wheel and friction pulley closed assembly, toothed wheel is for being driven, and for friction pulley for driving tin silk, driving wheel 828 is rotatably connected on gummed wire peace It fills on folded plate 824, driving wheel 828 is meshed with colloid line gear 827；Driven wheel 829 is mounted on gummed wire installation 824 side of folded plate Side, driven wheel 829 is corresponding with 828 position of driving wheel, and gummed wire is between driving wheel 828 and driven wheel 829；Gummed wire induction Disk 8210 is mounted on driven wheel 829, the speed of gummed wire inductive disks 8210 and the common detection line sending of gummed wire inductor 8211； Guide holder 8212 is mounted on gummed wire installation folded plate 824, for being oriented to the direction of motion of gummed wire.

Gummed wire driving assembly 82 drives gummed wire installation folded plate 824 is whole to move at work, by gummed wire cylinder 822 Dynamic, gummed wire motor 826 rotates, and two driving wheels 828 is driven to rotate in same direction, by driving wheel 828 and driven wheel 829 by colloid Line is sent out, and realizes gummed wire feeding.

As shown in figure 19, gummed wire cuts peeling component 83 and includes base component 831, lifting mechanism 832 and cut peeling Mechanism 833.Base component 831 is oblique including the first finger cylinder 8131, fixture block 8132, Mobile base 8133, discharge nozzle 8134, waste material Plate the 8135, the 8th linearly moves rail assembly 8136 and substrate 8137；First finger cylinder 8131 is mounted on 8137 lower end of substrate, fixture block 8132 are mounted on the mobile terminal of the first finger cylinder 8131, for clamping gummed wire, control its charging, place and fall；Mobile base 8133 for being coupled lifting mechanism 832；For placing gummed wire in discharge nozzle 8134；Waste material inclined plate 8135 is mounted on substrate On 8137, the scrap leather for being oriented to removing is slid；832 mobile connection of lifting mechanism can be clamped and be cut on base component 831 Gummed wire afterwards, and be lifted；Peeling procedure 833 is cut by the 8th linear 8136 mobile connection of rail assembly that moves in substrate On 8137, it is located at the top of discharge nozzle 8134, gummed wire realization is cut and peeling.

As shown in figure 20, lifting mechanism 832 include the 15th cylinder 8321, lifting move seat 8232, the 16th cylinder 8233, Mandril 8234, fixed fixture block 8235 and memotron 8236；15th cylinder, 8321 fixing end is mounted on substrate 8137, and lifting moves The mobile cooperation of seat 8232 is in Mobile base 8133.The telescopic end of 15th cylinder 8321 moves seat 8232 with lifting and is connected, and drives Lifting moves seat 8232 and moves up and down；16th cylinder 8233 is mounted on the horizontal part that lifting moves seat 8232, the 16th cylinder 8233 Mandrel stretches out vertical plate；8234 inner end of mandril is connected on the telescopic end of the 16th cylinder 8233, and 8234 outer end of mandril is equipped with Arc-shaped inner groovy.Fixed fixture block 8235 is mounted on lifting and moves on seat 8232, is provided with below fixed 8235 end of fixture block convex Edge is fixed on fixture block 8235 and is provided with vertical through-hole, and gummed wire lower end is clamped in mandril 8234 and the cooperation of mandril 8234.Memotron 8236 It being mounted on fixed fixture block 8235, the vertical through-hole on memotron 8236 and fixed fixture block 8235 is to just, for accommodating gummed wire, The length of memotron is less than the length of gummed wire.

At work, gummed wire is sent in memotron 8236 lifting mechanism 832, and posterior end is first pressed from both sides by mandril 8234 Firmly, the work of peeling procedure 833 is then cut, the gummed wire of 8234 lower end of mandril is cut and peeling, then the 15th gas Cylinder 8321 acts, and by the gummed wire in memotron 8236 by capacitor circular hole, exposes in upper surface, waits bending.

As shown in figure 21, cutting peeling procedure 833 includes intermediate plate 8331, the 17th cylinder 8332, T-shaped plate 8333, L shape Plate 8334, the 18th cylinder 8335, frid 8336, blade mounting plate 8337, roller 8338 and blade 8339.On intermediate plate 8331 If the pillar of lower end is used for and the rotation connection of the 17th cylinder 8332, the pillar of upper end and the 18th cylinder there are two pillar 8335 telescopic ends are connected.Intermediate plate 8331 is by the 8th linear 8136 mobile connection of rail assembly that moves on substrate 8137；T-shaped plate 8333 and L shaped plate 8334 be rotatably connected on intermediate plate 8331, T-shaped plate 8333 and 8334 upper end of L shaped plate are provided with straight trough 83331；8333 one end of T-shaped plate and L shaped plate 8334 form the cooperation of slot pair, the telescopic end and T-shaped plate 8333 of the 17th cylinder 8332 The other end is connected.18th cylinder 8335 is mounted on substrate 8137,8335 telescopic end of the 18th cylinder and intermediate plate 8331 It is connected, intermediate plate 8331 is driven to go up and down；Blade mounting plate 8337 is connect by frid 8336 with 8331 phase shift of intermediate plate.Knife Piece 8339 is three disposed in parallel up and down, and interval is mounted in blade mounting plate 8337, and intermediate blade is flat sword, for cutting Disconnected gummed wire, the blade of upper and lower ends are V-arrangement sword, for marking on gummed wire, give over to peeling use；Roller 8338 is mounted on knife On piece mounting plate 8337, the cooperation of slot pair is formed with the straight trough 83331 in T-shaped plate 8333 and L shaped plate 8334.

Cut peeling procedure 833 at work, the movement of the 17th cylinder 8332 drives T-shaped plate 8333 to rotate clockwise, L Shape plate 8334 rotates counterclockwise, thus close to each other with cutting blade mounting plate 8337, three is close to each other blade；Gummed wire is cut It is disconnected, and a print is respectively inscribed up and down in port, it does not unclamp at this time；The gummed wire of cutting is lifted by lifting mechanism 832, by glue The rubber of matter line lower end peels off, the movement of the 18th cylinder 8335, and by the whole lifting of intermediate plate 8331, gummed wire is by first-hand at this time Refer to that cylinder 8131 is clamped, the rubber of upper end is peeled off.

It cuts peeling procedure 833 and solves the problems, such as that colloid wire cutting peeling operation is complicated, by the way that specific cutter is arranged, Cutting and peeling are completed, these work is completed and has only used two cylinders, be more easier to control, mechanism error rate is smaller.

As shown in figure 22, the component 84 that bends includes the 9th mounting rack 841, the 19th cylinder 842,843 and of the 20th cylinder Bend block 844；19th cylinder 842 is vertically installed on fixed disc 36 by the 9th mounting rack 841, the 20th cylinder 843 It is horizontally arranged on 842 telescopic end of the 19th cylinder, the block 844 that bends is mounted on the telescopic end of the 20th cylinder 843, and bend block There are circular arc chamfering in 844 ends.

Component 84 bend at work, the 19th cylinder 842 and 843 successive relay trip of the 20th cylinder will expose on capacitor The gummed wire at end carries out bending, leans against upper surface, is then welded together by the second AC spot-welding component 85.

It is small that the component 84 that bends solves gummed wire bonding area, it is difficult to which the problem of welding is connect point by bending gummed wire Thixotroping makes to weld stronger for line contact convenient for welding.

As shown in figure 23, colloid line detector 9 includes adjusting pedestal 91, adjusting knob 92, liftable mounting plate 93, second 11 cylinders 94 and the second test electrode 95；The adjustable height of pedestal 91 is adjusted, liftable mounting plate 93 is connected to adjusting pedestal On 91, adjusting knob 92 is connected with liftable mounting plate 93, controls liftable mounting plate 93 by rotation adjusting knob 92 and goes up and down.Second 11 cylinders 94 are mounted on liftable mounting plate 93, and the second test electrode 95 is mounted on the 21st cylinder 94 by insulation board 96 Telescopic end on.

At work, the 21st cylinder 94 drives the second test electrode 95 to act to colloid line detector 9, until and glue End in contact under matter line, before measuring spot welding whether conductive communication.

The structure of second AC spot-welding component 85 is identical as the first AC spot-welding component 44.

As shown in figure 24, gummed wire welder 10 includes gummed wire soldering mechanism 101 and the adjustable jack-up limit group of third Part 102, third is adjustable, and jack-up limit assembly 102 is used to position capacitor, and gummed wire soldering mechanism 101 is in gummed wire and electricity The interface of appearance is burn-on tin, and conductive capability is enhanced.Third is adjustable jack-up limit assembly 102 and the first adjustable jack-up limit assembly 43 Structure and function is identical, and gummed wire soldering mechanism 101 is identical as 62 structure and function of soldering mechanism.

As shown in figure 25, finished product blanking device 11 includes the 22nd cylinder 111, the rotation of the 23rd cylinder 112, second The two-way cylinder 114 of cylinder 113, third, the 4th clamping jaw 115 and discharging transmission line 116.It is realized and is risen by the 22nd cylinder 111 Drop is moved left and right by the realization of the 23rd cylinder 112, the common movement completing perpendicular two dimension and carrying；Pass through the second rotation Rotaring cylinder 113 completes overturning, completes clamping movement by the two-way cylinder 114 of third.Clamping jaw shape is different with feeding shape, because Lead has been welded in capacitor end, can not clamp vertically, therefore is designed to opposite V-arrangement, clamps from capacitor middle part, then carries Overturning, is laid flat on discharging transmission line 116, protects lead, be damaged it not.

The production method of circular capacitor, successively includes the following steps:

Capacitive cylinders to be welded are transported in turntable board migration device 3 by capacitive cylinders feeding by material loading device for capacitor 2, are turned Disk board migration device 3 clamps capacitive cylinders；

Tin plating wire bonding is completed the feeding of tinned wire by tinned wire spot welding device 4, is cut, bending process, and after cutting Tinned wire is carried and is welded on capacitive cylinders；

Tinned wire secondary welding detects whether the tin plating wire bonding of capacitive cylinders succeeds by tin plating line detector 5, tin plating wire bonding Connection device 6 enhances conductive capability to scolding tin is carried out at the spot welding of tinned wire and capacitive cylinders；

Colloid wire bonding, capacitive cylinders are overturn, and cutting, peeling, the feeding, folding of gummed wire are completed by gummed wire spot welding device 8 Curved and point welding process；

Gummed wire secondary welding detects whether colloid wire bonding succeeds by colloid line detector 9, and gummed wire welder 10 is right Scolding tin is carried out at the spot welding of gummed wire and capacitive cylinders, enhances conductive capability；

Blanking obtains circular capacitor finished product.

Claims

1. a kind of production method of circular capacitor, it is characterised in that successively include the following steps:

(6) blanking obtains circular capacitor finished product.

2. a kind of production method of circular capacitor according to claim 1, it is characterised in that tinned wire spot welding device includes Tinned wire feed mechanism, clamping carrying mechanism, the first adjustable jack-up limit assembly and the first AC spot-welding component；Tinned wire feeding Mechanism is mounted on the rack, for realizing the operation of the feeding of tinned wire, bending and fracture；Clamp carrying mechanism and tinned wire feeding Mechanism is mutually connected, and for clamping the tinned wire after cutting, and is transported to above capacitive cylinders；First adjustable jack-up limit group Part is mounted on the rack, for jacking up the height for adjusting capacitive cylinders；First AC spot-welding component is mounted on turntable board migration device On, positioned at the first adjustable surface for jacking up limit assembly, for tinned wire and capacitive cylinders spot welding to be fixed；Tinned wire spot welding At work, tinned wire feeding from tinned wire feed mechanism, and by bending and cutting, clamping carrying mechanism will be tin plating for device Wire clamp is lived and is transported to above the capacitive cylinders of fixture, and capacitive cylinders have already passed through the first adjustable jack-up limit assembly and carry out height Direction position restriction, then the first AC spot-welding component declines, and tinned wire is pressed on capacitor end by welding electrode, connects exchange Tinned wire and capacitive cylinders are welded together after electricity.

3. a kind of production method of circular capacitor according to claim 2, it is characterised in that tinned wire feed mechanism includes Second mounting rack, the 5th cylinder, vertical alignment feature, horizontal alignment feature, press component, the second linear shifting rail assembly, discharging Seat, the 6th cylinder, fracture knife, bending push plate and the 7th cylinder；Second mounting rack is mounted on the rack, vertical alignment feature and water Flat alignment feature is mutually connected, and vertical alignment feature and horizontal alignment feature are respectively used to vertically and horizontally carry out school to tinned wire Directly, vertical alignment feature and horizontal alignment feature include bottom plate and two rows of idler wheels being staggered；Press component is two groups, and one group solid On the second mounting rack, another group is connect by the second linear rail assembly that moves with the second mounting rack phase shift for Dingan County；Pressing group Part includes the 8th cylinder, press head and presses wedge, and press component is for driving tinned wire to feed；It is equipped with by wedge for placing Tinned wire direct through groove；Press head is cylindrical, and press head one end is connected on the mandrel of the 8th cylinder, and the press head other end is in By in wedge, tinned wire is located at by between wedge and press head；Discharging set is mounted on the end of the second mounting rack, opens in discharging set There is horizontal cylindrical hole, cylindrical hole enters for tinned wire；Discharging set side is provided with the notch for cooperating with fracture knife； 6th cylinder is mounted on the second mounting rack, and fracture knife is mounted on the telescopic end of the 6th cylinder, is provided with and is discharged on fracture knife The horizontal cylinder through-hole of cylindrical hole location matches on seat, the mobile cooperation of fracture knife is in the notch of discharging set side, discharging The cylindrical hole of seat and the horizontal cylinder through-hole of fracture knife are on same axis；7th cylinder is mounted on the second mounting rack, Bending push plate is mounted on the telescopic end of the 7th cylinder；Groove, the cylindrical hole phase of groove and fracture knife are provided in bending push plate Linking.

4. a kind of production method of circular capacitor according to claim 2, it is characterised in that tinned wire feed mechanism is in work When making, tinned wire enters press component, transportable press component after vertical alignment feature, the alignment of horizontal alignment feature Tinned wire is clamped, then the 5th cylinder movement, tinned wire is sent out into fixed length distance；When mobile press component resets, Gu Fixed press component pushes down tinned wire, prevents the changing of the relative positions；After tinned wire overhangs out, the 7th cylinder drives bending push plate to jack up, will Tinned wire bending upward；Then fracture knife rises under the driving of the 6th cylinder, and tinned wire is cut off.

5. a kind of production method of circular capacitor according to claim 2, it is characterised in that the first adjustable jack-up limit group Part includes third mounting rack, guide post, lifting nut seat, adjusting screw, pointer, catch tray, the 9th cylinder, limit jacking block and scale Scale；Third mounting rack is mounted on the rack, and guide post is vertically installed at third mounting rack side, and the mobile cooperation of lifting nut seat exists In guide post, and it is connected by adjusting screw with third mounting rack, lifting nut seat is driven to realize lifting；Pointer is mounted on lifting On nut seat, pointer is corresponding with the graduated scale for being mounted on third mounting rack side；Catch tray is mounted on third mounting rack Side, the 9th cylinder are mounted below third mounting rack, and the 9th cylinder is located at the lower section of catch tray；Limit jacking block is mounted on the 9th gas On the telescopic end of cylinder, limit jacking block is located at the top of catch tray, and limit jacking block center is provided with for accommodating gummed wire and tinned wire Threading hole；First adjustable jack-up limit assembly at work, by rotating adjusting screw, adjusts the height of lifting nut seat； 9th cylinder drives limit jacking block to rise, and capacitive cylinders top to the predeterminated position in fixture is limited.

6. a kind of production method of circular capacitor according to claim 2, it is characterised in that the first AC spot-welding component packet It includes the 4th mounting rack, the tenth cylinder, connection supporting plate, transverse adjustment, mounting plate, third linear and moves rail assembly, convex block and electrode； 4th mounting rack is mounted on fixed disc, and connection supporting plate is mounted on the 4th mounting rack by the tenth cylinder；Transverse adjustment It is mounted on connection supporting plate lower end, mounting plate is mounted on transverse adjustment, and transverse adjustment is for adjusting mounting plate or so distance； Electrode is mounted on electrode mounting plate, and electrode mounting plate moves rail assembly mobile connection on a mounting board by third linear；Convex block It is mounted on mounting plate side, convex block is connect with electrode mounting plate by spring；First AC spot-welding component at work, the tenth gas Cylinder drives connection supporting plate entire lowering, so that tinned wire is pressed in capacitive surface by two electrodes.

7. a kind of production method of circular capacitor according to claim 1, it is characterised in that gummed wire spot welding device includes Adjusting holder assembly, gummed wire driving assembly, gummed wire cuts peeling component, bend component and the second AC spot-welding component；It adjusts Holder assembly is mounted on rack side, and the height of peeling component is cut for adjusting gummed wire；Gummed wire driving assembly is mounted on glue Matter line is cut on peeling component, for driving gummed wire to feed；Gummed wire cuts peeling component and is mounted on adjusting holder assembly, uses In the cutting, peeling and feeding of gummed wire；It bends component and the second AC spot-welding component is mounted on turntable board migration device, beat Curved component completes colloid thread end bending process, and the second AC spot-welding component completes gummed wire and capacitance point welding sequence；Colloid At work, gummed wire driving assembly drives gummed wire feeding from the bottom to top to line spot welding device, cuts peeling component by gummed wire Gummed wire is cut, end peeling and upward feeding, gummed wire are exposed through the centre bore of capacitor in upper end；It leaks out Gummed wire inner core carries out bending by the component that bends, and sticks on capacitor upper end, carries out spot welding by the second AC spot-welding component；

8. a kind of circular capacitor, including capacitive cylinders, tinned wire and gummed wire, tinned wire are welded on the lower end surface of capacitive cylinders On；Gummed wire penetrates the central lumen of capacitive cylinders, and welds with the upper surface of capacitive cylinders, it is characterised in that circular capacitor is logical Method of claim 1 is crossed to produce to obtain.

9. circular capacitor production equipment, it is characterised in that moved including rack and rack-mounted material loading device for capacitor, turntable Shipping unit, tinned wire spot welding device, tin plating line detector, tinned wire welder, capacitor turnover device, gummed wire point are welded It sets, colloid line detector, gummed wire welder and finished product blanking device；Along the direction of travel of turntable board migration device, capacitor Feeding device, tinned wire spot welding device, tin plating line detector, tinned wire welder, capacitor turnover device, gummed wire spot welding Device, colloid line detector, gummed wire welder and finished product blanking device are arranged successively arrangement.