CN107947506A - Motor stator performance detection and wicking synthesis all-in-one machine - Google Patents
Motor stator performance detection and wicking synthesis all-in-one machine Download PDFInfo
- Publication number
- CN107947506A CN107947506A CN201711264333.5A CN201711264333A CN107947506A CN 107947506 A CN107947506 A CN 107947506A CN 201711264333 A CN201711264333 A CN 201711264333A CN 107947506 A CN107947506 A CN 107947506A
- Authority
- CN
- China
- Prior art keywords
- motor stator
- wicking
- synthesis
- collet
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001514 detection method Methods 0.000 title claims abstract description 41
- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 15
- 238000003786 synthesis reaction Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000012545 processing Methods 0.000 claims abstract description 9
- 230000004907 flux Effects 0.000 claims abstract description 6
- 230000000694 effects Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 230000001174 ascending effect Effects 0.000 claims 1
- 238000004804 winding Methods 0.000 abstract description 14
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003556 assay Methods 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/12—Impregnating, heating or drying of windings, stators, rotors or machines
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/34—Testing dynamo-electric machines
Abstract
The invention discloses a kind of motor stator performance detection and wicking synthesis all-in-one machine, including a workbench, it is provided with a rotating disk mechanism on workbench and is circumferentially laid out the detection collet, flux bath and tin stove of setting at equal intervals around rotating disk mechanism；Rotating disk mechanism includes lifting disk and rotating disc, and some guide posts are provided between lifting disk and rotating disc；Rotate disk center and be provided with a hollow axle downward, hollow axle connects a drive in workbench section below, and drive connects a driving wheel by belt or chain, and driving wheel is driven by a driving motor；The lifting disk center is provided with connecting shaft downward, and connecting shaft is connected after passing through hollow axle inside downward with the cylinder rod of a lifting cylinder；The positioning column for positioning motor stator is provided with the upper side of the lifting disk.Present invention design can automatically and continuously realize the performance detection of motor stator and the wicking operation of three-phase winding joint, can not only effectively reduce human cost, and can lift processing efficiency at double.
Description
Technical field
The present invention relates to the process equipment of electric vehicle motor, is specially a kind of motor stator performance detection and wicking synthesis one
Body machine.
Background technology
In the production process of electric vehicle motor stator, multi-step process can be related to, such as in order to ensure the good of stator
Product and performance, need to carry out the detection of the resistance of three winding of stator, proof voltage and voltage between phases, and upon completion of the assays, in order to
Ensure that the later stage of three-phase winding joint is easy to connect, it is necessary to scaling powder addition and wicking processing be carried out, although three above process
It is each independent, but because the connecting in process, work in-process can be carried out sequentially.Current, above three process is individually separated solely
It is vertical to be operated, that is, detect to be put into by testing staff on special process equipment and carry out, then by professional to three windings
Connector carries out scaling powder addition, by worker operate three-phase winding joint progress wicking followed by, and not only process flow is grown,
Most importantly processing efficiency is low, and human cost is high, has seriously affected the economic benefit of enterprise.
The content of the invention
In view of the above-mentioned problems, the present invention devises a kind of motor stator performance detection and wicking synthesis all-in-one machine, it can be certainly
The wicking operation of the dynamic performance detection for continuously realizing motor stator and three-phase winding joint, can not only effectively reduce manpower into
This, and processing efficiency can be lifted at double.
To achieve the above object, the present invention uses following technical scheme：
A kind of motor stator performance detection and wicking synthesis all-in-one machine, including a workbench, it is characterised in that：The work is put down
A rotating disk mechanism is provided with platform and is circumferentially laid out detection collet, flux bath and the tin of setting at equal intervals around rotating disk mechanism
Stove；The rotating disk mechanism include between the upper and lower every layout and coaxial lifting disk and rotating disc, the lifting disk and rotating disc it
Between be provided with some guide posts, the upper end of guide post is positioned on lifting disk, and the lower end of guide post is flexibly connected with the guide hole on rotating disc；
The rotation disk center is provided with a hollow axle downward, and hollow axle connects a drive in workbench section below, passes
Driving wheel connects a driving wheel by belt or chain, and driving wheel is driven by a driving motor；The lifting disk center is set downward
There are connecting shaft, connecting shaft to be connected after passing through hollow axle inside downward with the cylinder rod of a lifting cylinder；Above the lifting disk
Side is provided with the positioning column for positioning motor stator.
Further, above-mentioned rotating disc by a floor installation on workbench.
Further, the cylinder body of above-mentioned lifting cylinder is fixedly mounted on work by common locating rack with driving motor and puts down
Below platform.
Further, above-mentioned workbench rear is provided with some columns, and column is equipped with a parcel shelf, is put on parcel shelf
Detection device, detection device is connected by conducting wire with detection collet.
Further, above-mentioned detection collet is made of clamp head and dynamic collet, and the clamping face of clamp head is equipped with three independences
Clamp block, the clamping face of dynamic collet is equipped with three mutually independent dynamic fixture blocks, clamp block one dynamic fixture block of correspondence and
Form the collet group of a connector.
Further, the nearly rotating disk mechanism of above-mentioned clamp head rest and it is positioned at by fixed seat on processing platform.
Further, above-mentioned dynamic collet rear end connects the cylinder rod of a gripper cylinder, and the gripper cylinder passes through connecting plate
It is positioned in fixed seat.
Further, it is provided with shield on the outside of above-mentioned rotating disc.
The present invention fits around its setting that is spacedly distributed by the intermittent rotating disk mechanism rotated and lift of setting
Collet, flux bath and tin stove are detected, can automatically and continuously realize the performance detection of motor stator and the leaching of three-phase winding joint
Tin operates, and can not only effectively reduce human cost, lifts business efficiency, and main is that can lift processing efficiency at double, meets big
The needs of batch production.
Brief description of the drawings
The dimensional structure diagram of Fig. 1, the present invention；
Fig. 2, the dimensional structure diagram at another visual angle of the present invention；
The dimensional structure diagram of Fig. 3, rotating disk mechanism of the present invention；
The dimensional structure diagram of Fig. 4, present invention detection collet.
Embodiment
As shown in Figs 1-4, a kind of motor stator performance detection and wicking synthesis all-in-one machine, including a workbench 1, it is described
A rotating disk mechanism 2 is provided with workbench 1 and is circumferentially laid out the detection collet 3 of setting at equal intervals around rotating disk mechanism, helps
Flux bath 4 and tin stove 5.
The rotating disk mechanism 2 includes between the upper and lower every layout and coaxial lifting disk 21 and rotating disc 22.
Some guide posts 23 are provided between the lifting disk 21 and rotating disc 22, the upper end of guide post 23 is positioned at lifting disk 21
On, the lower end of guide post 23 is flexibly connected with the guide hole 221 on rotating disc 22.With 23 structure of upper guide post, lifting on the one hand ensure that
The synchronous rotation of disk 21 and rotating disc 22, while ensure that lifting disk 21 relatively rotates the coaxial precision that disk 22 lifts.
The rotating disc 22 is movably arranged on workbench 1 by a base 24, and is provided with the outside of rotating disc 22
Shield 25.22 center of rotating disc is connected towards a hollow axle 222, hollow axle 222 is arranged with 1 section below of workbench
One drive 26, drive 26 connect a driving wheel 27 by belt 261 or chain, and driving wheel 27 is by driving 28 band of motor
It is dynamic.
21 center of lifting disk is passed through inside hollow axle 222 downward towards connecting shaft 211, connecting shaft 211 is arranged with
The cylinder rod 291 with a lifting cylinder 29 is connected afterwards.
The cylinder body of lifting cylinder 29 is fixedly mounted under workbench 1 with driving motor 28 by common locating rack 20
Side.
The upper side of lifting disk 21 is provided with the positioning column 212 for positioning motor stator.
1 rear of above workbench is provided with some columns 11, and column 11 is equipped with a parcel shelf 12, is put on parcel shelf 12
Detection device 6, detection device is connected by conducting wire with detection collet 3.
The detection collet 3 is made of clamp first 31 and dynamic collet 32.Wherein the clamping face of clamp first 31 is equipped with three solely
Vertical clamp block 311, moves and is again provided with three mutually independent dynamic fixture blocks 321, one clamp of the above on the clamping face of collet 32
Block 311 corresponds to a dynamic fixture block 321 and forms the collet group of corresponding stator 7 three winding, one connector.
The clamp first 31 is positioned on processing platform 1 close to rotating disk mechanism 2 and by fixed seat 33.The dynamic collet 32
Rear end connects the cylinder rod 341 of a gripper cylinder 34, and the gripper cylinder 34 is positioned in fixed seat 33 by connecting plate 35.Work
Dynamic collet 32 and the switching action of clamp first 31 are realized by the action of gripper cylinder 34 in work.
In original state, 21 upper positioning column 212 of lifting disk correspond to detection collet 3, at this time be plugged into stator 7 to be detected
On positioning column 212, and three three-phase winding joints of stator 7 is corresponded to one group respectively and move fixture block 321 and clamp block 311.Start
During work, 29 retraction cylinder rod 291 of lifting cylinder drives lifting disk 21 and motor stator to be detected 7 to drop to setting height, it
Start gripper cylinder 34 afterwards, shifting in collet 32 is clamped clamp first 31, three windings is passed through conducting wire communication with detection equipment
6, to carry out stator winding resistance, proof voltage and the detection of voltage between phases.Dynamic collet 32 is opened when detecting unqualified and is resetted
New stator is docked in after lifting disk 21.Dynamic collet 32 is opened after detecting qualified, lifting cylinder does homing action, band afterwards
Dynamic lifting disk and stator to be detected, which synchronously rise, resets to elemental height,
Motor work is driven to drive rotating disc, lifting disk and stator to be detected to rotate synchronously 1/3rd circumference afterwards, arrival helps
Solder flux groove location.Then driving motor is stopped, and retraction cylinder rod drives lifting disk and stator to be detected to lifting cylinder again
Synchronously drop to setting height, three-phase winding joint is dipped into the addition for carrying out scaling powder in scaling powder, then lifting cylinder
Rapid reset is to elemental height.
Driving motor works again afterwards drives rotating disc, lifting disk and stator to be detected to rotate synchronously 1/3rd circles
In week, reach tin stove position.Then driving motor is stopped, and retraction cylinder rod drives lifting disk and to be detected to lifting cylinder again
Stator synchronously drops to setting height, three-phase winding joint is dipped into the tin liquor melted in tin stove and completes wicking operation.And
Lifting cylinder Rapid reset is to elemental height afterwards, and carries out blanking.
Finally driving motor works again drives rotating disc and lifting disk to rotate synchronously 1/3rd circumference, returns positioning column
It is constantly reciprocal with this to carry out the process operation of next stator to the position of corresponding detection collet, can automatically and continuously it realize
The performance detection of motor stator and the wicking operation of three-phase winding joint, can not only effectively reduce human cost, lift economic effect
Rate, main is that can lift processing efficiency at double, meets the needs produced in enormous quantities.
The above, is only the better embodiment of the present invention, not makees limitation in any form to the present invention, every
Technical principle according to the present invention still falls within this hair to any simple modification, equivalent variations or modification made for any of the above embodiments
In the range of bright technical solution.
Claims (8)
1. a kind of motor stator performance detection and wicking synthesis all-in-one machine, including a workbench, it is characterised in that：The work
A rotating disk mechanism is provided with platform and be circumferentially laid out at equal intervals around rotating disk mechanism the detection collet of setting, flux bath and
Tin stove；The rotating disk mechanism includes between the upper and lower every layout and coaxial lifting disk and rotating disc, the lifting disk and rotating disc
Between be provided with some guide posts, the upper end of guide post is positioned on lifting disk, and the activity of guide hole on the lower end and rotating disc of guide post is even
Connect；The rotation disk center is provided with a hollow axle downward, and hollow axle connects a drive in workbench section below,
Drive connects a driving wheel by belt or chain, and driving wheel is driven by a driving motor；The lifting disk center sets downward
Connecting shaft is equipped with, connecting shaft is connected after passing through hollow axle inside downward with the cylinder rod of a lifting cylinder；On the lifting disk
Square side is provided with the positioning column for positioning motor stator.
2. a kind of motor stator performance detection as claimed in claim 1 and wicking synthesis all-in-one machine, it is characterised in that：Described turn
Moving plate is by a floor installation on workbench.
3. a kind of motor stator performance detection as claimed in claim 1 and wicking synthesis all-in-one machine, it is characterised in that：Described turn
Shield is provided with the outside of Moving plate.
4. a kind of motor stator performance detection as claimed in claim 1 and wicking synthesis all-in-one machine, it is characterised in that：The liter
The cylinder body of sending down abnormally ascending cylinder is fixedly mounted on below workbench with driving motor by common locating rack.
5. a kind of motor stator performance detection as claimed in claim 1 and wicking synthesis all-in-one machine, it is characterised in that：The work
Platform rear is provided with some columns, column is equipped with a parcel shelf, puts detection device on parcel shelf, detection device passes through
Conducting wire is connected with detection collet.
6. a kind of motor stator performance detection and wicking synthesis all-in-one machine as described in claim 1-5 any claims, its
It is characterized in that：The detection collet is made of clamp head and dynamic collet, and the clamping face of clamp head is equipped with three independent clamp blocks,
The clamping face of dynamic collet is equipped with three mutually independent dynamic fixture blocks, and a clamp block corresponds to a dynamic fixture block and forms one and connect
The collet group of head.
7. a kind of motor stator performance detection as claimed in claim 6 and wicking synthesis all-in-one machine, it is characterised in that：It is described fixed
Collet is positioned on processing platform close to rotating disk mechanism and by fixed seat.
8. a kind of motor stator performance detection as claimed in claim 6 and wicking synthesis all-in-one machine, it is characterised in that：It is described dynamic
Collet rear end connects the cylinder rod of a gripper cylinder, and the gripper cylinder is positioned in fixed seat by connecting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711264333.5A CN107947506A (en) | 2017-12-05 | 2017-12-05 | Motor stator performance detection and wicking synthesis all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711264333.5A CN107947506A (en) | 2017-12-05 | 2017-12-05 | Motor stator performance detection and wicking synthesis all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107947506A true CN107947506A (en) | 2018-04-20 |
Family
ID=61945645
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711264333.5A Pending CN107947506A (en) | 2017-12-05 | 2017-12-05 | Motor stator performance detection and wicking synthesis all-in-one machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107947506A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110518754A (en) * | 2019-08-22 | 2019-11-29 | 无锡市铭淇电动科技有限公司 | A kind of automatic bonding equipment of motor stator |
| CN111390320A (en) * | 2019-12-31 | 2020-07-10 | 金华市捷欣智能科技有限公司 | Tin coating machine for stator |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000209822A (en) * | 1999-01-14 | 2000-07-28 | Sanko Kiki Kk | Method and device for winding |
| JP2010223883A (en) * | 2009-03-25 | 2010-10-07 | Honda Motor Co Ltd | Damage detection method for electric motor coil |
| CN204248169U (en) * | 2014-12-05 | 2015-04-08 | 信质电机股份有限公司 | Stator core is with warding off tin machine |
| CN105319485A (en) * | 2015-10-27 | 2016-02-10 | 苏州和瑞科自动化科技有限公司 | Relay terminal tinplating and testing device |
| CN105382368A (en) * | 2015-11-25 | 2016-03-09 | 惠州金源精密自动化设备有限公司 | Welding device for battery microphone |
| CN205595970U (en) * | 2016-04-11 | 2016-09-21 | 芜湖铭信机械制造有限公司 | Miniature AC servo motor stator coil's dip coating device |
| CN205693534U (en) * | 2016-06-28 | 2016-11-16 | 李永 | Stator detection pool stannum all-in-one |
| CN106772048A (en) * | 2017-02-15 | 2017-05-31 | 东莞市天合机电开发有限公司 | A kind of adjustable test rotor for stator performance automatic detection |
| CN207426934U (en) * | 2017-12-05 | 2018-05-29 | 台州市金宇机电有限公司 | Motor stator performance detection and wicking synthesis all-in-one machine |
-
2017
- 2017-12-05 CN CN201711264333.5A patent/CN107947506A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000209822A (en) * | 1999-01-14 | 2000-07-28 | Sanko Kiki Kk | Method and device for winding |
| JP2010223883A (en) * | 2009-03-25 | 2010-10-07 | Honda Motor Co Ltd | Damage detection method for electric motor coil |
| CN204248169U (en) * | 2014-12-05 | 2015-04-08 | 信质电机股份有限公司 | Stator core is with warding off tin machine |
| CN105319485A (en) * | 2015-10-27 | 2016-02-10 | 苏州和瑞科自动化科技有限公司 | Relay terminal tinplating and testing device |
| CN105382368A (en) * | 2015-11-25 | 2016-03-09 | 惠州金源精密自动化设备有限公司 | Welding device for battery microphone |
| CN205595970U (en) * | 2016-04-11 | 2016-09-21 | 芜湖铭信机械制造有限公司 | Miniature AC servo motor stator coil's dip coating device |
| CN205693534U (en) * | 2016-06-28 | 2016-11-16 | 李永 | Stator detection pool stannum all-in-one |
| CN106772048A (en) * | 2017-02-15 | 2017-05-31 | 东莞市天合机电开发有限公司 | A kind of adjustable test rotor for stator performance automatic detection |
| CN207426934U (en) * | 2017-12-05 | 2018-05-29 | 台州市金宇机电有限公司 | Motor stator performance detection and wicking synthesis all-in-one machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110518754A (en) * | 2019-08-22 | 2019-11-29 | 无锡市铭淇电动科技有限公司 | A kind of automatic bonding equipment of motor stator |
| CN111390320A (en) * | 2019-12-31 | 2020-07-10 | 金华市捷欣智能科技有限公司 | Tin coating machine for stator |
| CN111390320B (en) * | 2019-12-31 | 2022-04-26 | 金华市捷欣智能科技有限公司 | Tin coating machine for stator |
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