CN102615518B - Tool for clamping main machine cylinder body on boring lathe - Google Patents

Tool for clamping main machine cylinder body on boring lathe Download PDF

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Publication number
CN102615518B
CN102615518B CN201210084956.5A CN201210084956A CN102615518B CN 102615518 B CN102615518 B CN 102615518B CN 201210084956 A CN201210084956 A CN 201210084956A CN 102615518 B CN102615518 B CN 102615518B
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China
Prior art keywords
cylinder body
host machine
support component
screw
boring machine
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Expired - Fee Related
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CN201210084956.5A
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Chinese (zh)
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CN102615518A (en
Inventor
郑明辉
刘高
叶晔
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Sany Heavy Industry Co Ltd
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Sany Heavy Industry Co Ltd
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Priority to CN201210084956.5A priority Critical patent/CN102615518B/en
Publication of CN102615518A publication Critical patent/CN102615518A/en
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Publication of CN102615518B publication Critical patent/CN102615518B/en
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Abstract

The invention provides a tool for clamping a main machine cylinder body on a boring lathe. The tool comprises a reference component and a plurality of supporting components, wherein the supporting components are used for the placement of a bottom plate of the main machine cylinder body; and the tool further comprises a lifting mechanism and an elastic mechanism; one or more of the supporting components are connected with the lifting mechanism; the lifting mechanism drives the supporting components to move up and down relative to the reference component; the elastic mechanism is used for fastening the bottom plate onto the supporting components during boring lathe processing; and when the main machine cylinder body is lifted out, the bottom plate is unfastened. According to the invention, the supporting components support the main machine cylinder body, the bottom plate is fastened through the elastic mechanism, and the position is adjusted through the lifting mechanism, a rotary mechanism and a translational mechanism. The tool has the advantages of convenience for use, high degree of automation, high processing efficiency, low labor intensity, high coaxiality, good commonality, easiness in implementation and the like.

Description

A kind of cylinder body of host machine fixture for boring machine frock
Technical field
The present invention relates generally to engineering machinery and frock field, and particularly a kind of cylinder body of host machine fixture for boring machine frock, for the Boring machine processing of the cylinder body of host machine flange hole of mixing plant.
Background technology
Shown in Fig. 1, be a kind of structural representation of stirring host cylinder body of mixing plant of prior art, this cylinder body of host machine by base plate 1 ', arc 2 ', end plate 3 ' and be welded on end plate 3 ' on flange 4 ' etc. form.Wherein flange 4 ' be position to be processed, need to be on boring machine the end face to its flange hole and axial plane process, this operation need to guarantee flange hole and corresponding arc 2 ' between axiality and the depth of parallelism between two groups of flange holes.
In prior art, cylinder body of host machine clamping on boring machine adds man-hour without special clamp fixture, conventionally need to depend on operating personnel's manual setting, not only the adjustment of cylinder body attitude is slow, and clamping precision is also difficult to guarantee, flange hole and arc 2 ' between axiality be subject to impact, seriously reduced working (machining) efficiency and crudy.In addition, adjust and also need to use driving that cylinder body is sling while thering is no frock, cumbersome and need to take the equipment such as driving, it is very inconvenient to use.
Along with the fast development that Chinese national economy is built, the speeding up the construction of various heavy constructions, job site is increasing to the demand of mixing plant, and production efficiency and product quality to manufacturer are also had higher requirement.Therefore, how providing a kind of cylinder body of host machine fixture for boring machine frock, so that high-speed high-quality ground carries out the Boring machine processing of cylinder body of host machine flange hole, is those skilled in the art's technical problems urgently to be resolved hurrily.
Summary of the invention
The present invention aims to provide a kind of cylinder body of host machine fixture for boring machine frock, and this frock is easy to use, and can improve working (machining) efficiency and crudy.
Cylinder body of host machine fixture for boring machine frock of the present invention, this frock comprises reference component and multiple support component, described each support component is used for placing the base plate of cylinder body of host machine, and comprises:
Elevating mechanism, the one or more and described elevating mechanism in described support component is connected, and described elevating mechanism drives described support component to move up and down with respect to described reference component;
Elastic mechanism, described elastic mechanism, in the time of Boring machine processing, is anchored on described base plate on described support component, and in the time that described cylinder body of host machine hangs out, described base plate is unclamped.
Further, described elevating mechanism comprises:
Motor;
Drive disk assembly, for rotatablely moving of described motor output end is converted to upper and lower rectilinear motion, described drive disk assembly comprises interconnective worm-gear speed reducer and Worm gear feed screw lift, described worm-gear speed reducer connects described motor, and described Worm gear feed screw lift connects described support component.
Further, described elastic mechanism comprises:
Hinge member, the first end of described hinge member is provided with the first orthoscopic driver part, and when described the first orthoscopic driver part moves up, the second end of described hinge member compresses described base plate downwards; When described the first orthoscopic driver part moves down, the second end of described hinge member upwards unclamps described base plate.
Further, the second end of described hinge member offers the first screw, in described the first screw, is provided with clamping screw, and described clamping screw can turn up and down in described the first screw.
Further, described support component is Contact Pair structure, comprises the first contact base and the second contact base, on described the first contact base, is provided with convex surface, on described the second contact base, is provided with concave surface, and described convex surface and concave surface are the dome-type structure of coupling mutually.
Further, described the first contact base is arranged at described the second contact base top, on described the first contact base, is provided with multiple platforms, and described platform is for placing the base plate of cylinder body of host machine.
Further, described support component comprises four, is respectively left front, left back, right front, right back support component.
Further, also comprise:
Rotating mechanism, described rotating mechanism comprises the second orthoscopic driver part that can stretch out towards contrary both direction respectively, for promoting vertical center, cylinder body of host machine edge with different direction rotations.
Further, also comprise:
Translation mechanism, described translation mechanism is used for driving the translation in the horizontal direction of one or more described support components.
Further, described translation mechanism comprises connecting plate, screw mandrel and guide rail, described connecting plate is for the connection between support component, on described connecting plate, offer the second screw, the screw mandrel of rotatable motion is arranged in described the second screw, when described screw mandrel rotation, described support component moves along guide rail.
Cylinder body of host machine fixture for boring machine frock of the present invention, by supporting units support cylinder body of host machine, and by the base plate of the fastening cylinder body of host machine of elastic mechanism, can also carry out position adjustment by elevating mechanism, rotating mechanism, translation mechanism.Compared with prior art, the each mechanism of the present invention all can adopt automation control, can carry out easily the stroke fine setting of cylinder body of host machine, so that rapidly and accurately cylinder body of host machine is positioned over to target location, meet attitude and adjust requirement, very convenient to use, have that automaticity is high, working (machining) efficiency is high, labour intensity is little, axiality advantages of higher; In addition, the present invention can be adapted to the arc length of different model cylinder body, is common to the cylinder body of host machine product of Multiple Type and specification, has advantages of that versatility is good, has promoted frock utilization rate, and has saved place.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is a kind of structural representation of stirring host cylinder body of mixing plant of prior art;
Fig. 2 is the overall structure schematic diagram of the cylinder body of host machine fixture for boring machine frock of one embodiment of the invention;
Fig. 3 is the structural representation of the elevating mechanism of one embodiment of the invention;
Fig. 4 a and Fig. 4 b are respectively front view and the top views of first contact base of one embodiment of the invention;
Fig. 5 is the structural representation of second contact base of one embodiment of the invention;
Fig. 6 is the structural representation of the elastic mechanism of one embodiment of the invention;
Fig. 7 is the structural representation of the rotating mechanism of one embodiment of the invention;
Fig. 8 is the structural representation of the translation mechanism of one embodiment of the invention;
Fig. 9 is the structural representation of the connecting plate of one embodiment of the invention;
Figure 10 is that the frock of one embodiment of the invention is used schematic diagram.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Based on the embodiment in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
It shown in Fig. 2, is the overall structure schematic diagram of the cylinder body of host machine fixture for boring machine frock of one embodiment of the invention, this frock at least comprises reference component 1, support component 2 (as shown in Figure 3), elevating mechanism 3 and elastic mechanism 4, and the relative position relation of Liao Ge mechanism is shown in Fig. 2.Wherein, reference component 1 can be positioned at lowermost end, and other parts of frock all can be arranged on this reference component 1, and this reference component 1 can be a reference platform.
Support component 2 comprises multiple, and in the embodiment shown in Figure 2, support component 2 includes four, is respectively left front, left back, right front, right back support component, to be adapted to the Boring machine processing of the cylinder body of host machine shown in Fig. 1.All around of the present invention all refers to the direction on horizontal plane.Should be clear, after cylinder body of host machine optimization or improving, the support component of other quantity can be applicable to technical scheme of the present invention equally.
Each support component 2 of the present invention is for placing the base plate 1 ' of cylinder body of host machine, and the one or more and elevating mechanism 3 in this support component 2 is connected, and elevating mechanism 3 drives support component 2 to move up and down with respect to reference component 1.Elevating mechanism 3 can adopt structure manually or automatically, and the present invention is not limited to this.In addition, the present invention can only be connected part support component 2 with elevating mechanism 3, also whole support component 2 can be connected with elevating mechanism 3.Elevating mechanism 3 can accurately be adjusted to target location by the base plate of cylinder body of host machine 1 ', so that guarantee to be positioned at same axle center between flange hole and corresponding arc.
Elevating mechanism 3 can adopt oil cylinder isoline formula driving mechanism, as an embodiment, as shown in Figure 3, elevating mechanism 3 of the present invention can comprise motor 31 and drive disk assembly, wherein, drive disk assembly is connected with motor 31, and rotatablely moving of motor 31 outputs is converted to upper and lower rectilinear motion, drive disk assembly comprises interconnective worm-gear speed reducer 32 and Worm gear feed screw lift 33, and worm-gear speed reducer 32 connecting motor 31 Worm gear feed screw lifts 33 connect described support component 2.This motor 31 can be hydraulic motor, can be also the rotary machine equipment being driven by gasoline, diesel oil, combustion gas equal energy source, and preferably this motor 31 is motor.Worm-gear speed reducer 32 can be reduced to needed winding number by the winding number of motor 31, and rotatablely moving after slowing down can be driven on Worm gear feed screw lift 33.
Worm-gear speed reducer 32 can be realized larger speed reducing ratio, and after 33 transmissions of Worm gear feed screw lift, speed reducing ratio will further increase, and can realize and can obtain the object compared with large driving force with the motor 31 of smaller power.Worm Wheel System of the present invention can have self-locking character, and after realizing cylinder body of host machine and adjusting to the right place, attitude automatically locks.
Support component 2 of the present invention can be multiple frame for movement, preferably, support component 2 of the present invention is Contact Pair structure, comprise the first contact base 21 as shown in Fig. 4 a-4b and the second contact base 22 as shown in Figure 5, on the first contact base 21, be provided with convex surface, on the second contact base 22, be provided with concave surface, aforementioned convex surface and concave surface are the dome-type structure of coupling mutually.Between the concave surface of the convex surface of the first contact base 21 and the second contact base 22, be in contact with one another, and can relative sliding.
In the embodiment shown in Fig. 4 a, Fig. 4 b and Fig. 5, the first contact base 21 is arranged at the second contact base 22 tops, and on the first contact base 21, is also provided with multiple platform 21a, and platform 21a is for placing the base plate 1 ' of cylinder body of host machine.In structure shown in Fig. 4 b, platform 21a is symmetrically arranged with three on the first contact base 21.
Contact Pair structure can guarantee in space free direction, make the first contact base 21 carry out rotation among a small circle around the hemisphere centre of sphere, after cylinder body attitude changes, the first contact base 21 still can keep fitting tightly with cylinder body of host machine on the one hand, keep on the other hand long-pending compared with large contact surface with the second contact base 22, the overall stressing conditions that has improved frock, has improved structural stability.
The base plate of cylinder body of host machine 1 ' is positioned on aforementioned support component 2 after (as being placed on three platform 21a of the first contact base 21), and the present invention is also undertaken fastening by this base plate 1 '.Correspondingly, the present invention also comprises elastic mechanism 4, and this elastic mechanism 4, for when the Boring machine processing, is anchored on base plate 1 ' on support component 2, and in the time that cylinder body of host machine hangs out, base plate 1 ' is unclamped.
The present invention can adopt the elastic mechanism manually or automatically of various structures, as press plate mechanism, quick clip mechanism etc.As an embodiment, elastic mechanism 4 of the present invention comprises the hinge member 40 shown in Fig. 6, when the first end of hinge member 40 is provided with the first orthoscopic driver part 41, the first orthoscopic driver parts 41 and moves up, the second end of hinge member 40 compresses base plate 1 ' downwards; When the first orthoscopic driver part 41 moves down, the second end of hinge member 40 upwards unclamps base plate 1 '.This hinge member 40 is using pin joint as fulcrum, and the first end of its pin joint both sides and the second end do rightabout motion.The first orthoscopic driver part 41 is preferably hydraulic jack, and it can be also various Pneumatic Transmissions, electronic or mechanically operated driver part.
Further, the present invention offers the first screw at the second end of hinge member 40, is provided with clamping screw 42 in the first screw, and clamping screw 42 can turn up and down in the first screw.Clamping screw 42 is rotated and axially-movable with respect to the first screw.By adjusting the diverse location of clamping screw 42 on the first screw, can adjust the pretightning force of screw-pressing base plate 1 ', and go for the base plate of different-thickness specification.
In addition, in order further to improve the positioning accurate parasexuality of frock, the present invention also comprises rotating mechanism 5, and this rotating mechanism 5 can drive cylinder body of host machine rotation in the horizontal direction, to carry out the stroke fine setting in the horizontal direction of cylinder body of host machine.As shown in Figure 7, rotating mechanism 5 comprises the second orthoscopic driver part 52 that can stretch out towards contrary both direction respectively, for promoting vertical center, cylinder body of host machine edge with different direction rotations.The second orthoscopic driver part 52 can be two side by side and hydraulic jacks that can be flexible in the opposite direction, can be also can bidirectional-movement hydraulic jack, the present invention is not limited to this.In addition, the second orthoscopic driver part 52 can be symmetrically arranged with two groups in the left and right sides of frock.
Because cylinder body has Multiple Type, the difference of different model cylinder body is the difference of the length on arc generatrix direction.In order to improve versatility, the lifting frock utilization rate of frock, the present invention also comprises the translation mechanism 6 shown in Fig. 8, translation mechanism 6 is for driving the translation in the horizontal direction of one or more support components 2, translation direction be between support component 2 mutually near or the direction that deviates from.Can adjust the distance between support component 2 by translation mechanism 6, thereby reach the object of die change.
Translation mechanism 6 can adopt oil cylinder isoline formula driving mechanism, as an embodiment, translation mechanism 6 comprises connecting plate 61, screw mandrel 62 and guide rail 63, connecting plate 61 shown in Fig. 9 is for the connection between support component 2, on connecting plate 61, offer the second screw, the screw mandrel 62 of rotatable motion is arranged in the second screw, and when screw mandrel 62 rotates, support component 2 moves along guide rail 63.Aforementioned screw mandrel 62 can be connected with worm-gear speed reducer 32, and worm-gear speed reducer 32 can be connected with motor 31 (as motor).Can below each support component 2, be provided with two guide rails 63.In addition, the aforementioned translation mechanism 6 that comprises connecting plate 61 can be symmetrically arranged with two groups in the left and right sides of frock.
Frock entirety of the present invention can present rectangular shape, only leaves executing agency outside, and remainder covers by steel plate and retractable material.Make to process iron filings and be difficult for entering, facilitate chip removal and cleaning.The application of big speed ratio reducing gear and hydraulic mechanism can make frock overall dimensions less, has met the actual demand of Boring machine processing.
The operating type of aforementioned structure frock of the present invention can comprise the following steps:
A, adjust frock: translation mechanism 6 moves, and adjusts the distance between support component 2, guarantee its with the base plate of cylinder body of host machine to be processed apart from matching;
B, lifting cylinder body: cylinder body of host machine is lifted in frock, makes the base plate 1 ' of cylinder body of host machine drop on (frock is as shown in figure 10 used schematic diagram) on support component.Drill bit is installed on boring machine, boring thick stick is put in to cylinder body by flange hole, whether meet the requirements with respect to the axiality of arc to arc Distance Judgment flange everywhere by measuring bit central.Need cylinder body to carry out attitude adjustment as do not met;
C, cylinder body attitude are adjusted: realize the adjustment of cylinder body of host machine in each free degree by elevating mechanism 3, translation mechanism 6, until axiality meets the requirements;
D, clamping: elastic mechanism 4 is by fastening the base plate of cylinder body of host machine 1 ';
E, Boring machine processing;
F, the demoulding: elastic mechanism 4 unclamps the base plate of cylinder body of host machine 1 ', so that cylinder body hangs out.
The cylinder body of host machine fixture for boring machine frock of aforementioned structure of the present invention, supports cylinder body of host machine by support component 2, and by the base plate of elastic mechanism 4 fastening cylinder body of host machine, can also carry out position adjustment by elevating mechanism 3, rotating mechanism 5, translation mechanism 6.Compared with prior art, the present invention has the following advantages:
1) easy to use
The elastic mechanism 4 of frock of the present invention, elevating mechanism 3, rotating mechanism 5 etc. all can adopt automation control, can carry out easily the stroke fine setting of cylinder body of host machine, so that rapidly and accurately cylinder body of host machine is positioned over to target location, meet attitude and adjust requirement, the labour intensity having spent while not only having reduced operating personnel's manual setting, also improved clamping precision, very convenient to use, have that automaticity is high, working (machining) efficiency is high, labour intensity is little, axiality advantages of higher.
2) versatility is good
Translation mechanism 6 of the present invention can change the relative distance between support component 2, thereby can be adapted to the arc length of different model cylinder body, be common to the cylinder body of host machine product of Multiple Type and specification, have advantages of that versatility is good, promote frock utilization rate, and saved place.
In addition, the present invention also has the advantages such as Stability Analysis of Structures is reliable, easy to implement.Therefore, the invention has the beneficial effects as follows apparent.
The foregoing is only preferred embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.

Claims (8)

1. a cylinder body of host machine fixture for boring machine frock, comprise: reference component (1) and multiple support component (2), described support component (2) is for placing the base plate (1 ') of cylinder body of host machine, it is characterized in that, described support component (2) comprises four, be respectively left front, left back, right front, right back support component, described cylinder body of host machine fixture for boring machine frock also comprises:
Elevating mechanism (3), the one or more and described elevating mechanism (3) in described support component (2) is connected, and described elevating mechanism (3) drives described support component (2) to move up and down with respect to described reference component (1);
Elastic mechanism (4), described elastic mechanism (4), for when the Boring machine processing, is anchored on described support component (2) by described base plate (1 ') upper, and in the time that described cylinder body of host machine hangs out, described base plate (1 ') is unclamped;
Rotating mechanism (5), described rotating mechanism (5) comprises the second orthoscopic driver part (52) that can stretch out towards contrary both direction respectively, for promoting vertical center, cylinder body of host machine edge with different direction rotations.
2. cylinder body of host machine fixture for boring machine frock according to claim 1, is characterized in that, described elevating mechanism (3) comprising:
Motor (31);
Drive disk assembly, for rotatablely moving of described motor (31) output is converted to upper and lower rectilinear motion, described drive disk assembly comprises interconnective worm-gear speed reducer (32) and Worm gear feed screw lift (33), described worm-gear speed reducer (32) connects described motor (31), and described Worm gear feed screw lift (33) connects described support component (2).
3. cylinder body of host machine fixture for boring machine frock according to claim 1, is characterized in that, described elastic mechanism (4) comprising:
Hinge member (40), the first end of described hinge member (40) is provided with the first orthoscopic driver part (41), when described the first orthoscopic driver part (41) moves up, the second end of described hinge member (40) compresses described base plate (1 ') downwards; When described the first orthoscopic driver part (41) moves down, the second end of described hinge member (40) upwards unclamps described base plate (1 ').
4. cylinder body of host machine fixture for boring machine frock according to claim 3, it is characterized in that, the second end of described hinge member (40) offers the first screw, is provided with clamping screw (42) in described the first screw, and described clamping screw (42) can turn up and down in described the first screw.
5. cylinder body of host machine fixture for boring machine frock according to claim 1, it is characterized in that, described support component (2) is Contact Pair structure, comprise the first contact base (21) and the second contact base (22), on described the first contact base (21), be provided with convex surface, on described the second contact base (22), be provided with concave surface, described convex surface and concave surface are the dome-type structure of coupling mutually.
6. cylinder body of host machine fixture for boring machine frock according to claim 5, it is characterized in that, described the first contact base (21) is arranged at described the second contact base (22) top, on described the first contact base (21), be provided with multiple platforms (21a), described platform (21a) is for placing the base plate (1 ') of cylinder body of host machine.
7. according to the cylinder body of host machine fixture for boring machine frock described in claim 1-6 any one, it is characterized in that, also comprise:
Translation mechanism (6), described translation mechanism (6) is for driving one or more described support components (2) translation in the horizontal direction.
8. cylinder body of host machine fixture for boring machine frock according to claim 7, it is characterized in that, described translation mechanism (6) comprises connecting plate (61), screw mandrel (62) and guide rail (63), described connecting plate (61) is for the connection between support component (2), described connecting plate offers the second screw on (61), the screw mandrel (62) of rotatable motion is arranged in described the second screw, and when described screw mandrel (62) rotation, described support component (2) is mobile along guide rail (63).
CN201210084956.5A 2012-03-28 2012-03-28 Tool for clamping main machine cylinder body on boring lathe Expired - Fee Related CN102615518B (en)

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CN201210084956.5A CN102615518B (en) 2012-03-28 2012-03-28 Tool for clamping main machine cylinder body on boring lathe

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Application Number Priority Date Filing Date Title
CN201210084956.5A CN102615518B (en) 2012-03-28 2012-03-28 Tool for clamping main machine cylinder body on boring lathe

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CN106624039B (en) * 2017-01-23 2018-05-18 安徽圣特恩电子科技有限公司 A kind of fire-fighting machinery emergency starting cabinet processing unit (plant)
CN110355544A (en) * 2018-04-11 2019-10-22 中国科学院沈阳计算技术研究所有限公司 A kind of automobile engine cylinder-body or cylinder cap clamping jaw structure
CN114589624B (en) * 2022-03-03 2023-05-30 先导薄膜材料(广东)有限公司 Fixing device and fixing method for rotary target

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KR100950066B1 (en) * 2008-10-27 2010-03-29 (주)김치라인 Spice mixing apparatus

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