CN204545745U - For the pre-soldering equipment of intelligence to the process of carbon brush prewelding - Google Patents
For the pre-soldering equipment of intelligence to the process of carbon brush prewelding Download PDFInfo
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- CN204545745U CN204545745U CN201520164422.2U CN201520164422U CN204545745U CN 204545745 U CN204545745 U CN 204545745U CN 201520164422 U CN201520164422 U CN 201520164422U CN 204545745 U CN204545745 U CN 204545745U
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- carbon brush
- prewelding
- brush
- station
- workbench
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- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 248
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 246
- 238000000034 method Methods 0.000 title claims abstract description 101
- 230000008569 process Effects 0.000 title claims abstract description 98
- 238000005476 soldering Methods 0.000 title claims abstract description 28
- 238000009795 derivation Methods 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims description 72
- 238000003466 welding Methods 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 24
- 230000033001 locomotion Effects 0.000 claims description 19
- 238000001514 detection method Methods 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000009471 action Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 230000000875 corresponding effect Effects 0.000 description 3
- 230000008676 import Effects 0.000 description 3
- 150000001721 carbon Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The utility model discloses a kind of for the pre-soldering equipment of intelligence to the process of carbon brush prewelding, it comprises: workbench; Install on the table and it is disposed with the rotating disk of multistation; To be arranged on rotating disk and to be positioned at the fixture at the importing station place of multistation; Install on the table and be positioned at the collating unit at the arrangement station place of multistation; Install on the table and be positioned at the pre-welder at the prewelding station place of multistation; Install on the table and be positioned at the let-off gear(stand) at the derivation station place of multistation.Pre-soldering equipment of the present utility model, structure is simple, and can carry out prewelding process to carbon brush brush line automatically and quickly, production efficiency is high; prewelding good product quality out, reduces labor strength, avoids endangering personal safety; reduce equipment purchase cost, economize energy, is beneficial to protection of the environment.
Description
Technical field
The utility model relates to carbon brush processing technique field, particularly relates to a kind of equipment for carrying out prewelding process to carbon brush brush line end.
Background technology
In the process of processing carbon brush, need carbon brush brush wire bonding on brush holder, and by before carbon brush brush wire bonding is on brush holder, need to carry out prewelding process to carbon brush brush line, can adduct together to make carbon brush brush line end, not scatter, so that in next process, the brush line of carbon brush and brush holder are welded together.
In the prior art, the prewelding treatment process of carbon brush brush line is all manually completed by operator, therefore, need a lot of powerful manual mash welder and the operator with certain solder technology, this work pattern taking people one machine to carry out prewelding process, exists that equipment purchase cost is high, waste electric energy, production efficiency is low, the shortcoming of unstable product quality; In addition, because the physical dimension of carbon brush is less, when carrying out prewelding process to brush line, the labour intensity that there is workman is large, easy causes dangerous hidden danger to operator, thus improves production cost.
Summary of the invention
The purpose of this utility model is exactly that provide a kind of equipment for carrying out full-automatic prewelding process to carbon brush brush line end, its structure is simple in order to solve above-mentioned Problems existing; easy to use; can carry out prewelding process to the end of carbon brush brush line automatically and quickly, production efficiency is high, prewelding good product quality out; production cost is low; reduce labor strength, avoid endangering personal safety, reduce equipment purchase cost; economize energy, is beneficial to protection of the environment.
For realizing above-mentioned purpose of the present utility model, the utility model provides a kind of for the pre-soldering equipment of intelligence to the process of carbon brush prewelding, and it comprises: workbench; Install on the table and it is disposed with the rotating disk of multistation; To be arranged on rotating disk and to be positioned at the fixture at the importing station place of multistation; Install on the table and be positioned at the collating unit at the arrangement station place of multistation; Install on the table and be positioned at the pre-welder at the prewelding station place of multistation; Install on the table and be positioned at the let-off gear(stand) at the derivation station place of multistation.
Further, also comprise: be arranged on the vibrating disk mechanism with guide rail for multiple carbon brush automatic orientation sequence being also transported to successively described importing station place on described workbench; To be arranged on described workbench and to be positioned at the gatherer at described importing station place, for the carbon brush exported from guide rail clamping is being positioned at the described fixture importing station.
Wherein, described collating unit comprises the first stretching mechanism for carrying out first stretching process to the brush line of carbon brush be arranged on described workbench, and wherein, described first stretching mechanism comprises: be installed on the supporting seat on described workbench; Be arranged on the telescopic cylinder on supporting seat; The gas pawl cylinder that its cylinder body is fixedly connected with the piston rod of telescopic cylinder; Wherein, gas pawl cylinder has two gas pawls for clamping described carbon brush brush line end, and the collaborative work of two gas pawls is by stretching under the brush alignment of described carbon brush.
Further, described collating unit also comprises: be arranged on and described workbench repeats stretching mechanism for what again carry out stretching process to the brush line of the carbon brush after carrying out first stretching process; Wherein, the described clamping direction for two the gas pawls clamping described carbon brush brush line end for two the gas pawls with described first stretching mechanism that clamp described carbon brush brush line end of repeating stretching mechanism is vertical.
Wherein, described pre-welder comprises: to be arranged on described workbench and the detent mechanism treating the carbon brush brush line of prewelding process for locating described prewelding station place; Be arranged on described workbench for carrying out the welding mechanism of prewelding process to the carbon brush brush line being positioned at described prewelding station place; To be arranged on described workbench and for driving the lift drive mechanism of welding mechanism elevating movement.
Preferably, described welding mechanism comprises: the base connecting described lift drive mechanism; Be arranged on the slide rail on base; Along slide rail relative to or a pair slide block of movement in opposite directions; Drive respectively a pair slide block along slide rail relative to or a pair driven unit of movement in opposite directions; To be arranged on respectively on a pair slide block and to be positioned at welding anode electrode and the welding negative electrode of described prewelding station both sides; Be arranged on the electrode locating part for limiting welding negative electrode or welding anode electrode displacement on base.
Preferably, described detent mechanism comprises: to be arranged on described workbench and the prewelding bracing frame be positioned near described prewelding station; To be arranged on prewelding bracing frame and its piston rod can in the horizontal direction towards the cylinder that described prewelding station moves back and forth; Be arranged on the movable chuck of piston rod external part; Be arranged on the fixed chuck on described workbench; Wherein, described movable chuck and described fixed chuck lay respectively at described prewelding station both sides, and two center of collet lines are vertical with described two electrode centers lines.
Wherein, described let-off gear(stand) comprises: be arranged on the material toggling assembly on described workbench; Wherein, described material toggling assembly has for radially outward being transferred to along described rotating disk by described carbon brush, with the rod for stiring materials making described carbon brush discharge described fixture.
Further, described material toggling assembly also comprises: to be arranged on described workbench and the derivation bracing frame be positioned at outside described rotating disk; Be arranged on derive on bracing frame and its piston rod along the horizontal drive cylinder of described rotating disk radial level movement; Wherein, described rod for stiring materials is connected with the piston rod of described horizontal drive cylinder.
Further, also comprise: to be arranged on described workbench and to be positioned at the derivation checkout gear at the detection station place of described multistation, for from derive station be delivered to detect station fixture in whether clamping has carbon brush to detect.
Compared with prior art, of the present utility model for there is following beneficial effect to the pre-soldering equipment of intelligence of carbon brush prewelding process:
1) of the present utility model for simple to the intelligent prewelding device structure of carbon brush prewelding process, easy to use, gather multi-function in integral whole, carbon brush only need be placed in hopper and can obtain carrying out the carbon brush after prewelding process to its brush line by operator, and therefore labour intensity is low, requires low to the processing proficiency of operator, reduce the recruitment cost of enterprise, the good product consistency processed, and save the energy, be beneficial to environmental protection;
2) of the present utility model for the pre-soldering equipment of intelligence to the process of carbon brush prewelding, each station arranged on rotating disk is double, synchronously can process simultaneously, thus enhance productivity to a pair carbon brush, saves the production time, saves the energy;
3) in pre-welder of the present utility model, lift drive mechanism has guidance set, and welding mechanism can be made to move up or down stably, thus improves the quality of welding mechanism welding brush line end;
4) fixed chuck of the present utility model, movable chuck end face and welding anode electrode, welding negative electrode bare terminal end be respectively plane, thus the brush line end after prewelding process is rectangle, both facilitated follow-up by the operation of brush wire bonding on brush holder, also be beneficial to when wearing and tearing appear in electrode clamping end, conveniently maintenance carried out to electrode, reduce electrode turnover rate, reduce maintenance cost;
5) let-off gear(stand) of the present utility model can complete the export function of the carbon brush after to prewelding process automatically, thus does not need hand labor to be taken out in fixture by carbon brush, reduces labour intensity, is beneficial to personal safety.
Below in conjunction with accompanying drawing, the utility model is described in detail.
Accompanying drawing explanation
Fig. 1 is the three-dimensional perspective for the pre-soldering equipment of intelligence to the process of carbon brush prewelding of the present utility model (its each station is double);
Fig. 2 is the top view for the pre-soldering equipment of intelligence to the process of carbon brush prewelding shown in Fig. 1;
Fig. 3 is the part A enlarged drawing shown in Fig. 1;
Fig. 4 is the part B enlarged drawing shown in Fig. 1;
Fig. 5 is the C magnified partial view shown in Fig. 1;
Fig. 6 is the structural representation of pre-welder of the present utility model;
Fig. 7 is the D magnified partial view shown in Fig. 1;
The structural representation of Fig. 8 to be each station for the pre-soldering equipment of intelligence to the process of carbon brush prewelding of the present utility model be single station;
Fig. 9 is the position view of carbon brush of the present utility model each component when carrying out prewelding process.
Detailed description of the invention
Figure 1 shows that the perspective view for carrying out the smart machine of prewelding process to carbon brush brush line of the present utility model, Fig. 2 is the top view for the pre-soldering equipment of intelligence to the process of carbon brush prewelding shown in Fig. 1, as seen from Figure 1, Figure 2, of the present utility model for comprising the pre-soldering equipment of intelligence of carbon brush prewelding process: workbench 1; To be arranged on workbench 1 and it to be arranged at intervals with the rotating disk 23 of multistation; To be arranged on rotating disk 23 and to be positioned at the fixture 9 at the importing station place of multistation, treating the carbon brush 10 of prewelding for clamping; Install on the table and be positioned at the collating unit 4 at the arrangement station place of multistation, for carrying out stretching process to from the brush line importing the carbon brush that station moves to clamped by the fixture arranging station; Install on the table and be positioned at the pre-welder 5 at the prewelding station place of multistation, for carrying out prewelding process to the brush line end of the carbon brush clamped by the fixture moving to prewelding station from finisher position; Install on the table and be positioned at the let-off gear(stand) 6 at the derivation station place of multistation, for move to from prewelding station derive station fixture clamped by carbon brush carry out discharges process, so that this carbon brush is from for discharge in the fixture 9 of its clamping.
Of the present utility model for the pre-soldering equipment of intelligence to the process of carbon brush prewelding, there is rotatable rotating disk, and on rotating disk, be disposed with multiple station, as the importing station for importing carbon brush, for carbon brush brush line end is carried out stretching process arrangement station, for carbon brush brush line end is carried out prewelding process prewelding station, for by after prewelding process carbon brush derive derivation station etc.When carbon brush importing is positioned at after within the fixture 9 at importing station place by operator; by making turntable rotation; the carbon brush of clamping in fixture 9 just can be made to arrive above-mentioned each station successively; and by being arranged on the related device near above-mentioned each station; complete the corresponding processing that the carbon brush of holder is carried out; thus pass through clamped one time; just can complete the processing to the multiple operation of carbon brush automatically and quickly; working (machining) efficiency is high; greatly reduce labor strength; avoid endangering personal safety, economize energy, is beneficial to environmental protection.
Concrete, as shown in Figure 1 and Figure 2, of the present utility model for being provided with for carbon brush being transported to the conveyer 2 importing station and other each station place on workbench 1 to the pre-soldering equipment of intelligence of carbon brush prewelding process, its involving vibrations disc mechanism and the rotating disk mechanism with rotating disk 23.Wherein, vibrating disk mechanism is arranged on workbench 1, station place is imported for multiple carbon brush 10 automatic orientation sequence being also transported to successively, the guide rail 22 that this vibrating disk mechanism has hopper 21 and is connected with the discharging opening of hopper, by vibrating disk mechanism, make the automatic orientation sequence in hopper of multiple carbon brush, be then sent to gatherer 3 place by guide rail successively, and by gatherer 3, carbon brush clamping be positioned at the fixture importing station place.And the rotating disk of rotating disk mechanism can rotate, when carbon brush clamping is after being positioned at the fixture importing station place, by making turntable rotation, the carbon brush of fixture and holder is transported to other station place.
Wherein, vibrating disk mechanism and rotating disk mechanism can adopt the structure of prior art, are not described in detail at this to its structure.
Wherein, gatherer 3 to be arranged on workbench 1 and to be positioned at and imports station place, for the carbon brush exported from guide rail 22 10 clamping is being positioned at the fixture 9 importing station, as shown in Figure 3, this gatherer comprises: the carbon brush being provided with carbon brush receiving channel receives assembly 33, for the carbon brush imported in fixture pushes assembly 32 and is used for detecting the importing detecting element 31 whether having carbon brush in carbon brush receiving channel by the carbon brush in carbon brush receiving channel.
Wherein, carbon brush receives assembly 33 to be vertically set on the port of export of guide rail 22, and between the guide rail port of export and fixture 9, can move back and forth along the direction extended perpendicular to guide rail, carbon brush receiving channel on it and the guide rail port of export suitable, for receiving the carbon brush exported from the guide rail port of export, and after the carbon brush having received guide rail to export, towards square fixture to movement, import station place to be transported to by carbon brush.
In addition, receive the carbon brush receiving channel place of assembly 33 to be provided with at carbon brush and import detecting element 31, for detecting in carbon brush receiving channel whether have carbon brush, and send detection signal to control device, control device controls carbon brush again and receives assembly 33 and carbon brush propelling movement assembly 32 to perform corresponding actions, is imported in fixture by the carbon brush in carbon brush receiving channel to receive assembly 33 and carbon brush to push assembly 32 by carbon brush.
Such as, when the carbon brush that guide rail transports enters into carbon brush receiving channel, importing detecting element detects in this carbon brush receiving channel and is mounted with carbon brush, and send detection signal to control device, control device controls carbon brush and receives assembly towards square fixture to movement, to make the carbon brush groove 91 of carbon brush receiving channel line-up jig, and then by carbon brush propelling movement assembly 32, carbon brush is imported in fixture 9.
Wherein, carbon brush pushes assembly 32 and cylinder can be adopted to push assembly, this cylinder pushes the carbon brush groove 91 of the piston rod line-up jig of assembly, when carbon brush receives the carbon brush receiving channel of assembly to arrive the position aimed at carbon brush groove, piston rod can aim at the outer face of the carbon brush in carbon brush receiving channel, and it pushed in the carbon brush groove 91 of fixture from carbon brush receiving channel, thus complete importing process.
Preferably, shape and the size of the shape of the carbon brush groove for clamping carbon brush that fixture 9 is arranged, size and carbon brush are suitable, when carbon brush clamping is in fixture, the head of carbon brush can maintain static, and the brush line of carbon brush can stretch out from carbon brush groove and to downward-extension.
When gatherer 3 by carbon brush 10 clamping exported from guide rail 22 after being positioned at the fixture 9 importing station, rotating disk mechanism work, the fixture 9 making to be arranged on rotating disk arrives arrangement station, to carry out stretching process by collating unit to carbon brush brush line.
Wherein, as shown in Figure 1 and Figure 2, collating unit 4 of the present utility model comprises the first stretching mechanism 4a for carrying out first stretching process to the brush line of carbon brush be arranged on workbench 1.
Wherein, first stretching mechanism 4a to be installed on workbench 1 and be arranged in arrange station first arrangement station near, as shown in Figure 4, it comprises: be installed on the supporting seat 41a on workbench 1; Be arranged on the telescopic cylinder 42a on supporting seat 41a; The gas pawl cylinder 43a that its cylinder body is fixedly connected with the piston rod of telescopic cylinder 42a; Wherein, gas pawl cylinder 43a has two gas pawl 44a for clamping carbon brush brush line end, and two gas pawl 44a collaborative work is by stretching under the brush alignment of carbon brush.
Concrete, after carbon brush 10 is arrived first arrangement station by holder, the brush line of carbon brush that two gas pawls aim at the sides of being located thereon, that stretch out from the carbon brush groove of fixture, when gas pawl cylinder operation, complete the action of clamping and folding and unfolding: when performing pinching action, the brush wire clamp of carbon brush is lived by two gas pawls, and when performing folding and unfolding action, the brush line of carbon brush unclamps by two gas pawls.
When carrying out stretching to carbon brush brush line, gas pawl cylinder and telescopic cylinder need collaborative work: first, telescopic cylinder works, its piston rod stretches out, band pawl cylinder of taking offence move towards the direction close to fixture, until two gas pawls of gas pawl cylinder and the brush linear contact lay of carbon brush that stretches out in the carbon brush groove of fixture; Then, gas pawl cylinder operation, makes two gas pawl be lived by the brush wire clamp of carbon brush; Then, telescopic cylinder is task again, its piston rod is retracted, pawl cylinder of taking offence is with to move towards the direction away from fixture, because the direction of motion of retractable air cylinder piston bar is vertical (namely with horizontal plane direction, fixture place, retractable air cylinder piston bar can move back and forth along vertical direction), thus when gas pawl cylinder moves towards the direction away from fixture, two gas pawls of gas pawl cylinder are by stretching under the brush alignment of the carbon brush of clamping; Finally, gas pawl cylinder task again, makes two gas pawl be unclamped by the brush line of the carbon brush clamped.Now, a working cycles of first stretching carbon brush brush line terminates.
Further, in order to improve the finishing effect to carbon brush brush line, collating unit of the present utility model also comprises and repeats stretching mechanism 4b for what again carry out stretching process to the brush line of the carbon brush after carrying out first stretching process, this repeat stretching mechanism 4b be arranged on repeat arrange station place, its structure is substantially identical with first stretching mechanism, unlike, repeat the clamping direction vertical (as shown in Figure 4) of two the gas pawl 44a for clamping carbon brush brush line end for two the gas pawl 44b with first stretching mechanism 4a that clamp carbon brush brush line end of stretching mechanism, thus by first stretching mechanism and repeat stretching mechanism, can be stretching from four direction applying effect to the brush line of the carbon brush of holder, guarantee that the end of the carbon brush brush line after arranging process can stretch out straight down.
When carbon brush brush line is after arranging process, the rotating disk of rotating disk mechanism continues to rotate, and the carbon brush of holder is transported to prewelding station place, to carry out prewelding process by the pre-welder be arranged near prewelding station to carbon brush brush line end.
Wherein, as shown in Figure 5, Figure 6, pre-welder 5 of the present utility model comprises: to be arranged on workbench 1 and for the detent mechanism 51 treating the carbon brush brush line of prewelding process at Position Tack Weld station place; Be arranged on workbench 1 for carrying out the welding mechanism 53 of prewelding process to the carbon brush brush line being positioned at prewelding station place; To be arranged on workbench 1 and for driving the lift drive mechanism 52 of welding mechanism 53 elevating movement.
Wherein, fixture rotate to prewelding station place, need to carry out prewelding process to the carbon brush of holder time, driving welding mechanism 53 moves by lift drive mechanism 52 straight up, to drive welding mechanism 53 to move upward and to arrive suitable position.By detent mechanism, carbon brush brush line is positioned, to exert a force from the both sides of carbon brush brush line to it, to make it be fixed, and carry out prewelding process by the end of welding mechanism to the carbon brush brush line behind detent mechanism location, brush line end is made to adduct together, not scatter, so that be welded on brush holder by brush line end in postorder processing.
Wherein, lift drive mechanism 52 comprises the lift cylinder 521 or lifting hydraulic cylinder that its piston rod is fixedly connected with the base 531 of lift drive mechanism 52.Preferably, lift drive mechanism of the present utility model adopts lift cylinder as power source.
Further, lift drive mechanism 52 also comprises for guiding this guidance set of guidance set of base 531 moving direction to comprise: being arranged on workbench 1 and being positioned at multiple guide pads of lift cylinder 521 or lifting hydraulic cylinder surrounding, each guide pad has the lead 522 extended straight up; Be arranged on multiple fairleads 523 of base 531 surrounding, each fairlead is corresponding with lead position and be set in lead outer wall.
When lift cylinder work makes its piston rod protrude upward, base is driven to move up, and coordinating by lead and fairlead, make base under the impetus of lift cylinder, can move up stably.
Wherein, detent mechanism 51 comprises: to be arranged on workbench 1 and the prewelding bracing frame 511 be positioned near prewelding station; To be arranged on prewelding bracing frame 511 and its piston rod can in the horizontal direction towards the cylinder 512 that prewelding station moves back and forth; Be arranged on the movable chuck 513 of piston rod external part; Be arranged on the fixed chuck 514 on workbench 1; Wherein, movable chuck and fixed chuck lay respectively at prewelding station both sides, and the line of two center of collets is perpendicular to the welding negative electrode 538 in welding mechanism 53 and the line welding anode electrode 537 center.
When carbon brush arrives prewelding station place, carbon brush head is clamped in fixture, and stretch out under brush alignment, now, the fixed chuck of detent mechanism clamps the side of brush line, by making cylinder 512 work, makes it drive movable chuck to move, and clamp the opposite side of brush line, thus from the both sides of brush line, brush line is positioned.Preferably, the relative of fixed chuck and movable chuck is plane for the end face clamping brush line respectively.
After brush line both sides are located by detent mechanism, welding mechanism is adopted to carry out prewelding process to brush line end.
Wherein, as shown in Figure 5, Figure 6, welding mechanism 53 comprises: the base 531 connecting lift drive mechanism 52; Be arranged on the slide rail 532 on base 531; Along slide rail 532 relative to or a pair slide block 533,534 of movement in opposite directions; Drive respectively a pair slide block along slide rail 532 relative to or a pair driven unit 535,536 of movement in opposite directions; To be arranged on respectively on a pair slide block and to be positioned at welding anode electrode 537 and the welding negative electrode 538 of prewelding station both sides; Be arranged on the electrode locating part 539 for limiting welding negative electrode 538 or welding anode electrode 537 displacement on base 531.
As shown in Figure 9, after the fixed chuck 514 of detent mechanism, movable chuck 513 pairs of carbon brush brush line ends position, driven unit 535, driven unit 536 drive slide block 534, slide block 533 along slide rail 532 move toward one another respectively, to make the welding anode electrode 537 of the brush line both sides being positioned at prewelding station place, welding negative electrode 538 along the direction move toward one another perpendicular with two chuck lines, to contact with brush line end respectively and to carry out prewelding process to brush line end.Preferably, welding anode electrode 537, the bare terminal end that welding negative electrode 538 is relative are also respectively plane, thus the brush line end after prewelding process is rectangle, both facilitated follow-up by the operation of brush wire bonding on brush holder, also be beneficial to when wearing and tearing appear in electrode clamping end, conveniently maintenance carried out to electrode, reduce electrode turnover rate, reduce maintenance cost.
After pre-welder is to the process of carbon brush brush line prewelding, turntable rotation, is transported to the carbon brush of holder and derives station place, is derived by carbon brush by being arranged on the let-off gear(stand) of deriving near station in fixture.
Wherein, as shown in Figure 7, let-off gear(stand) of the present utility model comprises: to be arranged on workbench 1 and to be positioned at the material toggling assembly 6 of deriving near station; Wherein, the inner face (namely near the end face of center of turntable side) that material toggling assembly has for the carbon brush with holder contacts, is radially outward transferred to along rotating disk by the carbon brush of holder, with the rod for stiring materials 64 making carbon brush discharge this fixture.
Further, material toggling assembly 6, except above-mentioned rod for stiring materials 64 for carbon brush being discharged fixture, also comprises: to be arranged on workbench 1 and the derivation bracing frame 61 be positioned at outside rotating disk 23; Be arranged on derive on bracing frame 61 and its piston rod along the horizontal drive cylinder 62 of rotating disk radial level movement; Wherein, rod for stiring materials 64 is connected with the piston rod of horizontal drive cylinder 62.When horizontal drive cylinder operation, rod for stiring materials, under the drive of its piston rod, radially outward moves horizontally along rotating disk, thus the carbon brush clamped in fixture is transferred to fixture.
Further, in order to the inner face enabling rod for stiring materials derive the carbon brush at station place with arrival accurately contacts, material toggling assembly 6 of the present utility model also comprises: its cylinder body is arranged on the vertical driving cylinder 63 on horizontal drive cylinder 62 piston rod, wherein, vertical driving cylinder 63 piston rod is along turntable shaft to vertical movement, further, rod for stiring materials 64 is arranged on and vertically drives cylinder 63 piston-rod end.
Vertically driving cylinder 63 by arranging, rod for stiring materials can be made along turntable shaft to straight up or move down.Like this, fixture rotate to derive station place, need to the carbon brush of holder carry out derivations process time, by making vertically to drive cylinder piston rod to stretch out downwards, make to be arranged on and vertically drive rod for stiring materials 64 bottom of cylinder 63 piston-rod end can contact with the inner face of the carbon brush of deriving station place, and by making the piston rod of horizontal drive cylinder radially outward move along rotating disk, thus the carbon brush clamped in fixture is transferred to fixture.And after rod for stiring materials completes action carbon brush being transferred to fixture, vertically drive the piston rod backhaul of cylinder, drive rod for stiring materials away from fixture.
Further, of the present utility model for also comprising the pre-soldering equipment of intelligence of carbon brush prewelding process: to be arranged on workbench 1 and to be positioned at the derivation checkout gear 7 at the detection station place of multistation, for from derive station be delivered to detect station fixture 9 in whether clamping has carbon brush to detect.
Preferably, derive checkout gear 7 and there is the photoelectric sensor being arranged on and detecting near station, this photoelectric sensor is aimed at and is detected station, when fixture rotates to when detecting station, can detect in fixture whether clamping has carbon brush, if detect, in fixture, still clamping has carbon brush, then photoelectric sensor sends this detection signal to control device, control device is judged that the let-off gear(stand) in an operation is unsuccessful and is discharged in fixture by carbon brush, now for sending alarm signal to the pre-soldering equipment of intelligence of carbon brush prewelding process and quit work, operating personnel check let-off gear(stand) and keep in repair and fix a breakdown.
The utility model also arranges the display unit 8 be connected respectively with each device and control device on workbench 1, and by display unit, operating personnel can understand the duty of the pre-soldering equipment of this intelligence.
Wherein, above-mentioned each station that the utility model is arranged on rotating disk can be single station (as shown in Figure 8), also can be double, preferably, (namely above-mentioned each station that the utility model is arranged on rotating disk is double, the station of synchronous processing can be carried out to two carbon brush) simultaneously, accordingly, conveyer 2, gatherer 3, collating unit 4, pre-welder 5, let-off gear(stand) 6, derive checkout gear 7 and all there are two covers, and, each device is uniform is arranged on rotating disk outer rim (as shown in Figure 2), by each station on rotating disk is all set to double, synchronous processing can be carried out to two carbon brush arriving each double place simultaneously, thus greatly enhance productivity.
Wherein, each cylinder in the utility model also can adopt hydraulic cylinder to replace.
Below, be described the method that carbon brush brush line end carries out prewelding process the pre-soldering equipment of employing intelligence of the present utility model, the method comprises the step of carrying out in the following order:
The mobile carbon brush treating prewelding, is being positioned on the fixture importing station place by its clamping;
Moving clip holds the fixture of carbon brush to arrangement station, carries out stretching process by the brush line of collating unit to carbon brush;
After stretching process, mobile clamping has the fixture of carbon brush to prewelding station, carries out prewelding process by pre-welder to brush line end;
After prewelding process, mobile clamping has the fixture of carbon brush to derivation station, is discharged by carbon brush by let-off gear(stand) in the fixture be used for its clamping.
Concrete, mobile treat prewelding carbon brush, its clamping is comprised the steps: being positioned on the fixture importing station place
By vibrating disk mechanism, multiple carbon brush 10 automatic orientation in hopper is sorted and is transported to carbon brush by guide rail successively to receive in the carbon brush receiving channel of assembly 33;
Detect in carbon brush receiving channel whether have carbon brush by importing detecting element 31, and according to being mounted with the testing result of carbon brush in carbon brush receiving channel, make carbon brush receive assembly 33 to move;
Receive assembly 33 by mobile carbon brush, make it move towards the direction near fixture, the carbon brush receiving channel on it is aimed at the carbon brush groove being positioned at the fixture importing station place;
By making the piston rod of carbon brush propelling movement assembly 32 protruding, the carbon brush in carbon brush receiving channel is pushed in the carbon brush groove of fixture;
So far, the course of work imported by carbon brush in fixture carbon brush groove terminates.
Wherein, the moving clip fixture of holding carbon brush to arrangement station, carry out stretching process by the brush line of collating unit to carbon brush and comprise the steps:
By making the turntable rotation of rotating disk mechanism, the fixture being clamped with carbon brush being moved to and arranges station for the first time;
After fixture moves to first arrangement station, by being arranged on the first first collating unit arranged near station, first stretching process is carried out to the brush line end of carbon brush.
Wherein, by first collating unit, the process that carbon brush brush line end carries out first stretching process is comprised the steps:
By making the telescopic cylinder work of first collating unit, its piston rod is stretched out, band pawl cylinder of taking offence move towards the direction close to fixture, so that two gas pawls of gas pawl cylinder and the brush linear contact lay of carbon brush that stretches out in the carbon brush groove of fixture;
By making gas pawl cylinder operation, the brush wire clamp of carbon brush is lived by two gas pawl;
By making telescopic cylinder task again, its piston rod is retracted, by two gas pawls by stretching under carbon brush brush alignment.
Wherein, carry out stretching process by the brush line of collating unit to carbon brush can also comprise the steps:
After carrying out first stretching process to carbon brush brush line, by making turntable rotation, the fixture being clamped with carbon brush being moved to and repeats to arrange station;
Repeating to arrange after station when fixture moves to, by being arranged on the repetition collating unit near this station, stretching process being repeated to the brush line of carbon brush.
Wherein, by repeating collating unit, carbon brush brush line end to be repeated to the process of stretching process identical with the process of above-mentioned first stretching process, unlike, the direction of repeating two gas pawl clamping carbon brush brush lines of collating unit is vertical with the direction that two gas pawls of first collating unit clamp carbon brush brush line, at this, its stretching process is not described.
It should be noted that, also only can carry out once stretching process to carbon brush brush line end, when designing, can determine whether to install in rotating disk outer rim to repeat collating unit according to the needs of actual production.
Wherein, after carrying out stretching process to carbon brush brush line, by making turntable rotation, clamping is made to have the fixture of carbon brush to move to prewelding station, by the pre-welder be arranged near prewelding station, prewelding process is carried out to carbon brush brush line end, make carbon brush brush line end be cuboid.
And after carrying out prewelding process to carbon brush brush line, by making turntable rotation, make clamping have the fixture of carbon brush to move to derivation station, by let-off gear(stand), carbon brush is discharged in the fixture be used for its clamping.
After carbon brush being discharged in its fixture of clamping by let-off gear(stand), make turntable rotation, make fixture move to detection station, to whether there being carbon brush in this fixture detecting by deriving checkout gear, if detect in this fixture have carbon brush, then shutting down trimming; If detect in this fixture there is no carbon brush, then make rotating disk continue to rotate, make fixture move to importing station, enter the process that lower a pair carbon brush is processed.
Although be explained in detail the utility model above; but the utility model is not limited thereto; those skilled in the art can modify according to principle of the present utility model; therefore, all various amendments carried out according to principle of the present utility model all should be understood to fall into protection domain of the present utility model.
Claims (10)
1., for the pre-soldering equipment of intelligence to the process of carbon brush prewelding, for carrying out prewelding process to carbon brush brush line, it is characterized in that, comprise:
Workbench (1);
Be arranged on workbench (1) to go up and the rotating disk (23) it being disposed with multistation;
Be arranged on rotating disk (23) to go up and the fixture (9) being positioned at the importing station place of multistation;
Install on the table and be positioned at the collating unit (4) at the arrangement station place of multistation;
Install on the table and be positioned at the pre-welder (5) at the prewelding station place of multistation;
Install on the table and be positioned at the let-off gear(stand) (6) at the derivation station place of multistation.
2. according to claim 1 for the pre-soldering equipment of intelligence to the process of carbon brush prewelding, it is characterized in that, also comprise:
Be arranged on the vibrating disk mechanism with guide rail (22) for the sequence of multiple carbon brush (10) automatic orientation being also transported to successively described importing station place on described workbench (1);
Be arranged on described workbench (1) to go up and the gatherer (3) being positioned at described importing station place, for the carbon brush exported from guide rail (22) (10) clamping is being positioned at the described fixture (9) importing station.
3. according to claim 1 for the pre-soldering equipment of intelligence to the process of carbon brush prewelding, it is characterized in that, described collating unit (4) comprises the first stretching mechanism (4a) for carrying out first stretching process to the brush line of carbon brush be arranged on described workbench (1), wherein, described first stretching mechanism (4a) comprising:
Be installed on the supporting seat (41a) on described workbench (1);
Be arranged on the telescopic cylinder (42a) on supporting seat (41a);
The gas pawl cylinder (43a) that its cylinder body is fixedly connected with the piston rod of telescopic cylinder (42a);
Wherein, gas pawl cylinder (43a) has two gas pawls (44a) for clamping described carbon brush brush line end, and the collaborative work of two gas pawls (44a) is by stretching under the brush alignment of described carbon brush.
4. according to claim 3ly it is characterized in that for the pre-soldering equipment of intelligence to the process of carbon brush prewelding, described collating unit (4) also comprises:
Be arranged on and described workbench (1) repeats stretching mechanism (4b) for what again carry out stretching process to the brush line of the carbon brush after carrying out first stretching process;
Wherein, the described clamping direction for two the gas pawls (44a) clamping described carbon brush brush line end for two the gas pawls (44b) with described first stretching mechanism (4a) that clamp described carbon brush brush line end of repeating stretching mechanism (4b) is vertical.
5. according to claim 1ly it is characterized in that for the pre-soldering equipment of intelligence to the process of carbon brush prewelding, described pre-welder (5) comprising:
Be arranged on the upper and detent mechanism (51) treating the carbon brush brush line of prewelding process for locating described prewelding station place of described workbench (1);
Be arranged on described workbench (1) for carrying out the welding mechanism (53) of prewelding process to the carbon brush brush line being positioned at described prewelding station place;
Be arranged on described workbench (1) upper and for driving the lift drive mechanism (52) of welding mechanism (53) elevating movement.
6. according to claim 5ly it is characterized in that for the pre-soldering equipment of intelligence to the process of carbon brush prewelding, described welding mechanism (53) comprising:
Connect the base (531) of described lift drive mechanism (52);
Be arranged on the slide rail (532) on base (531);
Along slide rail (532) relative to or a pair slide block (533,534) of movement in opposite directions;
Drive respectively a pair slide block along slide rail (532) relative to or a pair driven unit (535,536) of movement in opposite directions;
To be arranged on respectively on a pair slide block and to be positioned at welding anode electrode (537) and welding negative electrode (538) of described prewelding station both sides;
Be arranged on the electrode locating part (539) for limiting welding negative electrode (538) or welding anode electrode (537) displacement on base (531).
7. according to claim 6ly it is characterized in that for the pre-soldering equipment of intelligence to the process of carbon brush prewelding, described detent mechanism (51) comprising:
Be arranged on described workbench (1) to go up and the prewelding bracing frame (511) be positioned near described prewelding station;
Be arranged on that prewelding bracing frame (511) is upper and its piston rod can in the horizontal direction towards the cylinder (512) that described prewelding station moves back and forth;
Be arranged on the movable chuck (513) of piston rod external part;
Be arranged on the fixed chuck (514) on described workbench (1);
Wherein, described movable chuck and described fixed chuck lay respectively at described prewelding station both sides, and two center of collet lines are vertical with described two electrode centers lines.
8. according to claim 1ly it is characterized in that for the pre-soldering equipment of intelligence to the process of carbon brush prewelding, described let-off gear(stand) (6) comprising:
Be arranged on the material toggling assembly (6) on described workbench (1);
Wherein, described material toggling assembly has for radially outward being transferred to along described rotating disk by described carbon brush, with the rod for stiring materials (64) making described carbon brush discharge described fixture.
9. according to claim 8ly it is characterized in that for the pre-soldering equipment of intelligence to the process of carbon brush prewelding, described material toggling assembly (6) also comprises:
Be arranged on described workbench (1) to go up and the derivation bracing frame (61) being positioned at described rotating disk (23) outside;
Be arranged on and derive the horizontal drive cylinder (62) of upper and its piston rod of bracing frame (61) along the movement of described rotating disk radial level;
Wherein, described rod for stiring materials (64) is connected with the piston rod of described horizontal drive cylinder (62).
10. according to any one of claim 1-9 for the pre-soldering equipment of intelligence to the process of carbon brush prewelding, it is characterized in that, also comprise:
Be arranged on described workbench (1) upper and be positioned at the derivation checkout gear (7) at the detection station place of described multistation, for from derive station be delivered to detect station fixture (9) in whether clamping has carbon brush to detect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520164422.2U CN204545745U (en) | 2015-03-24 | 2015-03-24 | For the pre-soldering equipment of intelligence to the process of carbon brush prewelding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520164422.2U CN204545745U (en) | 2015-03-24 | 2015-03-24 | For the pre-soldering equipment of intelligence to the process of carbon brush prewelding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204545745U true CN204545745U (en) | 2015-08-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520164422.2U Expired - Fee Related CN204545745U (en) | 2015-03-24 | 2015-03-24 | For the pre-soldering equipment of intelligence to the process of carbon brush prewelding |
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| Country | Link |
|---|---|
| CN (1) | CN204545745U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105345281A (en) * | 2015-11-13 | 2016-02-24 | 苏州德尔富自动化科技有限公司 | Laser welding machine |
| CN105834520A (en) * | 2016-04-14 | 2016-08-10 | 深圳市精诚汇科技有限公司 | Chamfering machine |
| CN106903462A (en) * | 2017-03-17 | 2017-06-30 | 广西博腾恒泰智能科技有限公司 | A kind of carbon brush configuration in bonding machine |
| CN107971432A (en) * | 2017-11-21 | 2018-05-01 | 惠州市鑫宇机电有限公司 | A kind of rotating disc type cuts bonding equipment |
-
2015
- 2015-03-24 CN CN201520164422.2U patent/CN204545745U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105345281A (en) * | 2015-11-13 | 2016-02-24 | 苏州德尔富自动化科技有限公司 | Laser welding machine |
| CN105345281B (en) * | 2015-11-13 | 2017-03-22 | 苏州德尔富自动化科技有限公司 | Laser welding machine |
| CN105834520A (en) * | 2016-04-14 | 2016-08-10 | 深圳市精诚汇科技有限公司 | Chamfering machine |
| CN105834520B (en) * | 2016-04-14 | 2018-06-19 | 东莞市精探电子科技有限公司 | Beveler |
| CN106903462A (en) * | 2017-03-17 | 2017-06-30 | 广西博腾恒泰智能科技有限公司 | A kind of carbon brush configuration in bonding machine |
| CN106903462B (en) * | 2017-03-17 | 2018-12-18 | 扬州恒鑫冶金科技有限公司 | A kind of carbon brush configuration in bonding machine |
| CN107971432A (en) * | 2017-11-21 | 2018-05-01 | 惠州市鑫宇机电有限公司 | A kind of rotating disc type cuts bonding equipment |
| CN107971432B (en) * | 2017-11-21 | 2019-07-02 | 惠州市鑫宇机电有限公司 | A kind of rotating disc type cuts bonding equipment |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150812 |