CN103894830A - Threaded hole machining method and device for automobile electronic rectifier base - Google Patents
Threaded hole machining method and device for automobile electronic rectifier base Download PDFInfo
- Publication number
- CN103894830A CN103894830A CN201210582314.8A CN201210582314A CN103894830A CN 103894830 A CN103894830 A CN 103894830A CN 201210582314 A CN201210582314 A CN 201210582314A CN 103894830 A CN103894830 A CN 103894830A
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- Prior art keywords
- pedestal
- clamping
- chamfering
- tapping
- station
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/02—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of drums or rotating tables or discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
Abstract
The invention discloses a threaded hole machining method and device for an automobile electronic rectifier base. The threaded hole machining method includes that the base is placed on a machining rotating plate, the machining rotating plate rotates in a stepping manner to drive the base to sequentially pass clamping, boring, chamfering, tapping, detecting and material taking stations around the machining rotating plate, and when the machining rotating plate stops rotating during stepping interval, operations of clamping, boring, chamfering, tapping, detecting and material taking are simultaneously performed on the base by the above stations. The threaded hole machining method and device is high in automation concentration, and since a manipulator, a boring machine, a chamfering machine and a tapping machine are integrated together, circulating and running type operation can be realized; the operation efficiency is more than three times higher; safety is high, the artificial participation process is omitted, and waste of labor and resources is reduced to the greatest extent.
Description
Technical field
the hole processing method and the device that the present invention relates to a kind of electronic rectifier for automobile pedestal, belong to Machining Technology field.
Background technology
electron rectifier is parts on carwash, and the pedestal in these parts is semicircular ring part, and this part has two for fixing screwed hole according to designing requirement.The processing of this screwed hole comprises boring, chamfering, tapping and three operations of check.
current this part overlaps special equipment by boring, chamfering and tapping three to be processed, and every complete equipment is equipped with an operator, also needs a transporter and inspector's needs five people jointly to complete.Automaticity is low, and operating efficiency cannot improve, because artificial boring, chamfering, tapping all belong to dangerous work, poor stability.
Summary of the invention
the object of the invention is to, a kind of hole processing method and device of electronic rectifier for automobile pedestal is provided.On an operatorless automatic equipment, complete boring, chamfering and three operations of tapping to enhance productivity simultaneously, save human resources, improve productivity and overcome the deficiencies in the prior art.
technical scheme of the present invention:
a kind of hole processing method of electronic rectifier for automobile pedestal, the method is placed in pedestal on processing rotating disk, processing rotating disk stepping rotation, process rotating disk clamping, boring, chamfering, tapping, detection and pickup station around through being located at successively with pedestal, when processing rotating disk is in the time that stepping intermittently stops operating, above-mentioned station completes clamping, boring, chamfering, tapping, detection and the pickup operation to pedestal simultaneously.
in preceding method, described processing rotating disk one side is provided with conveyer belt, and the pedestal that tape transport is come is transferred after the base locating device of bringing stops location and is picked up on the alignment pin of delivering to processing rotating disk by the pneumatic bar that rises of clamping station.
in preceding method, described clamping station is provided with clamping manipulator, and clamping manipulator is slidably connected with the slide bar being fixed in frame, and clamping machinery subordinate side is provided with the pneumatic bar that rises, and the pneumatic bar overcoat that rises has push rod; In the time that clamping manipulator moves to above conveyer belt along slide bar under cylinder promotes, the pneumatic bar that rises stretches into downwards in the locating hole of pedestal, and the bar spreading under pneumatic action that rises is picked up pedestal, and cylinder promotes pedestal and moves to along slide bar above the alignment pin of processing rotating disk; Then by the push rod rising outside bar, pedestal is pushed on the alignment pin of processing rotating disk.Complete the clamping of pedestal.
in preceding method, described boring, chamfering, tapping and detection station adopt two drill bits, two chamfering tool, mariages cone and two probe to work simultaneously, once complete processing and the detection of two screwed holes.
in preceding method, described pickup station is provided with rocking arm, and rocking arm has gripper, by gripper, the pedestal on processing turntable locating pin is picked up to rotation rocking arm pedestal is delivered on conveyer belt.
the device building according to preceding method, comprises working rotary table, and working rotary table is provided with alignment pin and the machining hole of 6 groups of being uniformly distributed along the circumference, and working rotary table is respectively equipped with clamping mechanism, drilling machine, chamfering device, tapping machine, testing agency and removal mechanism around.
in aforementioned means, described working rotary table one side is provided with conveyer belt, and conveyer belt is provided with base locating device.
in aforementioned means, described clamping mechanism comprises clamping manipulator, and clamping manipulator is slidably connected with the slide bar being fixed in frame, and clamping manipulator is provided with the pneumatic bar that rises, and the pneumatic bar overcoat that rises has push rod.
in aforementioned means, on described drilling machine, chamfering device, tapping machine, be respectively equipped with two drill bits, two chamfering tool and mariages cone, between two drill bits, two chamfering tool and mariages cone, be provided with pressing plate; Testing agency comprises Bracket for Inspection, and Bracket for Inspection is provided with two probes.
in aforementioned means, described removal mechanism comprises rocking arm, and rocking arm below is provided with gripper.
compared with prior art, the method that adopts at present the semi-automatic equipment processing automobile of three covers electron rectifier pedestal upper screwed hole has been carried out full-automatic transformation by the present invention.Complete the conversion of boring, chamfering and three operations of tapping by the stepping intermittent rotary of working rotary table, around working rotary table, be provided with clamping, boring, chamfering, tapping, detection and 6 stations of pickup, 6 stations can be worked simultaneously, once complete clamping, boring, chamfering, tapping, detection and 6 procedure of processings of pickup.Automation intensity of the present invention is high, and manipulator, drilling machine, chamfering device, tapping machine collection are combined together, and realizes the operation of circular flow ability of swimming; Operating efficiency has improved more than three times; Safe, without artificial participation process, save to greatest extent the waste of manpower, financial resources.
Accompanying drawing explanation
fig. 1 is structural representation of the present invention;
fig. 2 is 3-D view of the present invention;
fig. 3 is the other direction view of Fig. 2.
being labeled as in figure: 1-working rotary table, 2-alignment pin, 3-machining hole, 4-clamping mechanism, 5-drilling machine, 6-chamfering device, 7-tapping machine, 8-testing agency, 9-removal mechanism, 10-pedestal, 11-conveyer belt, 12-base locating device, 13-clamping manipulator, 14-push rod, 15-slide bar, the pneumatic bar that rises of 16-, 17-frame, 18-Bracket for Inspection, 19-probe, 20-pressing plate, 21-rocking arm, 22-gripper.
The specific embodiment
below in conjunction with accompanying drawing, the present invention is described in further detail, but not as any limitation of the invention.
a kind of hole processing method of electronic rectifier for automobile pedestal, as shown in Figure 1, Figure 2 and Figure 3, the method is placed in pedestal on processing rotating disk, processing rotating disk stepping rotation, process rotating disk clamping, boring, chamfering, tapping, detection and pickup station around through being located at successively with pedestal, when processing rotating disk is in the time that stepping intermittently stops operating, above-mentioned station completes clamping, boring, chamfering, tapping, detection and the pickup operation to pedestal simultaneously.Processing rotating disk one side is provided with conveyer belt, and the pedestal that tape transport is come is transferred after the base locating device of bringing stops location and is picked up on the alignment pin of delivering to processing rotating disk by the pneumatic bar that rises of clamping station.Clamping station is provided with clamping manipulator, and clamping manipulator is slidably connected with the slide bar being fixed in frame, and clamping machinery subordinate side is provided with the pneumatic bar that rises, and the pneumatic bar overcoat that rises has push rod; ; In the time that clamping manipulator moves to above conveyer belt along slide bar under cylinder promotes, the pneumatic bar that rises stretches into downwards in the locating hole of pedestal, and the bar spreading under pneumatic action that rises is picked up pedestal, and cylinder promotes pedestal and moves to along slide bar above the alignment pin of processing rotating disk; Then by the push rod rising outside bar, pedestal is pushed on the alignment pin of processing rotating disk.Complete the clamping of pedestal.Boring, chamfering, tapping and detection station adopt two drill bits, two chamfering tool, mariages cone and two probe to work simultaneously, once complete processing and the detection of two screwed holes.Pickup station is provided with rocking arm, and rocking arm has gripper, by gripper, the pedestal on processing turntable locating pin is picked up to rotation rocking arm pedestal is delivered on conveyer belt.
the device building according to preceding method, as shown in Figure 1, Figure 2 and Figure 3, comprise working rotary table 1, working rotary table 1 is provided with alignment pin 2 and the machining hole 3 of 6 groups of being uniformly distributed along the circumference, and working rotary table 1 is respectively equipped with clamping mechanism 4, drilling machine 5, chamfering device 6, tapping machine 7, testing agency 8 and removal mechanism 9 around.Working rotary table 1 one sides are provided with conveyer belt 11, and conveyer belt 11 is provided with base locating device 12.Clamping mechanism 4 comprises clamping manipulator 13, and clamping manipulator 13 is slidably connected with the slide bar 15 being fixed in frame 17, and clamping manipulator 13 is provided with the pneumatic bar 16 that rises, and pneumatic bar 16 overcoats that rise have push rod 14.On drilling machine 5, chamfering device 6, tapping machine 7, be respectively equipped with two drill bits, two chamfering tool and mariages cone, between two drill bits, two chamfering tool and mariages cone, be provided with pressing plate 20; Testing agency 8 comprises Bracket for Inspection 18, and Bracket for Inspection 18 is provided with two probes 19.Removal mechanism 9 comprises rocking arm 21, and rocking arm 21 belows are provided with gripper 22.
the course of work of the present invention and principle
part to be processed is by tape transport to working rotary table one side, and conveyer belt one side is provided with clamping manipulator and taking mechanical hand, and working rotary table is provided with drilling machine, chamfering device, tapping machine and testing agency around.The course of work of the present invention is as follows:
1,, in the time that first pedestal is delivered to working rotary table one side, clamping manipulator is got hold of first pedestal (part to be processed) to put to first alignment pin of working rotary table from conveyer belt;
2, in the time that working rotary table rotation 60 is spent, first pedestal is ported to boring station; Clamping manipulator is got hold of second pedestal to put to second alignment pin of working rotary table from conveyer belt; The station of simultaneously holing completes the Drilling operation to first pedestal;
3, in the time that working rotary table rotation 120 is spent, first pedestal is ported to chamfering station, and second pedestal is ported to boring station, and clamping manipulator is got hold of the 3rd pedestal to put to the 3rd alignment pin of working rotary table from conveyer belt; The station of simultaneously holing completes the Drilling operation to second pedestal; Chamfering station completes the chamfer machining to first pedestal;
4, in the time that working rotary table rotation 180 is spent, first pedestal is ported to tapping station, and second pedestal is ported to chamfering station, and the 3rd pedestal is ported to boring station; Clamping manipulator is got hold of the 4th pedestal to put to the 4th alignment pin of working rotary table from conveyer belt; The station of simultaneously holing completes the Drilling operation to the 3rd pedestal; Chamfering station completes the chamfer machining to second pedestal; Tapping station completes the tapping processing to first pedestal;
5, in the time that working rotary table rotation 240 is spent, first pedestal is ported to detection station, and second pedestal is ported to tapping station, and the 3rd pedestal is ported to chamfering station; The 4th pedestal is ported to chamfering boring station; Clamping manipulator is got hold of the 5th pedestal to put to the 5th alignment pin of working rotary table from conveyer belt; The station of simultaneously holing completes the Drilling operation to the 4th pedestal, and chamfering station completes the chamfer machining to the 3rd pedestal, and tapping station completes the tapping processing to second pedestal, detects station and completes the detection processing to first pedestal;
6, in the time that working rotary table rotation 300 is spent, first pedestal is ported to pickup station, and second pedestal is ported to detection station, and the 3rd pedestal is ported to tapping station; The 4th pedestal is ported to chamfering station; The 5th pedestal is ported to chamfering boring station; Clamping manipulator is got hold of the 6th pedestal to put to the 6th alignment pin of working rotary table from conveyer belt; The station of simultaneously holing completes the Drilling operation to the 5th pedestal, and chamfering station completes the chamfer machining to the 4th pedestal, and tapping station completes the tapping processing to the 3rd pedestal, detects station and completes the detection processing to second pedestal; Taking mechanical hand on pickup station is got hold of from first alignment pin the part having processed put to conveyer belt;
7, when working rotary table rotated after one week, the every rotation 60 of working rotary table is spent, and taking mechanical hand can take off the part having processed from working rotary table, vacate alignment pin position, the manipulator of piece installing simultaneously can be placed on a new pedestal on working rotary table, repeats above process and forms continuous productive process.
to supplementary notes of the present invention:
electric control system of the present invention adopts programmable logic controller (PLC), to realize the automation co-ordination of clamping, boring, chamfering, tapping, detection and 6 stations of pickup.The action of above-mentioned 6 stations can adopt pneumatic or hydraulic pressure as motive force, and controls by magnetic valve, and the location of each key position can convert position signalling to the signal of telecommunication by magnetic approach switch and control.Working condition of the present invention can show by display screen, and display screen adopts touch-screen, can carry out intuitive operation.Whether checkout gear exists because drill bit or screw tap fracture and causes and blind hole mainly for detection of screwed hole.Hardship detects that when screwed hole is non through hole, whole system stops automatically, waits for that operating personnel process.
Claims (10)
1. the hole processing method of an electronic rectifier for automobile pedestal, it is characterized in that: the method is placed in pedestal on processing rotating disk, processing rotating disk stepping rotation, process rotating disk clamping, boring, chamfering, tapping, detection and pickup station around through being located at successively with pedestal, when processing rotating disk is in the time that stepping intermittently stops operating, above-mentioned station completes clamping, boring, chamfering, tapping, detection and the pickup operation to pedestal simultaneously.
2. according to claim 1 in method, it is characterized in that: aforementioned processing rotating disk one side is provided with conveyer belt, the pedestal that tape transport is come is transferred after the base locating device of bringing stops location and is picked up on the alignment pin of delivering to processing rotating disk by the pneumatic bar that rises of clamping station.
3. according to claim 2 in method, it is characterized in that: aforementioned clamping station is provided with clamping manipulator, clamping manipulator is slidably connected with the slide bar being fixed in frame, and clamping machinery subordinate side is provided with the pneumatic bar that rises, and the pneumatic bar overcoat that rises has push rod; In the time that clamping manipulator moves to above conveyer belt along slide bar under cylinder promotes, the pneumatic bar that rises stretches into downwards in the locating hole of pedestal, and the bar spreading under pneumatic action that rises is picked up pedestal, and cylinder promotes pedestal and moves to along slide bar above the alignment pin of processing rotating disk; Then by the push rod rising outside bar, pedestal is pushed on the alignment pin of processing rotating disk, completes the clamping of pedestal.
4. according to claim 3 in method, it is characterized in that: aforementioned boring, chamfering, tapping and detection station adopt two drill bits, two chamfering tool, mariages cone and two probe to work simultaneously, once complete processing and the detection of two screwed holes.
5. according to claim 3 in method, it is characterized in that: aforementioned pickup station is provided with rocking arm, and rocking arm has gripper, by gripper, the pedestal on processing turntable locating pin is picked up and rotated rocking arm pedestal is delivered on conveyer belt.
6. the device building according to method described in the arbitrary claim of claim 1-5, it is characterized in that: comprise working rotary table (1), working rotary table (1) is provided with alignment pin (2) and the machining hole (3) of 6 groups of being uniformly distributed along the circumference, and working rotary table (1) is respectively equipped with clamping mechanism (4), drilling machine (5), chamfering device (6), tapping machine (7), testing agency (8) and removal mechanism (9) around.
7., in installing according to claim 6, it is characterized in that: aforementioned working rotary table (1) one side is provided with conveyer belt (11), and conveyer belt (11) is provided with base locating device (12).
8. in installing according to claim 7, it is characterized in that: aforementioned clamping mechanism (4) comprises clamping manipulator (13), clamping manipulator (13) is slidably connected with the slide bar (15) being fixed in frame (17), clamping manipulator (13) is provided with the pneumatic bar that rises (16), and the pneumatic bar that rises (16) overcoat has push rod (14).
9. in installing according to claim 8, it is characterized in that: on aforementioned drilling machine (5), chamfering device (6), tapping machine (7), be respectively equipped with two drill bits, two chamfering tool and mariages cone, between two drill bits, two chamfering tool and mariages cone, be provided with pressing plate (20); Testing agency (8) comprises Bracket for Inspection (18), and Bracket for Inspection (18) is provided with two probes (19).
10. in installing according to claim 9, it is characterized in that: aforementioned removal mechanism (9) comprises rocking arm (21), rocking arm (21) below is provided with gripper (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210582314.8A CN103894830A (en) | 2012-12-28 | 2012-12-28 | Threaded hole machining method and device for automobile electronic rectifier base |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210582314.8A CN103894830A (en) | 2012-12-28 | 2012-12-28 | Threaded hole machining method and device for automobile electronic rectifier base |
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| CN103894830A true CN103894830A (en) | 2014-07-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210582314.8A Pending CN103894830A (en) | 2012-12-28 | 2012-12-28 | Threaded hole machining method and device for automobile electronic rectifier base |
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| CN (1) | CN103894830A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107138955A (en) * | 2017-06-30 | 2017-09-08 | 烟台市方寸机械有限公司 | Borehole chasing bar and G words folder drilling and tapping system |
| CN107253064A (en) * | 2017-07-31 | 2017-10-17 | 毛宏岗 | A kind of rack bolt ball datum hole Digit Control Machine Tool |
| CN107570800A (en) * | 2017-07-27 | 2018-01-12 | 宁国双宁机械有限公司 | A kind of agitation wheel for washing machine crown of roll platform mounting hole chamfering device |
| CN109520553A (en) * | 2018-11-14 | 2019-03-26 | 深圳市铭利达精密机械有限公司 | A kind of threaded hole Laser scanning inspection device |
| CN109604951A (en) * | 2018-12-07 | 2019-04-12 | 江西洪都航空工业集团有限责任公司 | A kind of plate nut automatic processing method |
| CN111958294A (en) * | 2020-08-17 | 2020-11-20 | 普万清 | High-accuracy guide mechanism for conveying workpieces |
| CN113635058A (en) * | 2021-08-26 | 2021-11-12 | 青田新机电器有限公司 | Front plate drilling, chamfering and tapping integrated processing equipment for high-voltage ring main unit |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113635058B (en) * | 2021-08-26 | 2023-08-01 | 青田新机电器有限公司 | Front plate drilling, chamfering and tapping integrated processing equipment for high-voltage ring network cabinet |
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Application publication date: 20140702 |
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