CN203304800U - Welding equipment for reinforcing rib sealing heads of door plate and wall plate of lift - Google Patents
Welding equipment for reinforcing rib sealing heads of door plate and wall plate of lift Download PDFInfo
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- CN203304800U CN203304800U CN2013202899291U CN201320289929U CN203304800U CN 203304800 U CN203304800 U CN 203304800U CN 2013202899291 U CN2013202899291 U CN 2013202899291U CN 201320289929 U CN201320289929 U CN 201320289929U CN 203304800 U CN203304800 U CN 203304800U
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- mould trolley
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- welder
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Abstract
Provided is welding equipment for reinforcing rib sealing heads of a door plate and a wall plate of a lift. The welding equipment comprises a conveying device, a welding device and a control system, wherein the control system is electrically connected with the conveying device and the welding device respectively, and the welding device is installed on the conveying device. A first die trolley and a second die trolley are placed on the conveying device and used for carrying out welding and preparation welding on work-pieces respectively. The welding equipment has the advantages of improving the machining efficiency and the quality of the door plate and the wall plate of the lift, improving the productivity, the quality greatly and operating environment, and eliminating the influence on the quality by human factors.
Description
Technical field
The utility model relates to the elevator technology field, particularly a kind of welding equipment and method of door of elevator wallboard reinforcement end socket.
Background technology
The door-plate of elevator, the welding of wallboard are substantially all now to adopt behind each part spot welding location, by mash welder or manual welding, the body of reinforcement and end socket and door-plate or wallboard is welded to connect again, due to its thermal deformation, need to clear up welding slag, and the polishing of process butt welding point, make door-plate or panel surfaces after whole welding smooth, meet the requirement of door-plate or wallboard.Its manual welding efficiency is low, working strength is large, specification requirement is high, operating environment is poor, the surface quality of workpiece depends on operating personnel technical merit and sense of responsibility.
The utility model content
In order to overcome the above-mentioned shortcoming of prior art, the purpose of this utility model is to provide a kind of working (machining) efficiency and quality thereof that improves door of elevator, wallboard, significantly improve production capacity and quality, improve operating environment, eliminate welding equipment and the method for human factor on the door of elevator wallboard reinforcement end socket of quality impact.
The technical scheme that its technical problem that solves the utility model adopts is:
A kind of welding equipment of door of elevator wallboard reinforcement end socket, this system comprises conveying device, welder and control system; Wherein: described control system is electrically connected with conveying device and welder respectively, and described welder is installed on conveying device; Wherein:
Described control system comprises start button, captures the material button;
Described conveying device comprises workpiece movable frame, workpiece movable mechanism, mould trolley interchange mechanism and reciprocal tractor; Back and forth on tractor, mould trolley interchange mechanism, the first mould trolley and the second mould trolley are installed; On described mould trolley interchange mechanism, there is mould trolley to exchange position and lifting mechanism; Workpiece movable mechanism is installed on the workpiece movable frame, and there are grasping mechanism and blowing station in described workpiece movable mechanism, on described blowing station, stationary fixture is arranged;
Described welder comprises that welding mainframe box, welding controller, welding drive position, welding position and spot welding head; On the welding mainframe box, welding controller is arranged, described welding controller is connected with spot welding head; Spot welding head is positioned at the welding position top.
As further improvement of the utility model:
Described grasping mechanism adopts steel matter to be made, and captures sucker and adopts the high magnetic force magnechuck, guarantees that workpiece is steady in crawl; When feeding, adopt the positive induction of mechanical stroke switch to control the feeding height; Described blowing station adopts the induction of photo-electric travel switch side to control the blowing height.
Compared with prior art, the beneficial effects of the utility model are:
The utility model has adopted the automatic spot processing method, and this welds without in the postwelding butt welding point, clearing up welding slag and grinding process, and a plurality of pre-tuning bars that guarantee door-plate or wallboard welding back plane degree are installed simultaneously on jig; Its automaticity is high, and the product working (machining) efficiency is high, and constant product quality is improved operating environment; Be suitable for the production in enormous quantities of workpiece, saved the time manpower.
The accompanying drawing explanation:
Fig. 1 is schematic flow sheet of the present invention;
Fig. 2 is structural representation of the present invention.
The specific embodiment
Reference diagram, 1 to Fig. 2, a kind of welding equipment of door of elevator wallboard reinforcement end socket, this system comprises conveying device 2, welder 3 and control system 1; Wherein: described control system 1 is electrically connected with conveying device 2 and welder 3 respectively, and described welder 3 is installed on conveying device 2; Wherein:
Described control system 1 comprises start button 11, captures material button 12;
Described conveying device 2 comprises workpiece movable frame 21, workpiece movable mechanism 22, mould trolley interchange mechanism 23 and reciprocal tractor 24; Back and forth on tractor 24, mould trolley interchange mechanism 23, the first mould trolley 25 and the second mould trolley 26 are installed; On described mould trolley interchange mechanism 23, there is mould trolley to exchange position and lifting mechanism 27; Workpiece movable mechanism 22 is installed on workpiece movable frame 21, and there are grasping mechanism 29 and blowing station 28 in described workpiece movable mechanism 22, on described blowing station 28, stationary fixture is arranged;
Described welder 3 comprises that welding mainframe box 31, welding controller 32, welding drive position, welding position and spot welding head 33; On welding mainframe box 31, welding controller 32 is arranged, described welding controller 32 is connected with spot welding head 33; Spot welding head 33 is positioned at the welding position top.
Described grasping mechanism 29 adopts steel matter to be made, and captures sucker and adopts the high magnetic force magnechuck, guarantees that workpiece is steady in crawl; When feeding, adopt the positive induction of mechanical stroke switch to control the feeding height; Described blowing station 28 adopts the induction of photo-electric travel switch side to control the blowing height.
A kind of welding method of door of elevator wallboard reinforcement end socket, wherein: on described device, place the first mould trolley 25 and the second mould trolley 26, workpiece is welded respectively and prepare welding; On each mould trolley, can to fixture, adjust according to the size of workpiece; Described welding processing step is as follows:
1.: start to capture material button 12, the grasping mechanism 29 in workpiece movable mechanism 22 is door-plate or wallboard snatch, and by the workpiece movable frame, workpiece is positioned on the blowing station 28 on the weld mold dolly;
2.: after formerly having confirmed the welding work pieces kind and fixture being adjusted to corresponding size, the operator is loaded on workpiece to be welded on the fixture of this station in the first station loading position in order, each workpiece of manual location, after installing, the operator exits and by start button 11, it is first-class to be welded that equipment is transported to welding driving position by transmission mechanism by workpiece by the first mould trolley 25;
3.: when workpiece enters welding position, excited welder 3,33 pairs of workpiece of spot welding head weld;
4.: when equipment carries out the first mould trolley 25 welding, the operator is loaded on workpiece to be welded respectively on the different fixture of this station in the second mould trolley 26 loading positions, after installing, the operator exits and preengages by start button 11, and the second mould trolley 26 enters welding, and to drive position etc. to be welded;
5.: the first mould trolley 25 that is positioned at welding position completes after welding to be got back to mould trolley and exchanges position, in mould trolley interchange mechanism 23, lifting mechanism 27 is pushed to mould trolley by the first mould trolley 25 and exchanges the position lower limit, and the second mould trolley 26 that is positioned at mould trolley exchange position upper limit enters welding position and triggers welding; Lifting mechanism 27 returns to mould exchange position after the first mould trolley 25 is taken back to pre-welding position, waits for completing of welding next time;
6.: when equipment carries out the second mould trolley 26 welding, operator's workpiece of can removing stage makeup and costume on the first mould trolley 25 again, and repeat 2. to step 6., workpiece to be operated.
The welding operation flow process is as follows:
Each worker will be transported to the designated location weldment start crawling feed button 12 →Grasping mechanism 29 action (here with grating protection interlock function to ensure the safety of the operator) → grab the workpiece to a pre-set position (upper mold car) → gripping mechanism 29 returns home position (where the grating interlock)→ workers in the various sub-components will be clamped to a predetermined position to complete the initial spot positioning → Positioning →→ artificial workpiece clamping the workpiece onto the driver bit → Welding Welding drive mechanism 25 of the first mold pushes the trolley welding position (here and die interchangeable lifting mechanism 27 interlock protection, such as the lower limit of lifting mechanism 27 the first mold 25 waiting to push the car until the lifting mechanism 27 will give rise to a second mold 26 car began to limit bit operation)→ run → welding operation starts lifting mechanism 27 second mold segment car back to pre-spot 26-bit → 29 starts crawling agency action (here with grating protection interlock function to ensure the safety of the operator) → will crawl to spot bits → workpiece gripping mechanism 29 returns home position (where the grating interlock) → workers in the various sub-components will be clamped to a predetermined location to locate the initial spot→Positioning complete workholding → manually pushed to weld the workpiece drive bits → wait for the first mold car on completion of welding workpiece 25 → workpiece 25 on the first mold car mold carriage return after the completion of welding while the second interchangeable bits → 26 die on the workpiece welding → car started lifting mechanism 27 of the first mold segment car 25 back to pre-position weldingLifting mechanism 27 of the first mold car mold 25 down return fixture manually interchangeable bits → 25 → first mold open car boot workpiece gripping mechanism 29 to remove the workpiece (here and protective grating interlock) → catch 29 organizations will take the finished product into the specified location → grasping mechanism 29 to return home to start grasping mechanism 29 to grab the workpiece segment pre-spot position (here and protective grating interlock) → this cycle.
Claims (2)
1. the welding equipment of a door of elevator wallboard reinforcement end socket, this system comprises conveying device, welder and control system; It is characterized in that: described control system is electrically connected with conveying device and welder respectively, and described welder is installed on conveying device; Wherein:
Described control system comprises start button, captures the material button;
Described conveying device comprises workpiece movable frame, workpiece movable mechanism, mould trolley interchange mechanism and reciprocal tractor; Back and forth on tractor, mould trolley interchange mechanism, the first mould trolley and the second mould trolley are installed; On described mould trolley interchange mechanism, there is mould trolley to exchange position and lifting mechanism; Workpiece movable mechanism is installed on the workpiece movable frame, and there are grasping mechanism and blowing station in described workpiece movable mechanism, on described blowing station, stationary fixture is arranged;
Described welder comprises that welding mainframe box, welding controller, welding drive position, welding position and spot welding head; On the welding mainframe box, welding controller is arranged, described welding controller is connected with spot welding head; Spot welding head is positioned at the welding position top.
2. the welding equipment of a kind of door of elevator wallboard reinforcement end socket as claimed in claim 1 is characterized in that: described grasping mechanism adopts steel matter to be made, and captures sucker and adopts the high magnetic force magnechuck, guarantee workpiece in crawl steadily; When feeding, adopt the positive induction of mechanical stroke switch to control the feeding height; Described blowing station adopts the induction of photo-electric travel switch side to control the blowing height.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202899291U CN203304800U (en) | 2013-05-24 | 2013-05-24 | Welding equipment for reinforcing rib sealing heads of door plate and wall plate of lift |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202899291U CN203304800U (en) | 2013-05-24 | 2013-05-24 | Welding equipment for reinforcing rib sealing heads of door plate and wall plate of lift |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203304800U true CN203304800U (en) | 2013-11-27 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013202899291U Withdrawn - After Issue CN203304800U (en) | 2013-05-24 | 2013-05-24 | Welding equipment for reinforcing rib sealing heads of door plate and wall plate of lift |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203304800U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103350286A (en) * | 2013-05-24 | 2013-10-16 | 广州永日电梯有限公司 | Welding device and method for elevator door plate, wall plate, end plate and reinforcing rib |
| CN105058069A (en) * | 2015-08-27 | 2015-11-18 | 深圳市鹏煜威科技有限公司 | Production line for fixing stiffener on elevator door panel |
| CN105171255A (en) * | 2015-09-02 | 2015-12-23 | 上海思客琦自动化工程有限公司 | Door pocket welding robot system |
| CN111215808A (en) * | 2018-07-03 | 2020-06-02 | 广州市博扬机械制造有限公司 | Elevator stand welding production line |
-
2013
- 2013-05-24 CN CN2013202899291U patent/CN203304800U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103350286A (en) * | 2013-05-24 | 2013-10-16 | 广州永日电梯有限公司 | Welding device and method for elevator door plate, wall plate, end plate and reinforcing rib |
| CN103350286B (en) * | 2013-05-24 | 2015-12-23 | 广州永日电梯有限公司 | A kind of welding equipment of door of elevator wallboard reinforcement end socket and method |
| CN105058069A (en) * | 2015-08-27 | 2015-11-18 | 深圳市鹏煜威科技有限公司 | Production line for fixing stiffener on elevator door panel |
| CN105171255A (en) * | 2015-09-02 | 2015-12-23 | 上海思客琦自动化工程有限公司 | Door pocket welding robot system |
| CN111215808A (en) * | 2018-07-03 | 2020-06-02 | 广州市博扬机械制造有限公司 | Elevator stand welding production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20131127 Effective date of abandoning: 20151223 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |