CN208214130U - A kind of full-automatic numerical control girder perforating press processing system - Google Patents
A kind of full-automatic numerical control girder perforating press processing system Download PDFInfo
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- CN208214130U CN208214130U CN201820806149.2U CN201820806149U CN208214130U CN 208214130 U CN208214130 U CN 208214130U CN 201820806149 U CN201820806149 U CN 201820806149U CN 208214130 U CN208214130 U CN 208214130U
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- numerical control
- perforating press
- blanking
- feeding
- trolley
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Abstract
The utility model relates to a kind of full-automatic numerical control girder perforating press to process system, belong to automobile industry middle cross beam beam punching processing technical field.The production system includes numerical control girder perforating press, the feeding end of the numerical control girder perforating press is provided with electromagnetism automatic charging device, the feeding trolley with pile material and automatic positioning function is provided with below the electromagnetism automatic charging device, the discharging end of the numerical control girder perforating press is provided with electromagnetism automatic blanking device, blanking trolley is provided with below the electromagnetism automatic blanking device, the side of the numerical control girder perforating press is provided with station, and the other side of the numerical control girder perforating press is provided with electrical control cabinet, hydraulic station and oil cooling machine.The utility model can be improved processing efficiency, reduce labor intensity.
Description
Technical field
The utility model relates to a kind of full-automatic numerical control girder perforating press to process system, belong to automobile industry middle cross beam
Beam punching processing technical field.
Background technique
Presently, there are numerical control girder perforating press be artificial loading or it is semi-automatic (cantilever crane band electromagnet artificial one
The loading and unloading of one plate) state feeding, expends the time, increases labor intensity, low efficiency, and can not achieve automation.
Summary of the invention
The utility model provides a kind of full-automatic numerical control girder perforating press processing system, can be improved processing efficiency,
Reduce labor intensity.
In order to solve the above technical problems, the utility model offer technical solution is as follows:
A kind of full-automatic numerical control girder perforating press processing system, including numerical control girder perforating press, the numerical control girder
The feeding end of perforating press is provided with electromagnetism automatic charging device, be provided with below the electromagnetism automatic charging device band pile material and
The feeding trolley of automatic positioning function, the discharging end of the numerical control girder perforating press is provided with electromagnetism automatic blanking device, described
Blanking trolley is provided with below electromagnetism automatic blanking device, the side of the numerical control girder perforating press is provided with station, institute
The other side for stating numerical control girder perforating press is provided with electrical control cabinet, hydraulic station and oil cooling machine.
Further, the electromagnetism automatic charging device includes bracket, and the bracket is frame-type, the crossbeam of the bracket
With cross slide way and longitudinal rail are respectively arranged on stringer, traverse displacement unit is provided on the crossbeam and for driving the cross
The driving device that moving device moves in the cross slide way is provided with lifting device and described for driving on the stringer
The driving device that lifting device moves in the longitudinal rail is provided with sucker beam, the sucker beam on the lifting device
On be provided with plate detection bar and several magnechucks.
Further, the feeding trolley includes feeding bogie frame, and the feeding bogie frame is template, the feeding trolley
The first track is provided with below frame, the upper surface of described feeding bogie frame, which is arranged side by side, the first area Duo Liao and the second area Duo Liao,
Wherein:
The area first Duo Liao is the artificial area Duo Liao, and the side in the area first Duo Liao is provided with locating support, described fixed
Position bracket is used as artificial pile material coarse localization datum level；
The side adjacent with the area first Duo Liao in the area second Duo Liao is provided with Primary Location face, second pile
The side opposite with the area first Duo Liao in material area is provided with positioning mechanism, and first Duo Liao is provided in area for driving
The cylinder of the positioning mechanism.
Further, the both ends of first track be provided with for when feeding trolley it is out of control beyond stroke when be used to mitigate
First buffer stopper of inertia force when feeding trolley stops.
Further, the side of the feeding trolley is provided with the first drag chain.
Further, the blanking trolley includes blanking bogie frame, and the blanking bogie frame is also template, the blanking bench
The second track is provided with below vehicle frame, the both ends of second track are provided with the second buffer stopper, set on the blanking trolley
It is equipped with transmission device and the decelerating motor for driving the transmission device, the side of the blanking trolley is provided with second and drags
Chain.
The utility model has the following beneficial effects:
The full-automatic numerical control girder perforating press of the utility model processes system, in existing numerical control girder perforating press
On the basis of, new ancillary equipment is increased, new machining process route is given, wherein electromagnetism automatic charging device, band pile material
With the feeding trolley of automatic positioning function instead of artificial loading, automatic blanking device and blanking trolley instead of artificial blanking portion
Point, as long as such worker operates at station, process is enormously simplified, manual labor's intensity is reduced, has liberated people
Power improves production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the full-automatic numerical control girder perforating press processing system of the utility model；
Fig. 2 is the structural schematic diagram of electromagnetism automatic charging device in Fig. 1；
Fig. 3 is the structural schematic diagram of feeding trolley in Fig. 1；
Fig. 4 is the structural schematic diagram of blanking trolley in Fig. 1；
Fig. 5 is the structural schematic diagram of numerical control girder perforating press in Fig. 1；
Fig. 6 is the partial enlarged view of A in Fig. 5；
Fig. 7 is the structural schematic diagram of host in Fig. 5.
Specific embodiment
In order to make the technical problems, technical solutions and advantages to be solved by the utility model clearer, below in conjunction with attached drawing
And specific embodiment is described in detail.
A kind of full-automatic numerical control girder perforating press processing system, as shown in FIG. 1 to FIG. 7, including numerical control girder punching
Machine 1, the feeding end of numerical control girder perforating press 1 are provided with electromagnetism automatic charging device 2, and the lower section of electromagnetism automatic charging device 2 is set
It is equipped with the feeding trolley 3 with pile material and automatic positioning function, the discharging end of numerical control girder perforating press 1 is provided with electromagnetism automatic blanking
Device 4, the lower section of electromagnetism automatic blanking device 4 are provided with blanking trolley 5, and the side of numerical control girder perforating press 1 is provided with operation
Platform 6, the other side of numerical control girder perforating press 1 are provided with electrical control cabinet 7, hydraulic station 8 and oil cooling machine 9.
The full-automatic numerical control girder perforating press of the utility model processes system, in existing numerical control girder perforating press
On the basis of, new ancillary equipment is increased, new machining process route is given, wherein electromagnetism automatic charging device, band pile material
With the feeding trolley of automatic positioning function instead of artificial loading, automatic blanking device and blanking trolley instead of artificial blanking portion
Point, as long as such worker operates at station, process is enormously simplified, manual labor's intensity is reduced, has liberated people
Power improves production efficiency.
Further, as shown in Fig. 2, electromagnetism automatic charging device 2 includes bracket 10, bracket 10 is frame-type, bracket 10
Crossbeam and stringer on be respectively arranged with cross slide way and longitudinal rail, traverse displacement unit 11 is provided on crossbeam and for driving cross
The driving device that moving device 11 moves in cross slide way is provided with lifting device on stringer and for driving lifting device to exist
The driving device moved in longitudinal rail is provided with sucker beam 12 on lifting device, and the lifting of sucker beam has guiding, guarantees synchronous rise
It drops, is provided with plate detection bar and several magnechucks 13 on sucker beam 12.Plate detection bar can come downwards to slab height certainly
It is dynamic to stop, and can detect plate whether there is or not and whether draw plate, stable working, reliable, magnechuck powers off magnetic force and keeps, reversely
Energization demagnetization, securely and reliably.
The great advantage of magnechuck is that air gap characteristic is good, even if workpiece is attracted face uneven or can only point contact or line
Contact, as long as sucker is made properly, workpiece can be sucked up, as inhale iron filings waste material all use magnechuck, excitation with move back
It need to only be powered 0.5 second when magnetic, excitation posterior sucker is no longer powered within 0.5 second, but sucker still maintains magnetic force, and sucker does not generate heat, failure
Rate is low, and powers off not loss of excitation, securely and reliably.As shown in Fig. 2, magnechuck can adjust position according to the size of plate workpiece
It sets, position can be adjusted in left and right directions as shown in Figure 2 by unclamping fixing screws of the beam suspender with rotation button, unclamp electromagnetism
Fixing bolt on Acetabula device can also allow bracket entirety front-rear direction mobile, find in front-rear direction shift position
The position of fixed plate, in use process the position of " magnechuck " and " bracket " be sure to should not on clamp oil cylinder, trolley
The interference of the place such as positioning plate of material.
The composition of electromagnetism automatic blanking device as electromagnetism automatic charging device, is placed on blanking side completely.For pair
The workpiece blanking that punching is completed.
In the utility model, as shown in figure 3, feeding trolley 3 include feeding bogie frame 14, feeding bogie frame 14 by square tube,
Channel steel, plate etc. are welded, and feeding bogie frame 14 is template, are provided with the first track 21 below feeding bogie frame 14, on
The upper surface of material bogie frame 14, which is arranged side by side, the first area Duo Liao 15 (dotted line frame) and the second area Duo Liao 16 (dotted line frame), in which:
First area Duo Liao 15 is the artificial area Duo Liao, and the side in the first area Duo Liao 15 is provided with locating support 17, locating support
17 are used as artificial pile material coarse localization datum level；
The side adjacent with the first area Duo Liao 15 in the second area Duo Liao 16 is provided with Primary Location face 18, the second area Duo Liao 16
The side opposite with the first area Duo Liao 15 be provided with positioning mechanism 19, be provided in the first area Duo Liao 15 for driving localization machine
The cylinder 20 of structure 19.
The control of feeding trolley available buttons is outputed outside line, after the straight sheet pile for loading driving handling, then is opened back and has been adjusted
Upper discharge position.Be mounted on the motor reducer inside bogie frame drives chain drive to driven sprocket by drive sprocket, passes through
Key joint passes to transmission shaft, then drives the wheel as main driving to run trolley by transmission shaft.Feeding trolley is equipped with gas
Cylinder, guide rail slide block, positioning surface etc. are used to positioning at the beginning of workpiece one, and positioning surface needs to go out front and back with bench screw jaw
Alternate position spike 30-40mm is used to workpiece feeding Primary Location (error for excluding the appearance of artificial pile material), and workpiece stamps the channel steel of material
Stop position and grip finger alternate position spike should be 50-60mm.
Plate send the course of work to numerical control girder perforating press 1 specific as follows from feeding trolley 3:
Feeding trolley 3 to be outputed outside line, the straight sheet pile for loading driving handling is put to the first area Duo Liao 15 on feeding trolley 3,
When placement, the edges of boards of straight sheet pile later drive feeding trolley 3 into close to the artificial pile material coarse localization datum level in the first area Duo Liao 15
In line, pick up the first area Duo Liao 15 of feeding trolley 3 general who has surrendered's plate under the underface of magnechuck, magnechuck, suction disc
Magnechuck stops after rising to certain altitude later, and the continuation of feeding trolley 3 is opened inward, until the second pile material of feeding trolley 3
Area 16 is parked in the underface of magnechuck, and the plate being sucked just now is lowered into the second area Duo Liao 16, electromagnetism by magnechuck at this time
Sucker rises to certain altitude after putting plate again, and cylinder 20 drives positioning mechanism 19 to utilize the plate in the second area Duo Liao 16 at this time
Primary Location face 18 is positioned, and then the plate in the area the second Duo Liao of general who has surrendered 16 picks up and is sent to numerical control girder punching under magnechuck
The workbench of machine 1；
As shown in figure 5, the X of numerical control girder perforating press 1 is sent before the workbench for onboard expecting numerical control girder perforating press 1
Benchmark origin position will be briefly returned to by being sent into workbench 30 into workbench 29 and Y.Electromagnetism automatic charging device band plate send to X and is sent into work
Make on platform 29, (edges of boards are basic to be overlapped with 31 position of original point position device, and feeding device has detection switch, detects for a certain position stopping
For edges of boards as benchmark zero point, the transverse movement of feeding device is that servo motor drives, and is subject to this benchmark zero point, and servo motor is solid
Determine travel distance to stop to position), plate vertically declines to be put into X and be sent on work top and stop, and multi-directional ball is equipped on table top, former
8 first electromagnet keep excitation in addition to two electromagnet near original point position device 31, remaining 6 electromagnet power-off disappears
Magnetic, in next step, X be sent into workbench 29 can toward host direction move, this when electromagnet band plate be always maintained at it is motionless, due to X
Being sent on workbench 29 has multi-directional ball rotation, then workpiece and X, which are sent into workbench 29, occurs relative motion, workpiece is relatively motionless, X
It is sent into workbench 29 and looks for plate toward the movement of host direction, edges of boards is allowed to enter side-locating face in jaw, until the inspection above clamp 32
Survey switch 33 receive signal, due to being three clamps, after the detection switch on all clamps all receives signal, this when
It waits X and is sent into 29 stop motion of workbench, clamp 32 is closed clamping plate, and electromagnet demagnetization, automatic charging device rises after demagnetization, then
Feeding trolley top is returned to, next plate feeding is carried out and prepares.Start to look for after tongs and clamping plates on host 34 to penetrate switch
35, as the Y-direction datum mark of equipment, 36 punching of host die storehouse is initially entered after finding, and is sent after punching hole to X feeding work
Behind 29 device blanking side of platform, stopping the automatic blanking device of this when of right here waiting, declines suction disc, clamp 32, which unclamps, to be retreated,
Automatic charging device band plate vertically rises, and is then sent to blanking trolley pile material.
Further, the both ends of the first track 21 be provided with for when feeding trolley it is out of control beyond stroke when be used to mitigate
Expect the first buffer stopper 22 of inertia force when trolley stops.
The side of feeding trolley 3 is provided with the first drag chain 23.
In the utility model, as shown in figure 4, blanking trolley 5 includes blanking bogie frame 24, blanking bogie frame 24 is also plate
Type is provided with the second track 25 below blanking bogie frame 24, and the both ends of the second track 25 are provided with the second buffer stopper 26, blanking
Transmission device and the decelerating motor 28 for driving transmission device are provided on trolley 5, the side of blanking trolley 5 is provided with second
Drag chain 27.The fixation position of manual control blanking trolley, stop, by electromagnetism blanking device the stack of work material processed its
On, after to a certain amount of, it can manually output and the workpiece processed is moved to subsequent processing.
The process flow of the utility model production system: workpiece is stamped material by two sides and is prepared, and electromagnet is selected, clamp position tune
It is automatic that whole → electromagnetism automatic charging device to feeding trolley oriented side → centering cylinder drives pushing block pushing plate to anticipate position → electromagnetism
Feeding device feeding is to workbench and is placed in tangent position stopping → remaining the electromagnet power loss of work billiard ball, close to host
Two electromagnet continuous excitations → workbench drives clamp to look for plate positioning → clamp close to inductive switching → clamp clamping → electromagnetism
Feeding device power loss and return to discharge position continue next plate prepare → be sent into workbench band plate look at host to penetrate switch be X
After positioning datum point (Y-direction positioning datum is on the inside of clamp) → workpiece punching processing → workpiece punching processing, until under
Expect the electromagnetism blanking device suction disc again waited at workbench and then clamp release → electromagnetism automatic blanking device to blanking trolley
Pile material → punching completion → next plate is carrying out above step step-by-step.
The foregoing description of the disclosed embodiments can be realized professional and technical personnel in the field or using originally practical new
Type.A variety of modifications of embodiment will be readily apparent to those skilled in the art, it is as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present utility model, not give
The part presented with partial enlargement is described in detail, is the prior art, herein without repeating.Therefore, the utility model will not
It is intended to be limited to the embodiments shown herein, and is to fit to consistent with principles disclosed herein and feature widest
Range.
Claims (6)
1. a kind of full-automatic numerical control girder perforating press processes system, which is characterized in that described including numerical control girder perforating press
The feeding end of numerical control girder perforating press is provided with electromagnetism automatic charging device, is provided with below the electromagnetism automatic charging device
Feeding trolley with pile material and automatic positioning function, the discharging end of the numerical control girder perforating press are provided with electromagnetism automatic blanking dress
It sets, blanking trolley is provided with below the electromagnetism automatic blanking device, the side of the numerical control girder perforating press is provided with behaviour
Make platform, the other side of the numerical control girder perforating press is provided with electrical control cabinet, hydraulic station and oil cooling machine.
2. full-automatic numerical control girder perforating press according to claim 1 processes system, which is characterized in that the electromagnetism
Automatic charging device includes bracket, and the bracket is frame-type, is respectively arranged on the crossbeam and stringer of the bracket and laterally leads
Rail and longitudinal rail are provided with traverse displacement unit on the crossbeam and for driving the traverse displacement unit to move in the cross slide way
Dynamic driving device is provided with lifting device on the stringer and for driving the lifting device to move in the longitudinal rail
Dynamic driving device is provided with sucker beam on the lifting device, is provided with plate detection bar and several electricity on the sucker beam
Magnetic-disc.
3. full-automatic numerical control girder perforating press according to claim 1 processes system, which is characterized in that the feeding
Trolley includes feeding bogie frame, and the feeding bogie frame is template, is provided with the first track, institute below the feeding bogie frame
Stating the upper surface of feeding bogie frame and being arranged side by side has the first area Duo Liao and the second area Duo Liao, in which:
The area first Duo Liao is the artificial area Duo Liao, and the side in the area first Duo Liao is provided with locating support, the positioning branch
Frame is used as artificial pile material coarse localization datum level；
The side adjacent with the area first Duo Liao in the area second Duo Liao is provided with Primary Location face, the area second Duo Liao
The side opposite with the area first Duo Liao be provided with positioning mechanism, be provided in the area first Duo Liao described for driving
The cylinder of positioning mechanism.
4. full-automatic numerical control girder perforating press according to claim 3 processes system, which is characterized in that described first
The both ends of track be provided with for when feeding trolley it is out of control beyond stroke when for mitigating inertia force when feeding trolley stops
First buffer stopper.
5. full-automatic numerical control girder perforating press according to claim 4 processes system, which is characterized in that the feeding
The side of trolley is provided with the first drag chain.
6. -5 any full-automatic numerical control girder perforating press process system according to claim 1, which is characterized in that institute
Stating blanking trolley includes blanking bogie frame, and the blanking bogie frame is also template, and is provided with below the blanking bogie frame
Two tracks, the both ends of second track are provided with the second buffer stopper, are provided with transmission device on the blanking trolley and are used for
The decelerating motor of the transmission device is driven, the side of the blanking trolley is provided with the second drag chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820806149.2U CN208214130U (en) | 2018-05-28 | 2018-05-28 | A kind of full-automatic numerical control girder perforating press processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820806149.2U CN208214130U (en) | 2018-05-28 | 2018-05-28 | A kind of full-automatic numerical control girder perforating press processing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208214130U true CN208214130U (en) | 2018-12-11 |
Family
ID=64506485
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820806149.2U Expired - Fee Related CN208214130U (en) | 2018-05-28 | 2018-05-28 | A kind of full-automatic numerical control girder perforating press processing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208214130U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136159A (en) * | 2020-02-28 | 2020-05-12 | 山东拓维机械制造有限公司 | Numerical control production line for punching automobile longitudinal beam flat plate |
| CN111974483A (en) * | 2020-08-26 | 2020-11-24 | 江苏联博精密科技有限公司 | Experimental platform applied to magnetic bearing-rotor |
-
2018
- 2018-05-28 CN CN201820806149.2U patent/CN208214130U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136159A (en) * | 2020-02-28 | 2020-05-12 | 山东拓维机械制造有限公司 | Numerical control production line for punching automobile longitudinal beam flat plate |
| CN111974483A (en) * | 2020-08-26 | 2020-11-24 | 江苏联博精密科技有限公司 | Experimental platform applied to magnetic bearing-rotor |
| CN111974483B (en) * | 2020-08-26 | 2023-08-08 | 江苏联博精密科技股份有限公司 | Experimental platform applied to magnetic bearing-rotor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181211 Termination date: 20190528 |