CN203936516U - A kind of fully-automatic supersonic welding system - Google Patents
A kind of fully-automatic supersonic welding system Download PDFInfo
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- CN203936516U CN203936516U CN201420339749.4U CN201420339749U CN203936516U CN 203936516 U CN203936516 U CN 203936516U CN 201420339749 U CN201420339749 U CN 201420339749U CN 203936516 U CN203936516 U CN 203936516U
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- 238000003466 welding Methods 0.000 title claims abstract description 33
- 238000007906 compression Methods 0.000 claims description 11
- 241000532412 Vitex Species 0.000 description 5
- 235000001667 Vitex agnus castus Nutrition 0.000 description 5
- 238000001514 detection method Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Abstract
The utility model relates to the equipment that large wide cut product is welded, and specifically a kind of fully-automatic supersonic welding system, is mainly applicable to the welding of large wide cut product.Comprise console, supersonic welder, location-plate, tool mechanism, holder, weld holder and servomotor, wherein weld holder is slidably connected on holder and with servomotor and is connected, described weld holder is provided with multiple supersonic welders that are arranged side by side, described holder is provided with multiple tool mechanisms, between adjacent tool mechanism, be provided with location-plate, described servomotor and each supersonic welder are all connected with console.The utility model is simple to operate, has welding fast, not only improved welding quality, and welding effect is reliable and stable.
Description
Technical field
The utility model relates to the equipment that large wide cut product is welded, and specifically a kind of fully-automatic supersonic welding system, is mainly applicable to the welding of large wide cut product.
Background technology
Along with the development of automatic technology, factory has proposed higher and more requirement for the speed of welding of product, fixing assembling speed and accuracy.Welding to large wide cut (wide cut exceedes 500mm, and maximum can reach 1m) product simultaneously, supersonic welder often adopts repeatedly splicing, complex operation, and also welding effect is bad.
Utility model content
For the problems referred to above, the purpose of this utility model is to provide a kind of fully-automatic supersonic welding system.This fully-automatic supersonic welding system is simple to operate, and welding effect is good.
To achieve these goals, the utility model is by the following technical solutions:
A kind of fully-automatic supersonic welding system, comprise console, supersonic welder, location-plate, tool mechanism, holder, weld holder and servomotor, wherein weld holder is slidably connected on holder and with servomotor and is connected, described weld holder is provided with multiple supersonic welders that are arranged side by side, described holder is provided with multiple tool mechanisms, between adjacent tool mechanism, be provided with location-plate, described servomotor and each supersonic welder are all connected with console.
Described tool mechanism comprises working plate, bar-shaped workpieces clamp mechanism and curtain shape workpiece clamping mechanism, wherein on working plate, be provided with along its length the imitation-shaped groove for bar-shaped workpieces is installed, multiple louvres are laid in the both sides of described imitation-shaped groove, described bar-shaped workpieces clamp mechanism is arranged at the two ends of imitation-shaped groove, and described curtain shape workpiece clamping mechanism is arranged at the two ends of working plate.
Described bar-shaped workpieces clamp mechanism comprises detecting sensor, compression cylinder and card, wherein compression cylinder and detecting sensor are arranged at one end of described imitation-shaped groove, described card is arranged at the other end of imitation-shaped groove, and described compression cylinder is all connected with console with detecting sensor.
Described curtain shape workpiece clamping mechanism comprises clamping plate and clamping cylinder, and the two ends of described working plate are equipped with two clamping plate that lay respectively at imitation-shaped groove both sides, and each clamping plate are connected with a clamping cylinder being arranged on working plate respectively.Described curtain shape workpiece clamping mechanism is connected to the two ends of working plate by slide plate slides, on described working plate, be also provided with tensioning apparatus, described tensioning apparatus is connected respectively and promotes the slide plate outwards slip simultaneously at two ends with the slide plate at working plate two ends, thereby realizes the tensioning of cord.
Described tensioning apparatus comprises tensioning cylinder, tension link mechanism and connecting rod, wherein tensioning cylinder is arranged on working plate and output is connected with tension link mechanism, described tension link mechanism one end is connected with the slide plate of working plate one end, and the other end is connected with the slide plate of the working plate other end by connecting rod.Described tension link mechanism comprises first connecting rod, second connecting rod and third connecting rod, wherein one end of first connecting rod and the output of tensioning cylinder are connected, on described first connecting rod, be rotationally connected by rotating shaft and working plate near the position of the other end and the end of the other end and one end of second connecting rod hinged, the other end of described second connecting rod is connected with the slide plate of working plate one end.The position that is positioned at rotating shaft inner side on one end of described third connecting rod and first connecting rod is hinged, and the other end is connected with connecting rod by slide block, and described slide block and working plate are slidably connected.
The both sides, upper end of described holder are respectively equipped with sliding rail, and described weld holder is slidably connected on sliding rail and is vertical with sliding rail.Described supersonic welder is three, and three supersonic welders are arranged side by side.Described tool mechanism is four, each tool mechanism by hold-down nut to being locked on holder.
Advantage of the present utility model and beneficial effect are:
The utility model is simple to operate, has welding fast, not only improved welding quality, and welding effect is reliable and stable.Because operating personnel are away from welding equipment, reduce the infringement of welding low frequency noise to personnel.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the structural representation of tool mechanism in Fig. 1;
Fig. 4 is the structural representation of Tu3Zhong tension link mechanism.
Wherein: 1 is console, 2 is ultrasonic echography wave solder, and 3 is location-plate, and 4 is working plate, 5 is sliding rail, and 6 is holder, and 7 is weld holder, and 8 is detecting sensor, 9 is compression cylinder, and 10 is clamping plate, and 11 is clamping cylinder, 12 is connecting rod, and 13 is tensioning cylinder, and 14 is tension link mechanism, 141 is first connecting rod, and 142 is second connecting rod, and 143 is third connecting rod, 15 is card, and 16 is slide plate, and 17 is slide block.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is further described.
As shown in Figure 1 and Figure 2, the utility model comprises console 1, supersonic welder 2, location-plate 3, tool mechanism, holder 6, weld holder 7 and servomotor, wherein the upper end two bottom sides of holder 6 is respectively equipped with sliding rail 5, and described weld holder 7 is slidably connected on sliding rail 5 and is vertical with sliding rail 5.Described weld holder 7 is connected with servomotor, and described weld holder 7 is provided with multiple supersonic welders that are arranged side by side 2, and the present embodiment weld holder 7 is provided with 3 supersonic welders that are arranged side by side 2.Described holder 6 is provided with multiple tool mechanisms, each tool mechanism can horizontally slip, and is provided with location-plate 3 between adjacent tool mechanism, and the present embodiment holder 6 is provided with 4 tool mechanisms, the product of different cultivars is by different location-plate 3 positioning tool parts 4, and with hold-down nut to locking.Described servomotor and each supersonic welder 2 are all connected with console 1, and described console 1 is prior art.
As shown in Figure 3, described tool mechanism comprises working plate 4, bar-shaped workpieces clamp mechanism and curtain shape workpiece clamping mechanism, wherein on working plate 4, be provided with along its length the imitation-shaped groove for bar-shaped workpieces is installed, multiple louvres are laid in the both sides of described imitation-shaped groove, described bar-shaped workpieces clamp mechanism is arranged at the two ends of imitation-shaped groove, and described curtain shape workpiece clamping mechanism is arranged at the two ends of working plate 4.Described bar-shaped workpieces clamp mechanism comprises detecting sensor 8, compression cylinder 9 and card 15, wherein compression cylinder 9 and detecting sensor 8 are arranged at one end of described imitation-shaped groove, described card 15 is arranged at the other end of imitation-shaped groove, and described compression cylinder 9 is all connected with console 1 with detecting sensor 8.Described curtain shape workpiece clamping mechanism comprises clamping plate 10 and clamping cylinder 11, and the two ends of described working plate 4 are equipped with two clamping plate 10 that lay respectively at imitation-shaped groove both sides, and each clamping plate 10 are connected with a clamping cylinder 11 being arranged on working plate 4 respectively.Described working plate 4 adopts aluminum plate.
As shown in Figure 4, described curtain shape workpiece clamping mechanism is slidably connected at the two ends of working plate 4 by slide plate 16, on described working plate 4, be also provided with tensioning apparatus, described tensioning apparatus comprises tensioning cylinder 13, tension link mechanism 14 and connecting rod 12, and wherein tensioning cylinder 13 is arranged on working plate 4 and output is connected with tension link mechanism 14.Described tension link mechanism comprises first connecting rod 141, second connecting rod 142 and third connecting rod 143, wherein one end of first connecting rod 141 is connected with the output of tensioning cylinder 13, on described first connecting rod 141, be rotationally connected by rotating shaft and working plate 4 near the position of the other end and the end of the other end and one end of second connecting rod 142 hinged, the other end of described second connecting rod 142 is connected with the slide plate 16 of working plate 4 one end.The position that is positioned at rotating shaft inner side on one end of described third connecting rod 143 and first connecting rod 141 is hinged, and the other end is connected with connecting rod 12 by slide block 17, and described slide block 17 is slidably connected with working plate 4.The slide plate 16 that described tensioning cylinder 13 promotes working plate 4 two ends by tension link mechanism 14 outwards slides simultaneously, thereby realizes the tensioning of cord.
The course of work of the present utility model is:
Bar-shaped workpieces (twigs of the chaste tree) is placed in the imitation-shaped groove of working plate 4, and when the detecting sensor 8 that install its one end detects the twigs of the chaste tree, compression cylinder 9 presses down pushes down the twigs of the chaste tree.Other twigs of the chaste tree one end is snapped in card 15, the twigs of the chaste tree install again.
Curtain shape workpiece (cord) is placed on location-plate 3, drives clamping plate 10 to clamp cord by clamping cylinder 11.Clamp after cord, tensioning cylinder 13 promotes tension link mechanism 14, promotes the clamping plate 10 on both sides toward both sides motion simultaneously, thereby realizes the tensioning of cord.Tensioning cord prevents that in welding process, cord shrinks.The cord of different in width can be realized by changing connecting rod 6.
The utility model is set according to workpiece kind, starts many supersonic welders 2 simultaneously, realizes the welding of large wide cut, and weld holder 7 is by driven by servomotor, uses level sensor to the workpiece detection that puts in place.After ready, start button in the time that console 1 detection puts demonstration OK state in place.According to different workpieces kind, driven by servomotor supersonic welder 2 arrives desired location, starts supersonic welder 2 and welds.Three supersonic welders 2 are controlled separately, select to start the quantity of supersonic welder according to weld width.The present embodiment supersonic welder is commercial product, purchases the company in MECASONIC, and model is MCS2-2025/P.
Claims (10)
1. a fully-automatic supersonic welding system, it is characterized in that: comprise console (1), supersonic welder (2), location-plate (3), tool mechanism, holder (6), weld holder (7) and servomotor, wherein weld holder (7) is slidably connected on holder (6), and be connected with servomotor, described weld holder (7) is provided with multiple supersonic welders that are arranged side by side (2), described holder (6) is provided with multiple tool mechanisms, between adjacent tool mechanism, be provided with location-plate (3), described servomotor and each supersonic welder (2) are all connected with console (1).
2. by fully-automatic supersonic welding system claimed in claim 1, it is characterized in that: described tool mechanism comprises working plate (4), bar-shaped workpieces clamp mechanism and curtain shape workpiece clamping mechanism, wherein on working plate (4), be provided with along its length the imitation-shaped groove for bar-shaped workpieces is installed, multiple louvres are laid in the both sides of described imitation-shaped groove, described bar-shaped workpieces clamp mechanism is arranged at the two ends of imitation-shaped groove, and described curtain shape workpiece clamping mechanism is arranged at the two ends of working plate (4).
3. by fully-automatic supersonic welding system claimed in claim 2, it is characterized in that: described bar-shaped workpieces clamp mechanism comprises detecting sensor (8), compression cylinder (9) and card (15), wherein compression cylinder (9) and detecting sensor (8) are arranged at one end of described imitation-shaped groove, described card (15) is arranged at the other end of imitation-shaped groove, and described compression cylinder (9) is all connected with console (1) with detecting sensor (8).
4. by fully-automatic supersonic welding system claimed in claim 2, it is characterized in that: described curtain shape workpiece clamping mechanism comprises clamping plate (10) and clamping cylinder (11), the two ends of described working plate (4) are equipped with two clamping plate (10) that lay respectively at imitation-shaped groove both sides, and each clamping plate (10) are connected with a clamping cylinder (11) being arranged on working plate (4) respectively.
5. by the fully-automatic supersonic welding system described in claim 2 or 4, it is characterized in that: described curtain shape workpiece clamping mechanism is slidably connected at the two ends of working plate (4) by slide plate (16), described working plate is also provided with tensioning apparatus on (4), described tensioning apparatus is connected and promotes respectively slide plate (16) the outwards slip simultaneously at two ends with the slide plate (16) at working plate (4) two ends, thereby realizes the tensioning of cord.
6. by fully-automatic supersonic welding system claimed in claim 5, it is characterized in that: described tensioning apparatus comprises tensioning cylinder (13), tension link mechanism (14) and connecting rod (12), wherein tensioning cylinder (13) is arranged on the upper and output of working plate (4) and is connected with tension link mechanism (14), described tension link mechanism one end is connected with the slide plate (16) of working plate (4) one end, and the other end is connected with the slide plate (16) of working plate (4) other end by connecting rod (12).
7. by fully-automatic supersonic welding system claimed in claim 6, it is characterized in that: described tension link mechanism comprises first connecting rod (141), second connecting rod (142) and third connecting rod (143), wherein one end of first connecting rod (141) is connected with the output of tensioning cylinder (13), the upper position near the other end of described first connecting rod (141) is rotationally connected by rotating shaft and working plate (4), and one end of the end of the other end and second connecting rod (142) is hinged, the other end of described second connecting rod (142) is connected with the slide plate (16) of working plate (4) one end, the position that is positioned at rotating shaft inner side on one end of described third connecting rod (143) and first connecting rod (141) is hinged, the other end is connected with connecting rod (12) by slide block (17), described slide block (17) is slidably connected with working plate (4).
8. by fully-automatic supersonic welding system claimed in claim 1, it is characterized in that: the both sides, upper end of described holder (6) are respectively equipped with sliding rail (5), it is upper and vertical with sliding rail (5) that described weld holder (7) is slidably connected at sliding rail (5).
9. by fully-automatic supersonic welding system claimed in claim 1, it is characterized in that: described supersonic welder (2) is three, three supersonic welders (2) are arranged side by side.
10. by fully-automatic supersonic welding system claimed in claim 1, it is characterized in that: described tool mechanism is four, each tool mechanism by hold-down nut to being locked on holder (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420339749.4U CN203936516U (en) | 2014-06-24 | 2014-06-24 | A kind of fully-automatic supersonic welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420339749.4U CN203936516U (en) | 2014-06-24 | 2014-06-24 | A kind of fully-automatic supersonic welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203936516U true CN203936516U (en) | 2014-11-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420339749.4U Active CN203936516U (en) | 2014-06-24 | 2014-06-24 | A kind of fully-automatic supersonic welding system |
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| CN (1) | CN203936516U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104635618A (en) * | 2014-12-19 | 2015-05-20 | 广东省自动化研究所 | Ultrasonic welding method and device |
| CN105414735A (en) * | 2015-12-30 | 2016-03-23 | 苏州润昇精密机械有限公司 | Ultrasonic welding machine for welding of aluminum foil end surfaces of lithium batteries |
| CN105904080A (en) * | 2016-05-16 | 2016-08-31 | 广东顺威智能科技有限公司 | Full-automatic ultrasonic welding machine of cross-flow fan impeller |
| CN108581172A (en) * | 2018-05-10 | 2018-09-28 | 刘超 | A kind of ultrasonic bonding holder structure |
-
2014
- 2014-06-24 CN CN201420339749.4U patent/CN203936516U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104635618A (en) * | 2014-12-19 | 2015-05-20 | 广东省自动化研究所 | Ultrasonic welding method and device |
| CN105414735A (en) * | 2015-12-30 | 2016-03-23 | 苏州润昇精密机械有限公司 | Ultrasonic welding machine for welding of aluminum foil end surfaces of lithium batteries |
| CN105414735B (en) * | 2015-12-30 | 2018-01-16 | 苏州润昇精密机械有限公司 | Ultrasonic welding machine for the welding of lithium battery aluminium foil end face |
| CN105904080A (en) * | 2016-05-16 | 2016-08-31 | 广东顺威智能科技有限公司 | Full-automatic ultrasonic welding machine of cross-flow fan impeller |
| CN108581172A (en) * | 2018-05-10 | 2018-09-28 | 刘超 | A kind of ultrasonic bonding holder structure |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |