CN204449907U - Riveted radium carving equipment tested automatically by a kind of band line formula charger - Google Patents
Riveted radium carving equipment tested automatically by a kind of band line formula charger Download PDFInfo
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- CN204449907U CN204449907U CN201420519177.8U CN201420519177U CN204449907U CN 204449907 U CN204449907 U CN 204449907U CN 201420519177 U CN201420519177 U CN 201420519177U CN 204449907 U CN204449907 U CN 204449907U
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Abstract
The utility model belongs to charger production equipment technical field, particularly relate to a kind of band line formula charger and automatically test riveted radium carving equipment, comprise frame, charging belt and blanking belt, described charging belt is arranged at the front end of described frame, described blanking belt is arranged at the rear end of described frame, also include: tool transmission track, tool return trajectory, the upper and lower mechanism of tool, energising mechanism for testing, defective products grasping mechanism, defective products holder, riveting mechanism, laser mechanism, cutting agency, de-PIN auxiliary body.The utility model tests riveted radium carving equipment automatically by a kind of band line formula charger, realize the automated production of band line formula charger, be energized test, riveted and radium carving of band line formula charger is disposablely completed automatically, solve the sorting of test leakage problem and defective products, the quality of improving product, enhance productivity, make to be with automatically the be energized quality of test of line formula charger more stable.
Description
Technical field
The utility model belongs to charger production equipment technical field, particularly relates to a kind of band line formula charger and automatically tests riveted radium carving equipment.
Background technology
The production of charger comprises the processes such as energising test, riveted and radium carving, and current production process generally adopts the carrying out energising test of artificial hand dynamic formula, riveted and radium to carve.The specific installation of only a few can complete wherein a certain process, and intermediate link still relies on manual carrying, and cause production efficiency low, and in each production link, have the interference of human factor, the quality of product is also unstable.
In these processes, realize automatically producing facing very large difficulty, especially be with the charger of line formula in process of production because line body easily scatters, extremely easily be wound in plant equipment to cause to produce in handling process and interrupt, and there is equipment fault, cause the Quality Down of band line formula charger, automatic production efficiency is very low.
Summary of the invention
The purpose of this utility model is: for the deficiencies in the prior art, and provide a kind of band line formula charger automatically to test riveted radium carving equipment, realize the automated production of band line formula charger, solve the sorting of test leakage problem and defective products, the quality of improving product, enhance productivity, make to be with automatically the be energized quality of test of line formula charger more stable.
For achieving the above object, the technical solution adopted in the utility model is: riveted radium carving equipment tested automatically by a kind of band line formula charger, comprise: frame, charging belt and blanking belt, described charging belt is arranged at the front end of described frame, described blanking belt is arranged at the rear end of described frame, also includes:
Tool transmission track, for being loaded with the transmission of the tool of product and wire rod;
Tool return trajectory, returns transmission for empty tool;
The upper and lower mechanism of tool, for handling fixture between transmission track and return trajectory;
Energising mechanism for testing, carries out energising test for product;
Defective products grasping mechanism, for carrying defective products;
Defective products holder, for placing defective products;
Riveting mechanism, for carrying out riveted to product;
Laser mechanism, for carrying out radium-shine to product;
Cutting agency, comprising carrying mechanism and de-PIN auxiliary body, rolling off the production line for carrying product;
De-PIN auxiliary body, for assisting cutting agency withdrawing plug.
Described tool transmission track and described tool return trajectory are all across described frame, described tool return trajectory is arranged at the below of described tool transmission track, the upper and lower organization establishes quantity of described tool is at least 2, wherein 1 is arranged between described tool transmission track front end and described tool return trajectory front end, wherein 1 is arranged between described tool transmission track rear end and described tool return trajectory rear end, described energising mechanism for testing is arranged at the described frame after described charging belt, be positioned at the top of described tool transmission track, described defective products grasping mechanism, described riveting mechanism, described laser mechanism and described cutting agency are all set in turn in described frame, described defective products holder is arranged at below described defective products grasping mechanism, and be fixed on described frame, described de-PIN auxiliary body is arranged at the top of described tool transmission track rear end.
The upper and lower mechanism of described tool comprises lifting gripper shoe, described lifting gripper shoe is provided with lift cylinder and lifting sliding rail, described lifting sliding rail and slide block connector are slidably connected, described slide block connector is provided with and rises hook cylinder and tool bracket, described tool bracket is provided with tool promotion cylinder and tool pulls block, described tool pulls block to be provided with tool stopper, and described lifting gripper shoe and described tool bracket are provided with limited block, and described limited block is provided with buffer.
Described energising mechanism for testing comprises added, undercarriage and support bar, describedly addedly be provided with DC test module and AC test module, described undercarriage is provided with tool elevating mechanism and tool retention device, test pallet mechanism is provided with between described added and described support bar, described test pallet organization establishes is fixedly connected with block and contiguous block, be fixedly connected with block described in described test pallet mechanism passes through one end to be addedly connected with described, the described test pallet mechanism other end is connected with described support bar by described contiguous block;
Described tool elevating mechanism comprises lift cylinder, ejecting rod of cylinder, guide rod and tool saddle, described lift cylinder is arranged at the below of described undercarriage, the movable end of described ejecting rod of cylinder is connected with described tool saddle, described guide rod is arranged at described tool saddle, and described tool saddle is also provided with alignment pin.
Described test pallet mechanism comprises pallet finger, is fixedly connected with block, cylinder, contiguous block, the first rotating shaft, the second rotating shaft and the 3rd rotating shaft, take out and be connected with the described stiff end being fixedly connected with block and described cylinder respectively for described first turn, take out to point with described contiguous block and described pallet respectively and be connected for described second turn, take out and to point with described pallet respectively and the movable end of described cylinder is connected for described 3rd turn;
Described tool retention device comprise push cylinder, push block, cylinder elevating lever, first is fixedly connected with block, the 4th rotating shaft, the 5th rotating shaft, second are fixedly connected with block and stop wheel, the described cylinder that pushes is fixedly connected with block by first and is connected with described undercarriage, described cylinder elevating lever is connected with the described block that pushes, the described block and described second that pushes is fixedly connected with block and is connected by described 4th rotating shaft, described stop wheel is connected by the 5th rotating shaft with the described block that pushes, and described second is fixedly connected with block is fixedly connected with described undercarriage;
Described DC test module comprises DC test probe and the first terminal, and described DC test probe is electrically connected with described DC test module, described the first terminal and external electrical connections;
Described AC test module comprises AC test probe and the second terminal, and described AC test probe is electrically connected with described AC test module, described second terminal and external electrical connections;
Described test pallet organization establishes has 2, described test pallet mechanism symmetry be arranged on described added both sides;
Described tool elevating mechanism and described tool retention device are provided with 2; Described DC test module and described AC test module are provided with 4.
Described riveting mechanism comprises riveted head, support body, control cabinet and substrate, described riveted head is arranged at described substrate, described control cabinet is arranged at below described substrate, and be fixedly connected with described support body, described substrate is provided with riveted rotating disk, pre-pressure bracket and riveted blanking hand, described riveted rotating disk comprises electric rotating machine, rotating disk, supporting plate, sliding cylinder, little slide rail and riveted tool, described electric rotating machine is arranged at the below of described substrate, drive described dial rotation, described rotating disk is provided with little slide rail, described little slide rail and described sliding cylinder are slidably connected, described sliding cylinder is fixedly connected with described supporting plate, described riveted tool is fixedly connected with described supporting plate, described pre-pressure bracket is arranged at substrate.
Described riveted blanking hand comprises installing rack, slide rail, slide block, motor, contiguous block, lift cylinder, guide rod, rotary cylinder, product cylinder, tool cylinder and brace, described installing rack is fixed on described support body, described slide rail and described motor are all fixed on described installing rack, described contiguous block is fixedly connected with described slide block, described lift cylinder is arranged on described contiguous block, described guide rod is fixedly connected with described rotary cylinder, the described guide rod other end is connected with described contiguous block, described brace is fixed on the rotating shaft of described rotary cylinder, described product cylinder and described tool cylinder is provided with below described brace, described product cylinder expansion link is provided with holding piece, and described holding piece is provided with skid-proof rubber, described tool cylinder is provided with card and refers to, described card refers to that one end is provided with dop.The quantity that described card refers to is 4;
Described rotary cylinder is provided with buffer mounting stand, and described buffer mounting stand is provided with buffer, and described brace is provided with limited block;
Described rotating disk is square;
The quantity of described supporting plate, described sliding cylinder, described little slide rail and described riveted tool is at least 4;
Described riveted head magnitude setting is 1 or 2; Described riveted head, described electric rotating machine and described motor are all electrically connected with described control cabinet.
Described cutting agency comprises carrying mechanism and de-PIN auxiliary body, described carrying mechanism comprises X-axis system, Y-axis system, Z axis system and grasping mechanism, described X-axis system and described Y-axis system are slidably connected, described Y-axis system and described Z axis system are slidably connected, described Z axis system is connected with described grasping mechanism guide rod, described crawl structure comprises Z axis contiguous block, described Z axis contiguous block is provided with de-PIN cylinder and gripper cylinder, described de-PIN cylinder connects gas pawl, and described gripper cylinder connects holding piece;
Described X-axis system comprises gripper shoe, described Y-axis system comprises X-axis contiguous block, described Z axis system comprises Y-axis contiguous block, described grasping mechanism comprises Z axis contiguous block, described gripper shoe is provided with X-axis cylinder and X-axis line slideway, described X-axis cylinder is fixedly connected with described X-axis contiguous block, and described X-axis line slideway and described X-axis contiguous block are slidably connected; Described X-axis contiguous block is provided with Y-axis cylinder and Y-axis line slideway, and described Y-axis cylinder is fixedly connected with described Y-axis contiguous block, and described Y-axis line slideway and described Y-axis contiguous block are slidably connected; Described Y-axis contiguous block is also provided with Z axis cylinder and Z axis guide rod, and described Y-axis contiguous block and described Z axis guide rod are slidably connected, and one end of described Z axis guide rod is fixedly connected with described Z axis contiguous block.
Described de-PIN auxiliary body comprises supporting plate, described supporting plate is provided with tool retention device and positioner, described tool retention device is provided with and pushes cylinder, the described cylinder that pushes is connected with described supporting plate by contiguous block, the described movable end pushing cylinder is provided with and pushes block, described one end pushing block is provided with and stops wheel, and described stop wheel is connected with described contiguous block; Described positioner is fixedly connected with described supporting plate, and the movable end of described positioner is provided with positioning head; Described supporting plate is also provided with single de-PIN limited block and two de-PIN limited block, described list takes off PIN limited block and is provided with the mono-tongue of de-PIN, described two de-PIN limited block is provided with the two tongue of de-PIN, described list takes off the both sides that PIN limited block is arranged at described supporting plate, and described two de-PIN limited block is arranged at the middle part of described supporting plate;
Described gripper shoe two ends are respectively arranged with X-axis limited block, and each described X-axis limited block is provided with X-axis buffer, and each described X-axis contiguous block one end and middle part are respectively arranged with Y-axis limited block, and described Y-axis limited block is provided with Y-axis buffer;
Described gas pawl and described holding piece are provided with skid-proof rubber; Described carrying mechanism is connected with external stability respectively with described de-PIN auxiliary body.
Described charging belt magnitude setting is 2 covers, described blanking belt magnitude setting is 1 cover, described tool transmission track and described tool return trajectory magnitude setting are 2 covers, described energising mechanism for testing magnitude setting is 4 covers, described defective products grasping mechanism magnitude setting is 1 cover, described defective products holder magnitude setting is 1 cover, and described riveting mechanism magnitude setting is 2 covers.
Compared with prior art, the utility model tests riveted radium carving equipment automatically by a kind of band line formula charger, realize the automated production of band line formula charger, be energized test, riveted and radium carving of band line formula charger is disposablely completed automatically, solve the sorting of test leakage problem and defective products, the quality of improving product, enhances productivity, and makes to be with automatically the be energized quality of test of line formula charger more stable.
Accompanying drawing explanation
Fig. 1 is the structural representation of entirety of the present utility model.
Fig. 2 is the upper and lower mechanism structure schematic diagram of tool of the present utility model.
Fig. 3 is the structural representation of energising mechanism for testing of the present utility model.
Fig. 4 is the tool elevating mechanism structural scheme of mechanism of energising mechanism for testing of the present utility model.
Fig. 5 is the close-up schematic view of energising mechanism for testing of the present utility model.
Fig. 6 is riveting mechanism structural representation of the present utility model.
Fig. 7 is the riveted turntable structure schematic diagram of riveting mechanism of the present utility model.
Fig. 8 is the riveted blanking mechanical hand structural representation of riveting mechanism of the present utility model.
Fig. 9 is the structural representation of cutting agency of the present utility model.
Figure 10 is the blanking hand structural representation of cutting agency of the present utility model.
Figure 11 is the de-PIN finger structure schematic diagram of cutting agency of the present utility model.
Figure 12 is the de-PIN auxiliary body structural representation of cutting agency of the present utility model.
Fig. 1 to Figure 12 comprises: frame 1; Charging belt 2; Blanking belt 3; Tool transmission track 10; Tool return trajectory 11; The upper and lower mechanism 20 of tool; Energising mechanism for testing 600; Defective products grasping mechanism 13; Defective products holder 14; Riveting mechanism 80; Laser mechanism 90; De-PIN auxiliary body 70; Cutting agency 7.
The upper and lower mechanism 20 of tool:
Lifting gripper shoe 201; Lift cylinder 202; Lifting sliding rail 203; Slide block connector 204; Rise hook cylinder 205; Tool promotes cylinder 206; Tool bracket 207; Tool pulls block 208; Tool stopper 209; Limited block 210; Buffer 211.
Energising mechanism for testing 600:
Undercarriage 610; Added 611; Support bar 612.
DC test module 620; DC test probe 621; The first terminal 622;
AC test module 630; AC test probe 631; Second terminal 632;
Test pallet mechanism 640; Pallet finger 641; Be fixedly connected with block 642; Cylinder 643; Contiguous block 644; First rotating shaft 645; Second rotating shaft 646; 3rd rotating shaft 647;
Tool retention device 650; Push cylinder 651; Push block 652; Cylinder elevating lever 653; First is fixedly connected with block 654; 4th rotating shaft 655; 5th rotating shaft 656; Second is fixedly connected with block 657; Stop wheel 658;
Tool elevating mechanism 660; Lift cylinder 661; Guide rod 662; Tool saddle 663; Alignment pin 665; Ejecting rod of cylinder 666.
Riveting mechanism 80:
Riveted head 860; Support body 861; Control cabinet 862; Substrate 863; Pre-pressure bracket 869; Riveted rotating disk 870; Electric rotating machine 871; Rotating disk 872; Supporting plate 873; Sliding cylinder 874; Little slide rail 875; Riveted tool 876;
Installing rack 850; Slide rail 886; Slide block 884; Motor 887; Contiguous block 885; Lift cylinder 888; Guide rod 889; Rotary cylinder 851; Product cylinder 852; Tool cylinder 853; Card refers to 891; Dop 892; Brace 893; Limited block 894; Buffer 895; Buffer mounting stand 896; Skid-proof rubber 898; Holding piece 899.
Cutting agency 7:
De-PIN auxiliary body 70;
Tool retention device 700; Stop wheel 701; Push block 702; Push cylinder 703; Contiguous block 704;
Single de-PIN limited block 710; The de-mono-tongue 711 of PIN; Two de-PIN limited block 720; The two tongue 721 of de-PIN;
Positioner 730; Positioning head 731;
Carrying mechanism 74;
Gripper shoe 740;
X-axis system 75; X-axis cylinder 750; X-axis line slideway 751; X-axis limited block 752; X-axis buffer 753; X-axis contiguous block 754;
Y-axis system 76; Y-axis cylinder 760; Y-axis line slideway 761; Y-axis limited block 762; Y-axis buffer 763; Y-axis contiguous block 764;
Z axis system 77; Z axis cylinder 770; Z axis guide rod 771; Z axis contiguous block 785;
Grasping mechanism 78; Grasping mechanism 780; De-PIN cylinder 781; Gas pawl 782; Gripper cylinder 783; Holding piece 784; Skid-proof rubber 786; Supporting plate 790.
Detailed description of the invention
Below in conjunction with detailed description of the invention and Figure of description, the utility model is described in further detail, but embodiment of the present utility model is not limited to this.
Shown in figure 1, riveted radium carving equipment tested automatically by a kind of band line formula charger, and comprising: frame 1, charging belt 2 and blanking belt 3, described charging belt 2 is arranged at the front end of described frame 1, described blanking belt 3 is arranged at the rear end of described frame 1, also includes:
Tool transmission track 10, for being loaded with the transmission of the tool of product and wire rod;
Tool return trajectory 11, returns transmission for empty tool;
The upper and lower mechanism 20 of tool, for handling fixture between transmission track and return trajectory;
Energising mechanism for testing 600, carries out energising test for product;
Defective products grasping mechanism 13, for carrying defective products;
Defective products holder 14, for placing defective products;
Riveting mechanism 80, for carrying out riveted to product;
Laser mechanism 90, for carrying out radium-shine to product;
Cutting agency 7, comprising carrying mechanism 74 and de-PIN auxiliary body 70, rolling off the production line for carrying product;
De-PIN auxiliary body 70, for assisting cutting agency withdrawing plug.
Described tool transmission track 10 and described tool return trajectory 11 are all across described frame 1, described tool return trajectory 11 is arranged at the below of described tool transmission track 10, described tool upper and lower mechanism 20 magnitude setting is at least 2, wherein 1 is arranged between described tool transmission track 10 front end and described tool return trajectory 11 front end, wherein 1 is arranged between described tool transmission track 10 rear end and described tool return trajectory 11 rear end, described energising mechanism for testing 600 is arranged at the described frame after described charging belt 2, be positioned at the top of described tool transmission track 10, described defective products grasping mechanism 14, described riveting mechanism 80, described laser mechanism 90 and described cutting agency 7 are all set in turn in described frame 1, described defective products holder 14 is arranged at below described defective products grasping mechanism 13, and be fixed on described frame 1, described de-PIN auxiliary body 70 is arranged at the top of described tool transmission track 10 rear end.
As shown in Figure 2: the upper and lower mechanism 20 of described tool comprises lifting gripper shoe 201, described lifting gripper shoe 201 is provided with lift cylinder 202 and lifting sliding rail 203, described lifting sliding rail 203 is slidably connected with slide block connector 204, described slide block connector 204 is provided with and rises hook cylinder 205 and tool bracket 207, described tool bracket 207 is provided with tool promotion cylinder 206 and tool pulls block 208, described tool pulls block 208 to be provided with tool stopper 209, described lifting gripper shoe 201 and described tool bracket 207 are provided with limited block 210, described limited block 210 is provided with buffer 211.The upper and lower mechanism of tool 20 is set and empty tool can be imported into tool return trajectory 11, transmit up and down between tool transmission track 10 and tool return trajectory 11.
Described energising mechanism for testing 600 comprises added 611, undercarriage 610 and support bar 612, described added 611 are provided with DC test module 620 and AC test module 630, described undercarriage 610 is provided with tool elevating mechanism 660 and tool retention device 650, is provided with test pallet mechanism 640 between described added 611 and described support bar 612.
As shown in Figure 4: described tool elevating mechanism 660 comprises lift cylinder 661, ejecting rod of cylinder 666, guide rod 662 and tool saddle 663, described lift cylinder 661 is arranged at the below of described undercarriage 610, the movable end of described ejecting rod of cylinder 666 is connected with described tool saddle 663, described guide rod 662 is arranged at described tool saddle 663, and described tool saddle 663 is also provided with alignment pin 665.
As shown in Figure 3: described test pallet mechanism 640 comprises: pallet finger 641, be fixedly connected with block 642, cylinder 643, contiguous block 644, first rotating shaft 645, second rotating shaft 646 and the 3rd rotating shaft 647, described cylinder 643 is taken out 645 by first turn and is connected with the described block 642 that is fixedly connected with, described pallet finger 641 is taken out 646 by second turn and is connected with described contiguous block 644, the movable end of described cylinder 643 is taken out 647 by the 3rd turn and is pointed 641 with described pallet and be connected, the described block 642 that is fixedly connected with is fixedly connected on described added 611, described contiguous block 644 is fixedly connected on described support bar 612, described test pallet mechanism 640 is provided with 2, described test pallet mechanism 640 symmetry be arranged on described added 611 both sides.
As shown in Figure 5: described tool retention device 650 comprises: push cylinder 651, push block 652, cylinder elevating lever 653, first is fixedly connected with block 654, 4th rotating shaft 655, 5th rotating shaft 656, second is fixedly connected with block 657 and stops wheel 658, the described cylinder 651 that pushes is fixedly connected with block 654 by first and is connected with described undercarriage 610, described cylinder elevating lever 653 is connected with the described block 652 that pushes, the described block 652 and described second that pushes is fixedly connected with block 657 and is connected by described 4th rotating shaft 655, described stop wheel 658 is connected by the 5th rotating shaft 656 with the described block 652 that pushes, described second is fixedly connected with block 657 is fixedly connected with described undercarriage 610.
As shown in Figure 3: described DC test module 620 comprises DC test probe 621 and the first terminal 622, described DC test probe 621 is electrically connected with described DC test module 620, described the first terminal 622 and external electrical connections.Described AC test module 630 comprises AC test probe 631 and the second terminal 632, and described AC test probe 631 is electrically connected with described AC test module 630, described second terminal 632 and external electrical connections.
During specific works, first the tool saddle 663 of tool elevating mechanism 660 is dropped to position, the end, the pallet finger 641 of test pallet mechanism 640 outwards opens.The tool being loaded with band line formula charger is sent in device of the present utility model, the stop wheel 658 of tool retention device 650 tilts, tool saddle 663 rises under the promotion of lift cylinder 661, the tool being loaded with band line formula charger falls into alignment pin 665 and positions, when tool rises to assigned address, the pallet finger 641 of test pallet mechanism 640 is inwardly firmly grasped, hold tool, DC test probe 621 contacts with the DC pin of product, the DC that AC test probe 631 inserts tool tests in contact hole, synchronously carries out energising test.Tool saddle 663 pulls decline lift cylinder 661, gets back to home position, reserves the passage being loaded with product tool and passing through, and when this test bit is tested, other tools being loaded with product can flow to next same station and test.
After finishing energising test, tool saddle 663 rises and catches the tool being loaded with product, and the pallet finger 641 of test pallet mechanism 640 outwards opens, and tool saddle 663 drops to bottom, stop that wheel 658 declines, allow the tool being loaded with product tested be sent to other stations.
As shown in Figure 6: described riveting mechanism 80 comprises riveted head 860, support body 861, control cabinet 862 and substrate 863, described riveted head 860 is arranged at described substrate 863, described control cabinet 862 is arranged at below described substrate 863, and be fixedly connected with described support body 861, described substrate 863 is provided with riveted rotating disk 870, pre-pressure bracket 869 and riveted blanking hand, described riveted rotating disk 870 comprises electric rotating machine 871, rotating disk 872, supporting plate 873, sliding cylinder 874, little slide rail 875 and riveted tool 876, described electric rotating machine 871 is arranged at the below of described substrate 863, described rotating disk 872 is driven to rotate, described rotating disk 872 is provided with little slide rail 875, described little slide rail 875 is slidably connected with described sliding cylinder 874, described sliding cylinder 874 is fixedly connected with described supporting plate 873, described riveted tool 876 is fixedly connected with described supporting plate 873, as shown in Figure 7.
Described pre-pressure bracket 869 is arranged at substrate 863.
Described riveted blanking hand comprises installing rack 850, slide rail 886, slide block 884, motor 887, contiguous block 885, lift cylinder 888, guide rod 889, rotary cylinder 851, product cylinder 852, tool cylinder 853 and brace 893, described installing rack 850 is fixed on described support body 861, described slide rail 886 and described motor 887 are all fixed on described installing rack 850, described contiguous block 885 is fixedly connected with described slide block 884, described lift cylinder 888 is arranged on described contiguous block 885, described guide rod 889 one end is fixedly connected with described rotary cylinder 851, described guide rod 889 other end is connected with described contiguous block 885, described brace 893 is fixed on the rotating shaft of described rotary cylinder 851, described product cylinder 852 and described tool cylinder 853 is provided with below described brace 893, as shown in Figure 8.
Described product cylinder 852 expansion link is provided with holding piece 899, and described holding piece is provided with skid-proof rubber 898.
Described tool cylinder 853 is provided with card and refers to 891, and described card refers to that 891 one end are provided with dop 892.Described card refers to that the quantity of 891 is 4.
Described rotary cylinder 851 is provided with buffer mounting stand 896, and described buffer mounting stand 896 is provided with buffer 895, and described brace 893 is provided with limited block 894.
Described rotating disk 872 is square.
Described supporting plate 873, described sliding cylinder 874, described little slide rail 875 and described riveted tool 876 magnitude setting are at least 4.
Described riveted head 860 magnitude setting is 1 or 2.
Described control cabinet is electrically connected with described riveted head 860, described electric rotating machine 871, described motor 887.
Riveting mechanism in use, all has described control cabinet 862 to provide electronic and pneumatic control routing motion.The wire casing tool box being loaded with wire rod is placed on described supporting plate 873, charger is placed in described riveted tool 876, described sliding cylinder 874 drives described supporting plate 873 to rise, the riveted tool 876 being loaded with charger is in the upper of described rotating disk 872 with the wire casing tool being loaded with wire rod, described electric rotating machine 871 rotates clockwise 90 degree, arrive ultrasonic wave riveted position, described sliding cylinder 874 drives described supporting plate 873 to decline, described supporting plate 873 is shelved on described pre-pressure bracket 869 and waits for that described riveted head carries out riveted, after riveted completes, described sliding cylinder 874 drives described supporting plate 873 to rise, the riveted tool 876 being loaded with charger is in the upper of described rotating disk 872 with the wire casing tool being loaded with wire rod, described electric rotating machine 871 continues to rotate clockwise, arrive riveted discharge station, described sliding cylinder 874 drives described supporting plate 873 to decline, the riveted tool 876 being loaded with charger and the wire casing tool being loaded with wire rod are in the bottom of described rotating disk 872, described riveted blanking hand to rise described lift cylinder 888 from initial position, described rotary cylinder 851 is rotated counterclockwise 90 degree, make the riveted tool of grasping mechanism and described rotating disk 872 and wire casing tool direction consistent, as shown in Figure 3, described slide block 884 is driven by described motor 887, come the top of riveted tool and wire casing tool, unclamp product cylinder 852 and tool cylinder 853, pick up charger and wire casing tool, grasping mechanism rises, return, the dextrorotation of described rotary cylinder 851 turn 90 degrees, arrive material level under set riveted, unclamp card to refer to and holding piece, product and wire casing tool are put into product tool and saddle respectively.So complete and once circulate.
Correct in order to ensure 90-degree rotation orientation, described rotary cylinder 851 is provided with buffer mounting stand 896, described buffer mounting stand 896 is provided with buffer 895, and described brace 893 is provided with limited block 894, and 90 degree of regions that rotary cylinder can only limit at limited block 894 rotate.
In order to enhance productivity, the utility model preferably embodiment is installation 2 groups of riveted heads, and described rotating disk 872 is set to square.Described supporting plate 873, described sliding cylinder 874, described little slide rail 875 and described riveted tool 876 group, described rotating disk 872 each side magnitude setting is 2 groups.
As shown in the figure 9: described cutting agency 7 comprises carrying mechanism 74 and de-PIN auxiliary body 70 two parts as shown in Figure 9, the function of carrying mechanism 74 realizes the transport of product and the withdrawing of DC joint (PIN), the function of de-PIN auxiliary body 70 is carrier transfer of tool, coordinate carrying mechanism 74 to carry out de-PIN, ensure that tool is not taken up.Described carrying mechanism comprises X-axis system 75, Y-axis system 76, Z axis system 77 and grasping mechanism 78, as shown in Figure 10, described X-axis system 75 is slidably connected with described Y-axis system 76, described Y-axis system 76 is slidably connected with described Z axis system 77, described Z axis system 77 is connected with described grasping mechanism 78 guide rod, described crawl structure 78 comprises Z axis contiguous block 785, described Z axis contiguous block 785 is provided with de-PIN cylinder 781 and gripper cylinder 783, described de-PIN cylinder 781 connects gas pawl 782, described gripper cylinder 783 connects holding piece 784, as shown in figure 11.
Shown in Figure 10: described X-axis system 75 comprises gripper shoe 740, described Y-axis 76 system comprises X-axis contiguous block 754, described Z axis 77 system comprises Y-axis contiguous block 764, described grasping mechanism 78 comprises Z axis contiguous block 785, described gripper shoe 740 is provided with X-axis cylinder 750 and X-axis line slideway 751, described X-axis cylinder 750 is fixedly connected with described X-axis contiguous block 754, and described X-axis line slideway 751 is slidably connected with described X-axis contiguous block 754; Described X-axis contiguous block 754 is provided with Y-axis cylinder 760 and Y-axis line slideway 761, and described Y-axis cylinder 760 is fixedly connected with described Y-axis contiguous block 764, and described Y-axis line slideway 761 is slidably connected with described Y-axis contiguous block 764; Described Y-axis contiguous block 764 is also provided with Z axis cylinder 770 and Z axis guide rod 771, and described Y-axis contiguous block 764 and described Z axis guide rod 771 are slidably connected, and one end of described Z axis guide rod 771 is fixedly connected with described Z axis contiguous block 785.
Shown in Figure 12: described de-PIN auxiliary body 70 comprises supporting plate 790, described supporting plate 790 is provided with tool retention device 700 and positioner 730, described tool retention device 700 is provided with and pushes cylinder 703, the described cylinder 703 that pushes is connected with described supporting plate 790 by contiguous block 704, the described movable end pushing cylinder 703 is provided with and pushes block 702, described one end pushing block 702 is provided with and stops wheel 701, and described stop wheel 701 is connected with described contiguous block 704.
Described positioner 730 is fixedly connected with described supporting plate 790, and the movable end of described positioner 730 is provided with positioning head 731.
Described supporting plate 790 is also provided with single de-PIN limited block 710 and two de-PIN limited block 720, described list takes off PIN limited block 710 and is provided with the mono-tongue 711 of de-PIN, described two de-PIN limited block 720 is provided with the two tongue 721 of de-PIN, described list takes off the both sides that PIN limited block 710 is arranged at described supporting plate 790, and described two de-PIN limited block 720 is arranged at the middle part of described supporting plate 790.
Described gripper shoe 740 two ends are respectively arranged with X-axis limited block 752, each described X-axis limited block 752 is provided with X-axis buffer 753, each described X-axis contiguous block 754 one end and middle part are respectively arranged with Y-axis limited block 762, and described Y-axis limited block 762 is provided with Y-axis buffer 763.
Described gas pawl 782 and described holding piece 784 are provided with skid-proof rubber 786.
Described carrying mechanism 74 is connected with external stability respectively with described de-PIN auxiliary body 70.
Described charging belt magnitude setting is 2 covers, described blanking belt magnitude setting is 1 cover, described tool transmission track and described tool return trajectory magnitude setting are 2 covers, described energising mechanism for testing magnitude setting is 4 covers, described defective products grasping mechanism magnitude setting is 1 cover, described defective products holder magnitude setting is 1 cover, and described riveting mechanism magnitude setting is 2 covers.
Carry out in production process, by artificial, the semi-finished product band line formula charger being positioned over charging belt 2 is loaded in the tool on tool transmission track 10, and band line DC plug is inserted corresponding tool jack, then by tool transmission track 10, tool is sent to energising mechanism for testing 600.
The specific works flow process of energising mechanism for testing 600: first the tool saddle 663 of tool elevating mechanism 660 is dropped to position, the end, the pallet finger 641 of test pallet mechanism 640 outwards opens.The tool being loaded with band line formula charger is sent in device of the present utility model, the stop wheel 658 of tool retention device 650 tilts, tool saddle 663 rises under the promotion of lift cylinder 661, the tool being loaded with band line formula charger falls into alignment pin 665 and positions, when tool rises to assigned address, the pallet finger 641 of test pallet mechanism 640 is inwardly firmly grasped, hold tool, DC test probe 621 contacts with the DC pin of product, the DC that AC test probe 631 inserts tool tests in contact hole, synchronously carries out energising test.Tool saddle 663 pulls decline lift cylinder 661, gets back to home position, reserves the passage being loaded with product tool and passing through, and when this test bit is tested, other tools being loaded with product can flow to next same station and test.After finishing energising test, tool saddle 663 rises and catches the tool being loaded with product, and the pallet finger 641 of test pallet mechanism 640 outwards opens, and tool saddle 663 drops to bottom, stop that wheel 658 declines, allow the tool being loaded with product tested be sent to other stations.So complete energising test, the product of test failure is put into defective products holder 14 by defective products grasping mechanism 13, the product introduction riveted flow process of test passes.
Riveted flow process: the wire casing tool box being loaded with wire rod is placed on described supporting plate 873, charger is placed in described riveted tool 876, described sliding cylinder 874 drives described supporting plate 873 to rise, the riveted tool 876 being loaded with charger is in the upper of described rotating disk 872 with the wire casing tool being loaded with wire rod, described electric rotating machine 871 rotates clockwise 90 degree, arrive ultrasonic wave riveted position, described sliding cylinder 874 drives described supporting plate 873 to decline, described supporting plate 873 is shelved on described pre-pressure bracket 869 and waits for that described riveted head carries out riveted, after riveted completes, described sliding cylinder 874 drives described supporting plate 873 to rise, the riveted tool 876 being loaded with charger is in the upper of described rotating disk 872 with the wire casing tool being loaded with wire rod, described electric rotating machine 871 continues to rotate clockwise, arrive riveted discharge station, described sliding cylinder 874 drives described supporting plate 873 to decline, the riveted tool 876 being loaded with charger and the wire casing tool being loaded with wire rod are in the bottom of described rotating disk 872, described riveted blanking hand to rise described lift cylinder 888 from initial position, described rotary cylinder 851 is rotated counterclockwise 90 degree, make the riveted tool of grasping mechanism and described rotating disk 872 and wire casing tool direction consistent, as shown in Figure 3, described slide block 884 is driven by described motor 887, come the top of riveted tool and wire casing tool, unclamp product cylinder 852 and tool cylinder 853, pick up charger and wire casing tool, grasping mechanism rises, return, the dextrorotation of described rotary cylinder 851 turn 90 degrees, arrive material level under set riveted, unclamp card to refer to and holding piece, product and wire casing tool are put into product tool and saddle respectively.So complete and once circulate.
Correct in order to ensure 90-degree rotation orientation, described rotary cylinder 851 is provided with buffer mounting stand 896, described buffer mounting stand 896 is provided with buffer 895, and described brace 893 is provided with limited block 894, and 90 degree of regions that rotary cylinder can only limit at limited block 894 rotate.
In order to enhance productivity, the utility model preferably embodiment is installation 2 groups of riveted heads, and described rotating disk 872 is set to square.Described supporting plate 873, described sliding cylinder 874, described little slide rail 875 and described riveted tool 876 group, described rotating disk 872 each side magnitude setting is 2 groups.
So complete riveted flow process, then enter laser mechanism 90 and carry out radium-shine, carry out blanking flow process by cutting agency 7 afterwards.
Blanking flow process: the tool box placing product arrives de-PIN auxiliary body 70, and the cylinder 703 that pushes of retention device 700 pulls down, stop that wheel 701 is tilted, tool box halts, and the positioning head 731 of positioner 730 is upspring and carried out contraposition to tool box.
The X-axis system 75 of carrying mechanism 74 first arrives assigned address by the driving of X-axis cylinder 750, Y-axis system 76 first moves to primary importance, then grasping mechanism 78 opens gas pawl 782 and holding piece 784, Z axis system 77 declines, gas pawl 782 and holding piece 784 close up simultaneously, and gas pawl 782 is clamped DC direct current and connect (PIN) head, and holding piece 784 clamps product, Z axis system 77 rises, and Y-axis system 76 and X-axis system 75 coordinate sends product into assigned address.When Z axis system 77 rises in this process, in the de-PIN limited block of de-PIN auxiliary body 70, the de-mono-tongue of PIN 711 and the two tongue 721 of de-PIN fixed jig box downwards, can avoid the problem that tool box is taken up.Carry out reciprocation cycle like this, realize the automatic manufacturing test of band line formula charger and harmless carrying.Gas pawl 782 and holding piece 784 are all provided with skid-proof rubber 786 and product and DC direct current can be protected to connect (PIN) head, simultaneously can be anti-skidding.
The product completed is put into blanking belt 3, packs.By the upper and lower mechanism of described tool 20, empty tool is sent into tool return trajectory 11, empty tool is turned back to the leading portion of production line, the production procedure that band line formula charger energising test, riveted and radium are carved as above has been described, solve the sorting of test leakage problem and defective products, the quality of improving product, enhance productivity, make to be with automatically the be energized quality of test of line formula charger more stable.
More than in conjunction with most preferred embodiment, the utility model is described, but the utility model is not limited to the embodiment of above announcement, and amendment that the various essence according to the present embodiment carries out, equivalent combinations should be contained.
Claims (10)
1. be with line formula charger automatically to test a riveted radium carving equipment, comprising: frame, charging belt and blanking belt, described charging belt is arranged at the front end of described frame, and described blanking belt is arranged at the rear end of described frame, it is characterized in that: also include:
Tool transmission track, for being loaded with the transmission of the tool of product and wire rod;
Tool return trajectory, returns transmission for empty tool;
The upper and lower mechanism of tool, for handling fixture between transmission track and return trajectory;
Energising mechanism for testing, carries out energising test for product;
Defective products grasping mechanism, for carrying defective products;
Defective products holder, for placing defective products;
Riveting mechanism, for carrying out riveted to product;
Laser mechanism, for carrying out radium-shine to product;
Cutting agency, comprising carrying mechanism and de-PIN auxiliary body, rolling off the production line for carrying product; De-PIN auxiliary body, for assisting cutting agency withdrawing plug;
Described tool transmission track and described tool return trajectory are all across described frame, described tool return trajectory is arranged at the below of described tool transmission track, the quantity of the upper and lower mechanism of described tool is set at least two, the upper and lower organization establishes of tool described at least one is between described tool transmission track front end and described tool return trajectory front end, the upper and lower organization establishes of tool described at least one is between described tool transmission track rear end and described tool return trajectory rear end, described energising mechanism for testing, described defective products grasping mechanism, described riveting mechanism, described laser mechanism and described cutting agency are all set in turn in described frame, described defective products holder is arranged at below described defective products grasping mechanism, and be fixed on described frame, described de-PIN auxiliary body is arranged at the top of described tool transmission track rear end.
2. riveted radium carving equipment tested automatically by a kind of band line formula charger as claimed in claim 1, it is characterized in that: the upper and lower mechanism of described tool comprises lifting gripper shoe, described lifting gripper shoe is provided with lift cylinder and lifting sliding rail, described lifting sliding rail and slide block connector are slidably connected, described slide block connector is provided with and rises hook cylinder and tool bracket, described tool bracket is provided with tool promotion cylinder and tool pulls block, described tool pulls block to be provided with tool stopper, described lifting gripper shoe and described tool bracket are provided with limited block, described limited block is provided with buffer.
3. riveted radium carving equipment tested automatically by a kind of band line formula charger as claimed in claim 1, it is characterized in that: described energising mechanism for testing comprises added, undercarriage and support bar, describedly addedly be provided with DC test module and AC test module, described undercarriage is provided with tool elevating mechanism and tool retention device, is provided with test pallet mechanism between described added and described support bar.
4. riveted radium carving equipment tested automatically by a kind of band line formula charger as claimed in claim 3, it is characterized in that: described test pallet organization establishes is fixedly connected with block and contiguous block, be fixedly connected with block described in described test pallet mechanism passes through one end to be addedly connected with described, the described test pallet mechanism other end is connected with described support bar by described contiguous block; Described test pallet mechanism comprises pallet finger, is fixedly connected with block, cylinder, contiguous block, the first rotating shaft, the second rotating shaft and the 3rd rotating shaft, take out and be connected with the described stiff end being fixedly connected with block and described cylinder respectively for described first turn, take out to point with described contiguous block and described pallet respectively and be connected for described second turn, take out and to point with described pallet respectively and the movable end of described cylinder is connected for described 3rd turn; Described test pallet organization establishes has two, described test pallet mechanism symmetry be arranged on described added both sides;
Described tool elevating mechanism comprises lift cylinder, ejecting rod of cylinder, guide rod and tool saddle, described lift cylinder is arranged at the below of described undercarriage, the movable end of described ejecting rod of cylinder is connected with described tool saddle, described guide rod is arranged at described tool saddle, and described tool saddle is also provided with alignment pin; Described tool retention device comprise push cylinder, push block, cylinder elevating lever, first is fixedly connected with block, the 4th rotating shaft, the 5th rotating shaft, second are fixedly connected with block and stop wheel, the described cylinder that pushes is fixedly connected with block by described first and is connected with described undercarriage, described cylinder elevating lever is connected with the described block that pushes, the described block and described second that pushes is fixedly connected with block and is connected by described 4th rotating shaft, described stop wheel is connected by described 5th rotating shaft with the described block that pushes, and described second is fixedly connected with block is fixedly connected with described undercarriage.
5. riveted radium carving equipment tested automatically by a kind of band line formula charger as claimed in claim 1, it is characterized in that: described riveting mechanism comprises riveted head, support body, control cabinet and substrate, described riveted head is arranged at described substrate, described control cabinet is arranged at below described substrate, and be fixedly connected with described support body, described substrate be provided with riveted rotating disk, pre-pressure bracket and riveted blanking hand; Described pre-pressure bracket is arranged at substrate.
6. riveted radium carving equipment tested automatically by a kind of band line formula charger as claimed in claim 5, it is characterized in that: described riveted rotating disk comprises electric rotating machine, rotating disk, supporting plate, sliding cylinder, little slide rail and riveted tool, described electric rotating machine is arranged at the below of described substrate, drive described dial rotation, described rotating disk is provided with little slide rail, described little slide rail and described sliding cylinder are slidably connected, described sliding cylinder is fixedly connected with described supporting plate, and described riveted tool is fixedly connected with described supporting plate.
7. riveted radium carving equipment tested automatically by a kind of band line formula charger as claimed in claim 5, it is characterized in that: described riveted blanking hand comprises installing rack, slide rail, slide block, motor, contiguous block, lift cylinder, guide rod, rotary cylinder, product cylinder, tool cylinder and brace, described installing rack is fixed on described support body, described slide rail and described motor are all fixed on described installing rack, described contiguous block is fixedly connected with described slide block, described lift cylinder is arranged on described contiguous block, described guide rod is fixedly connected with described rotary cylinder, the described guide rod other end is connected with described contiguous block, described brace is fixed on the rotating shaft of described rotary cylinder, described product cylinder and described tool cylinder is provided with below described brace, described product cylinder expansion link is provided with holding piece, and described holding piece is provided with skid-proof rubber, described tool cylinder is provided with card and refers to, described card refers to that one end is provided with dop, and the quantity that described card refers to is provided with four, described rotary cylinder is provided with buffer mounting stand, and described buffer mounting stand is provided with buffer, and described brace is provided with limited block.
8. riveted radium carving equipment tested automatically by a kind of band line formula charger as claimed in claim 1, it is characterized in that: described cutting agency comprises carrying mechanism and de-PIN auxiliary body, described carrying mechanism comprises X-axis system, Y-axis system, Z axis system and grasping mechanism, described X-axis system and described Y-axis system are slidably connected, described Y-axis system and described Z axis system are slidably connected, described Z axis system is connected with described grasping mechanism guide rod, described crawl structure comprises Z axis contiguous block, described Z axis contiguous block is provided with de-PIN cylinder and gripper cylinder, described de-PIN cylinder connects gas pawl, described gripper cylinder connects holding piece.
9. riveted radium carving equipment tested automatically by a kind of band line formula charger as claimed in claim 8, it is characterized in that: described X-axis system comprises gripper shoe, described Y-axis system comprises X-axis contiguous block, described Z axis system comprises Y-axis contiguous block, described grasping mechanism comprises Z axis contiguous block, described gripper shoe is provided with X-axis cylinder and X-axis line slideway, described X-axis cylinder is fixedly connected with described X-axis contiguous block, and described X-axis line slideway and described X-axis contiguous block are slidably connected; Described X-axis contiguous block is provided with Y-axis cylinder and Y-axis line slideway, and described Y-axis cylinder is fixedly connected with described Y-axis contiguous block, and described Y-axis line slideway and described Y-axis contiguous block are slidably connected; Described Y-axis contiguous block is also provided with Z axis cylinder and Z axis guide rod, and described Y-axis contiguous block and described Z axis guide rod are slidably connected, and one end of described Z axis guide rod is fixedly connected with described Z axis contiguous block.
10. riveted radium carving equipment tested automatically by a kind of band line formula charger as claimed in claim 9, it is characterized in that: described de-PIN auxiliary body comprises supporting plate, described supporting plate is provided with tool retention device and positioner, described tool retention device is provided with and pushes cylinder, the described cylinder that pushes is connected with described supporting plate by contiguous block, the described movable end pushing cylinder is provided with and pushes block, described in push block one end be provided with and stop wheel, described stops is taken turns and is connected with described contiguous block; Described positioner is fixedly connected with described supporting plate, and the movable end of described positioner is provided with positioning head; Described supporting plate is also provided with single de-PIN limited block and two de-PIN limited block, described list takes off PIN limited block and is provided with the mono-tongue of de-PIN, described two de-PIN limited block is provided with the two tongue of de-PIN, described list takes off the both sides that PIN limited block is arranged at described supporting plate, and described two de-PIN limited block is arranged at the middle part of described supporting plate; Described gripper shoe two ends are respectively arranged with X-axis limited block, and each described X-axis limited block is provided with X-axis buffer, and each described X-axis contiguous block one end and middle part are respectively arranged with Y-axis limited block, and described Y-axis limited block is provided with Y-axis buffer; Described gas pawl and described holding piece are provided with skid-proof rubber; Described carrying mechanism is connected with external stability respectively with described de-PIN auxiliary body.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420519177.8U CN204449907U (en) | 2014-09-10 | 2014-09-10 | Riveted radium carving equipment tested automatically by a kind of band line formula charger |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420519177.8U CN204449907U (en) | 2014-09-10 | 2014-09-10 | Riveted radium carving equipment tested automatically by a kind of band line formula charger |
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| CN204449907U true CN204449907U (en) | 2015-07-08 |
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| CN201420519177.8U Active CN204449907U (en) | 2014-09-10 | 2014-09-10 | Riveted radium carving equipment tested automatically by a kind of band line formula charger |
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| CN104227422A (en) * | 2014-09-10 | 2014-12-24 | 东莞市冠佳电子设备有限公司 | Automatic testing, riveting and laser carving production line for wired charger |
| CN106990267A (en) * | 2017-04-27 | 2017-07-28 | 东莞市诺尔佳电子有限公司 | A kind of charger ATE and method of testing |
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| CN104227422B (en) * | 2014-09-10 | 2017-01-25 | 东莞市冠佳电子设备有限公司 | Automatic testing, riveting and laser carving production line for wired charger |
| CN104227422A (en) * | 2014-09-10 | 2014-12-24 | 东莞市冠佳电子设备有限公司 | Automatic testing, riveting and laser carving production line for wired charger |
| CN106990267A (en) * | 2017-04-27 | 2017-07-28 | 东莞市诺尔佳电子有限公司 | A kind of charger ATE and method of testing |
| CN107045091A (en) * | 2017-06-02 | 2017-08-15 | 深圳市同创精密自动化设备有限公司 | A kind of pneumatic press machine for testing electronic components |
| CN109279292B (en) * | 2018-05-07 | 2023-08-18 | 广东利元亨智能装备有限公司 | Main body automatic feeding device |
| CN109279292A (en) * | 2018-05-07 | 2019-01-29 | 广东利元亨智能装备有限公司 | A kind of main body automatic charging device |
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| CN111060785B (en) * | 2019-12-13 | 2024-06-28 | 昆山华誉自动化科技有限公司 | Test point glue curing line equipment |
| CN113042899A (en) * | 2021-03-22 | 2021-06-29 | 东莞市冠佳电子设备有限公司 | Automatic double-end radium carving equipment |
| CN113843622B (en) * | 2021-08-25 | 2023-10-13 | 黄相 | Welding-free positive and negative rotation type wireless charging base forming machine |
| CN113843622A (en) * | 2021-08-25 | 2021-12-28 | 黄相 | Welding-free forward and reverse rotation type wireless charging base forming machine |
| CN117110773A (en) * | 2023-10-20 | 2023-11-24 | 启东市旭能电子科技有限公司 | Lithium battery charger test equipment |
| CN117110773B (en) * | 2023-10-20 | 2023-12-26 | 启东市旭能电子科技有限公司 | Lithium battery charger test equipment |
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