CN102183739B - Device for moving electric energy meter between meter case and multi-epitope tooling board - Google Patents
Device for moving electric energy meter between meter case and multi-epitope tooling board Download PDFInfo
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Abstract
本发明所设计的一种电能表在表箱与多表位工装板间的移载装置,涉及电能表移载设备,解决了目前大多为人工操作,效率低下的技术问题。本发明包括机架,其特征是所述的机架上装有中转台、均能水平和垂直移动的第一机械手和第二机械手,所述的中转台上设有容纳槽且置于第一机械手和第二机械手之间,所述机架的第一机械手侧装有表箱输送链,所述机架的第二机械手侧装有多表位工装板输送链,所述的第二机械手上装有垂直翻转机构和水平旋转机构。本发明为在表箱与多表位工装板之间搬运电能表的专用机械自动化设备,提高了生产效率,节省了人力资源;提高多表位工装板上的电能表的安放精度;并且成本低,适合大范围推广使用。
A device for transferring an electric energy meter between a meter box and a multi-meter position tooling board designed by the present invention relates to electric energy meter transferring equipment, and solves the technical problem of low efficiency that is mostly manually operated at present. The invention includes a frame, which is characterized in that the frame is equipped with a turntable, a first manipulator and a second manipulator capable of moving horizontally and vertically, and the turntable is provided with a receiving groove and placed on the first manipulator and the second manipulator, the first manipulator side of the frame is equipped with a watch case conveyor chain, the second manipulator side of the frame is equipped with a multi-table tooling board conveyor chain, and the second manipulator is equipped with a Vertical turning mechanism and horizontal rotating mechanism. The invention is a special mechanical automation equipment for transporting the electric energy meter between the meter box and the multi-meter tooling board, which improves the production efficiency and saves human resources; improves the placement accuracy of the electric energy meter on the multi-meter tooling board; and has low cost , suitable for large-scale promotion and use.
Description
技术领域 technical field
本发明涉及电能表移载设备,尤其是一种电能表在表箱与多表位工装板间的移载装置。The invention relates to electric energy meter transfer equipment, in particular to an electric energy meter transfer device between a meter box and a multi-meter position tooling board.
背景技术 Background technique
为了单相电能表的检定方便,一般将单相电能表从表箱移至多表位工装板上进行检定,检定等工序完毕后再将电能表从多表位工装板移回至表箱,当前上述移载工作大多为人工操作,这种工作方式劳动强度大、工作效率低,已不适应于工业自动化的生产需要;也有引进国外六自由度机械手来代替人工操作,由于表箱内的电能表为侧立放置,而多表位工装板上的两排电能表须将电能表的检测工作面朝外,则为头对头相向水平放置,故表箱内的电能表须通过翻转,有必要时还须经过旋转后才能放入多表位工装板,并且表箱中给电能表定位的内模又有比较大的公差存在,而该机械手并非单相电能表上下料的专用装置,因此完成上下料动作的效率较低,且设备投资较大,往往达到几十万甚至上百万元,因此不适合于大规模的电能表检定流水线的设计和推广应用。For the convenience of the verification of the single-phase electric energy meter, the single-phase electric energy meter is generally moved from the meter box to the multi-meter tooling board for verification. Most of the above-mentioned transfer work is manual operation, which is labor-intensive and low-efficiency, and is no longer suitable for the production needs of industrial automation; there are also foreign six-degree-of-freedom manipulators introduced to replace manual operations. It is placed on the side, and the two rows of electric energy meters on the multi-meter tooling board must face the detection working surface of the electric energy meter outward, so they are placed head-to-head and facing each other horizontally, so the electric energy meters in the meter box must be turned over. It must be rotated before it can be put into the multi-meter position tooling board, and the inner mold for positioning the electric energy meter in the meter box has a relatively large tolerance, and the manipulator is not a special device for loading and unloading single-phase electric energy meters, so the loading and unloading is completed The efficiency of the material action is low, and the equipment investment is large, often reaching hundreds of thousands or even millions of yuan, so it is not suitable for the design and promotion of large-scale electric energy meter verification assembly lines.
发明内容 Contents of the invention
本发明的目的是为了解决上述现有技术的不足而提供一种电能表在表箱与多表位工装板间的移载装置,实现电能表在表箱与多表位工装板间的机械化移载,效率高,成本低。The object of the present invention is to provide a transfer device for the electric energy meter between the meter box and the multi-meter tooling board in order to solve the above-mentioned deficiencies in the prior art, so as to realize the mechanized transfer of the electric energy meter between the meter box and the multi-meter tooling board. load, high efficiency and low cost.
为了达到上述目的,本发明所设计的一种电能表在表箱与多表位工装板间的移载装置,包括机架,其特征是所述的机架上装有中转台、均能水平和垂直移动的第一机械手和第二机械手,所述的中转台上设有容纳槽且置于第一机械手和第二机械手之间,所述机架的第一机械手侧装有表箱输送链,所述机架的第二机械手侧装有多表位工装板输送链,所述的第二机械手上装有垂直翻转机构和水平旋转机构。In order to achieve the above object, a transfer device for an electric energy meter between the meter box and the multi-meter tooling board designed by the present invention includes a frame, which is characterized in that the frame is equipped with a transfer platform, which can be leveled and The first manipulator and the second manipulator that move vertically, the transfer table is provided with a receiving slot and placed between the first manipulator and the second manipulator, the first manipulator side of the frame is equipped with a watch case conveyor chain, The second manipulator side of the frame is equipped with a multi-position tooling plate conveying chain, and the second manipulator is equipped with a vertical turning mechanism and a horizontal rotation mechanism.
运行过程:当表箱输送链将表箱输送至指定位置,第一机械手将表箱内的电能表移载到中转台的容纳槽内;当多表位工装板输送链将多表位工装板输送到指定位置时,第二机械手抓起中转台的电能表移动至多表位工装板上方,并翻转,有必要时还须经过旋转至与多表位工装板电能表表位朝向相符后,放入多表位工装板的表位;多表位工装板上电能表放满后,随多表位工装板输送链移动至下个工序进行检定,检定等工序完毕后则按照上述步骤相反运行将电能表从多表位工装板搬运至表箱内。Operation process: when the meter box conveyor chain transports the meter box to the designated position, the first manipulator transfers the electric energy meter in the meter box to the accommodation slot of the transfer table; when the multi-meter tooling board conveyor chain transfers the multi-meter tooling board When transported to the designated position, the second manipulator grabs the electric energy meter of the transfer table and moves it to the top of the multi-position tooling board, and turns it over. If necessary, it must be rotated to match the position of the multi-position tooling board. After the electric energy meter on the multi-meter tooling board is full, it moves to the next process with the multi-meter tooling board conveyor chain for verification. After the verification and other processes are completed, follow the above steps in reverse to run The energy meter is transported from the multi-meter tooling board to the meter box.
本技术方案为在表箱与多表位工装板之间搬运电能表的专用机械化设备,还可以通过连接控制器,使其自动化运行,进一步提高生产效率,节省人力资源;通过设置中转台来消除表箱内模的公差影响,使用两个机械手来减小移动误差,提高了多表位工装板上的电能表的安放精度;并且成本低,适合大范围推广使用。This technical solution is a special mechanized equipment for transporting electric energy meters between the meter box and the multi-meter tooling board. It can also be connected to the controller to make it run automatically, further improving production efficiency and saving human resources; Influenced by the tolerance of the inner mold of the meter box, two manipulators are used to reduce the movement error, and the placement accuracy of the electric energy meter on the multi-meter tooling board is improved; and the cost is low, and it is suitable for large-scale promotion and use.
作为上述结构的进一步完善和补充,本发明还包含以下附加技术特征或这些特征的任意组合:As a further improvement and supplement to the above structure, the present invention also includes the following additional technical features or any combination of these features:
所述的第一机械手包括夹持电能表的气动夹爪,所述的气动夹爪设置在一纵向件上,所述的纵向件设置在一横向件的竖直导轨上且被一气缸驱动,所述的横向件滑动连接在机架上且其上设有传动齿,所述横向件通过传动齿与一同步带齿形咬合连接,所述的同步带套合在一从动轮和一连接电机的主动轮上,所述的主动轮和从动轮固接在机架上。电机带动主动轮转动,同步带在主动轮的驱动下转动,从而带动横向件水平移动;纵向件被气缸驱动在导轨上作垂直升降移动;第一机械手通过上述水平和垂直方向的移动将气动夹爪移动至电能表的上方进行抓取或表箱上方进行放表,配合紧密,运行流畅。The first manipulator includes a pneumatic gripper for clamping the electric energy meter, the pneumatic gripper is arranged on a longitudinal member, and the longitudinal member is arranged on a vertical guide rail of a horizontal member and is driven by an air cylinder, The horizontal member is slidably connected to the frame and has transmission teeth on it. The horizontal member is engaged with a synchronous belt toothed connection through the transmission teeth. The synchronous belt is sleeved on a driven wheel and a connecting motor On the driving wheel, described driving wheel and driven wheel are affixed on the frame. The motor drives the driving wheel to rotate, and the synchronous belt rotates under the drive of the driving wheel, thereby driving the horizontal piece to move horizontally; the vertical piece is driven by the cylinder to move vertically on the guide rail; the first manipulator moves the pneumatic clamp through the above-mentioned horizontal and vertical movement. The claws move to the top of the electric energy meter for grabbing or above the meter box for placing the meter. The fit is tight and the operation is smooth.
所述的第二机械手包括一夹持电能表的夹具,所述的夹具固接在垂直翻转机构上,所述的垂直翻转机构连接水平旋转机构,所述的水平旋转机构设置在一垂直升降机构上,所述的垂直升降机构固接在一滑块上,所述的滑块滑动连接在一“十”字形水平滑台上,所述的滑台支承在机架上。所述的水平旋转机构和垂直升降机构均为气缸驱动件,本技术目前已较成熟,故不在此多作说明。The second manipulator includes a clamp for clamping the electric energy meter, the clamp is fixed on the vertical turning mechanism, the vertical turning mechanism is connected to the horizontal rotation mechanism, and the horizontal rotation mechanism is arranged on a vertical lifting mechanism Above, the vertical lifting mechanism is fixedly connected to a slide block, and the slide block is slidably connected to a "ten"-shaped horizontal slide table, and the slide table is supported on the frame. Both the horizontal rotating mechanism and the vertical lifting mechanism are driven by air cylinders, and this technology is relatively mature at present, so further explanations will not be made here.
所述的滑台由十字交错的X板和Y板组成,所述的Y板滑动连接在X板上且被一气缸驱动,所述的X板滑动连接在机架上且被另一气缸驱动,所述的滑块滑动连接在Y板上,第二机械手可在水平面相垂直的X和Y方向上进行位移,使得夹具可在水平面四个方向进行位移,提高取、放电能表的灵活性。The slide table is composed of X-plates and Y-plates which are criss-crossed. The Y-plate is slidably connected to the X-plate and driven by a cylinder. The X-plate is slidably connected to the frame and driven by another cylinder. , the slider is slidably connected to the Y plate, and the second manipulator can be displaced in the X and Y directions perpendicular to the horizontal plane, so that the clamp can be displaced in four directions on the horizontal plane, improving the flexibility of taking and discharging the energy meter .
所述的夹具为一双耳夹具,所述的夹具中间段向外扩展且对称设置,中间段用来夹持电能表,电能表夹持可靠,不易滑落。The clamp is a double-eared clamp. The middle section of the clamp is expanded outwards and arranged symmetrically. The middle section is used to clamp the electric energy meter. The electric energy meter is reliably clamped and not easy to slip.
所述的中转台上开有三个容纳槽,所述的第一机械手包括三个夹持电能表的气动夹爪,提高第一机械手的运行效率。There are three receiving slots on the transfer table, and the first manipulator includes three pneumatic grippers for clamping the electric energy meter, so as to improve the operating efficiency of the first manipulator.
所述的垂直翻转机构为90度翻转机构,所述的水平旋转机构为180度旋转机构,可根据表箱与工装板的表位朝向确定,所述的容纳槽形状与电能表检测工作端形状相匹配,电能表为检测工作端朝下竖向放入容纳槽内。The vertical overturn mechanism is a 90-degree overturn mechanism, and the horizontal rotation mechanism is a 180-degree rotation mechanism, which can be determined according to the orientation of the meter box and the tooling plate, and the shape of the accommodating groove and the shape of the detection working end of the electric energy meter Matching, the electric energy meter is vertically put into the accommodation groove with the detection working end facing down.
本发明得到的一种电能表在表箱与多表位工装板间的移载装置,为在表箱与多表位工装板之间搬运电能表的专用机械自动化设备,提高了生产效率,节省了人力资源;通过设置中转台来消除表箱内模的公差影响,使用两个机械手来减小移动误差,提高了多表位工装板上的电能表的安放精度;并且成本低,适合大范围推广使用。The transfer device of a kind of electric energy meter obtained by the present invention between the meter case and the multi-meter position tooling board is a special mechanical automation equipment for carrying the electric energy meter between the meter box and the multi-meter position tooling board, which improves the production efficiency and saves Human resources are reduced; the influence of the tolerance of the inner mold of the meter box is eliminated by setting the transfer table, and the movement error is reduced by using two manipulators, which improves the placement accuracy of the electric energy meter on the multi-meter tooling board; and the cost is low, suitable for a wide range Promotional use.
附图说明 Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明的第一机械手结构示意图;Fig. 2 is a schematic structural view of the first manipulator of the present invention;
图3是本发明的第二机械手结构示意图;Fig. 3 is the structural representation of the second manipulator of the present invention;
图4是本发明的夹具结构示意图。Fig. 4 is a schematic diagram of the clamp structure of the present invention.
图中:1-机架、2-表箱输送链、3-多表位工装板输送链、4-第一机械手、5-第二机械手、6-中转台、7-容纳槽、8-气动夹爪、9-纵向件、10-横向件、11-同步带、12-主动轮、13-从动轮、14-电机、15-夹具、16-垂直翻转机构、17-水平旋转机构、18-滑台、19-X板、20-Y板、21-滑块、22-垂直升降机构、23-电能表、24-表箱、25-多表位工装板。In the figure: 1-frame, 2-meter box conveyor chain, 3-multi-table tooling board conveyor chain, 4-first manipulator, 5-second manipulator, 6-transfer table, 7-accommodating tank, 8-pneumatic Gripper, 9-longitudinal piece, 10-horizontal piece, 11-synchronous belt, 12-drive wheel, 13-driven wheel, 14-motor, 15-fixture, 16-vertical turning mechanism, 17-horizontal rotation mechanism, 18- Sliding table, 19-X board, 20-Y board, 21-slider, 22-vertical lifting mechanism, 23-electric energy meter, 24-meter box, 25-multi-meter tooling board.
具体实施方式 Detailed ways
下面通过实施例结合附图对本发明作进一步的描述。The present invention will be further described below with reference to the accompanying drawings.
如图1-图4所示,本实施例描述的一种电能表在表箱与多表位工装板间的移载装置,包括机架1,所述的机架1上依次装有第一机械手4、中转台6和第二机械手5,所述机架1的第一机械手4侧装有表箱输送链2,所述机架1的第二机械手5侧装有多表位工装板输送链3,所述的中转台6上开有三个容纳槽7,所述的第一机械手4包括三个夹持电能表的气动夹爪8,所述的气动夹爪8设置在一纵向件9上,所述的纵向件9设置在一横向件10的竖直导轨上且被一气缸驱动,所述的横向件10滑动连接在机架1上且其上设有传动齿,所述横向件10通过传动齿与一同步带11齿形咬合连接,所述的同步带11套合在一从动轮13和一连接电机14的主动轮12上,所述的主动轮12和从动轮13固接在机架1上,所述的第二机械手5包括一夹持电能表的夹具15,所述的夹具15固接在一垂直翻转机构16上,可将竖置的电能表翻转90度成水平,所述的垂直翻转机构16连接一水平旋转机构17,水平旋转机构17可将朝向与多表位工装板25不符电能表旋转180度,所述的水平旋转机构17设置在一垂直升降机构22上,所述的垂直升降机构固接在一滑块21上,所述的滑块21滑动连接在一“十”字形水平滑台18上,所述的滑台18由十字交错的X板19和Y板20组成,所述的Y板20滑动连接在X板19上且被一气缸驱动,所述的X板19滑动连接在机架1上且被另一气缸驱动,所述的滑块21滑动连接在Y板20上。所述的夹具15为一双耳夹具,所述的夹具15中间段向外扩展且对称设置,电能表23可夹持在扩展端,上、下段都可对滑落的电能表23进行定位作用。所述的垂直翻转机构16为90度翻转机构,所述的水平旋转机构17为180度旋转机构。As shown in Figures 1 to 4, a transfer device for an electric energy meter between the meter box and the multi-meter tooling board described in this embodiment includes a frame 1, and the frame 1 is sequentially equipped with first Manipulator 4, transfer table 6 and
如图所示,表箱24可放置三排电能表23,多表位工装板25可放置两排六个电能表23,放入多表位工装板25的外排表位的电能表23只需要逆时针垂直翻转90度即可放入,而放入多表位工装板25的内排表位的电能表23则需要经过垂直翻转90度和水平旋转180度才可放入,从该位取出电能表23放入表箱24内时,则按上述相反操作即可。As shown in the figure, three rows of
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| ITTO20010575A1 (en) * | 2001-06-15 | 2002-12-15 | Comau Spa | LINE OF OPERATING UNITS FOR THE PERFORMANCE OF MACHINE PROCESSING PROVIDED WITH MODULAR TRANSLATING DEVICES FOR THE TRANSFER OF |
| CN201042801Y (en) * | 2007-04-23 | 2008-04-02 | 亚龙科技集团有限公司 | Four-degree of freedom mechanical arm structure |
| CN101458314B (en) * | 2008-12-18 | 2011-04-13 | 绍兴电力局 | Full-automatic standard device of electric energy meter |
| CN202066955U (en) * | 2011-03-11 | 2011-12-07 | 浙江省电力公司 | Device for moving electric energy meter between meter box and multiple meter position tooling plate |
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