CN202066956U - Transposition device for electric energy meter between meter case and single position fixture plate - Google Patents

Transposition device for electric energy meter between meter case and single position fixture plate Download PDF

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CN202066956U
CN202066956U CN2011200634244U CN201120063424U CN202066956U CN 202066956 U CN202066956 U CN 202066956U CN 2011200634244 U CN2011200634244 U CN 2011200634244U CN 201120063424 U CN201120063424 U CN 201120063424U CN 202066956 U CN202066956 U CN 202066956U
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electric energy
energy meter
frame
meter
manipulator
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张燕
黄金娟
肖涛
吴坚
董强
丁荣荣
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Zhejiang Electric Power Co
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Zhejiang Electric Power Co
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Abstract

本实用新型所设计的一种电能表在表箱与单表位工装板间的移载装置,涉及电能表移载设备,解决了目前大多为人工操作,效率低下的技术问题。本实用新型包括机架,其特征是所述的机架上装有中转台、均能水平和垂直移动的第一机械手和第二机械手,所述的中转台上设有容纳槽且置于第一机械手和第二机械手之间,所述机架的第一机械手侧装有表箱输送链,所述机架的第二机械手侧装有单表位工装板输送链,所述的第一机械手上装有旋转机构,所述的第二机械手上装有翻转机构。本实用新型自动化运行,提高生产效率;通过设置中转台来消除表箱内模的公差影响,使用两个机械手来减小移动误差,提高了电能表的安放精度;成本低,适合大范围推广使用。

The utility model relates to a transfer device for an electric energy meter between a meter box and a single-position tooling plate, which relates to electric energy meter transfer equipment, and solves the technical problem that most of the current manual operations are low in efficiency. The utility model comprises a frame, which is characterized in that the frame is equipped with a transfer table, a first manipulator and a second manipulator capable of moving horizontally and vertically, and the transfer table is provided with a receiving groove and placed in the first Between the manipulator and the second manipulator, the first manipulator side of the frame is equipped with a watch box conveyor chain, and the second manipulator side of the frame is equipped with a single table tooling plate conveyer chain. There is a rotating mechanism, and the second manipulator is equipped with an overturning mechanism. The utility model operates automatically and improves production efficiency; the influence of the tolerance of the inner mold of the meter box is eliminated by setting the transfer table, and the movement error is reduced by using two manipulators, which improves the placement accuracy of the electric energy meter; the cost is low, and it is suitable for wide-scale promotion and use .

Description

一种电能表在表箱与单表位工装板间的移载装置A transfer device for an electric energy meter between a meter box and a single-meter tooling board

技术领域 technical field

本实用新型涉及电能表移载设备,尤其是一种电能表在表箱与单表位工装板间的移载装置。The utility model relates to a transfer device for an electric energy meter, in particular to a transfer device for an electric energy meter between a meter box and a single-meter tooling board.

背景技术 Background technique

为了三相电能表的检定方便,一般将三相电能表从表箱移至单表位工装板上进行检定,检定等工序完毕后再将电能表从单表位工装板移回至表箱,当前上述移载工作大多为人工操作,这种工作方式劳动强度大、工作效率低,已不适应于工业自动化的生产需要;也有引进国外六自由度机械手来代替人工操作,由于表箱内的电能表为侧立放置,而单表位工装板上用于检测的电能表须将电能表的检测工作面朝外且水平放置,故表箱内的电能表须通过转向后才能放入单表位工装板,并且表箱中给电表定位的内模又有比较大的公差存在,而该机械手并非单相电能表上下料的专用装置,因此完成上下料动作的效率较低,检测结构误差大并且设备投资较大,往往达到几十万甚至上百万元,因此不适合于大规模的电能表检定流水线的设计和推广应用。For the convenience of the verification of the three-phase electric energy meter, the three-phase electric energy meter is generally moved from the meter box to the single-meter tooling board for verification. After the verification and other procedures are completed, the electric energy meter is moved back from the single-meter tooling board to the meter box At present, most of the above-mentioned transfer work is manual operation. This work method is labor-intensive and low-efficiency, and is no longer suitable for the production needs of industrial automation. There are also imported foreign six-degree-of-freedom manipulators to replace manual operations. Due to the electric energy in the meter box The meter is placed sideways, and the electric energy meter used for detection on the single-meter tooling board must be placed horizontally with the detection working surface of the electric energy meter facing outward, so the electric energy meter in the meter box must be turned around before it can be placed in the single-meter position Tooling board, and the inner mold for positioning the meter in the meter box has relatively large tolerances, and the manipulator is not a special device for loading and unloading single-phase electric energy meters, so the efficiency of completing the loading and unloading action is low, and the detection structure error is large and The equipment investment is relatively large, often reaching hundreds of thousands or even millions of yuan, so it is not suitable for the design and promotion of large-scale electric energy meter verification assembly lines.

实用新型内容 Utility model content

本实用新型的目的是为了解决上述现有技术的不足而提供一种电能表在表箱与单表位工装板间的移载装置,实现电能表在表箱与单表位工装板间的机械化移载,效率高,成本低。The purpose of this utility model is to provide a transfer device for the electric energy meter between the meter box and the single-meter tooling board in order to solve the above-mentioned deficiencies in the prior art, so as to realize the mechanization of the electric energy meter between the meter box and the single-meter tooling board Transfer, high efficiency, low cost.

为了达到上述目的,本实用新型所设计的一种电能表在表箱与单表位工装板间的移载装置,包括机架,其特征是所述的机架上装有中转台、均能水平和垂直移动的第一机械手和第二机械手,所述的中转台上设有容纳槽且置于第一机械手和第二机械手之间,所述机架的第一机械手侧装有表箱输送链,所述机架的第二机械手侧装有单表位工装板输送链,所述的第一机械手上装有旋转机构,所述的第二机械手上装有翻转机构。由于表箱内的电能表为侧立放置,而单表位工装板上用于检测的电能表须将电能表的检测工作面朝外且水平放置,故一般须先将电能表由侧立旋转至竖立,在翻转至平放,使其满足检测要求。所述的容纳槽形状与电能表检测工作端形状相匹配,电能表为检测工作端朝下竖向放入容纳槽内。In order to achieve the above purpose, a transfer device for an electric energy meter between the meter box and the single meter tooling plate designed by the utility model includes a frame, which is characterized in that the frame is equipped with a transfer platform, which can be horizontally and the first manipulator and the second manipulator moving vertically, the transfer table is provided with a receiving slot and placed between the first manipulator and the second manipulator, and the first manipulator side of the frame is equipped with a watch case conveyor chain , the second manipulator side of the frame is equipped with a single-position tooling board conveyor chain, the first manipulator is equipped with a rotation mechanism, and the second manipulator is equipped with a turning mechanism. Since the electric energy meter in the meter box is placed on the side, and the electric energy meter used for detection on the single-meter tooling board must be placed horizontally with the detection working surface of the electric energy meter facing outward, it is generally necessary to first rotate the electric energy meter from the side until it is upright, and then turned over until it is placed flat, so that it meets the testing requirements. The shape of the accommodating groove matches the shape of the detection working end of the electric energy meter, and the electric energy meter is vertically put into the accommodating groove with the detection working end facing down.

运行过程:当表箱输送链将表箱输送至指定位置,第一机械手将表箱内的电能表通过旋转机构旋转至与容纳槽相适应后放入中转台的容纳槽内;当单表位工装板输送链将单表位工装板输送到指定位置时,第二机械手抓起中转台的电能表移动至单表位工装板上方,并翻转至与单表位工装板电能表表位朝向相符后,放入单表位工装板的表位;单表位工装板上电能表放满后,随单表位工装板输送链移动至下个工序进行检定,检定等工序完毕后则按照上述步骤相反运行将电能表从单表位工装板搬运至表箱内。Operation process: when the meter box conveyor chain transports the meter box to the designated position, the first manipulator rotates the electric energy meter in the meter box to the accommodation slot through the rotating mechanism and puts it into the accommodation slot of the transfer table; When the tooling board conveyor chain transports the single-meter tooling board to the designated position, the second manipulator grabs the electric energy meter of the transfer table and moves it to the top of the single-meter tooling board, and flips it to match the position of the single-meter tooling board. Finally, put the epitope of the single-unit tooling board; after the electric energy meter on the single-unit tooling board is full, it will move to the next process with the single-unit tooling board conveyor chain for verification. After the verification and other procedures are completed, follow the above steps Operate in the opposite direction to move the electric energy meter from the single-meter tooling board to the meter box.

本技术方案为在表箱与单表位工装板之间搬运电能表的专用机械化设备,还可以通过连接控制器,使其自动化运行,进一步提高生产效率,节省人力资源;通过设置中转台来消除表箱内模的公差影响,使用两个机械手来减小移动误差,提高了单表位工装板上的电能表的安放精度;并且成本低,适合大范围推广使用。This technical solution is a special mechanized equipment for transporting the electric energy meter between the meter box and the single-meter tooling board. It can also be connected to the controller to make it run automatically, further improving production efficiency and saving human resources; Influenced by the tolerance of the inner mold of the meter box, two manipulators are used to reduce the movement error and improve the placement accuracy of the electric energy meter on the single-meter tooling board; and the cost is low, and it is suitable for large-scale promotion and use.

作为上述结构的进一步完善和补充,本实用新型还包含以下附加技术特征或这些特征的任意组合:As a further improvement and supplement to the above structure, the utility model also includes the following additional technical features or any combination of these features:

所述的第一机械手包括夹持电能表的气动夹爪,所述的气动夹爪设置在旋转机构上,所述的旋转机构固接在一纵向件上,所述的纵向件设置在一横向件的竖直导轨上且被一气缸驱动,所述的横向件滑动连接在机架上且被一同步带驱动,同步带转动带动横向件水平移动,纵向件被气缸驱动在导轨上作垂直升降移动,第一机械手通过上述水平和垂直方向的移动来实现气动夹爪抓取或放下电能表。The first manipulator includes pneumatic grippers for clamping the electric energy meter, the pneumatic grippers are arranged on the rotating mechanism, the rotating mechanism is fixed on a longitudinal member, and the longitudinal member is arranged on a transverse The horizontal piece is on the vertical guide rail and driven by a cylinder. The horizontal piece is slidably connected to the frame and driven by a synchronous belt. The rotation of the synchronous belt drives the horizontal piece to move horizontally. To move, the first manipulator realizes the pneumatic gripper grabbing or putting down the electric energy meter through the above-mentioned horizontal and vertical movement.

所述的横向件上设有传动齿,所述的传动齿与同步带齿形咬合连接,所述的同步带套合在一从动轮和一连接电机的主动轮上,所述的主动轮和从动轮固接在机架上,电机带动主动轮转动,同步带在主动轮的驱动下转动,从而带动横向件水平移动,配合紧密,运行流畅。The horizontal member is provided with transmission teeth, and the transmission teeth are meshed with the synchronous belt, and the synchronous belt is sleeved on a driven wheel and a driving wheel connected to the motor. The driving wheel and the The driven wheel is fixed on the frame, the motor drives the driving wheel to rotate, and the synchronous belt rotates under the drive of the driving wheel, thereby driving the horizontal member to move horizontally, with tight fit and smooth operation.

所述的第二机械手包括机架和夹持电能表的夹具,所述的夹具固接在一翻转机构上,所述的翻转机构设置在一垂直升降机构上,所述的垂直升降机构固接在一滑块上,所述的滑块滑动连接在机架上且被一气缸驱动,气缸驱动滑块水平移动,从而带动夹具的水平移动,通过垂直升降机构带动夹具的垂直移动,取、放电能表的灵活性高。The second manipulator includes a frame and a clamp for clamping the electric energy meter, the clamp is fixed on a turning mechanism, the turning mechanism is arranged on a vertical lifting mechanism, and the vertical lifting mechanism is fixed to On a slider, the slider is slidably connected to the frame and driven by a cylinder. The cylinder drives the slider to move horizontally, thereby driving the horizontal movement of the clamp, and driving the vertical movement of the clamp through the vertical lifting mechanism, taking and discharging The flexibility of the energy table is high.

所述的垂直升降机构由一连接板和驱动气缸构成,所述的连接板滑动连接在滑块上,所述的驱动气缸包括活塞杆和固接在滑块上的缸筒,所述的活塞杆与连接板固接,所述的翻转机构固接在连接板上,活塞杆的升降带动连接板的升降,从而带动夹具的垂直位移,运行稳定、可靠。The vertical lifting mechanism is composed of a connecting plate and a driving cylinder, the connecting plate is slidably connected to the slider, the driving cylinder includes a piston rod and a cylinder barrel fixed on the slider, and the piston The rod is fixedly connected to the connecting plate, and the turning mechanism is fixedly connected to the connecting plate, and the lifting of the piston rod drives the lifting of the connecting plate, thereby driving the vertical displacement of the clamp, and the operation is stable and reliable.

所述的夹具为一双耳夹具,所述的夹具中间段向外扩展且对称设置,中间段用来夹持电能表,电能表夹持可靠,不易滑落。The clamp is a double-eared clamp. The middle section of the clamp is expanded outwards and arranged symmetrically. The middle section is used to clamp the electric energy meter. The electric energy meter is reliably clamped and not easy to slip.

所述的滑块底部设有凹槽,所述的机架上设有与凹槽相匹配的轨道。The bottom of the slider is provided with a groove, and the frame is provided with a track matching the groove.

所述的旋转机构和翻转机构均为90度转向机构,可根据表箱与工装板的表位朝向确定。Both the rotating mechanism and the flipping mechanism are 90-degree turning mechanisms, which can be determined according to the direction of the watch position of the watch box and the tooling plate.

本实用新型得到的一种电能表在表箱与单表位工装板间的移载装置,为在表箱与单表位工装板之间搬运电能表的专用机械化设备,还可以通过连接控制器,使其自动化运行,进一步提高生产效率,节省人力资源;通过设置中转台来消除表箱内模的公差影响,使用两个机械手来减小移动误差,提高了单表位工装板上的电能表的安放精度;并且成本低,适合大范围推广使用。The utility model provides a transfer device for an electric energy meter between the meter box and the single-meter tooling board, which is a special mechanized device for moving the electric energy meter between the meter box and the single-meter tooling board, and can also be connected to the controller , to make it run automatically, to further improve production efficiency and save human resources; to eliminate the influence of the tolerance of the inner mold of the meter box by setting the transfer table, to use two manipulators to reduce the movement error, and to improve the electric energy meter on the single-meter tooling board The placement accuracy is high; and the cost is low, which is suitable for large-scale promotion and use.

附图说明 Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;

图2是本实用新型隐藏部分机架的结构示意图;Fig. 2 is the structural representation of the hidden part frame of the utility model;

图3是本实用新型的第一机械手结构示意图;Fig. 3 is a structural schematic diagram of the first manipulator of the present utility model;

图4是本实用新型的第二机械手结构示意图;Fig. 4 is the structural representation of the second manipulator of the present utility model;

图5是本实用新型的夹具结构示意图。Fig. 5 is a schematic diagram of the clamp structure of the present invention.

图中:1-机架、2-表箱输送链、3-单表位工装板输送链、4-第一机械手、5-第二机械手、6-中转台、7-容纳槽、8-气动夹爪、9-纵向件、10-横向件、11-同步带、12-主动轮、13-从动轮、14-电机、15-夹具、16-翻转机构、17-旋转机构、18-连接板、19-缸筒、20-活塞杆、21-滑块、22-垂直升降机构、23-电能表、24-表箱、25-单表位工装板。In the figure: 1-frame, 2-meter box conveyor chain, 3-single table tooling plate conveyor chain, 4-first manipulator, 5-second manipulator, 6-transfer table, 7-accommodating tank, 8-pneumatic Gripper, 9-longitudinal piece, 10-horizontal piece, 11-synchronous belt, 12-driving wheel, 13-driven wheel, 14-motor, 15-fixture, 16-overturn mechanism, 17-rotation mechanism, 18-connecting plate , 19-cylinder, 20-piston rod, 21-slider, 22-vertical lifting mechanism, 23-electric energy meter, 24-meter box, 25-single meter tooling board.

具体实施方式 Detailed ways

下面通过实施例结合附图对本实用新型作进一步的描述。Below by embodiment in conjunction with accompanying drawing, the utility model is further described.

如图1-图5所示,本实施例描述的一种电能表在表箱与单表位工装板间的移载装置,包括机架1,所述的机架1上依次装有第一机械手4、中转台6和第二机械手5,所述机架1的第一机械手4侧装有表箱输送链2,所述机架1的第二机械手5侧装有单表位工装板输送链3,所述的中转台6上开有一个容纳槽7,所述的第一机械手4包括一个夹持电能表的气动夹爪8,所述的气动夹爪8设置在旋转机构上,所述的旋转机构固接在一纵向件9上,所述的纵向件9设置在一横向件10的导轨上且被一气缸驱动,所述的横向件10滑动连接在机架1上且其上设有传动齿,所述横向件10通过传动齿与一同步带11齿形咬合连接,所述的同步带11套合在一从动轮13和一连接电机14的主动轮12上,所述的主动轮12和从动轮13固接在机架1上。As shown in Figures 1 to 5, a transfer device for an electric energy meter described in this embodiment between the meter box and the single-meter tooling board includes a frame 1, and the frame 1 is sequentially equipped with first Manipulator 4, transfer table 6 and second manipulator 5, the first manipulator 4 side of the frame 1 is equipped with a watch case conveyor chain 2, and the second manipulator 5 side of the rack 1 is equipped with a single table tooling plate to convey chain 3, a receiving slot 7 is opened on the transfer table 6, the first manipulator 4 includes a pneumatic gripper 8 for clamping the electric energy meter, the pneumatic gripper 8 is arranged on the rotating mechanism, and the The rotating mechanism is fixed on a longitudinal member 9, the longitudinal member 9 is arranged on the guide rail of a transverse member 10 and driven by an air cylinder, and the transverse member 10 is slidably connected to the frame 1 and on it Transmission teeth are provided, and the cross member 10 is connected to a synchronous belt 11 through the transmission teeth, and the synchronous belt 11 is sleeved on a driven wheel 13 and a driving wheel 12 connected to a motor 14. The driving wheel 12 and the driven wheel 13 are fixed on the frame 1.

所述的第二机械手5包括机架1和夹持电能表的夹具15,所述的夹具15固接在一翻转机构16上,所述的翻转机构16设置在一垂直升降机构22上,所述的垂直升降机构22固接在一滑块21上,所述的滑块21滑动连接在机架1上且被一气缸驱动。所述的垂直升降机构22由一连接板18和驱动气缸构成,所述的连接板18滑动连接在滑块21上,所述的驱动气缸包括活塞杆20和固接在滑块21上的缸筒19,所述的活塞杆20与连接板18固接,所述的翻转机构16固接在连接板18上。The second manipulator 5 includes a frame 1 and a clamp 15 for clamping the electric energy meter. The clamp 15 is fixedly connected to a turning mechanism 16, and the turning mechanism 16 is arranged on a vertical lifting mechanism 22. The vertical lifting mechanism 22 is fixedly connected to a slide block 21, and the slide block 21 is slidably connected to the frame 1 and driven by an air cylinder. The vertical lifting mechanism 22 is composed of a connecting plate 18 and a driving cylinder, the connecting plate 18 is slidably connected to the slider 21, and the driving cylinder includes a piston rod 20 and a cylinder fixed on the slider 21 cylinder 19, the piston rod 20 is fixedly connected to the connecting plate 18, and the turning mechanism 16 is fixedly connected to the connecting plate 18.

所述的夹具15为一双耳夹具,所述的夹具15中间段向外扩展且对称设置,电能表23可夹持在扩展端,上、下段都可对滑落的电能表23进行定位作用。所述的滑块21底部设有凹槽,所述的机架1上设有与凹槽相匹配的轨道。所述的旋转机构17和翻转机构16均为90度转向机构。旋转机构17可将电能表23由侧立旋转90度至竖立,翻转机构16再将电能表23翻转90度至平放,使电能表23检测工作面朝外的平置在单表位工装板25上,当检测等工序完成后,从该位取出电能表23放入表箱24内时,则按相反操作即可。The clamp 15 is a double-eared clamp. The middle section of the clamp 15 expands outwards and is arranged symmetrically. The energy meter 23 can be clamped at the extended end, and the upper and lower segments can position the energy meter 23 that has fallen. The bottom of the slider 21 is provided with a groove, and the frame 1 is provided with a track matching the groove. Both the rotating mechanism 17 and the overturning mechanism 16 are 90-degree steering mechanisms. The rotation mechanism 17 can rotate the electric energy meter 23 from the side to the vertical position by 90 degrees, and the turning mechanism 16 can turn the electric energy meter 23 by 90 degrees to lay flat, so that the electric energy meter 23 can be placed on the single-position tooling board with the detection working surface facing outward. On 25, after operations such as detection are finished, when taking out electric energy meter 23 and putting into meter case 24 from this position, then get final product by opposite operation.

Claims (8)

1. an electric energy meter is at the shifting apparatus of showing between case and single epi-position frock plate, comprise frame (1), it is characterized in that being equipped with on the described frame (1) intermediate station (6), first mechanical arm (4) and second mechanical arm (5) of equal energy level and vertical moving, described intermediate station (6) be provided with holding tank (7) and place first mechanical arm (4) and second mechanical arm (5) between, first mechanical arm (4) side of described frame (1) is equipped with table case carrier chain (2), second mechanical arm (5) side of described frame (1) is equipped with single epi-position frock plate carrier chain (3), rotating mechanism (17) is housed on described first mechanical arm (4), switching mechanism (16) is housed on described second mechanical arm (5).
2. the shifting apparatus of electric energy meter according to claim 1 between table case and single epi-position frock plate, it is characterized in that described first mechanical arm (4) comprises the pneumatic jaw (8) of clamping electric energy meter, described pneumatic jaw (8) is arranged on the rotating mechanism (17), described rotating mechanism (17) is fixed on the vertical part (9), described vertical part (9) is arranged on the upright guide rail of a lateral member (10) and by an air cylinder driven, described lateral member (10) be slidingly connected at that frame (1) goes up and by one synchronously band (11) drive.
3. the shifting apparatus of electric energy meter according to claim 2 between table case and single epi-position frock plate, it is characterized in that described lateral member (10) is provided with driving cog, described driving cog is connected with being with (11) profile of tooth synchronously, described synchronous band (11) is linked in an engaged wheel (13) and is connected with one on the driving wheel (12) of motor (14), and described driving wheel (12) and engaged wheel (13) are fixed on the frame (1).
4. the shifting apparatus of electric energy meter according to claim 1 between table case and single epi-position frock plate, it is characterized in that described second mechanical arm (5) comprises the anchor clamps (15) of frame (1) and clamping electric energy meter, described anchor clamps (15) are fixed on the switching mechanism (16), described switching mechanism (16) is arranged on the vertical lifting mechanism (22), described vertical lifting mechanism (22) is fixed on the slide block (21), and described slide block (21) is slidingly connected on the frame (1) and by an air cylinder driven.
5. the shifting apparatus of electric energy meter according to claim 4 between table case and single epi-position frock plate, it is characterized in that described vertical lifting mechanism (22) is made of a plate (18) and driving cylinder, described web joint (18) is slidingly connected on the slide block (21), described driving cylinder comprises piston rod (20) and is fixed in cylinder barrel (19) on the slide block (21), described piston rod (20) is affixed with web joint (18), and described switching mechanism (16) is fixed on the web joint (18).
6. the shifting apparatus of electric energy meter according to claim 4 between table case and single epi-position frock plate is characterized in that described anchor clamps (15) are a pair of chucking lug, and described anchor clamps (15) interlude is outwards expanded and is symmetrical arranged.
7. the shifting apparatus of electric energy meter according to claim 4 between table case and single epi-position frock plate is characterized in that described slide block (21) bottom is provided with groove, and described frame (1) is provided with the track that is complementary with groove.
8. according to the shifting apparatus of each described electric energy meter of claim 1-7 between table case and single epi-position frock plate, it is characterized in that described rotating mechanism (17) and switching mechanism (16) are 90 degree steering mechanism.
CN2011200634244U 2011-03-11 2011-03-11 Transposition device for electric energy meter between meter case and single position fixture plate Expired - Fee Related CN202066956U (en)

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