CN102842416B - Assembly method and assembly production line of transformer - Google Patents

Assembly method and assembly production line of transformer Download PDF

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Publication number
CN102842416B
CN102842416B CN201210359185.6A CN201210359185A CN102842416B CN 102842416 B CN102842416 B CN 102842416B CN 201210359185 A CN201210359185 A CN 201210359185A CN 102842416 B CN102842416 B CN 102842416B
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magnetic core
integer
transformer
cylinder
encapsulate
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CN102842416A (en
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刘清伟
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Hubei ruishuo Electronics Co.,Ltd.
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SUIZHOU RUISHUO ELECTRONIC Co Ltd
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Abstract

The invention discloses an assembly method and an assembly production line of a transformer. The assembly method comprises the following steps: a shaping step implemented by use of an inner shaping clamp which is automatically sleeved in a middle hole of a skeleton wire packet and a front shaping cylinder and a back shaping cylinder which clamp the skeleton wire packet from the front side and the back side; a magnetic core skeleton assembling step of starting a left assembling cylinder and a right assembling cylinder to push the left magnet core and the right magnet core to be sleeved in the middle hole; and a tape wrapping step of winding the tape on a loading turntable around the outer peripheries of the left magnet core and the right magnetic core by driving a tape wrapping fixture to be rotated preset circles. With the adoption of the assembly method and the assembly production line of the transformer, shaping of the skeleton wire packet, assembling of the magnetic core skeleton and tape wrapping of the magnetic core skeleton can be at least completed, the assembling efficiency can be increased greatly, and the influence of the human factors on the product quality can be reduced.

Description

A kind of assemble method of transformer and assembly line
Technical field
The present invention relates to the assemble method of transformer and can realize a kind of assembly line of this assemble method.
Background technology
Transformer comprises skeleton, is wound on line bag and left and right magnetic core on skeleton, wherein the skeleton of wired bag is called skeleton line bag conventionally for short around the home, left and right magnetic core is assembled in the mesopore of skeleton and forms magnetic core framework, magnetic core framework completes encapsulate band (in the periphery of left and right magnetic core around the home the adhesive tape of the default number of turns) completes the assembling of transformer.Wherein, the skeleton of transformer comprises winding body and two connectors, winding body is generally " work " font, and this winding body comprises the winding slot for line bag around the home in the middle of being positioned at and is positioned at the adhesive portion at winding slot two ends, has the mesopore penetrating for magnetic core of perforation in winding body.Two connectors are connected in the adhesive portion of winding body, are connected with perpendicular stitch on the bottom surface of connector; Magnetic core comprises U-shaped body (i.e. two column jackets) and is connected in the center pillar on U-shaped body bottom surface, form altogether three joint pins, when assembling, the center pillar of left and right magnetic core inserts in mesopore from the left and right side of winding body respectively, makes the bottom surface of U-shaped body be close to the adhesive portion of skeleton; Two column jackets of left magnetic core pass from the both sides of adhesive portion, and bond together securely with the column jacket with relative separately of right magnetic core respectively, left and right magnetic core is enclosed and be connected into " day " font, at this, about the some glue of magnetic core has two kinds of modes of operation at present, be to complete the some glue to center pillar before left and right magnetic core inserts mesopore, another kind is inserting and the abutment joint place of two column jackets is carried out to a glue to completing the magnetic core of insertion after completing encapsulate.
At present, mainly by manually completing above-mentioned number of assembling steps, in assembling process, need manually first skeleton line bag to be carried out to integer, so that the winding body of skeleton keeps regular shape, so that the insertion of magnetic core, afterwards skeleton line bag and magnetic core are fitted together, again the magnetic core framework assembling is placed on to packing adhesive tape on sealing-tape machine, the personnel of test station test the transformer assembling, the personnel of the impregnation station balance that sorts.Whole process need a large amount of personnel operate, this has not only reduced production efficiency, and product also can be due to a lot of human factors, less clean position, the adhesive tape degree of tightness discomfort etc. of such as magnetic core, there is the bad problem of inductance, therefore, need a kind of research and develop transformer automatic Composition method and the assembly line that can realize the method badly.
Summary of the invention
One object of the present invention is to provide a kind of assemble method of integer, the assembling of magnetic core framework and the encapsulate operation of magnetic core framework that at least can automatically complete skeleton line bag.
The technical solution used in the present invention is: a kind of assemble method of transformer, comprises the steps:
Shaping step: the inside integer fixture that in startup integer, plug cylinder promotes to match with the mesopore of skeleton line bag in the first horizontal direction is inserted in the mesopore of the skeleton line bag that is arranged in integer positioning area, afterwards, starting forward and backward integer cylinder promotes respectively forward and backward integer fixture and clamps skeleton line bag from the forward and backward side of skeleton and carry out integer, wherein, the direction of motion of forward and backward integer cylinder is second horizontal direction orthogonal with the first horizontal direction; Complete after integer, start plug cylinder in described integer and pull integer fixture to exit from described mesopore;
Number of assembling steps: the skeleton line bag that completes integer is transferred to and is assembled positioning area from integer positioning area, start left and right assembling cylinder and in the first horizontal direction, promote respectively the corresponding left and right magnetic core that is arranged in left and right magnetic core positioning area and be inserted in described mesopore from the left and right side of skeleton line bag, complete the assembling of magnetic core framework;
Encapsulate band step: after described magnetic core framework being transferred on the encapsulate carrying jig that is positioned at encapsulate position of encapsulate zone, drive encapsulate carrying jig to rotate the predetermined number of turns, carry out encapsulate band the adhesive tape on material loading rotating disk is wound in the periphery of left and right magnetic core; Complete after encapsulate band, start and cut adhesive tape cylinder cut-out adhesive tape, complete the assembling of transformer;
Wherein, the stitch of described skeleton line bag is all downward in integer, assembling and encapsulate band step; Left and right magnetic core or before being positioned at left and right magnetic core positioning area, complete a glue or complete encapsulate band after complete a glue, on the interface of the center pillar that the position that the former puts glue is left and right magnetic core, the position that the latter puts glue is two seam crossings that column jacket connects.
Wherein, described assemble method also comprises following school step suddenly and testing procedure:
School step is rapid: described transformer is transferred to the school pin fixture in Jiao Jiao district from encapsulate zone, makes each stitch of transformer insert the corresponding Kong Weizhong of school pin fixture downwards; Make afterwards transformer move in the first horizontal direction, and school pin fixture is moved in the second horizontal direction, complete the school pin of transformer;
Testing procedure: the transformer that completes school pin is transferred on the transformer testing instrument that is positioned at test section, each stitch of transformer is inserted downwards in corresponding instrument connection position, complete performance test.
Wherein, by school pin transfer manipulator and corresponding completing of test transfer manipulator while, the transformer that completes assembling is transferred to the pin fixture of school and by the transformer that completes school pin and is transferred to the action on transformer testing instrument from encapsulate zone;
In described school step is rapid, the school pin transfer manipulator that clamps transformer by driving moves in the first horizontal direction, and drives school pin fixture in the second horizontal direction, to move the school pin of transformer.
Wherein, complete after the test of transformer, first drive turning manipulator to clamp the transformer of test, driving turning manipulator upset is to make the stitch of transformer orientation upwards again, afterwards, drive sequence manipulator that transformer is transferred on the position, space of the pallet that is positioned at sequence district with stitch orientation upwards.
Wherein, completed the automatic charging of skeleton line bag by skeleton vibrating disc; After being transferred to integer positioning area, the skeleton line bag of delivery channel that is positioned at skeleton vibrating disc carries out described shaping step.
Wherein, by first, second, and third corresponding completing of skeleton transfer manipulator while, the skeleton line bag of the delivery channel that is positioned at skeleton vibrating disc is transferred to integer positioning area, the skeleton line bag that completes integer is transferred to assembling positioning area, and the magnetic core framework that completes assembling is transferred to the action on the encapsulate carrying jig of encapsulate zone.
Wherein, described encapsulate zone has two encapsulate carrying jigs, two encapsulate carrying jigs are positioned on a rotating disk, when the skeleton magnetic core on an encapsulate carrying jig completes after encapsulate band operation, drive dial rotation, make the encapsulate carrying jig that carries skeleton magnetic core go to cleavage, complete for cutting adhesive tape cylinder the operation of cutting off adhesive tape, make another empty encapsulate carrying jig go to encapsulate position, to carry out encapsulate to transfer the skeleton magnetic core coming next time simultaneously.
Wherein, the step that left magnetic core is transferred to left magnetic core positioning area is: left magnetic core is fed forward along the second horizontal direction in left magnetic core slideway, now, the orientation of left magnetic core is: the interface of left magnetic core upward, and three joint pins of left magnetic core in the second horizontal direction in turn arrange, starting blowning installation cleans the left magnetic core in carrying, after clean, drive left point gum machine to press down, the syringe needle of left point gum machine is transferred to the interface of the center pillar of left magnetic core and carry out a glue, after completing the left magnetic core of a glue and being transported in left magnetic core turnover fixture, or after completing clean left magnetic core and being transported in left magnetic core turnover fixture (being to be directly transported in left magnetic core turnover fixture without a glue under this kind of mode of left magnetic core), drive left magnetic core upset cylinder to drive left magnetic core turnover fixture to turn to the interface that makes left magnetic core towards the position on right side, left magnetic core completes the left suction nozzle of upset rear drive left magnetic core is transferred to left magnetic core positioning area,
The step that right magnetic core is transferred to right magnetic core positioning area is: right magnetic core is fed forward along the second horizontal direction in right magnetic core slideway, now, the orientation of right magnetic core is: the interface of right magnetic core upward, and three joint pins of right magnetic core in the second horizontal direction in turn arrange, starting another or same blowning installation cleans the right magnetic core in carrying, after clean, drive right point gum machine to press down, the syringe needle of right point gum machine is transferred to the interface of the center pillar of right magnetic core and carry out a glue, after completing the right magnetic core of a glue and being transported in right magnetic core turnover fixture, or after completing clean right magnetic core and being transported in right magnetic core turnover fixture (being to be directly transported in right magnetic core turnover fixture without a glue under this kind of mode of right magnetic core), drive right magnetic core upset cylinder to drive right magnetic core turnover fixture to turn to the interface that makes right magnetic core towards the position in left side, right magnetic core completes the right suction nozzle of upset rear drive right magnetic core is transferred to right magnetic core positioning area.
Wherein, left and right point gum machine is completed the action of lower pressure point glue simultaneously by some glue air cylinder driven; Left and right suction nozzle is transferred air cylinder driven by a magnetic core and is completed the action that left and right magnetic core is transferred to respectively to left and right magnetic core positioning area simultaneously.
Wherein, completed respectively the automatic charging of left and right magnetic core by left and right magnetic core vibrating disc, the delivery channel of left and right magnetic core vibrating disc is accepted mutually with left and right magnetic core slideway respectively.
Another object of the present invention is to provide a kind of assembly line that realizes above-mentioned assemble method.
The technical solution used in the present invention is: the assembly line of transformer comprises:
Integer type device, comprise integer pedestal, be arranged at plug cylinder on the left of integer pedestal or in the integer on right side, and be divided into the forward and backward integer cylinder of the forward and backward side of integer pedestal, wherein, described integer pedestal has one for place the integer positioning area of skeleton line bag with the downward orientation of stitch, and in integer, the motion portion of plug cylinder and inner integer fixture are connected, and the motion parts of forward and backward integer cylinder is not connected with forward and backward integer fixture; Integer pedestal, plug cylinder in integer, and the relative position of forward and backward integer cylinder require be: integer center bar cylinder promotes inner integer fixture to the right or left and is inserted in the mesopore of skeleton line bag in the time being activated in the first horizontal direction, forward and backward integer cylinder in the time being activated with orthogonal the second horizontal direction of the first horizontal direction on respectively in the past, rear clamps skeleton line bag;
Apparatus for assembling: comprise assembling pedestal, be divided into the left and right magnetic core positioning pedestal of the left and right side of assembling pedestal, be divided into the forward and backward assembling positioning cylinder of the forward and backward side of assembling pedestal, and left and right assembling cylinder, described assembling pedestal has one for place the assembling positioning area of skeleton line bag with the downward orientation of stitch; Described left assembling cylinder is positioned at the left side of left magnetic core positioning pedestal, will be arranged in left magnetic core on left magnetic core positioning pedestal and push from left side the mesopore of skeleton line bag in the first horizontal direction, right assembling cylinder is positioned at the right side of right magnetic core positioning pedestal, will be arranged in right magnetic core on right magnetic core positioning pedestal and push from right side the mesopore of skeleton line bag in the first horizontal direction; The movable part of described forward and backward assembling positioning cylinder moves in the second horizontal direction, and the location that completes skeleton line bag to be engaged in the second skeleton transfer manipulator mobile in the first horizontal direction, makes left and right magnetic core align with the mesopore of skeleton line bag;
Adhesive tape wrapping device, comprise the encapsulate carrying jig for placing magnetic core framework, carry out the material loading rotating disk of adhesive tape material loading, drive the rotation of encapsulate carrying jig the adhesive tape on material loading rotating disk is wound in to the encapsulate translator in the periphery of left and right magnetic core, and complete after encapsulate band, cut off adhesive tape cut adhesive tape cylinder;
Transfer device, comprise the first skeleton transfer manipulator that the skeleton line bag that is positioned at skeleton line bag feeding area is transferred to integer positioning area, the skeleton line bag that completes integer is transferred to the second skeleton transfer manipulator of assembling positioning area, the magnetic core framework that completes assembling is transferred to the 3rd skeleton transfer manipulator on the encapsulate carrying jig of encapsulate zone.
Wherein, cave in and form described integer positioning area in the middle part of described integer pedestal, the left side wall of described integer pedestal is provided with for inner integer fixture and is inserted in the left breach in the mesopore of skeleton line bag, and the forward and backward sidewall of integer pedestal is respectively arranged with the forward and backward breach that stretches into integer positioning area and clamp skeleton line bag for forward and backward integer fixture.
Wherein, described assembly line also comprises the skeleton vibrating disc that is positioned at skeleton line bag feeding area, and the delivery channel of described skeleton vibrating disc aligns with integer positioning area in the first horizontal direction.
Wherein, the drive respectively first of described transfer device, second and the 3rd on skeleton transfer manipulator, first of lower movement, second, the 3rd moves up and down cylinder is installed on same mounting panel, described transfer device also comprises the horizontal mobile mechanism that drives described mounting panel to move in the first horizontal direction, so that first, second and the 3rd skeleton transfer manipulator simultaneously corresponding completing the skeleton line bag that is positioned at skeleton line bag feeding area is transferred to integer district, the skeleton line bag that completes integer is transferred to assembling district, the magnetic core framework that completes assembling is transferred to the action on the encapsulate carrying jig of encapsulate zone.
Wherein, described adhesive tape wrapping device has two encapsulate carrying jigs, two encapsulate carrying jigs are installed on a rotating disk rotatably, described adhesive tape wrapping device comprises the fixture position rotaring motor that drives dial rotation, with will be wherein an encapsulate carrying jig transfer to encapsulate position, and another encapsulate carrying jig is transferred to for cutting adhesive tape cylinder simultaneously and completes the cleavage of cutting adhesive tape operation;
Described adhesive tape wrapping device also comprises coupling pedestal, described coupling pedestal has non-cylindrical irregularly-shaped hole, the output shaft of described encapsulate translator and irregularly-shaped hole are to limit its mode sliding connection in relative rotation, described adhesive tape wrapping device also comprises that driving pedestal to move up and down makes to be fixed on the coupling cylinder that couples column sleeve and enter or depart from the irregularly-shaped hole of the pedestal that is coupled on encapsulate carrying jig, so that the timesharing of encapsulate translator drives the encapsulate carrying jig that goes to encapsulate position to rotate, wherein, describedly couple post in the time being inserted in irregularly-shaped hole and irregularly-shaped hole limits its sliding connection in relative rotation.
Wherein, described assembly line also comprises school foot device, transformer testing instrument and transformer transfer device, and described school foot device comprises school pin fixture, is provided with the each stitch position, hole one to one with transformer on the pin fixture of described school; Described transformer transfer device is included in the first horizontal direction mobile, so that the transformer that completes assembling is transferred to the school pin transfer manipulator the school pin fixture in Jiao Jiao district and the transformer that completes school pin is transferred to the test transfer manipulator on the transformer testing instrument that is positioned at test section from the cleavage of encapsulate zone; Described school foot device also comprises slide, slide rail with slide sliding connection, and the slide horizontal mobile mechanism that drives slide to move in the second horizontal direction, to move in the second horizontal direction by slide, and school pin transfer manipulator has moved school pin operation in the first horizontal direction.
Wherein, the cylinder that moves up and down that drives respectively school pin transfer manipulator and test transfer manipulator to move up and down of described transformer transfer device is installed on same mounting panel, described transformer transfer device also comprises the horizontal mobile mechanism that drives described mounting panel to move in the first horizontal direction, so that school pin transfer manipulator and corresponding completing of test transfer manipulator while are transferred to the transformer that completes assembling the pin fixture of school and by the transformer that completes school pin and are transferred to the action on transformer testing instrument from encapsulate zone.
Wherein, described assembly line also comprises transformer turning device and transformer automatic sequencing device, described transformer turning device comprises the turning manipulator of the transformer for having clamped test, the stitch that drives turning manipulator to complete to make transformer rotary cylinder upwards, and the Flip Zone that driven rotary cylinder moves up and down moves up and down cylinder; Described transformer automatic sequencing device comprise for from turning mechanical on hand gripping complete the sequence manipulator of transformer of upset operation, drive sequence machinery to move up and down cylinder in lower mobile sequence district on hand, drive sequence district to move up and down cylinder mobile sequence district in the second horizontal direction and move forward and backward mechanism, and drive sequence district to move forward and backward the sequence district left/right movement device that mechanism moves in the first horizontal direction, so that the transformer of sequence manipulator gripping is put in the position, each space of pallet with stitch orientation upwards.
Wherein, described assembly line also comprises magnetic core turning device and magnetic core transfer device, described magnetic core turning device comprises the left and right clipper with magnet core being communicated with the terminal of left and right magnetic core slideway respectively, the interface left and right magnetic core rotary cylinder respect to one another that drives respectively left and right clipper with magnet core opposite direction rotating to make left and right magnetic core, and respectively the left and right magnetic core after upset is released to the left and right magnetic core positioning cylinder of preset distance with left side to the right; Described magnetic core transfer device comprises the left and right suction nozzle for draw respectively the left and right magnetic core that is pushed out preset distance from completing the left and right clipper with magnet core of upset operation, the suction nozzle that drives left and right suction nozzle to move up and down moves up and down cylinder, and drive suction nozzle to move up and down cylinder and move in the second horizontal direction, move forward and backward cylinder with the suction nozzle that left and right magnetic core is transferred to respectively to left and right magnetic core positioning area; Described assembly line also comprises for the left and right magnetic core laying respectively in left and right magnetic core slideway is carried out to clean blowning installation;
Described assembly line also comprises point glue equipment, described point glue equipment comprises the left and right point gum machine that is divided into left and right magnetic core slideway top, and the some glue cylinder that drives left and right point gum machine to move up and down, to complete respectively the some glue process of interface of the center pillar to left and right magnetic core; Or described point glue equipment closes on the setting of encapsulate carrying jig, described point glue equipment comprises point gum machine, the point glue cylinder that drives point gum machine to move up and down, and the some glue horizontal mobile mechanism that drives some glue cylinder to move in the horizontal direction, to drive point gum machine to complete the some glue process to two of left and right magnetic core seam crossings that column jacket connects by a glue cylinder.
Wherein, described assembly line also comprises left and right magnetic core vibrating disc, and the delivery channel of described left and right magnetic core vibrating disc is accepted mutually with left and right magnetic core slideway respectively.
Beneficial effect of the present invention is: assemble method of the present invention and assembly line at least can complete integer, the assembling of magnetic core framework and the encapsulate of magnetic core framework of skeleton line bag automatically, even can automatically complete the material loading of skeleton line bag, the integer of skeleton line bag, the material loading of magnetic, the assembling of magnetic core framework, encapsulate, transformer school pin, transformer testing and the automatic balance of transformer of magnetic core framework, as can be seen here, can greatly improve packaging efficiency by assemble method of the present invention, and reduce the impact of human factor on product quality.
Brief description of the drawings
Fig. 1 shows the assembling flow path block diagram according to a kind of execution mode of the assemble method of transformer of the present invention;
Fig. 2 mainly shows a kind of integer type device, apparatus for assembling, adhesive tape wrapping device and transfer device of implementing structure of the assembly line according to the present invention;
Fig. 3 mainly shows a kind of adhesive dispenser, magnetic core turning device and magnetic core transfer device of implementing structure of point of the assembly line according to the present invention;
Fig. 4 mainly shows a kind of school foot device, transformer testing instrument and transformer transfer device of implementing structure of the assembly line according to the present invention;
Fig. 5 mainly shows a kind of transformer turning device of implementing structure of the assembly line according to the present invention;
Fig. 6 mainly shows a kind of transformer automatic sequencing device of implementing structure of the assembly line according to the present invention.
Embodiment
The assembling of transformer comprises each step as shown in Figure 1 in broad terms, one branch into skeleton line bag on expect the integer of skeleton line bag, another branch completes in turn magnetic core and (comprises a left side, right magnetic core) material loading, magnetic core is clean, magnetic core point glue (this step or complete after the encapsulate of magnetic core framework, before carrying out transformer school pin, carry out, this kind of some glue mode is being called as the second point glue mode below), magnetic core upset and magnetic core are transferred, arrive the assembling skeleton line bag in districts and magnetic core and complete the assembling of magnetic core framework through two branches, complete in turn afterwards the encapsulate of magnetic core framework, transformer school pin, transformer testing, transformer upset and transformer balance.Assemble method of the present invention at least can be realized sense stricto transformer assembling, i.e. shaping step, number of assembling steps and encapsulate band step, and with reference to Fig. 2 and Fig. 3, concrete steps are as follows:
Shaping step: the mesopore (being that the center line of mesopore of skeleton line bag is along the first horizontal direction) that starts plug cylinder 3 in integer and be inserted at the upper inside integer fixture that promotes to match with the mesopore of skeleton line bag of the first horizontal direction (or left and right directions) the skeleton line bag that is arranged in integer positioning area, afterwards, before startup, rear integer cylinder 4a, before 4b promotes respectively, rear integer fixture is from skeleton line bag, rear is clamped skeleton line bag (directly clamping the line bag on backbone winding wire casing) and is carried out integer, wherein, before, rear integer cylinder 4a, the direction of motion of 4b is second horizontal direction (or claim fore-and-aft direction) orthogonal with the first horizontal direction, complete after integer, start plug cylinder in described integer and pull integer fixture to exit from described mesopore, wherein, can pass through the first skeleton transfer manipulator 23 from skeleton line bag feeding area gripping skeleton line bag, and be transferred on integer positioning area, at this, the present invention realizes the automatic charging of skeleton line bag by skeletal vibration dish 1, and the first skeleton transfer manipulator 23 is transferred from the delivery channel gripping one skeleton line bag of the skeleton vibrating disc that is arranged in skeleton line bag feeding area.
Number of assembling steps: for example by the second skeleton transfer manipulator 21, the skeleton line bag that completes integer is transferred to and is assembled positioning area from integer positioning area, start left and right assembling cylinder 5a, 5b and in the first horizontal direction, promote respectively the corresponding left and right magnetic core that is arranged in left and right magnetic core positioning area and be inserted in described mesopore from the left and right side of skeleton line bag, complete the assembling of magnetic core framework.
Encapsulate band step: for example, after described magnetic core framework being transferred to by the 3rd skeleton transfer manipulator 18 on the encapsulate carrying jig that is positioned at encapsulate position of encapsulate zone 10, drive encapsulate carrying jig to rotate the predetermined number of turns, carry out encapsulate band the adhesive tape on material loading rotating disk 11 is wound in the periphery of left and right magnetic core; Complete after encapsulate band, startup is cut adhesive tape cylinder 9 and is cut off adhesive tape, completes the assembling of transformer.
Wherein, the stitch of skeleton line bag is all downward in integer, assembling and encapsulate band step; According to actual requirement, left and right magnetic core or before being positioned at left and right magnetic core positioning area, complete a glue or complete encapsulate band after complete a glue, on the interface of the center pillar that the position that the former puts glue is left and right magnetic core, the position that the latter puts glue is two seam crossings that column jacket connects, can before cutting off adhesive tape, complete a glue for the latter, also can after cutting off adhesive tape, complete a glue, the present embodiment is to complete a glue after cutting off adhesive tape.
In order to improve packaging efficiency, the present invention is transferred to integer positioning area by first, second, and third above corresponding completing of 23,21,18 whiles of skeleton transfer manipulator by the skeleton line bag of the delivery channel that is positioned at skeleton vibrating disc, the skeleton line bag that completes integer is transferred to assembling positioning area, and the magnetic core framework that completes assembling is transferred to the action on the encapsulate carrying jig of encapsulate zone, i.e. the assembling of the magnetic core framework of the encapsulate of a magnetic core framework, a rear order and again after the integer of skeleton line bag of an order carry out simultaneously.
With reference to Fig. 3 and 4, assemble method of the present invention can also automatically perform following school step suddenly and testing procedure:
School step is rapid: for example by school pin transfer manipulator 30, the transformer of having assembled is above transferred to the school pin fixture in Jiao Jiao district from encapsulate zone, makes each stitch of transformer insert the corresponding Kong Weizhong of school pin fixture downwards; For example by school pin transfer manipulator 30, transformer is moved in the first horizontal direction afterwards, and for example by the horizontal mobile mechanism of screw-nut structure, school pin fixture is moved in the second horizontal direction, complete the school pin of transformer; Wherein, the school pin of transformer is and ensures that the bottom surface of the stitch of transformer and the connector of skeleton is vertical;
Testing procedure: for example by test transfer manipulator 33, the transformer that completes school pin being transferred to the transformer testing instrument 35(that is positioned at test section is for example 3259 testers) on, each stitch of transformer is inserted downwards in corresponding instrument connection position, complete performance test.
For packaging efficiency is provided, can the transformer that complete assembling be transferred to the pin fixture of school and by the transformer that completes school pin and be transferred to the action on transformer testing instrument 35 from encapsulate zone 10 corresponding completing of while with colonel's pin transfer manipulator 30 and test transfer manipulator 33, a transformer is in testing, and a rear order transformer carries out school pin.
Assemble method of the present invention can also be realized automatic balance, with reference to Fig. 5 and 6, after the test that completes transformer, for example first move up and down air cylinder driven turning manipulator 38 by Flip Zone and clamped the transformer of test, for example driving turning manipulator upset by upset cylinder 39 is again to make the stitch of transformer orientation upwards, afterwards, drive sequence manipulator 43 that transformer is transferred on the position, space of the pallet that is positioned at sequence district with stitch orientation upwards.
Described encapsulate zone 10 can arrange two encapsulate carrying jigs, two encapsulate carrying jigs are positioned on a rotating disk, when the skeleton magnetic core on an encapsulate carrying jig completes after encapsulate band operation, drive dial rotation, make the encapsulate carrying jig that carries skeleton magnetic core go to cleavage, complete for cutting adhesive tape cylinder the operation of cutting off adhesive tape, make another empty encapsulate carrying jig go to encapsulate position simultaneously, to carry out encapsulate to transfer the skeleton magnetic core coming next time.For the second encapsulate mode, be to complete a glue after the encapsulate carrying jig that carries skeleton magnetic core at rotating disk goes to cleavage.
In the present invention, can automatically realize left and right magnetic core is positioned on above left and right magnetic core positioning area, wherein, shown in Fig. 2 and 3, the step that left magnetic core is transferred to left magnetic core positioning area is: left magnetic core is fed forward along the second horizontal direction in left magnetic core slideway, now, the orientation of left magnetic core is: the interface of left magnetic core upward, and three joint pins of left magnetic core in the second horizontal direction in turn arrange, starting blowning installation cleans the left magnetic core in carrying, after clean, drive left point gum machine 28 to press down, the syringe needle of left point gum machine 28 is transferred to the interface of left magnetic core and carry out a glue, after completing the left magnetic core of a glue and being transported in left magnetic core turnover fixture, drive left magnetic core upset cylinder 6a to drive left magnetic core turnover fixture to turn to the interface that makes left magnetic core towards the position on right side, left magnetic core completes the left suction nozzle of upset rear drive left magnetic core is transferred to left magnetic core positioning area, conventionally after completing upset, left magnetic core, by left magnetic core positioning cylinder, it is released to preset distance to the right, make it can be positioned at the below of left suction nozzle, can simplify like this movement locus of suction nozzle.For the second point glue mode, in being transferred to the process of left magnetic core positioning area, left magnetic core do not carry out above-mentioned some glue step, and left magnetic core is transported in left magnetic core turnover fixture completing after clean.
In like manner, the step that right magnetic core is transferred to right magnetic core positioning area is: right magnetic core is fed forward along the second horizontal direction in right magnetic core slideway, now, the orientation of right magnetic core is: the interface of right magnetic core upward, and three joint pins of right magnetic core in the second horizontal direction in turn arrange, starting another or same blowning installation cleans the right magnetic core in carrying, after clean, drive right point gum machine 27 to press down, the syringe needle of right point gum machine 27 is transferred to the interface of right magnetic core and carry out a glue, after completing the right magnetic core of a glue and being transported in right magnetic core turnover fixture, drive right magnetic core upset cylinder to drive right magnetic core turnover fixture to turn to the interface that makes right magnetic core towards the position in left side, right magnetic core completes the right suction nozzle of upset rear drive right magnetic core is transferred to right magnetic core positioning area, conventionally after completing upset, right magnetic core, by right magnetic core positioning cylinder, it is released to preset distance to the left, make it can be positioned at the below of right suction nozzle, can simplify like this movement locus of suction nozzle.For the second point glue mode, in being transferred to the process of right magnetic core positioning area, right magnetic core do not carry out above-mentioned some glue step, and right magnetic core is transported in right magnetic core turnover fixture completing after clean.
For the first point glue mode, left and right point gum machine 28,27 can drive the action that simultaneously completes lower pressure point glue by some glue cylinders 29; Left and right suction nozzle is driven and is completed the action that left and right magnetic core is transferred to respectively to left and right magnetic core positioning area simultaneously by a magnetic core handover cylinder 25.
Left and right magnetic core can be completed respectively by left and right magnetic core vibrating disc 16a, 16b the automatic charging of left and right magnetic core above, and the delivery channel of left and right magnetic core vibrating disc is accepted mutually with left and right magnetic core slideway respectively.
Below provide a kind of enforcement structure of the assembly line that realizes above-mentioned assemble method.
The assembly line of transformer at least comprises integer type device, apparatus for assembling, adhesive tape wrapping device and transfer device, wherein, this integer type device comprises integer pedestal, be arranged at plug cylinder 3(in the integer in integer pedestal left side and consider to be arranged at left side from joint space-efficient angle), and be divided into before integer pedestal, before rear side, rear integer cylinder 4a, 4b, wherein, described integer pedestal has one, and for place the integer positioning area of skeleton line bag with the downward orientation of stitch, (for example integer positioning area has the hole position corresponding with stitch, or there is the dead slot that stitch is suspended), in integer, the motion portion of plug cylinder 3 and inner integer fixture are connected, before, rear integer cylinder 4a, the motion parts of 4b is not with front, rear integer fixture is connected, integer pedestal, plug cylinder in integer, and the relative position of forward and backward integer cylinder require be: integer center bar cylinder 3 promotes inner integer fixture to the right and is inserted in the mesopore of skeleton line bag in the time being activated in the first horizontal direction, forward and backward integer cylinder in the time being activated with orthogonal the second horizontal direction of the first horizontal direction on respectively in the past, rear clamps skeleton line bag.Apparatus for assembling comprises assembling pedestal, be divided into the left and right magnetic core positioning pedestal of the left and right side of assembling pedestal, be divided into forward and backward assembling positioning cylinder 7a, the 7b of the forward and backward side of assembling pedestal, and left and right assembling cylinder 5a, 5b, this assembling pedestal for example has one, for place the assembling positioning area (assemble positioning area and have the position, hole corresponding with stitch, or have the dead slot that stitch is suspended) of skeleton line bag with the downward orientation of stitch; Left assembling cylinder 5a is positioned at the left side of left magnetic core positioning pedestal, will be arranged in left magnetic core on left magnetic core positioning pedestal and push from left side the mesopore of skeleton line bag in the first horizontal direction, right assembling cylinder 5b is positioned at the right side of right magnetic core positioning pedestal, will be arranged in right magnetic core on right magnetic core positioning pedestal and push from right side the mesopore of skeleton line bag in the first horizontal direction; The movable part of forward and backward assembling positioning cylinder 7a, 7b moves in the second horizontal direction, and the location that completes skeleton line bag to be engaged in the second skeleton transfer manipulator 21 mobile in the first horizontal direction, makes left and right magnetic core align with the mesopore of skeleton line bag.Adhesive tape wrapping device comprises the encapsulate carrying jig for placing magnetic core framework, carry out the material loading rotating disk 11 of adhesive tape material loading, drive the rotation of encapsulate carrying jig the adhesive tape on material loading rotating disk is wound in to the encapsulate translator 12 in the periphery of left and right magnetic core, and complete after encapsulate band, cut off adhesive tape cut adhesive tape cylinder 9.Transfer device comprises the first skeleton transfer manipulator 23 that the skeleton line bag that is positioned at skeleton line bag feeding area is transferred to integer positioning area, the skeleton line bag that completes integer is transferred to the second skeleton transfer manipulator 21 of assembling positioning area, the magnetic core framework that completes assembling is transferred to the 3rd skeleton transfer manipulator 18 on the encapsulate carrying jig of encapsulate zone.
Can form above integer positioning area by being caved in the middle part of integer pedestal, for this kind of invaginating detent mechanism, the left side wall of integer pedestal is provided with for inner integer fixture and is inserted in the left breach in the mesopore of skeleton line bag, and the forward and backward sidewall of integer pedestal is respectively arranged with the forward and backward breach that stretches into integer positioning area and clamp skeleton line bag for forward and backward integer fixture.
Assembly line of the present invention can also comprise the skeleton vibrating disc 1 that is positioned at skeleton line bag feeding area, the delivery channel of described skeleton vibrating disc aligns with integer positioning area in the first horizontal direction, makes the first skeleton transfer manipulator only need move the handover that can complete skeleton line bag in the first horizontal direction and above-below direction.
On the drive respectively of above transfer device the one the second and the 3rd skeleton transfer manipulator, first of lower movement, second, the 3rd moves up and down cylinder 22, 20 and 17 are installed on same mounting panel, described transfer device also comprises the horizontal mobile mechanism that drives this mounting panel to move in the first horizontal direction, so that first, second and the 3rd skeleton transfer manipulator simultaneously corresponding completing the skeleton line bag that is positioned at skeleton line bag feeding area is transferred to integer district, the skeleton line bag that completes integer is transferred to assembling district, the magnetic core framework that completes assembling is transferred to the action on the encapsulate carrying jig of encapsulate zone, wherein, this horizontal mobile mechanism can be the feed screw nut transfer mechanism that servomotor 2 drives that passes through of usual employing.
Above adhesive tape wrapping device can have two encapsulate carrying jigs, two encapsulate carrying jigs are installed on a rotating disk rotatably, this adhesive tape wrapping device comprises the fixture position rotaring motor 13 that drives dial rotation, with will be wherein an encapsulate carrying jig transfer to encapsulate position, and another encapsulate carrying jig is transferred to for cutting adhesive tape cylinder simultaneously and completes the cleavage of cutting adhesive tape operation, this adhesive tape wrapping device also comprises a coupling pedestal, described coupling pedestal has non-cylindrical irregularly-shaped hole (as square opening or regular pentagon, regular hexagon hole), the output shaft of described encapsulate translator and irregularly-shaped hole are to limit its mode sliding connection in relative rotation, described adhesive tape wrapping device also comprises that driving pedestal to move up and down makes to be fixed on the coupling cylinder that couples column sleeve and enter or depart from the irregularly-shaped hole of the pedestal that is coupled on encapsulate carrying jig, so that the timesharing of encapsulate translator drives the encapsulate carrying jig that goes to encapsulate position to rotate, wherein, describedly couple post in the time being inserted in irregularly-shaped hole and irregularly-shaped hole limits its sliding connection in relative rotation, wherein, the output shaft of pedestal and motor and to couple matching relationship between post identical with the design principle of the screwdriver of head-exchangeable.At this, two cover coupling mechanisms also can be set, corresponding one by one with two encapsulate carrying jigs, this coupling mechanism comprises the coupling pedestal of said structure and couples post, couple post and be connected with corresponding separately encapsulate carrying jig, this coupling mechanism also comprises that drive coupling pedestal moves up and down in addition, so that the output shaft of encapsulate translator is inserted in or departs from the coupling cylinder of irregularly-shaped hole.
Assembly line of the present invention can also comprise school foot device 32, transformer testing instrument 35 and transformer transfer device as shown in Figures 3 and 4, and this school foot device 32 comprises school pin fixture, is provided with the each stitch position, hole one to one with transformer on the pin fixture of school; Transformer transfer device is included in the first horizontal direction mobile, so that the transformer that completes assembling is transferred to the school pin transfer manipulator 30 the school pin fixture in Jiao Jiao district and the transformer that completes school pin is transferred to the test transfer manipulator 33 on the transformer testing instrument that is positioned at test section from the cleavage of encapsulate zone; School foot device also comprises slide, slide rail with slide sliding connection, and the slide horizontal mobile mechanism that drives slide to move in the second horizontal direction, to move in the second horizontal direction by slide, and school pin transfer manipulator has moved school pin operation in the first horizontal direction.
The cylinder 31,34 that moves up and down that drives respectively school pin transfer manipulator 30 and test transfer manipulator 33 to move up and down of above transformer transfer device is installed on same mounting panel, described transformer transfer device also comprises the horizontal mobile mechanism that drives described mounting panel to move in the first horizontal direction, so that school pin transfer manipulator and corresponding completing of test transfer manipulator while are transferred to the transformer that completes assembling the pin fixture of school and by the transformer that completes school pin and are transferred to the action on transformer testing instrument from encapsulate zone.This horizontal mobile mechanism can be the feed screw nut transfer mechanism that servomotor 36 drives that passes through of usual employing.
Assembly line of the present invention can also comprise transformer turning device and transformer automatic sequencing device as illustrated in Figures 5 and 6, this transformer turning device comprises the turning manipulator 38 of the transformer for having clamped test, the stitch that drives turning manipulator to complete to make transformer rotary cylinder 39 upwards, and the Flip Zone that driven rotary cylinder 39 moves up and down moves up and down cylinder 37.This transformer automatic sequencing device comprise for from turning mechanical on hand gripping complete the sequence manipulator 43 of transformer of upset operation, the sequence district that drives sequence manipulator 43 to move up and down moves up and down cylinder 46, drive sequence district to move up and down cylinder 46 mobile sequence district in the second horizontal direction and move forward and backward mechanism, and drive sequence district to move forward and backward the sequence district left/right movement device that mechanism moves in the first horizontal direction, so that the transformer of sequence manipulator gripping is put in the position, each space of pallet with stitch orientation upwards.Wherein, sequence district left/right movement device can be the feed screw nut transfer mechanism that servomotor 42 drives that passes through of usual employing, and it can be the feed screw nut transfer mechanism that servomotor 45 drives that passes through usually adopting that sequence district moves forward and backward mechanism.
Described assembly line can also comprise point glue equipment, magnetic core turning device and magnetic core transfer device, as shown in Figures 2 and 3, this point glue equipment comprises the left and right point gum machine 28,27 that is divided into left and right magnetic core slideway top, and the some glue cylinder 29 that drives left and right point gum machine to move up and down; This magnetic core turning device comprises the left and right clipper with magnet core being communicated with the terminal of left and right magnetic core slideway respectively, the interface left and right magnetic core rotary cylinder 6a respect to one another, the 6b that drive respectively left and right clipper with magnet core opposite direction rotating to make left and right magnetic core, and respectively the left and right magnetic core after upset is specially to left and right magnetic core positioning cylinder 8a, the 8b rotation that direct drive is connected with left and right clipper with magnet core respectively with left and right magnetic core positioning cylinder 8a, the left and right magnetic core rotary cylinder of 8b(6a, the 6b of left side release preset distance to the right); This magnetic core transfer device comprises the left and right suction nozzle for draw respectively the left and right magnetic core that is pushed out preset distance from completing the left and right clipper with magnet core of upset operation, the suction nozzle that drives left and right suction nozzle to move up and down moves up and down cylinder 26, and drive suction nozzle to move up and down cylinder 26 and move in the second horizontal direction, move forward and backward cylinder 25 with the suction nozzle that left and right magnetic core is transferred to respectively to left and right magnetic core positioning area; This assembly line also comprises for the left and right magnetic core laying respectively in left and right magnetic core slideway is carried out to clean blowning installation.
Corresponding with the second point glue mode, point glue equipment replaces with and closes on the setting of encapsulate carrying jig, this point glue equipment comprises point gum machine, the point glue cylinder that drives point gum machine to move up and down, and the some glue horizontal mobile mechanism (can comprise the first horizontal direction and the second horizontal direction Dian Jiao travel mechanism according to actual requirement) that drives some glue cylinder to move in the horizontal direction, to drive point gum machine to complete the some glue process to two of left and right magnetic core seam crossings that column jacket connects by a glue cylinder.
Wherein, assembly line of the present invention also can comprise left and right magnetic core vibrating disc 16a, 16b, and the delivery channel of left and right magnetic core vibrating disc is accepted mutually with left and right magnetic core slideway respectively, to complete the automatic charging of left and right magnetic core.
As shown in Figure 6, transformer automatic sequencing device also comprises clamping device, the horizontal transfer mechanism of pallet that drives clamping device to move in the first horizontal direction, and upwards empty pallet 50 is transferred to the empty pallet transfer mechanism on clamping device, this clamping device is included in left and right clamping plate respect to one another in the first horizontal direction, drives respectively left and right clamping plate in the first horizontal direction, to move to clamp the left and right pallet clamping cylinder 41,47 of pallet from left and right side.
It should be apparent to those skilled in the art that, 'fornt', 'back' set forth above, " left side ", " right side ", " the first horizontal direction " and " the second horizontal direction " etc. are only for the relative position relation between each device is described, are not intended to limit the absolute position of relevant apparatus or mechanism.
The foregoing is only preferably execution mode of the present invention, be not used for limiting practical range of the present invention, the equivalence of in every case doing in protection scope of the present invention changes and modifies, and all should think and fall in protection scope of the present invention.

Claims (18)

1. an assemble method for transformer, is characterized in that, comprises the steps:
Shaping step: the inside integer fixture that in startup integer, plug cylinder promotes to match with the mesopore of skeleton line bag in the first horizontal direction is inserted in the mesopore of the skeleton line bag that is arranged in integer positioning area, afterwards, starting forward and backward integer cylinder promotes respectively forward and backward integer fixture and clamps skeleton line bag from the forward and backward side of skeleton and carry out integer, wherein, the direction of motion of forward and backward integer cylinder is second horizontal direction orthogonal with the first horizontal direction; Complete after integer, start plug cylinder in described integer and pull integer fixture to exit from described mesopore;
Number of assembling steps: the skeleton line bag that completes integer is transferred to and is assembled positioning area from integer positioning area, start left and right assembling cylinder and in the first horizontal direction, promote respectively the corresponding left and right magnetic core that is arranged in left and right magnetic core positioning area and be inserted in described mesopore from the left and right side of skeleton line bag, complete the assembling of magnetic core framework;
Encapsulate band step: after described magnetic core framework being transferred on the encapsulate carrying jig that is positioned at encapsulate position of encapsulate zone, drive encapsulate carrying jig to rotate the predetermined number of turns, carry out encapsulate band the adhesive tape on material loading rotating disk is wound in the periphery of left and right magnetic core; Complete after encapsulate band, start and cut adhesive tape cylinder cut-out adhesive tape, complete the assembling of transformer;
Wherein, the stitch of described skeleton line bag is all downward in integer, assembling and encapsulate band step; Left and right magnetic core completes a glue after completing a glue or complete encapsulate band before being positioned at left and right magnetic core positioning area, and on the interface of the center pillar that the position that the former puts glue is left and right magnetic core, the position that the latter puts glue is two seam crossings that column jacket connects;
Wherein, the step that left magnetic core is transferred to left magnetic core positioning area is: left magnetic core is fed forward along the second horizontal direction in left magnetic core slideway, now, the orientation of left magnetic core is: the interface of left magnetic core upward, and three joint pins of left magnetic core in the second horizontal direction in turn arrange; Starting blowning installation cleans the left magnetic core in carrying; After clean, drive left point gum machine to press down, the syringe needle of left point gum machine is transferred to the interface of the center pillar of left magnetic core and carry out a glue, after completing the left magnetic core of a glue and being transported in left magnetic core turnover fixture, or after completing clean left magnetic core and being transported in left magnetic core turnover fixture, drive left magnetic core upset cylinder to drive left magnetic core turnover fixture to turn to the interface that makes left magnetic core towards the position on right side, left magnetic core completes the left suction nozzle of upset rear drive left magnetic core is transferred to left magnetic core positioning area;
The step that right magnetic core is transferred to right magnetic core positioning area is: right magnetic core is fed forward along the second horizontal direction in right magnetic core slideway, now, the orientation of right magnetic core is: the interface of right magnetic core upward, and three joint pins of right magnetic core in the second horizontal direction in turn arrange; Starting another or same blowning installation cleans the right magnetic core in carrying; After clean, drive right point gum machine to press down, the syringe needle of right point gum machine is transferred to the interface of the center pillar of right magnetic core and carry out a glue, after completing the right magnetic core of a glue and being transported in right magnetic core turnover fixture, or after completing clean right magnetic core and being transported in right magnetic core turnover fixture, drive right magnetic core upset cylinder to drive right magnetic core turnover fixture to turn to the interface that makes right magnetic core towards the position in left side, right magnetic core completes the right suction nozzle of upset rear drive right magnetic core is transferred to right magnetic core positioning area.
2. assemble method according to claim 1, is characterized in that, also comprises following school step suddenly and testing procedure:
School step is rapid: described transformer is transferred to the school pin fixture in Jiao Jiao district from encapsulate zone, makes each stitch of transformer insert the corresponding Kong Weizhong of school pin fixture downwards; Make afterwards transformer move in the first horizontal direction, and school pin fixture is moved in the second horizontal direction, complete the school pin of transformer;
Testing procedure: the transformer that completes school pin is transferred on the transformer testing instrument that is positioned at test section, each stitch of transformer is inserted downwards in corresponding instrument connection position, complete performance test.
3. assemble method according to claim 2, it is characterized in that, by school pin transfer manipulator and corresponding completing of test transfer manipulator while, the transformer that completes assembling is transferred to the pin fixture of school and by the transformer that completes school pin and is transferred to the action on transformer testing instrument from encapsulate zone;
In described school step is rapid, the school pin transfer manipulator that clamps transformer by driving moves in the first horizontal direction, and drives school pin fixture in the second horizontal direction, to move the school pin of transformer.
4. assemble method according to claim 2, it is characterized in that: complete after the test of transformer, first drive turning manipulator to clamp the transformer of test, driving turning manipulator upset is to make the stitch of transformer orientation upwards again, afterwards, drive sequence manipulator that transformer is transferred on the position, space of the pallet that is positioned at sequence district with stitch orientation upwards.
5. assemble method according to claim 1, is characterized in that: the automatic charging that is completed skeleton line bag by skeleton vibrating disc; After being transferred to integer positioning area, the skeleton line bag of delivery channel that is positioned at skeleton vibrating disc carries out described shaping step.
6. assemble method according to claim 5, it is characterized in that: by first, second, and third corresponding completing of skeleton transfer manipulator while, the skeleton line bag of the delivery channel that is positioned at skeleton vibrating disc is transferred to integer positioning area, the skeleton line bag that completes integer is transferred to assembling positioning area, and the magnetic core framework that completes assembling is transferred to the action on the encapsulate carrying jig of encapsulate zone.
7. the assemble method of transformer according to claim 1, it is characterized in that: described encapsulate zone has two encapsulate carrying jigs, two encapsulate carrying jigs are positioned on a rotating disk, when the skeleton magnetic core on an encapsulate carrying jig completes after encapsulate band operation, drive dial rotation, make the encapsulate carrying jig that carries skeleton magnetic core go to cleavage, complete for cutting adhesive tape cylinder the operation of cutting off adhesive tape, make another empty encapsulate carrying jig go to encapsulate position, to carry out encapsulate to transfer the skeleton magnetic core coming next time simultaneously.
8. assemble method according to claim 1, is characterized in that: left and right point gum machine is completed the action of lower pressure point glue simultaneously by some glue air cylinder driven; Left and right suction nozzle is transferred air cylinder driven by a magnetic core and is completed the action that left and right magnetic core is transferred to respectively to left and right magnetic core positioning area simultaneously.
9. assemble method according to claim 1, is characterized in that: completed respectively the automatic charging of left and right magnetic core by left and right magnetic core vibrating disc, the delivery channel of left and right magnetic core vibrating disc is accepted mutually with left and right magnetic core slideway respectively.
10. an assembly line for transformer, is characterized in that: comprise
Integer type device, comprise integer pedestal, be arranged at plug cylinder on the left of integer pedestal or in the integer on right side, and be divided into the forward and backward integer cylinder of the forward and backward side of integer pedestal, wherein, described integer pedestal has one for place the integer positioning area of skeleton line bag with the downward orientation of stitch, and in integer, the motion portion of plug cylinder and inner integer fixture are connected, and the motion parts of forward and backward integer cylinder is not connected with forward and backward integer fixture; Integer pedestal, plug cylinder in integer, and the relative position of forward and backward integer cylinder require be: integer center bar cylinder promotes inner integer fixture to the right or left and is inserted in the mesopore of skeleton line bag in the time being activated in the first horizontal direction, forward and backward integer cylinder in the time being activated with orthogonal the second horizontal direction of the first horizontal direction on respectively in the past, rear clamps skeleton line bag;
Apparatus for assembling: comprise assembling pedestal, be divided into the left and right magnetic core positioning pedestal of the left and right side of assembling pedestal, be divided into the forward and backward assembling positioning cylinder of the forward and backward side of assembling pedestal, and left and right assembling cylinder, described assembling pedestal has one for place the assembling positioning area of skeleton line bag with the downward orientation of stitch; Described left assembling cylinder is positioned at the left side of left magnetic core positioning pedestal, will be arranged in left magnetic core on left magnetic core positioning pedestal and push from left side the mesopore of skeleton line bag in the first horizontal direction, right assembling cylinder is positioned at the right side of right magnetic core positioning pedestal, will be arranged in right magnetic core on right magnetic core positioning pedestal and push from right side the mesopore of skeleton line bag in the first horizontal direction; The movable part of described forward and backward assembling positioning cylinder moves in the second horizontal direction, and the location that completes skeleton line bag to be engaged in the second skeleton transfer manipulator mobile in the first horizontal direction, makes left and right magnetic core align with the mesopore of skeleton line bag;
Adhesive tape wrapping device, comprise the encapsulate carrying jig for placing magnetic core framework, carry out the material loading rotating disk of adhesive tape material loading, drive the rotation of encapsulate carrying jig the adhesive tape on material loading rotating disk is wound in to the encapsulate translator in the periphery of left and right magnetic core, and complete after encapsulate band, cut off adhesive tape cut adhesive tape cylinder;
Transfer device, comprise the first skeleton transfer manipulator that the skeleton line bag that is positioned at skeleton line bag feeding area is transferred to integer positioning area, the skeleton line bag that completes integer is transferred to the second skeleton transfer manipulator of assembling positioning area, the magnetic core framework that completes assembling is transferred to the 3rd skeleton transfer manipulator on the encapsulate carrying jig of encapsulate zone;
Wherein, also comprise magnetic core turning device and magnetic core transfer device, described magnetic core turning device comprises the left and right clipper with magnet core being communicated with the terminal of left and right magnetic core slideway respectively, the interface left and right magnetic core rotary cylinder respect to one another that drives respectively left and right clipper with magnet core opposite direction rotating to make left and right magnetic core, and respectively the left and right magnetic core after upset is released to the left and right magnetic core positioning cylinder of preset distance with left side to the right; Described magnetic core transfer device comprises the left and right suction nozzle for draw respectively the left and right magnetic core that is pushed out preset distance from completing the left and right clipper with magnet core of upset operation, the suction nozzle that drives left and right suction nozzle to move up and down moves up and down cylinder, and drive suction nozzle to move up and down cylinder and move in the second horizontal direction, move forward and backward cylinder with the suction nozzle that left and right magnetic core is transferred to respectively to left and right magnetic core positioning area; Described assembly line also comprises for the left and right magnetic core laying respectively in left and right magnetic core slideway is carried out to clean blowning installation;
Described assembly line also comprises point glue equipment, described point glue equipment comprises the left and right point gum machine that is divided into left and right magnetic core slideway top, and the some glue cylinder that drives left and right point gum machine to move up and down, to complete respectively the some glue process of interface of the center pillar to left and right magnetic core; Or described point glue equipment closes on the setting of encapsulate carrying jig, described point glue equipment comprises point gum machine, the point glue cylinder that drives point gum machine to move up and down, and the some glue horizontal mobile mechanism that drives some glue cylinder to move in the horizontal direction, to drive point gum machine to complete the some glue process to two of left and right magnetic core seam crossings that column jacket connects by a glue cylinder.
11. assembly lines according to claim 10, it is characterized in that: cave in and form described integer positioning area in the middle part of described integer pedestal, the left side wall of described integer pedestal is provided with for inner integer fixture and is inserted in the left breach in the mesopore of skeleton line bag, and the forward and backward sidewall of integer pedestal is respectively arranged with the forward and backward breach that stretches into integer positioning area and clamp skeleton line bag for forward and backward integer fixture.
12. assembly lines according to claim 10, is characterized in that: also comprise the skeleton vibrating disc that is positioned at skeleton line bag feeding area, the delivery channel of described skeleton vibrating disc aligns with integer positioning area in the first horizontal direction.
13. assembly lines according to claim 10, it is characterized in that: the drive respectively first of described transfer device, second and the 3rd on skeleton transfer manipulator, first of lower movement, second, the 3rd moves up and down cylinder is installed on same mounting panel, described transfer device also comprises the horizontal mobile mechanism that drives described mounting panel to move in the first horizontal direction, so that first, second and the 3rd skeleton transfer manipulator simultaneously corresponding completing the skeleton line bag that is positioned at skeleton line bag feeding area is transferred to integer district, the skeleton line bag that completes integer is transferred to assembling district, the magnetic core framework that completes assembling is transferred to the action on the encapsulate carrying jig of encapsulate zone.
14. assembly lines according to claim 10, it is characterized in that: described adhesive tape wrapping device has two encapsulate carrying jigs, two encapsulate carrying jigs are installed on a rotating disk rotatably, described adhesive tape wrapping device comprises the fixture position rotaring motor that drives dial rotation, with will be wherein an encapsulate carrying jig transfer to encapsulate position, and another encapsulate carrying jig is transferred to for cutting adhesive tape cylinder simultaneously and completes the cleavage of cutting adhesive tape operation;
Described adhesive tape wrapping device also comprises coupling pedestal, described coupling pedestal has non-cylindrical irregularly-shaped hole, the output shaft of described encapsulate translator and irregularly-shaped hole are to limit its mode sliding connection in relative rotation, described adhesive tape wrapping device also comprises that driving pedestal to move up and down makes to be fixed on the coupling cylinder that couples column sleeve and enter or depart from the irregularly-shaped hole of the pedestal that is coupled on encapsulate carrying jig, so that the timesharing of encapsulate translator drives the encapsulate carrying jig that goes to encapsulate position to rotate, wherein, describedly couple post in the time being inserted in irregularly-shaped hole and irregularly-shaped hole limits its sliding connection in relative rotation.
15. assembly lines according to claim 10, it is characterized in that: also comprise school foot device, transformer testing instrument and transformer transfer device, described school foot device comprises school pin fixture, is provided with the each stitch position, hole one to one with transformer on the pin fixture of described school; Described transformer transfer device is included in the first horizontal direction mobile, so that the transformer that completes assembling is transferred to the school pin transfer manipulator the school pin fixture in Jiao Jiao district and the transformer that completes school pin is transferred to the test transfer manipulator on the transformer testing instrument that is positioned at test section from the cleavage of encapsulate zone; Described school foot device also comprises slide, slide rail with slide sliding connection, and the slide horizontal mobile mechanism that drives slide to move in the second horizontal direction, to move in the second horizontal direction by slide, and school pin transfer manipulator has moved school pin operation in the first horizontal direction.
16. assembly lines according to claim 15, it is characterized in that: the cylinder that moves up and down that drives respectively school pin transfer manipulator and test transfer manipulator to move up and down of described transformer transfer device is installed on same mounting panel, described transformer transfer device also comprises the horizontal mobile mechanism that drives described mounting panel to move in the first horizontal direction, so that school pin transfer manipulator and corresponding completing of test transfer manipulator while are transferred to the transformer that completes assembling the pin fixture of school and by the transformer that completes school pin and are transferred to the action on transformer testing instrument from encapsulate zone.
17. assembly lines according to claim 15, it is characterized in that: also comprise transformer turning device and transformer automatic sequencing device, described transformer turning device comprises the turning manipulator of the transformer for having clamped test, the stitch that drives turning manipulator to complete to make transformer rotary cylinder upwards, and the Flip Zone that driven rotary cylinder moves up and down moves up and down cylinder; Described transformer automatic sequencing device comprise for from turning mechanical on hand gripping complete the sequence manipulator of transformer of upset operation, drive sequence machinery to move up and down cylinder in lower mobile sequence district on hand, drive sequence district to move up and down cylinder mobile sequence district in the second horizontal direction and move forward and backward mechanism, and drive sequence district to move forward and backward the sequence district left/right movement device that mechanism moves in the first horizontal direction, so that the transformer of sequence manipulator gripping is put in the position, each space of pallet with stitch orientation upwards.
18. assembly lines according to claim 17, is characterized in that: also comprise left and right magnetic core vibrating disc, the delivery channel of described left and right magnetic core vibrating disc is accepted mutually with left and right magnetic core slideway respectively.
CN201210359185.6A 2012-09-24 2012-09-24 Assembly method and assembly production line of transformer Active CN102842416B (en)

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