CN103317441B - The transmission mechanism of efficient revolution automatic loading and unloading workpiece - Google Patents

The transmission mechanism of efficient revolution automatic loading and unloading workpiece Download PDF

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Publication number
CN103317441B
CN103317441B CN201310247366.4A CN201310247366A CN103317441B CN 103317441 B CN103317441 B CN 103317441B CN 201310247366 A CN201310247366 A CN 201310247366A CN 103317441 B CN103317441 B CN 103317441B
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rotating disk
transmission mechanism
automatic loading
station
support
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CN103317441A (en
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李鹿鸣
王培彬
张跃新
赵玉琳
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XINXIANG RABBIT MACHINERY Co Ltd
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XINXIANG RABBIT MACHINERY Co Ltd
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Abstract

The invention discloses the transmission mechanism of efficient revolution automatic loading and unloading workpiece, it is installed on bearing ring superfinishing machine, and this mechanism comprises rotating disk and driver.Described rotating disk is provided with six uniform open slots on its external diameter edge, and corresponding station device cover is housed.Make rotating disk just can force that workpiece completes dress position simultaneously, extra coarse, essence surpass, unload four operations such as position turning round 60 ° instantaneously by driver.It is all one direction revolution that this mechanism circulates at every turn, not do not come and go and etc. work action.Completely solve the backhaul waste of time that traditional mechanism causes due to reciprocating motion, drastically increase working (machining) efficiency.

Description

The transmission mechanism of efficient revolution automatic loading and unloading workpiece
Technical field
The present invention relates to the full-automatic Superfinishing machine of bearing internal external lasso channel surface, be specifically related to the transmission mechanism of the efficient revolution automatic loading and unloading workpiece on it.
Background technology
Common bearing ring superfinishing machine is in process, the charging crane of its part all adopts linear reciprocation and circular arc reciprocating manner to carry out, namely part is after processed end, by specific device by under part or the effect of conducting oneself with dignity by part, part is made to be realized the object of the loading and unloading of workpiece by reciprocating action along straight line or arc track path.
But this shuttle motion cannot avoid the order of action to wait for all the time and the waste of half commute time.
Summary of the invention
The present invention is directed to part charging crane in existing bearing ring superfinishing machine to adopt and move back and forth and the problem of backhaul time waste that causes, and a kind of transmission mechanism of efficient revolution automatic loading and unloading workpiece is provided.This transmission mechanism effectively can solve the problem existing for prior art, drastically increases working (machining) efficiency.
In order to achieve the above object, the present invention adopts following technical scheme:
The transmission mechanism of efficient revolution automatic loading and unloading workpiece, described transmission mechanism comprises:
Support;
Rotating disk, described rotating disk is arranged on support by rotating mechanism, and the external diameter edge of described rotating disk is evenly provided with some open slots for placing part to be processed;
Feed well and blow tank, described feed well and the both sides being distributed in rotating disk corresponding to blow tank, and be positioned at the open slot corresponding matching of feeding station and discharge station respectively with on rotating disk;
Driver, described driver is arranged on support, and drives rotating disk one-directional rotation, and each angle of rotating is identical with the center angle on rotating disk between adjacent apertures groove.
In preferred embodiment of the present invention, the external diameter edge of described rotating disk is evenly provided with six open slots, and the center angle between adjacent apertures groove is 60 °.
Further, the working position apparatus cover corresponding to accessory size to be processed is provided with in described open slot.
Further, described rotating mechanism is unidirectional rotary mechanism, and it comprises gyroaxis, unilateral bearing and Connection Block, and described gyroaxis is placed on support by unilateral bearing, and described Connection Block is arranged on the free end of gyroaxis and connects with the center of rotating disk; Described driver comprises driving cylinder and swing connecting bar, and tail end and the support of described driving cylinder are hinged, and top and the swing connecting bar of driving cylinder are hinged, and the free end of described swing connecting bar drives and connects gyroaxis.
Further, described driver also can adopt stepper motor or servomotor, and described stepper motor or driven by servomotor rotating mechanism drive rotating disk one-directional rotation.
Further, also comprise positioner in described transmission mechanism, described positioner is made up of the alignment pin cooperatively interacted and some locating slots, and described locating slot is distributed in external diameter edge relative to each open slot.
Further, also comprise station trunk offering device in described transmission mechanism, described station trunk offering device matches with feed well and arranges.
Further, described station trunk offering device comprises circular arc blend stop and rebound, described circular arc blend stop is arranged on support, its internal diameter circular arc and rotating disk external diameter corresponding matching, described rebound is arranged on support, and the distance between working position apparatus cover inner plane on the non-installed surface of rebound and rotating disk ensures the thickness holding workpiece.
Have the following advantages according to the tool of the present invention that such scheme obtains:
1. adopt part to be processed is positioned over one 60 ° uniform six open slots rotating disk on.According to the prior setting program of machine, rotating disk only counterclockwise need be rotated 60 ° of the dress positions that just simultaneously can complete workpiece, extra coarse, essences and surpass, unloads four, position operation by moment.Each circulation is all one direction revolution, not do not come and go and etc. work action, completely solve traditional mechanism and cause backhaul waste of time due to reciprocating motion, improve working (machining) efficiency widely.
2. according to the overall dimensions of processing parts, the corresponding station device cover manufactured and designed in advance can be contained on six open slots of rotating disk rapidly, greatly shortens the regulation time changing product.
3. rationally compact to design, adopt the revolution transposition form of compulsory type, eliminate traditional mechanism and use part Gravitative Loads unreliable hidden danger in place, ensure that machine operation is reliably convenient and safe.
4. the floppy drive of mechanism also can according to different machines requirement, and stepper motor, servomotor also can be adopted directly to be connected with rotating disk and drive or drive with synchronous pulley, its technical advantage is more remarkable.
5. be furnished with the bearing ring superfinishing machine of mechanism, its processing pitch time is obviously compressed, and cost of investment greatly reduces.
Accompanying drawing explanation
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
Fig. 1 is front view of the present invention;
Fig. 2 is that Fig. 1 is along the sectional view on A-A direction.
Detailed description of the invention
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the present invention further.
See Fig. 1 and 2, both are depicted as the structural representation of the transmission mechanism of efficient revolution automatic loading and unloading workpiece provided by the invention.As seen from the figure, this transmission mechanism mainly comprises support, rotating disk, feed well, blow tank, these parts of driver.
Wherein, support 13 is for carrying other building block in drive stand.Concrete structure can be determined according to the actual requirements.This support specifically adopts inside to be provided with the cube structure of cavity in the present invention.
Part to be processed, for carrying corresponding part to be processed, is sent to corresponding processing stations by one-directional rotation by rotating disk 5.Concrete, this rotating disk 5 is one discoid, and it is arranged on support 13 by corresponding rotating mechanism is rotating, and on the external diameter edge of rotating disk, be evenly provided with some open slots 20 for placing part to be processed.
The number offering open slot 20 is determined according to the actual requirements, but needs to enable the open slot 20 on rotating disk 5 corresponding with each processing stations on corresponding process equipment (as bearing ring superfinishing machine) by one-directional rotation.In the present invention, for fitted bearing lasso Superfinishing machine, at the external diameter edge of rotating disk 5,6 open slots 20 are evenly set, make the center angle between adjacent apertures groove be 60 °, make the open slot 20 on rotating disk 5 with being corresponding in turn to during rotating disk 5 one-directional rotation in feeding station 12, extra coarse station 11, essence super station 10 and discharge station 9 like this.
In order to be applicable to the part of different size, the present invention is equipped with the working position apparatus corresponding to accessory size to be processed and is overlapped 6 in open slot 20.The regulation time changing product greatly can be shortened by this working position apparatus cover 6.
Feed well 1 and blow tank 8 are respectively used to carry part 3 to be processed and receive the part processed.For this reason, feed well 1 and blow tank 8 entirety are the gathering sill of craspedodrome structure, the both sides being distributed in rotating disk 5 of its correspondence, and are positioned at the open slot corresponding matching of feeding station 12 and discharge station 9 respectively with on rotating disk.When specifically installing, feed well 1 tilts to install towards open slot entirety from top to bottom, makes part to be processed can be entered into the open slot of feeding station 12 successively along feed well 1 by the gravity of self like this; Blow tank 8 from bottom to top tilts to install towards open slot entirety, and the part being convenient to so process in discharge station 9 place open slot is derived by blow tank 8.
For feed well 1 and blow tank 8 arranging orientation and can determine according to the rotation direction of rotating disk relative to rotating disk 5, make to go up in rotational direction, feed well 1 is positioned at the top of blow tank 8.
Driver is the power part of whole transmission device, and it drives rotating disk 5 to carry out one-directional rotation, forwards the open slot 20 on it to corresponding station.
In the present invention, driver forms by driving cylinder 2 and swing connecting bar 14 to coordinate, and wherein drive the tail end of cylinder 2 to adopt hinging manner to be connected with support 13, top adopts hinging manner to be connected with swing connecting bar 14.
For the drive characteristic driving cylinder push-and-pull, rotating disk 5 is coordinate by gyroaxis 16, unilateral bearing 15 and Connection Block 18 the unidirectional rotary mechanism formed for rotating the rotating mechanism of arrangement.Wherein, gyroaxis 16 is placed on support 13 by unilateral bearing 15, and Connection Block 18 is arranged on the free end of gyroaxis 16, connects with center of turntable for realizing gyroaxis 16.This unidirectional rotary mechanism and driver coordinate when connecting, and driven connect gyroaxis 16 by the drive end of the swing connecting bar 14 in driver, realize thus driving cylinder 2 to drive rotating disk 5 to carry out one-directional rotation.
In the present invention, cylinder 2 is driven to drive rotating disk 5 to carry out counterclockwise one-directional rotation, for this reason, superposed four open slots (based on state shown in Fig. 1) are corresponding in turn in feeding station 12, extra coarse station 11, the super station 10 of essence and discharge station 9 in the counterclockwise direction from right side; Feed well 1 and blow tank 8 lay respectively at right side and the left side of rotating disk 5 simultaneously.But drive cylinder 2 to drive the direction of rotating disk 5 to be not limited to this direction, can adopt equally clockwise, miscellaneous part may correspond to setting.
During in order to ensure that rotating disk 5 carries out counterclockwise one-directional rotation under driving cylinder 2 to drive, open slot on it can keep corresponding with corresponding station successively, driving rotating disk 5 is rotated counterclockwise 60 ° by a driving process of this driving cylinder 2, identical with the center angle on rotating disk between adjacent apertures groove.When such rotating disk 5 rotates counterclockwise under driving cylinder 2 constantly to drive, feeding station 12, extra coarse station 11, the super station 10 of essence and discharge station 9 is entered successively by making the part to be processed in each open slot, from processing process accordingly successively, finally complete the complete machining process of a part, and whole transmission mechanism can carry out material loading, extra coarse, smart super and blanking four kinds operation respectively simultaneously for the part being in different station.
For the mechanism of above-mentioned unidirectional drive dial rotation, be not limited to this, stepper motor, servomotor also can be adopted as required to be directly connected with rotating disk and drive or drive with synchronous pulley, its technical advantage is more remarkable.
On the basis of such scheme, the present invention is also provided with a station trunk offering device, and this device matches with feed well 1 and arranges, and will enter the part trunk offering extra coarse station 11 to be processed in open slot.Concrete, this station trunk offering device comprises circular arc blend stop 4 and rebound 17, wherein circular arc blend stop 4 is arranged on support, spacing for carrying out radial direction to the part to be processed in working position apparatus cover 6, prevents rotating disk 5 opening that part to be processed overlaps 6 along working position apparatus in rotation process from skidding off.For this reason, internal diameter arc size and the rotating disk outside dimension of circular arc blend stop 4 match, and the center of circular arc blend stop 4 internal diameter circular arc is concentric with rotating disk.When specifically arranging, adopt three pieces of circular arc blend stops 4, correspond respectively to extra coarse station 11, the super station 10 of essence and discharge station 9 to arrange, and when making the internal diameter circular arc of each circular arc blend stop 4 forward corresponding station to rotating disk 5, three outer-diameter circular arc corresponding matching on rotating disk 5 between the open slot of feeding station 12, extra coarse station 11, the super station 10 of essence and discharge station 9, like this can be spacing with carrying out radial direction during dial rotation to parts to be processed all on rotating disk, tube components by what station to what station is not rotated.
Rebound 17 being also arranged on support, for carrying out axial limiting to the part to be processed in working position apparatus cover 6, preventing rotating disk 5 part to be processed in rotation process from skidding off from working position apparatus cover 6 or dropping downwards.For this reason, rebound 17 corresponds to feeding station 12, extra coarse station 11, the super station 10 of essence and discharge station 9 and arranges, and the working position apparatus distance of overlapping between 6 inner planes on its non-installed surface and rotating disk ensures the thickness of accommodation workpiece.
Thus, when rotating disk 5 turns round, under the restriction of circular arc blend stop and rebound and working position apparatus cover, workpiece is in the open slot of rotating disk all the time, and station that is super to extra coarse, essence by trunk offering simultaneously, blanking.
Simultaneously, in order to improve the reliability that the part being arranged in open slot carries out processing further, the present invention is also provided with a positioner in transmission mechanism, at process equipment (as bearing ring superfinishing machine), added to part on rotating disk by this positioner man-hour, rotating disk is fixed.This positioner is made up of the alignment pin 7 cooperatively interacted and some locating slots 21, some locating slots 21 are distributed in external diameter edge relative to each open slot 20, the distributing position of each locating slot 21 and open slot 20 corresponding matching, when locating slot and detent fit, the open slot on rotating disk is just in time corresponding station corresponding matching.
When specifically arranging, locating slot 21 is a cone tank, and the top of alignment pin is for coordinate conical head with it.
The detailed process of the transmission mechanism of the efficient revolution automatic loading and unloading workpiece finally formed according to such scheme is as follows:
First this transmission mechanism is placed on the full-automatic Superfinishing machine of bearing internal external lasso channel surface, and makes the open slot on the rotating disk in this transmission mechanism and the corresponding station corresponding matching on Superfinishing machine.
When bearing ring superfinishing machine is respectively at the end of extra coarse and essence surpass station processing parts, the afterbody of cylinder 2 is driven to be connected with support 13 hinge, its piston rod end and swing connecting bar 14 also chain connection.When source of the gas enters cylinder piston rod cavity, piston rod pulls swing connecting bar 14 also to swing to the right toward moving right.Due to swing connecting bar 14 adopt unilateral bearing 15 to be connected with gyroaxis 16 Connection Block 18 drive rotating disk 5 turning anticlockwise 60 °.Like this, the part to be processed 3 making to enter feeding station 12 from right side feed well 1 is compulsorily entered into extra coarse station 11 (please illustrate process) under the constraint of circular arc shelves bar 4 and working position apparatus cover 6 and rebound 17.
Equally, the part of extra coarse station 11 enters the super station 10 of essence simultaneously, and the part of the super station 10 of essence then enters discharge station 9, and the blow tank 8 along slope from left side rolls out workspace.
Thus simultaneously, alignment pin 7 also inserts the locating slot 21 of rotating disk 5 smoothly by the tapering of head, ensure that the part of each station on rotating disk 5 can be reliably in place.
Now, mandrel 19 is just inserted in rapidly the part that extra coarse and essence surpass station, drives the piston rod then counter motion of cylinder 2.Same under the effect of unilateral bearing 15, ensure that swing connecting bar 14 can not drive the rotation of gyroaxis 16 and Connection Block 18 and rotating disk 5 when resetting.Thus wait for the working cycles of next round.
As from the foregoing, transmission mechanism provided by the invention, according to the prior setting program of machine, rotating disk only counterclockwise need be rotated 60 ° of the dress positions that just simultaneously can complete workpiece, extra coarse, essences and surpass, unloads four, position operation by moment.Each circulation is all one direction revolution, not do not come and go and etc. work action, completely solve traditional mechanism and cause backhaul waste of time due to reciprocating motion, improve working (machining) efficiency widely.Adopt the revolution transposition form of compulsory type simultaneously, eliminate traditional mechanism and use part Gravitative Loads unreliable hidden danger in place, ensure that machine operation is reliably convenient and safe.
More than show and describe general principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.

Claims (8)

1. the transmission mechanism of efficient revolution automatic loading and unloading workpiece, it is characterized in that, described transmission mechanism comprises:
Support;
Rotating disk, described rotating disk is arranged on support by rotating mechanism, the external diameter edge of described rotating disk is evenly provided with some open slots for placing part to be processed, and open slot can be corresponding with each processing stations on corresponding process equipment by one-directional rotation;
Feed well and blow tank, described feed well and the both sides being distributed in rotating disk corresponding to blow tank, and be positioned at the open slot corresponding matching of feeding station and discharge station respectively with on rotating disk;
Driver, described driver is arranged on support, and drive rotating disk one-directional rotation, and each angle of rotating is identical with the center angle on rotating disk between adjacent apertures groove, only rotating disk one direction need be rotated that certain angle just can complete the dress position of workpiece simultaneously, extra coarse, essence surpass, unload four, position operation.
2. the transmission mechanism of efficient revolution automatic loading and unloading workpiece according to claim 1, is characterized in that, the external diameter edge of described rotating disk is evenly provided with six open slots, and the center angle between adjacent apertures groove is 60 °.
3. the transmission mechanism of efficient revolution automatic loading and unloading workpiece according to claim 1 and 2, is characterized in that, be provided with the working position apparatus cover corresponding to accessory size to be processed in described open slot.
4. the transmission mechanism of efficient revolution automatic loading and unloading workpiece according to claim 1, it is characterized in that, described rotating mechanism is unidirectional rotary mechanism, it comprises gyroaxis, unilateral bearing and Connection Block, described gyroaxis is placed on support by unilateral bearing, and described Connection Block is arranged on the free end of gyroaxis and connects with the center of rotating disk; Described driver comprises driving cylinder and swing connecting bar, and tail end and the support of described driving cylinder are hinged, and top and the swing connecting bar of driving cylinder are hinged, and the free end of described swing connecting bar drives and connects gyroaxis.
5. the transmission mechanism of efficient revolution automatic loading and unloading workpiece according to claim 1, it is characterized in that, described driver also can be adopted as stepper motor or servomotor, and described stepper motor or driven by servomotor rotating mechanism drive rotating disk one-directional rotation.
6. the transmission mechanism of efficient revolution automatic loading and unloading workpiece according to claim 1, it is characterized in that, also positioner is comprised in described transmission mechanism, described positioner is made up of the alignment pin cooperatively interacted and some locating slots, and described locating slot is distributed in external diameter edge relative to each open slot.
7. the transmission mechanism of efficient revolution automatic loading and unloading workpiece according to claim 1, is characterized in that, also comprise station trunk offering device in described transmission mechanism, and described station trunk offering device matches with feed well and arranges.
8. the transmission mechanism of efficient revolution automatic loading and unloading workpiece according to claim 7, it is characterized in that, described station trunk offering device comprises circular arc blend stop and rebound, described circular arc blend stop is arranged on support, its internal diameter circular arc and rotating disk external diameter corresponding matching, described rebound is arranged on support, and the distance between working position apparatus cover inner plane on the non-installed surface of rebound and rotating disk ensures the thickness holding workpiece.
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CN103612198B (en) * 2013-11-06 2016-06-22 梧州学院 The Double-side Synchronous lapping device of superhard workpiece
CN103769856B (en) * 2013-12-23 2017-03-15 广西科技大学 A kind of union nut automatic screwing device
CN108435595A (en) * 2018-06-19 2018-08-24 广东机电职业技术学院 Electrical-coil self-checking device
CN113649941B (en) * 2021-09-03 2022-11-15 郑州职业技术学院 Bidirectional automatic polishing device and method suitable for inner walls of pipe fittings of different sizes

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CN203357252U (en) * 2013-06-20 2013-12-25 新乡莱必泰机械有限公司 Transmission mechanism capable of turning efficiently to load and unload workpiece automatically

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CN202162661U (en) * 2011-06-29 2012-03-14 浙江名媛工艺饰品有限公司 Rotary positioning mechanism of a multi-position water drill grinding casting device
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