CN202142413U - Automatic magnetic core installing and rubber coating machine of high-frequency transformer - Google Patents
Automatic magnetic core installing and rubber coating machine of high-frequency transformer Download PDFInfo
- Publication number
- CN202142413U CN202142413U CN201120198666U CN201120198666U CN202142413U CN 202142413 U CN202142413 U CN 202142413U CN 201120198666 U CN201120198666 U CN 201120198666U CN 201120198666 U CN201120198666 U CN 201120198666U CN 202142413 U CN202142413 U CN 202142413U
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- magnetic core
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- guide rail
- loading plate
- frequency transformer
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Abstract
The utility model discloses an automatic magnetic core installing and rubber coating machine of a high-frequency transformer, which comprises a feeding assembly, a magnetic core installing assembly, a rubber coating assembly and a linear module. The feeding assembly is connected with the magnetic core installing assembly through a guide rail, and the linear module is used for moving work pieces to be processed between the magnetic core installing assembly and the rubber coating assembly. According to the technical scheme, due to the fact that mechanical automation of the procedures of magnetic core installing and magnetic core rubber coating is achieved, production efficiency is improved.
Description
Technical field
The utility model relates to the high frequency transformer field, and particularly a kind of high frequency transformer is adorned magnetic core encapsulate machine automatically.
Background technology
Transformer is the device of conversion alternating voltage, electric current and impedance, when being connected with alternating current in the elementary coil, just produces exchange flux in the iron core (or magnetic core), makes and induces voltage (or electric current) in the secondary coil.High frequency transformer is the power transformer that operating frequency surpasses intermediate frequency (10kHz), be mainly used in and make high-frequency switch power transformer in the high frequency switch power, also is useful on and makes the high frequency inverter transformer in high frequency inverter and the Inverter Welder.Transformer is made up of magnetic core (or iron core) and coil, and coil has two or more windings, and the winding that wherein connects power supply is primary coil, and remaining winding is secondary coil.
Need when producing high frequency transformer manual earlier with the magnetic core skeleton of packing into, then through the encapsulate machine to the magnetic core encapsulate, can not realize installing magnetic core automation and with the mechanical automation combination of magnetic core encapsulate operation, production efficiency is low.
The utility model content
The utility model aims to provide the high high frequency transformer of a kind of production efficiency and adorns magnetic core encapsulate machine automatically.
For achieving the above object; The utility model provides a kind of high frequency transformer to adorn magnetic core encapsulate machine automatically; Comprise: material loading assembly, dress core assembly and encapsulate assembly and linear module; The material loading assembly is connected through guide rail with the dress core assembly, and linear module is used between dress core assembly and encapsulate assembly, moving workpiece to be processed.
Further, the material loading assembly comprises: magnetic core loading plate and skeleton loading plate and the guide rail that respectively magnetic core loading plate and skeleton loading plate is connected with the dress core assembly.
Further, the magnetic core loading plate comprises: left magnetic core loading plate and right magnetic core loading plate, the guide rail of skeleton loading plate is between the guide rail of left magnetic core loading plate guide rail and right magnetic core loading plate.
Further, the dress core assembly comprises: converge guide rail, left and right sides pushing hands and be installed in the straight-line oscillation device that converges below the guide rail, an end that converges guide rail is connected with guide rail, and left and right sides pushing hands is arranged on the other end that converges guide rail.
Further, the encapsulate assembly comprises: motor changes pair and Rodless cylinder and is installed in the mechanical clamp on the Rodless cylinder and raises cylinder.
Further, linear module comprises: vertical linearity module and horizontal linearity module.
Further, this high frequency transformer is adorned magnetic core encapsulate machine automatically and also comprised: control the control device of whole process flow, said control device comprises: control flow is used for the display device running status, and machine is carried out parameter setting.
Further, control device is PLC.
According to the technical scheme of the utility model,, improved production efficiency owing to realize installing the mechanical automation of magnetic core and magnetic core encapsulate operation.
Description of drawings
Fig. 1 is for adorn the perspective view of magnetic core encapsulate machine automatically according to the high frequency transformer of the utility model;
Fig. 2 is for adorn the plan structure sketch map of magnetic core encapsulate machine automatically according to the high frequency transformer of the utility model;
Fig. 3 is for adorn the main TV structure sketch map of magnetic core encapsulate machine automatically according to the high frequency transformer of the utility model.
Embodiment
Below in conjunction with accompanying drawing, the embodiment of the utility model is described in detail, but the protection range that is to be understood that the utility model does not receive the restriction of embodiment.
Please referring to Fig. 1 and Fig. 2; This high frequency transformer is adorned magnetic core encapsulate machine automatically and is comprised: material loading assembly 1, dress core assembly 2 and encapsulate assembly 3 and linear module 4; Wherein, Material loading assembly 1 further comprises: left magnetic core loading plate 11, right magnetic core loading plate 12 and skeleton loading plate 13 and the left magnetic core guide rail 14 that is connected respectively with loading plate 11, right magnetic core loading plate 12 and skeleton loading plate 13, right magnetic core guide rail 15 and skeleton guide rail 16; Skeleton guide rail 16 is positioned in the middle of left magnetic core guide rail 14 and the right magnetic core guide rail 15, and left magnetic core loading plate 11, right magnetic core loading plate 12 and skeleton loading plate 13 all are fixed on the dish load-bearing cabinet 17 that shakes.Dress core assembly 2 further comprises: converge guide rail 21, left and right sides pushing hands 22 and be installed in the straight-line oscillation device 23 that converges below the guide rail 21; The right-hand member that converges guide rail 21 is connected with left magnetic core guide rail 14, right magnetic core guide rail 15 and skeleton guide rail 16; Left and right sides pushing hands 22 is arranged on the left end that converges guide rail 21, and link to each other with pushing hands cylinder 24 (as shown in Figure 3).Encapsulate assembly 3 is a plane encapsulate machine, further comprises: two motors change secondary 31 with Rodless cylinders 32 and be installed on the Rodless cylinder 32 mechanical clamp 33 with raise cylinder 34.Linear module 4 further comprises: linear module 41 and linear module 42 and mechanical clamp 43, linear module 4 is arranged between dress core assembly 2 and the encapsulate assembly 3.
Like Fig. 1, Fig. 2 and shown in Figure 3, this high frequency transformer is adorned magnetic core encapsulate machine automatically and also comprised: control the control device of whole process flow, like PLC, this control device comprises: control flow 5 is used for the display device running status, and machine is carried out parameter setting.Dress core assembly 2, encapsulate assembly 3, linear module 4 and control device all are fixed on to be installed on the load-bearing cabinet 6.
This operation of a machine process is following:
The material (magnetic core and skeleton) that left side magnetic core loading plate 11, right magnetic core loading plate 12 and skeleton loading plate 13 will be produced vibrates and moves to separately on the guide rail.Converge to again and converge on the guide rail 21; Converge the magnetic core that the straight-line oscillation devices 23 below the guide rail 21 will converge on the guide rail 21 and move to left and right sides pushing hands 22 centres with skeleton; After microcomputer detected used object and puts in place, left and right sides cylinder 24 promoted magnetic core is packed in the skeleton according to its position. and at this moment, mechanical clamp 43 is clamped the workpiece that installs; Arrive and linear module 42 horizontal levels through linear module 41 vertical lifting; Again by linear module 42 move left and right to changeing secondary 31 vertical tops with motor of encapsulate machine, vertically dropping to this motor through linear module 41 again changes in secondary 31 the screens, release mechanism folder 43 changes this motor of workpiece in secondary 31 the screens.Then, linear module 41 vertical lifting are to linear module 42 horizontal levels,, form one the workpiece that installs sent into the do action on the encapsulate assembly 3 to left and right sides pushing hands 22 centre positions through linear module 42 move left and right.
After the left and right sides pushing hands 22 of front, linear module 4 etc. move to assembled workpieces on the encapsulate assembly 3; In linear module 41 vertical lifting during to linear module 42 horizontal levels; Motor changes pair 31 workpiece that assembles is counted the encapsulate band according to the encapsulate zone circle of setting; After having wrapped the number of turns that requires, change secondary 31 switches, will assemble mutually with the circulation of front and link up with another motor.The workpiece of wrapping adhesive tape mechanical clamp 33, is raised cylinder 34 and is changeed secondary 31 chucking position by Rodless cylinder 32 with being moved horizontally to the motor of wrapping adhesive tape after two motors change secondary 31 switches, and mechanical clamp 33 is clamped the workpiece of wrapping adhesive tape; By raising cylinder 34 workpiece is taken out from the anchor clamps that motor changes pair 31; Rodless cylinder 32 returns to the transport tape top with the workpiece that takes out again, raises cylinder 34 and puts down, and mechanical clamp 33 is unclamped; Workpiece is fallen on the transport tape; Be transferred to next station, so circulation, two circulations are combined into the whole flow process of automatic production.
According to the technical scheme of the utility model,, improved production efficiency owing to realize installing the mechanical automation of magnetic core and magnetic core encapsulate operation.
More than a disclosed specific embodiment that is merely the utility model, still, the utility model is not limited thereto, any those skilled in the art can think variation all should fall into the protection range of the utility model.
Claims (8)
1. a high frequency transformer is adorned magnetic core encapsulate machine automatically; It is characterized in that; Comprise: material loading assembly, dress core assembly and encapsulate assembly and linear module; Said material loading assembly is connected through guide rail with the dress core assembly, and said linear module is used between dress core assembly and encapsulate assembly, moving workpiece to be processed.
2. high frequency transformer according to claim 1 is adorned magnetic core encapsulate machine automatically; It is characterized in that said material loading assembly comprises: magnetic core loading plate and skeleton loading plate and the guide rail that respectively said magnetic core loading plate and skeleton loading plate is connected with said dress core assembly.
3. high frequency transformer according to claim 2 is adorned magnetic core encapsulate machine automatically; It is characterized in that; Said magnetic core loading plate comprises: left magnetic core loading plate and right magnetic core loading plate, the guide rail of said skeleton loading plate is between the guide rail of said left magnetic core loading plate guide rail and right magnetic core loading plate.
4. high frequency transformer according to claim 1 is adorned magnetic core encapsulate machine automatically; It is characterized in that; Said dress core assembly comprises: converge guide rail, left and right sides pushing hands and be installed in the said straight-line oscillation device that converges below the guide rail; A said end that converges guide rail is connected with said guide rail, and the pushing hands of the said left and right sides is arranged on the said other end that converges guide rail.
5. high frequency transformer according to claim 1 is adorned magnetic core encapsulate machine automatically, it is characterized in that, said encapsulate assembly comprises: motor changes pair and Rodless cylinder and is installed in the mechanical clamp on the said Rodless cylinder and raises cylinder.
6. high frequency transformer according to claim 1 is adorned magnetic core encapsulate machine automatically, it is characterized in that, said linear module comprises: vertical linearity module and horizontal linearity module.
7. adorn magnetic core encapsulate machine automatically according to each described high frequency transformer in the claim 1 to 6; It is characterized in that, also comprise: control the control device of whole process flow, said control device comprises: control flow; Be used for the display device running status, and machine is carried out parameter setting.
8. high frequency transformer according to claim 7 is adorned magnetic core encapsulate machine automatically, it is characterized in that, said control device is PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120198666U CN202142413U (en) | 2011-06-14 | 2011-06-14 | Automatic magnetic core installing and rubber coating machine of high-frequency transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120198666U CN202142413U (en) | 2011-06-14 | 2011-06-14 | Automatic magnetic core installing and rubber coating machine of high-frequency transformer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202142413U true CN202142413U (en) | 2012-02-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120198666U Expired - Fee Related CN202142413U (en) | 2011-06-14 | 2011-06-14 | Automatic magnetic core installing and rubber coating machine of high-frequency transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202142413U (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103177865A (en) * | 2013-03-04 | 2013-06-26 | 浙江田中精机股份有限公司 | Magnetic core assembling machine |
| CN104377026A (en) * | 2014-11-21 | 2015-02-25 | 东莞市威元电子科技有限公司 | Full-automatic magnet core assembly production line |
| CN104576013A (en) * | 2014-12-30 | 2015-04-29 | 东莞市三才电子设备科技有限公司 | Full-automatic adhesive covering machine for magnetic cores |
| CN104576025A (en) * | 2014-12-26 | 2015-04-29 | 李开铭 | Automatic gumming machine for PQ type magnetic core |
| CN104625697A (en) * | 2014-11-21 | 2015-05-20 | 东莞市威元电子科技有限公司 | Full-automatic magnetic core assembling mechanism |
| CN104950790A (en) * | 2015-06-25 | 2015-09-30 | 诸暨中澳自动化设备有限公司 | Full-automatic pre-locking, rubber coating and electrical detection platform equipment and usage method |
| CN104992830A (en) * | 2015-07-13 | 2015-10-21 | 广东大永圣科技有限公司 | Full-automatic transformer assembling machine |
| CN105564940A (en) * | 2015-12-18 | 2016-05-11 | 梅州市凯煜自动化设备有限公司 | Automatic slice inserting machine for wire wrapping frame of micro-motor |
| CN106181362A (en) * | 2016-08-15 | 2016-12-07 | 深圳市泰顺友电机电有限公司 | Magnetic core assembling detection equipment and magnetic core assembly detection method |
| CN106586559A (en) * | 2017-02-24 | 2017-04-26 | 东莞市微格能自动化设备有限公司 | Assembly line for transformers |
| CN107742576A (en) * | 2017-10-17 | 2018-02-27 | 广东乔晶电子科技有限公司 | A kind of automatic tape-wrapping machine |
| CN108974849A (en) * | 2018-07-28 | 2018-12-11 | 合肥市菲力克斯电子科技有限公司 | A kind of arrangement transportation system of transformer framework |
-
2011
- 2011-06-14 CN CN201120198666U patent/CN202142413U/en not_active Expired - Fee Related
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103177865A (en) * | 2013-03-04 | 2013-06-26 | 浙江田中精机股份有限公司 | Magnetic core assembling machine |
| CN103177865B (en) * | 2013-03-04 | 2016-01-06 | 浙江田中精机股份有限公司 | A kind of magnetic core kludge |
| CN104377026A (en) * | 2014-11-21 | 2015-02-25 | 东莞市威元电子科技有限公司 | Full-automatic magnet core assembly production line |
| CN104625697A (en) * | 2014-11-21 | 2015-05-20 | 东莞市威元电子科技有限公司 | Full-automatic magnetic core assembling mechanism |
| CN104377026B (en) * | 2014-11-21 | 2018-01-09 | 东莞市威元电子科技有限公司 | A kind of full-automatic magnetic core assembling line |
| CN104576025A (en) * | 2014-12-26 | 2015-04-29 | 李开铭 | Automatic gumming machine for PQ type magnetic core |
| CN104576025B (en) * | 2014-12-26 | 2017-05-24 | 东莞市浩奇机械有限公司 | Automatic gumming machine for PQ type magnetic core |
| CN104576013A (en) * | 2014-12-30 | 2015-04-29 | 东莞市三才电子设备科技有限公司 | Full-automatic adhesive covering machine for magnetic cores |
| CN104950790A (en) * | 2015-06-25 | 2015-09-30 | 诸暨中澳自动化设备有限公司 | Full-automatic pre-locking, rubber coating and electrical detection platform equipment and usage method |
| CN104950790B (en) * | 2015-06-25 | 2017-07-14 | 诸暨中澳自动化设备有限公司 | A kind of full-automatic prelock, encapsulated, electro-detection platform device and application method |
| CN104992830B (en) * | 2015-07-13 | 2017-03-22 | 广东大永圣科技有限公司 | Full-automatic transformer assembling machine |
| CN104992830A (en) * | 2015-07-13 | 2015-10-21 | 广东大永圣科技有限公司 | Full-automatic transformer assembling machine |
| CN105564940A (en) * | 2015-12-18 | 2016-05-11 | 梅州市凯煜自动化设备有限公司 | Automatic slice inserting machine for wire wrapping frame of micro-motor |
| CN106181362A (en) * | 2016-08-15 | 2016-12-07 | 深圳市泰顺友电机电有限公司 | Magnetic core assembling detection equipment and magnetic core assembly detection method |
| CN106181362B (en) * | 2016-08-15 | 2019-02-01 | 深圳市泰顺友电机电有限公司 | Magnetic core assembles detection device and magnetic core assembly detection method |
| CN106586559A (en) * | 2017-02-24 | 2017-04-26 | 东莞市微格能自动化设备有限公司 | Assembly line for transformers |
| CN106586559B (en) * | 2017-02-24 | 2022-07-15 | 东莞市微格能自动化设备有限公司 | Transformer assembling line |
| CN107742576A (en) * | 2017-10-17 | 2018-02-27 | 广东乔晶电子科技有限公司 | A kind of automatic tape-wrapping machine |
| CN107742576B (en) * | 2017-10-17 | 2024-03-22 | 广东乔晶电子科技有限公司 | Automatic rubber coating machine |
| CN108974849A (en) * | 2018-07-28 | 2018-12-11 | 合肥市菲力克斯电子科技有限公司 | A kind of arrangement transportation system of transformer framework |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Shenzhen Huishiguang Electronic Co., Ltd. Assignor: Qiu Liming|Ou Zude Contract record no.: 2013440020103 Denomination of utility model: Automatic magnetic core installing and rubber coating machine of high-frequency transformer Granted publication date: 20120208 License type: Exclusive License Record date: 20130408 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120208 Termination date: 20140614 |
|
| EXPY | Termination of patent right or utility model |