CN104485259A - Fully-automatic relay production line - Google Patents
Fully-automatic relay production line Download PDFInfo
- Publication number
- CN104485259A CN104485259A CN201410783552.4A CN201410783552A CN104485259A CN 104485259 A CN104485259 A CN 104485259A CN 201410783552 A CN201410783552 A CN 201410783552A CN 104485259 A CN104485259 A CN 104485259A
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- Prior art keywords
- fitting machine
- gripper
- production line
- equal
- working position
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H49/00—Apparatus or processes specially adapted to the manufacture of relays or parts thereof
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Automatic Assembly (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides a fully-automatic relay production line, which comprises a second front mechanical gripper, a first rear mechanical gripper, a core insertion machine, a movable spring mounting machine, an armature mounting machine, a front stationary contact mounting machine, a movable contact mounting machine, a rear stationary contact mounting machine, a terminal mounting machine, an enclosure mounting machine, guide rails, a moving mechanism, connecting frames and positioning fixtures. According to the fully-automatic relay production line, powerful hardware support is provided for automation, and by simple code writing, the manual operation detection of a special operator can be avoided, and only parameters are required to be set, so that the labor cost of an enterprise is greatly reduced; the fully-automatic relay production line is simple in structure, the transformation and maintenance cost of the enterprise is low, and the increase of enterprise cost and risks is greatly avoided.
Description
Technical field
The present invention relates to a kind of full-automatic relay production line, belong to relay production field.
Background technology
Along with the development of World Economics, improving constantly of living standards of the people and quality of life, the quality and quantity of household electrical appliance, communication apparatus, automobile etc. improves constantly, and with regard to requiring, the higher electromagnetic relay of better quality, environmental requirement is changed, the circuit controlled in these products for this.Electromagnetic relay is mainly made up of input part and output part.These two parts comprise the dynamic and static contact spring piece of coil, yoke, iron core, armature, pedestal, output.When coil adds certain voltage or electric current at the two ends of its terminal pin, hot-wire coil will produce magnetic flux, magnetic flux produces attraction by iron core, yoke, armature and certain working gas gap, drives movable contact spring connection static contact spring piece to come break-make and the conversion of realizing circuit.Need multiple automatic machining device in the electromagnetic relay course of processing, then coordinate manual operation to carry out, and the manual operation reason of carrying out must mainly be that each several part when mounted must accurate contraposition in prior art.
Summary of the invention
For solving the problems of the technologies described above, the object of the present invention is to provide a kind of with low cost, full-automatic relay production line that can complete automatic production, effectively reduce the every cost of enterprise and operating personnel's burden.
The present invention is achieved by the following technical programs.
The full-automatic relay production line of one provided by the invention, comprise the first two gripper, a rear gripper, iron core placement device, dynamic spring fitting machine, armature fitting machine, front fixed contact fitting machine, moving contact fitting machine, rear fixed contact fitting machine, terminal fitting machine, shell fitting machine, guide rail, travel mechanism, link, positioning fixture; The first two gripper described, iron core placement device, dynamic spring fitting machine, armature fitting machine, front fixed contact fitting machine, moving contact fitting machine, rear fixed contact fitting machine, terminal fitting machine, shell fitting machine, a rear gripper are installed successively side by side, and the spacing of working position adjacent is between two equal, highly equal; The working position of the first two gripper described, iron core placement device, dynamic spring fitting machine, armature fitting machine, front fixed contact fitting machine, moving contact fitting machine, rear fixed contact fitting machine, terminal fitting machine, shell fitting machine, a rear gripper runs through two guide rails arranged side by side are installed; Described guide rail is provided with Duo Zu travel mechanism, Mei Zu travel mechanism position is relative, Mei Zu travel mechanism is connected and fixed a link, and Mei Zu travel mechanism is equal along the distance on guide rail direction and distance all and between working position is equal; Described link top is fixed with guide vane end stop, and described positioning fixture is fixed on the position parallel with the first two gripper working position described by guide vane end stop.
Also comprise parameter test device, parameter test device is arranged on the position between shell fitting machine and a rear gripper.
Also comprise driving-belt, driving-belt and described guide rail are arranged in the same way, and driving-belt is in upright projection between two guide rails, and the height of the upper surface of driving-belt is equal with the height of described guide vane end stop upper surface.
Two grippers after also including, rear two grippers and a rear gripper are installed side by side, and rear distance between two grippers and a rear gripper is equal to the distance between described each operated adjacent position, the height of rear two gripper working positions is equal with the height of a rear gripper working position.
Also comprise last gripper and fixed point mould, last gripper and the first two gripper are installed side by side, and the distance between last gripper and the first two gripper is equal to the distance between described each operated adjacent position, the height of last gripper working position is equal with the height of the first two gripper working position; Fixed point mould holder is contained in positioning fixture.
Described install side by side successively last gripper, the first two gripper, iron core placement device, dynamic spring fitting machine, armature fitting machine, front fixed contact fitting machine, moving contact fitting machine, rear fixed contact fitting machine, terminal fitting machine, shell fitting machine, parameter test device, a rear gripper, rear two gripper parallel joins are to control end.
Described control end core is 16 single-chip microcomputers.
Beneficial effect of the present invention is: 1. for automation provides strong hardware guarantee, write by simple code, can realize carrying out manual operation detection without the need to specialized operations personnel, and only need parameters, greatly reduce the human cost of enterprise; 2. structure is simple, is that transformation or maintenance do not need too high cost, ensure that therefore the cost of enterprise and risk can not improve greatly to enterprise.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
In figure: the last gripper of 11-, the first two gripper of 12-, a gripper after 13-, two grippers after 14-, 21-iron core placement device, 22-moves spring fitting machine, 23-armature fitting machine, fixed contact fitting machine before 24-, 25-moving contact fitting machine, fixed contact fitting machine after 26-, 27-terminal fitting machine, 28-shell fitting machine, 29-parameter test device, 31-driving-belt, 32-guide rail, 41-travel mechanism, 42-link, 43-positioning fixture, 44-fixes a point mould.
Embodiment
Further describe technical scheme of the present invention below, but described in claimed scope is not limited to.
The full-automatic relay production line of one as shown in Figure 1, comprise the first two gripper 12, a rear gripper 13, iron core placement device 21, dynamic spring fitting machine 22, armature fitting machine 23, front fixed contact fitting machine 24, moving contact fitting machine 25, rear fixed contact fitting machine 26, terminal fitting machine 27, shell fitting machine 28, guide rail 32, travel mechanism 41, link 42, positioning fixture 43; The first two gripper 12 described, iron core placement device 21, dynamic spring fitting machine 22, armature fitting machine 23, front fixed contact fitting machine 24, moving contact fitting machine 25, rear fixed contact fitting machine 26, terminal fitting machine 27, shell fitting machine 28, a rear gripper 13 are installed successively side by side, and the spacing of working position adjacent is between two equal, highly equal; The working position of the first two gripper 12 described, iron core placement device 21, dynamic spring fitting machine 22, armature fitting machine 23, front fixed contact fitting machine 24, moving contact fitting machine 25, rear fixed contact fitting machine 26, terminal fitting machine 27, shell fitting machine 28, a rear gripper 13 runs through two guide rails 32 arranged side by side are installed; Described guide rail 32 is provided with travel mechanism of Duo Zu travel mechanism 41, Mei Zu 41 position relative, Mei Zu travel mechanism 41 is connected and fixed link 42, a Mei Zu travel mechanism 41 is equal along the distance on guide rail 32 direction and distance all and between working position is equal; Described link 42 top is fixed with guide vane end stop, and described positioning fixture 43 is fixed on the position parallel with the first two gripper 12 working position described by guide vane end stop.
Adopt above-mentioned setting, by the first two gripper 12 working position installs positioning fixture 43, and adjust the working position of each equipment, a travel mechanism 41 often mobile working position completes the operation of an operation, the automation of whole production can be ensured thus, under the effect of positioning fixture 43, each parts in production process are installed and can accurately be carried out.Above-mentionedly to arrange, the first two gripper 12 is mainly used in installing positioning fixture 43, iron core placement device 21 is mainly used in the iron core installing related coil, dynamic spring fitting machine 22 is installed return and is moved spring, and armature fitting machine 23 mounts cover armature, and the next fixed contact installed by front fixed contact fitting machine 24, moving contact installed by moving contact fitting machine 25, upper fixed contact installed by rear fixed contact fitting machine 26, and the rear casing fitting machine 28 that binding post installed by terminal fitting machine 27 is attended class, and after last, finished product is cased by a gripper 13.
Also comprise parameter test device 29, parameter test device 29 is arranged on the position between shell fitting machine 28 and a rear gripper 13.Thus, by the result of parameter test device 29, a rear gripper 13 by finished product differentiating and processing, then can be cased for qualified finished product, does not then process and waits for that back-end operations personnel take off, or pick and place defective finished product to collection box for underproof finished product.
Accurate positioning during for ensureing that product is installed in vertical height, above-mentioned arrange in also comprise driving-belt 31, driving-belt 31 and described guide rail 32 are arranged in the same way, driving-belt 31 is in upright projection between two guide rails 32, and the height of the upper surface of driving-belt 31 is equal with the height of described guide vane end stop upper surface.
Vanning due to product may be every layer and fill multiple, and collection box product place also be every layer multiple, as entirely completed by a gripper, then slightly complicated in the control of single gripper, therefore for reducing the complexity controlled, above-mentioned arrange in also include after two grippers 14, rear two grippers 14 are installed side by side with a rear gripper 13, and rear distance between two grippers 14 and a rear gripper 13 is equal to the distance between described each operated adjacent position, the height of rear two gripper 14 working positions is equal with the height of rear gripper 13 working position, thus, a gripper 13 picks and places recovery product, rear two grippers 14 pick and place qualified finished product, in control, difficulty significantly reduces.
For ensureing the accurate and firm of location further, the accuracy of effective raising integral production, above-mentioned arrange in also comprise last gripper 11 and fixed point mould 44, last gripper 11 is installed side by side with the first two gripper 12, and the distance between last gripper 11 and the first two gripper 12 is equal to the distance between described each operated adjacent position, the height of last gripper 11 working position is equal with the height of the first two gripper 12 working position; Fixed point mould 44 is installed in positioning fixture 43.Thus, by last gripper 11, positioning fixture 43 is installed, by the first two gripper 12, fixed point mould 44 is installed, Dual positioning, ensure that the absolute fix in process of producing product is accurate.
As the setting being convenient to most control, in the hardware foundation of a whole set of control system, described install side by side successively last gripper 11, the first two gripper 12, iron core placement device 21, dynamic spring fitting machine 22, armature fitting machine 23, front fixed contact fitting machine 24, moving contact fitting machine 25, rear fixed contact fitting machine 26, terminal fitting machine 27, shell fitting machine 28, parameter test device 29, a rear gripper 13, rear two gripper 14 parallel joins are to control end.
In order to wananty costs is cheap, meet the performance requirement controlled, described control end core is 16 single-chip microcomputers simultaneously.
Claims (7)
1. a full-automatic relay production line, comprise the first two gripper (12), a rear gripper (13), iron core placement device (21), dynamic spring fitting machine (22), armature fitting machine (23), front fixed contact fitting machine (24), moving contact fitting machine (25), rear fixed contact fitting machine (26), terminal fitting machine (27), shell fitting machine (28), guide rail (32), , travel mechanism (41), link (42), positioning fixture (43), it is characterized in that: described the first two gripper (12), iron core placement device (21), dynamic spring fitting machine (22), armature fitting machine (23), front fixed contact fitting machine (24), moving contact fitting machine (25), rear fixed contact fitting machine (26), terminal fitting machine (27), shell fitting machine (28), a rear gripper (13) is installed successively side by side, and the spacing of working position adjacent is between two equal, highly equal, the working position of described the first two gripper (12), iron core placement device (21), dynamic spring fitting machine (22), armature fitting machine (23), front fixed contact fitting machine (24), moving contact fitting machine (25), rear fixed contact fitting machine (26), terminal fitting machine (27), shell fitting machine (28), a rear gripper (13) runs through two guide rails (32) arranged side by side are installed, described guide rail (32) is provided with Duo Zu travel mechanism (41), Mei Zu travel mechanism (41) position is relative, Mei Zu travel mechanism (41) is connected and fixed a link (42), Mei Zu travel mechanism (41) is equal along the distance on guide rail (32) direction and distance all and between working position is equal, described link (42) top is fixed with guide vane end stop, and described positioning fixture (43) is fixed on the position parallel with described the first two gripper (12) working position by guide vane end stop.
2. full-automatic relay production line as claimed in claim 1, it is characterized in that: also comprise parameter test device (29), parameter test device (29) is arranged on the position between shell fitting machine (28) and a rear gripper (13).
3. full-automatic relay production line as claimed in claim 1, it is characterized in that: also comprise driving-belt (31), driving-belt (31) and described guide rail (32) are arranged in the same way, driving-belt (31) is positioned between two guide rails (32) in upright projection, and the height of the upper surface of driving-belt (31) is equal with the height of described guide vane end stop upper surface.
4. full-automatic relay production line as claimed in claim 1, it is characterized in that: two grippers (14) after also including, rear two grippers (14) and a rear gripper (13) are installed side by side, and rear distance between two grippers (14) and a rear gripper (13) is equal to the distance between described each operated adjacent position, the height of rear two grippers (14) working position is equal with the height of a rear gripper (13) working position.
5. full-automatic relay production line as claimed in claim 1, it is characterized in that: also comprise last gripper (11) and fixed point mould (44), last gripper (11) and the first two gripper (12) are installed side by side, and the distance between last gripper (11) and the first two gripper (12) is equal to the distance between described each operated adjacent position, the height of last gripper (11) working position is equal with the height of the first two gripper (12) working position; Fixed point mould (44) is installed in positioning fixture (43).
6. the full-automatic relay production line as described in claim 1 to 5, it is characterized in that: the described last gripper (11) installed side by side successively, the first two gripper (12), iron core placement device (21), dynamic spring fitting machine (22), armature fitting machine (23), front fixed contact fitting machine (24), moving contact fitting machine (25), rear fixed contact fitting machine (26), terminal fitting machine (27), shell fitting machine (28), parameter test device (29), a rear gripper (13), rear two grippers (14) parallel join is to control end.
7. full-automatic relay production line as claimed in claim 6, is characterized in that: described control end core is 16 single-chip microcomputers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410783552.4A CN104485259B (en) | 2014-12-17 | 2014-12-17 | Fully-automatic relay production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410783552.4A CN104485259B (en) | 2014-12-17 | 2014-12-17 | Fully-automatic relay production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104485259A true CN104485259A (en) | 2015-04-01 |
| CN104485259B CN104485259B (en) | 2017-02-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410783552.4A Active CN104485259B (en) | 2014-12-17 | 2014-12-17 | Fully-automatic relay production line |
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| Country | Link |
|---|---|
| CN (1) | CN104485259B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106206160A (en) * | 2016-08-31 | 2016-12-07 | 厦门泓天自动化科技有限公司 | A kind of relay pushing block automatic installation apparatus |
| CN107452548A (en) * | 2017-09-19 | 2017-12-08 | 海盐众信电子有限公司 | A kind of production line and production method for being used to produce relay |
| CN108281326A (en) * | 2018-02-12 | 2018-07-13 | 裴喜乐 | Pedestal and shell automatic assembly equipment in relay |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1709417A1 (en) * | 1990-01-02 | 1992-01-30 | Всесоюзный Заочный Политехнический Институт | Automatic line for assembly of magnetic system of electromagnetic relay |
| JPH0581980A (en) * | 1991-09-25 | 1993-04-02 | Matsushita Electric Works Ltd | Automatic assembling machine for electromagnetic relay |
| CN201868337U (en) * | 2010-11-19 | 2011-06-15 | 四川宏发电声有限公司 | Moving and static spring plugging-in machine on relay production line |
| CN102610442A (en) * | 2012-02-29 | 2012-07-25 | 宁波海锐自动化科技有限公司 | Relay part generation device having double-guide rails |
| CN103198978A (en) * | 2013-03-06 | 2013-07-10 | 安徽省明光市爱福电子有限公司 | Automatic contact-hinging armature-hinging reed-bending machine |
| CN203406231U (en) * | 2013-05-13 | 2014-01-22 | 安徽省明光市爱福电子有限公司 | Electromagnetic relay production line |
| CN204497151U (en) * | 2014-12-17 | 2015-07-22 | 贵州天义汽车电器有限公司 | A kind of relay production line |
-
2014
- 2014-12-17 CN CN201410783552.4A patent/CN104485259B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1709417A1 (en) * | 1990-01-02 | 1992-01-30 | Всесоюзный Заочный Политехнический Институт | Automatic line for assembly of magnetic system of electromagnetic relay |
| JPH0581980A (en) * | 1991-09-25 | 1993-04-02 | Matsushita Electric Works Ltd | Automatic assembling machine for electromagnetic relay |
| CN201868337U (en) * | 2010-11-19 | 2011-06-15 | 四川宏发电声有限公司 | Moving and static spring plugging-in machine on relay production line |
| CN102610442A (en) * | 2012-02-29 | 2012-07-25 | 宁波海锐自动化科技有限公司 | Relay part generation device having double-guide rails |
| CN103198978A (en) * | 2013-03-06 | 2013-07-10 | 安徽省明光市爱福电子有限公司 | Automatic contact-hinging armature-hinging reed-bending machine |
| CN203406231U (en) * | 2013-05-13 | 2014-01-22 | 安徽省明光市爱福电子有限公司 | Electromagnetic relay production line |
| CN204497151U (en) * | 2014-12-17 | 2015-07-22 | 贵州天义汽车电器有限公司 | A kind of relay production line |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106206160A (en) * | 2016-08-31 | 2016-12-07 | 厦门泓天自动化科技有限公司 | A kind of relay pushing block automatic installation apparatus |
| CN106206160B (en) * | 2016-08-31 | 2018-03-20 | 厦门泓天自动化科技有限公司 | A kind of relay pushing block automatic installation apparatus |
| CN107452548A (en) * | 2017-09-19 | 2017-12-08 | 海盐众信电子有限公司 | A kind of production line and production method for being used to produce relay |
| CN107452548B (en) * | 2017-09-19 | 2019-11-26 | 海盐众信电子有限公司 | It is a kind of for producing the production line and production method of relay |
| CN108281326A (en) * | 2018-02-12 | 2018-07-13 | 裴喜乐 | Pedestal and shell automatic assembly equipment in relay |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104485259B (en) | 2017-02-22 |
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Address after: 563000 Guizhou city of Zunyi province Huichuan District Sui Yang Road, No. 33 Patentee after: Guizhou Tianyi Technology Co., Ltd. Address before: 563002 Guizhou city of Zunyi province Huichuan District Sui Yang Road, No. 33 Patentee before: Guizhou Tianyi Auto Electrical Co., Ltd. |